PLC Control Panel for HVACR System

Unilever HPC Factory RYK.

PLC CONTROL PANEL FOR HVACR

SYSTEM.VSD

HVACR System

WATT N VOLT

Industrial Automation & Engineering

WATT N VOLT Industrial Automation & Engineering

18th-km. Ferozepur Road, Lahore Pakistan.

Tel: +92 42 35820595 ,35820296

Fax: +92 42 35820830

E-mail: [email protected]

Visit us: http://www.wattnvolt.com.pk

O3

80V

400

V4

15V 2

20V

0

EARTH LEAKAGE

PROTECTION CIRCUIT

BREAKER

(RCCB)

(Q)

MAIN CIRCUIT BREAKER

(MCCB)

Magnetic & Thermal

Protection.

(Q)

Miniature Circuit Breaker(F)

Motor protection Circuit Breaker (Q)

Isolating Transformer(T)

Magnetic Contactor (KM)

Relay or Contactor Coil(KA)

Panel Light(H)

Panel cooling Fan(V)

Socket outlet 230vac 1 phase(P)

Indication Light(H)

Emergency Stop Pushbutton(S)

Thermal overload(F)

Mode Selector Switch(SW)

Panel Door Switch(S)

<I <I <I

<I <I <I

Push Button Normally Close(B)

Push Button Normally Open(B)

Normally Close Contact

Normally Open Contact

Photoelectric Sensor(B)

123Line up Terminal(X)

123Fusible Terminal (X)

PLC Module Terminals

LEGEND

9

CODING

12 R 1

SEQUENCE OF NUMBRING

FUNCTION

SHEET NUMBER

Q = CIRCUIT BREAKER

M = MOTOR RELAY

R = AUXILIARY RELAY

H = SIGNAL LIGHT

S = SWITCH/PUSH BUTTON

I = PLC INPUT

Q = PLC OUTPUT

WIRE COLORS

3 PHASE SUPPLY 415VAC = BLACK

CONTROL SUPPLY 220VAC = RED

ZERO POTENTIAL 220VAC = BLACK

EARTH = GREEN/YELLOW

CONTROL SUPPLY 24VDC = BLUE

ANALOG/DIGITAL SIGNAL = WHITE/BLUE

INTERLOCKING = ORANGE

RELAY DRY CONTACT = BROWN

MATERIALS

MAIN MCCB = SCHENIDER

CONTROL RELAYS = FINDER

TERMINAL BLOCKS = LEGRAND/CONTACLIP

TRANSFORMERS = Murr Elektronik

BR

BL

BK

Retro

Reflective

Sensor

+

-

NO

0

Company Name:Client Name:

WATT N VOLT In du stria l Aut omatio n & Eng ine er in g

18 t h-km. Fer oze pur Ro ad, La ho re Pakis tan.

Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830

E-mail: wn v@wa ttnv olt.co m.pk

Visit u s: ht tp://www.wa ttnv olt.co m.pk

Unilever Pakistan LimitedHPC Factory, Leghari Road, Rahim Yar Khan

PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

2/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003

Electrical Schematic Drawing for PLC Control Panel of HVACR System

Main Incoming Supply Circuit

E:\Studies\WATT N VOLT\Chiller HVACR\PLC Control Panel for HVACR System.vsdFile & Directory Name:

Circuit Description:

Title:

1 2 3 4 5 6 7 8 9

1800.00

FIEL

D T

ERM

INA

L B

LOC

K

340.00

180.00

230.00

170.00

180.00

TE NB Y

1900

100

Panel Description Panel Size for HVACR System (2000x1200x500mm) Panel will be Floor Mounted type and front side

accessible with two doors Panel color RAL 7032 Siemens grey and mounting plate color orange

150.00

400.00

PANEL FRONT VIEWCOMPONENTS ARRANGEMENT

60x60

60x80

80x6

0

80x8

0

60x80

40x60

7351200

HMI Cutout Size

WXH= 396x291mm

Power Analyzer Cutout

Size WXH= 92x92mm

5S2.2 5H4

4F6 4PFR5

4CT84CT8.1

4CT8.2

N

5F3 5F4 5F6

5T2

4F2

4H3 4H3.2 4H3.2

4H5 4H5.1 4H5.2

4EM8

N0 N1 N2 N3 N45P8

X400

X600

550

150.00

8SS6.18S48S5.1 8S5

8S6

28 H6.1 28 H5.1 28 H6

6A8

11

R3

11

R3

.1

11

R4

11

R4

.1

5PS7

5F0

11

R5

11

R5

.1

11

R6

11

R6

.1

12

R3

12

R3

.11

2R

4

12

R4

.1

12

R5

12

R5

.11

2R

61

2R

6.1

15

R3

180.00

15

R4

.1

15R

5

15R

5.1

15

R6

15

R6

.1

16

R3

16

R3

.1

16

R4

16

R4

.1

16

R5

16

R5

.1

16

R6

16

R6

.1

25

R3

25

R3

.1

25

R4

25

R4

.1

60x80

180.00

25R

6

25

R6

.1

26

R3

26

R1

.3

60x80

260.00

300.31

26

R4

26

R4

.1

26

R5

26R

5.1

26

R6

26R

6.1

27

R3

27R

3.1

27

R4

27R

4.1

27

R5

27R

5.1

27

R6

28

R3

.1

28

R4

28

R4

.1

28

R5

60x80

60x80

60x80

380

5F5

15

R3

.11

5R

4

25

R5

25

R5

.1

27R

6.1

28

R3

5F0.0

800.00150.00

0


WATT N VOLT In du stria l Aut om atio n & Eng ine er in g


Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830

E-m ail: wn v@wa ttnv olt.co m.pk



PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

18-06-2015

3/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_004


Panel Internal and External Layout



Title:

1 2 3 4 5 6 7 8 9

6 Fan Filter

80x8

0

200.00

40x60

40x60

40x60

N5 N6 N7 N8 N9

4Q0PE

4SPD3

4F1 4SC3

5T5

X300

180.00

5F8

5F1 5F2 5F3.1 5F4

180.00

X220

6F0 6F1 6F1.1 6F1.2

X000

4CT3

X700

180.00

170.00

X500

X100

6 Fan Filter

5CF5

<I <I <I

Main Incoming Supply

3~ 415Vac Neutral + Earth

GR

OU

ND

R S T N E

MCCB

32A 36KA

5Q0

1 3 5

2 4 6

L1/6.0

L2/6.0

L3/6.0

4H5.24H5.1X1

X2

4H5

2A

4F6

(L1)

(L2)

(L3)

(1)

(3)

(5)

1 2

L N

6 3 4 5

VN V1 V2 V3

7 8 9 10 1 1 1 2

I1 I2 I3

UMG-96RM-P

Digital Power Analyzer

Aux ilia ry Volta ge M ea sur ing Volta ge M ea sur ing Cur re nt

33 34 3 5 36 37 16 1728 29 3 0 31 32

Dig ital I npu t Dig ital O utp ut RS 48 5

30 /5A

4CT8

X1

X2

X1

X2

30 /5A

4CT8.1

30 /5A

4CT8.2

Dsu

b-9

Pro

fibu

s

9876

54321

from HMI 19A8

Janitza

4F2 (2A)

(3)

4H3

SD

MCCBAux.

L1 L2 L3

< I >

SIEMENS

3UG4615-1CR20 PH ASE SEQUE NCE P HASE

FAILUR E DIG ITAL MONITORING RELAY

A1

A2

111412

12 14 11

SD

OF

ON

OFF

(6) (7) (8)

(15) (16) (17) (18) (19) (20)

X000R S T EN

4PFR5

4EM8

N

PE

OF

(4)

4H3.1 4H3.2

(5)

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

4/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003


Main Incoming Supply Circuit



Title:

1 2 3 4 5 6 7 8 9

To plc I126.1

Neutral

NE

UT

RA

L

4SPD3

1F0 > 125 A gL1F1 = 125 A gL

SPD Imax 40kA

SAFETEC CR (3+1)

L1RC

12 11 14

L2 L3 N

PE -+

4CT3

Surge Current Sensor

4SC3

Surge Counter

PROSEC II+

Number of event

log 999 with 4

year replaced

battery (CR123A)TN-S Network Three Phase

125A gL Minimum

Recommended Cross

Section 6mm2

Trip ON OFF

To plc I126.0

4F1 125A

L1/5.9

L2/5.9

L3/5.9

PE

Single-phase - Control and Isolation transformers

2000 VA Isolation class T 40/BMET Single phase control and

isolation transformerP: 2000VA IN: 208...550VAC

OUT: 2x115VAC

O2

40V

460

V

115

V0V

115

V0V

INPUT OUTPUT

5T2

Murr Electronik86153

5F4 (4A)

23

24

11

12

5F6 (4A)

L1/7.0

L2/7.0

L3/7.0

NL

PE

24vd

c +

5PS7

6EP1336-3BA00-8AA0

SITOP MODULAR 20

STABILIZED POWER SUPPLY

INPUT: 120/230 V AC

OUTPUT: 24 V DC/20 A

5F8 (25A)

(21)

(22)

(26) (28)

666666666666 555555555555

24vd

c -

5H4

5S2.2

PANEL DOOR-1

Panel Cooling FanPanel Light

PE

220VAC5P8

5CF5

24VDC Distribution

Terminal Block

(29)

(30)

(31) (32)

(+)

(-)

Computer Socket

(34) (35)

X300

+

-

~ ~

+

_

(26)

(28)

(26) (28)

5F5 (6A)

5F0 (10A)

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

5/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003


Control Supply Power Distribution Circuits



Title:

1 2 3 4 5 6 7 8 9

5F0.0 (4A)

23

24

11

12

5F1 (4A)

23

24

11

12

5F2 (4A)

23

24

11

12

5F3.1 (4A)

23

24

11

12

5F4 (4A)

23

24

11

12

X100

24VDC Supply

For Field Instruments

1 2

24VDC Supply


3 4

24VDC Supply


5 6

24VDC Supply


7 8

24VDC Supply


9 10E E E E E

(35) (36) (37) (38) (39) (40) (41) (42) (43) (44)

5F3

(20A)

(220)

(0)

(26)(28)

(66)

(55)

26X220

28

26

26

26

26

28

28

28

28

5T5

1

7

4

3

9

10

11

12

(55)

(66)

24VDC Supply

24V

DC

6ES7314-6EH04-0AB0

SIMATIC S7-300, CPU 314C-2PN/DP COMPACT

CPU WITH 192 KBYTE WORKING MEMORY, 24

DI/16 DO, 4AI, 2AO, 1 PT100, 4 FAST

COUNTE RS (60 KHZ), 1. INTERFACE MPI/DP

12MBIT/S, 2. INTERFACE ETHE RNET

PROFINET

PLC RACK MODULE ARRANGEMENT

I 2.0

I 2.1

I 2.2

I 2.3

I 2.4

I 2.5

I 2.6

I 2.7

I 3.0

I 3.1

I 3.2

I 3.3

I 3.4

I 3.5

I 3.6

I 3.7

M

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

6ES7 321-1BL00-0AA0

SIMATIC S7-300,

DIGITAL INPUT SM 321,

OPTICALLY ISOLATE D

32DI, 24 V DC, 1 X 40

PIN

I 4.0

I 4.1

I 4.2

I 4.3

I 4.4

I 4.5

I 4.6

I 4.7

I 5.0

I 5.1

I 5.2

I 5.3

I 5.4

I 5.5

I 5.6

I 5.7

M

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

L+

Q 4.0

Q 4.1

Q 4.2

Q 4.3

Q 4.4

Q 4.5

Q 4.6

Q 4.7

M

L+

Q 5.0

Q 5.1

Q 5.2

Q 5.3

Q 5.4

Q 5.5

Q 5.6

Q 5.7

M

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

6ES7 322-1BL00-0AA0

SIMATIC S7-300,

DIGITAL OUTP UT SM

322, OPTICALLY

IS OLATED, 32DO, 24V

DC, 0.5A, 1 X 40 PIN,

L+

Q 2.0

Q 2.1

Q 2.2

Q 2.3

Q 2.4

Q 2.5

Q 2.6

Q 2.7

M

L+

Q 3.0

Q 3.1

Q 3.2

Q 3.3

Q 3.4

Q 3.5

Q 3.6

Q 3.7

M

N1 N5N3

SIEMENS

9

8

7

6

5

4

3

2

1

To Power Analyzer 5EM8

V2.6.11 P1 P2 X2 DP

RU N

STOP

MRES

CPU314C-2PN/DP

SF

BF

DC5V

FRCE

RUN

STOPPU SH

DI8xDC24V

AI4/AO2x12Bit

V

A

C

V

A

C

V

A

C

V

A

C

AIPT10

0

V

A

V

A

M ANA

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

I126.0

I126.1

I126.2

I126.3

I126.4

I126.5

I126.6

I126.7

M

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

DI16/

DO16xDC24V

L+

I124.0

I124.1

I124.2

I124.3

I124.4

I124.5

I124.6

I124.7

I125.0

I125.1

I125.2

I125.3

I125.4

I125.5

I125.6

I125.7

M

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

L+

Q124.0

Q124.1

Q124.2

Q124.3

Q124.4

Q124.5

Q124.6

Q124.7

M

L+

Q125.0

Q125.1

Q125.2

Q125.3

Q125.4

Q125.5

Q125.6

Q125.7

M

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

AI

CH0

AI

CH1

AI

CH2

AI

CH3

AI

CH4

AO

CH0

AO

CH1

I 6.0

I 6.1

I 6.2

I 6.3

I 6.4

I 6.5

I 6.6

I 6.7

I 7.0

I 7.1

I 7.2

I 7.3

I 7.4

I 7.5

I 7.6

I 7.7

M

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

6ES7 321-1BL00-0AA0

SIMATIC S7-300,

DIGITAL INPUT SM 321,

OPTICALLY ISOLATE D

32DI, 24 V DC, 1 X 40

PIN

I 8.0

I 8.1

I 8.2

I 8.3

I 8.4

I 8.5

I 8.6

I 8.7

I 9.0

I 9.1

I 9.2

I 9.3

I 9.4

I 9.5

I 9.6

I 9.7

M

N4

SIMATICS7-300

PG/PC(1)

Pos ition

Switch O N

DP

Add re ss = 1

24vdc Supply To HMI Touch Display

at panel

PE

26/5.3

6XV1870-2B

28/5.3

E

(55) (54)- +

6A8HMI TOUCH DISPLAY

6AV2124-0QC02-0AX0

SIMATIC HMI TP1500 COMFORT

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Rev ised:

20-06-2015

6/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003


PLC RACK MODULE ARRANGEMENT



Title:

1 2 3 4 5 6 7 8 9

6GK1901-1BB10-2AA0

6F0

(2A)

E

6ES7307-1EA80-0AA0

SIMATIC S7-300 OUTDOOR STABILIZED POWER

SUPPLY PS307 INPUT: 120/230 V AC

OUTP UT: 24V DC/5 A

N0

DC24V

PS307 5A

ON

OFF

Voltage Selector

230

SIEMENS

SITOPPOWER

220V

AC

L1

N

PE

24V

DC

L+

M

E

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

L+

Q 0.0

Q 0.1

Q 0.2

Q 0.3

Q 0.4

Q 0.5

Q 0.6

Q 0.7

M

L+

Q 1.0

Q 1.1

Q 1.2

Q 1.3

Q 1.4

Q 1.5

Q 1.6

Q 1.7

M

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

6ES7 323-1BL00-0AA0

SIMATIC S7-300,

DIGITAL MODULE SM

323, OPTICALLY

IS OLATED, 16 DI AND

16 DO, 24V DC, 0.5A,

I 0.0

I 0.1

I 0.2

I 0.3

I 0.4

I 0.5

I 0.6

I 0.7

I 1.0

I 1.1

I 1.2

I 1.3

I 1.4

I 1.5

I 1.6

I 1.7

M

N2

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

6ES7 331-1KF02-0AB0

SIMATIC S7-300, ANALOG

INPUT SM 331,

OPTICALLY ISOLATE D, 8

AI, 13 BIT RESOLUTION,

U/I/RESIS TANCE/PT100,

U+

I+

S-

M+

M-

CH0

U+

I+

S-

M+

M-

CH1

U+

I+

S-

M+

M-

CH2

U+

I+

S-

M+

M-

CH3

U+

I+

S-

M+

M-

CH4

U+

I+

S-

M+

M-

CH5

U+

I+

S-

M+

M-

CH6

U+

I+

S-

M+

M-

CH7

N6

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

6ES7 331-1KF02-0AB0


INPUT SM 331,




U+

I+

S-

M+

M-

CH0

U+

I+

S-

M+

M-

CH1

U+

I+

S-

M+

M-

CH2

U+

I+

S-

M+

M-

CH3

U+

I+

S-

M+

M-

CH4

U+

I+

S-

M+

M-

CH5

U+

I+

S-

M+

M-

CH6

U+

I+

S-

M+

M-

CH7

N7

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

6ES7 331-1KF02-0AB0


INPUT SM 331,




U+

I+

S-

M+

M-

CH0

U+

I+

S-

M+

M-

CH1

U+

I+

S-

M+

M-

CH2

U+

I+

S-

M+

M-

CH3

U+

I+

S-

M+

M-

CH4

U+

I+

S-

M+

M-

CH5

U+

I+

S-

M+

M-

CH6

U+

I+

S-

M+

M-

CH7

N8

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

6ES7332-5HD01-0AB0


OUTP UT SM 332,


AO, U/I; DIAGNOSTICS;

RESOLUT ION 11/12 BITS,

20 PIN,

CH0

CH1

CH2

CH3

N9

6F1

(6A)

6F1.2

(2A)

6F1.1

(2A)

M

L+

(28) (26)

PE

(50) (51)

(52) (53)

(54) (55) (56) (57)

(L+) (M)(56)(57)

Ql/V0

S0+

S0-

MAN A

Ql/V1

S1+

S1-

MAN A

Ql/V2

S2+

S2-

Ic2-

Ql/V3

S3+

S3-

MAN A

L+

M

RLoad <500R

N1

Example Connection For 4-20mA Input

4-20mA

L+ M

Not Used

1 2 3 4

V A C

PIW 752CH0

SPARE

5 6 7

V A C

PIW 754CH1

SPARE

8 9 10

V A C

PIW 756CH2

SPARE

402401400 403 404 405 406 407

N1(-)

COMMON

FOR ANALOG

OUTPUT

20

MANA

11 12 13

V A C

PIW 758CH3

SPARE

16 17

PQW 752CH0

SPARE

V A

14 15

2 Wire PT100

PIW 760CH4

SPARE

18 19

PQW 754CH1

SPARE

V A

408 409 410 411 412 414 415A 416

X400

X400414A

400A

413 415

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

7/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003


CPU Integrated I/O Wiring Scheme



Title:

1 2 3 4 5 6 7 8 9

22 23 24 25 26 27 28 29

I126.0 I126.1 I126.2 I126.3 I126.4 I126.5 I126.6 I126.7

Not UsedSURGE FAULT

INPUT

PHASE

SEQUENCE

RELAY

PANEL COOLING

FAN MCB

START PUSH

BUTTON

STOP PUSH

BUTTON

RESET PUSH

BUTTON

AUTO/MANUAL

SELECTION

EMERGENCY

STOP

-24VDC

COMMON

SUPPLY

30

M

21

N1

21

22

11

14 14

11

(I126.0) (I126.1)

(55)

(I126.2) (I126.3) (I126.4)

8S4

11

148S5

21

22

(I126.5)

8S6

(I126.6)

(55)

8S5.1

13

14

(66)

23

24

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

8/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003





Title:

1 2 3 4 5 6 7 8 9

66/5.9 66/9.0

55/5.9 55/9.0

5F44PFR54SPD3

(55)

(I126.7)

8SS6.1

13

14

O AM

2 3 4 5 6 7 8 9

L+ I124.0 I124.1 I124.2 I124.3 I124.4 I124.5 I124.6 I124.7

+24VDC

COMMON

SUPPLY

FIELD

INSTRUMENT

POWER MCB

FIELD

INSTRUMENT

POWER MCB

FIELD

INSTRUMENT

POWER MCB

FIELD

INSTRUMENT

POWER MCB

FIELD

INSTRUMENT

POWER MCB

SPARE SPARESPARE Not Used

101

N1

(55)

(I124.0) (I124.1) (I124.2) (I124.3) (I124.4) (I124.5) (I124.6) (I124.7)

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

9/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003





Title:

1 2 3 4 5 6 7 8 9

55/8.9 55/10.0

55/8.9 66/10.0

(55)

5F0.0

23

24 5F1

23

24 5F2

23

24 5F3.1

23

24 5F4

23

24

417X400

418 419

(55)

55

(55)

55

(55)

55

12 13 14 15 16 17 18 19

I125.0 I125.1 I125.2 I125.3 I125.4 I125.5 I125.6 I125.7

Not Used SPARE SPARE

-24VDC

COMMON

SUPPLY

20

M

11

N1

(66)

(I125.0) (I125.1) (I125.2) (I125.3) (I125.4) (I125.5) (I125.6) (I125.7)

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

10/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003





Title:

1 2 3 4 5 6 7 8 9

66/5.9 66/11.0

55/5.9 55/9.0

420X400

421 422 423 424 425 426 427

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

SPARE SPARE SPARE SPARE SPARE SPARE

22 23 24 25 26 27 828 29

MQ124.7Q124.6Q124.5Q124.4Q124.3Q124.2Q124.1Q124.0

-24VDC

COMMON

SUPPLY

SPARESPARESPARESPARESPARESPARE SPARE

+24VDC

COMMON

SUPPLY

30

L+

21

N1 SPARE

(55)

(66)

A1

A2

11R3

(Q124.0)

A1

A2

11R3.1

(Q124.1)

A1

A2

11R4

(Q124.2)

A1

A2

11R4.1

(Q124.3)

A1

A2

11R5

(Q124.4)

A1

A2

11R5.1

(Q124.5)

A1

A2

11R6

(Q124.6)

A1

A2

11R6.1

(Q124.7)

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

11/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003





Title:

1 2 3 4 5 6 7 8 9

66/10.9 66/12.0

55/10.9 55/12.0

X5001

11R3

11

14

2 3

11R3.1

11

14

4 5

11R4

11

14

6 7

11R4.1

11

14

8

(1) (2) (3) (4) (5) (6) (7) (8)

X5009

11R5

11

14

10 11

11R5.1

11

14

12 13

11R6

11

14

14 15

11R6.1

11

14

16

(9) (10) (11) (12) (13) (14) (15) (16)

55/11.9 55/13.0

66/11.9 66/13.0

32 33 34 35 36 37 838 39

MQ125.7Q125.6Q125.5Q125.4Q125.3Q125.2Q125.1Q125.0

-24VDC

COMMON

SUPPLY

SPARESPARESPARESPARESPARESPARE SPARE

+24VDC

COMMON

SUPPLY

40

L+

31

N1 SPARE

(55)

A1

A2

12R3

(Q125.0)

A1

A2

12R3.1

(Q125.1)

A1

A2

12R4

(Q125.2)

A1

A2

12R4.1

(Q125.3)

A1

A2

12R5

(Q125.4)

A1

A2

12R5.1

(Q125.5)

A1

A2

12R6

(Q125.6)

A1

A2

12R6.1

(Q125.7) (66)

0



18 th-km. Fer oze pur Ro ad, La ho re Pakis tan.

Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

12/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003





Title:

1 2 3 4 5 6 7 8 9

X50017

12R3

11

14

18 19

12R3.1

11

14

20 21

12R4

11

14

22 23

12R4.1

11

14

24

(17) (18) (19) (20) (21) (22) (23) (24)

X50025

12R5

11

14

26 27

12R5.1

11

14

28 29

12R6

11

14

30 31

12R6.1

11

14

32

(25) (26) (27) (28) (29) (30) (31) (32)

2 3 4 5 6 7 8 9

I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7

Not Used

Pr imary Pump

P103A Running

Feed Back

Pr imary Pump

P103B Running

Feed Back

Pr imary Pump

P103C Running

Feed Back

Secondary Pump

P104A VFD

Running Feed

Back

Secondary Pump

P104B VFD

Running Feed

Back

Secondary Pump

P104C VFD

Running Feed

Back

Cooling Tower Fan

02 Running Feed

Back

Cooling Tower Fan

01 Running Feed

Back

Not Used

101

N2

55/12.9 55/14.0

66/12.9 66/14.0

(I0.0) (I0.1) (I0.2) (I0.3) (I0.4) (I0.5) (I0.6) (I0.7)

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

13/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003


Digital Input/Output Module Wiring Scheme



Title:

1 2 3 4 5 6 7 8 9

428X400

429 430 431 432 433 434 435

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

13K2.1

13

14

13K3

13

14

13R3.1

13

14

13R4

13

14

13R4.1

13

14

13K5

13

14

13K5.1

13

14

13K2

13

14

12 13 14 15 16 17 18 19

I1.0 I1.1 I1.2 I1.3 I1.4 I1.5 I1.6 I1.7

Not Used

Cooling Tower Fan

03 Running Feed

Back

Cooling Tower Fan

04 Running Feed

Back

Cooling Tower Fan

05 Running Feed

Back

Cooling Tower Fan

06 Running Feed

Back

Return Water PIT

101 Valve Open

Feed Back

SPARE SPARESPARE

-24VDC

COMMON

SUPPLY

20

M

11

N2

(66)

55/13.9 55/15.0

66/13.9 66/15.0

(I1.0) (I1.1) (I1.2) (I1.3) (I1.4) (I1.5) (I1.6) (I1.7)

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

14/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003





Title:

1 2 3 4 5 6 7 8 9

436X400

437 438 439 440 441 442 443

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

14K2

13

14

14K2.1

13

14

14K3

13

14

14K3.1

13

14

14V4

13

14

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

15/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003





Title:

1 2 3 4 5 6 7 8 9

22 23 24 25 26 27 828 29

MQ0.7Q0.6Q0.5Q0.4Q0.3Q0.2Q0.1Q0.0

-24VDC

COMMON

SUPPLY

SPARE

Secondary Pump

P104B VFD Start

Output Relay

SPARE

Secondary Pump

P104A VFD Start

Output Relay

SPARE

Pr imary Pump

P103C Star t

Output Relay

Pr imary Pump

P103A Start

Output Relay

Pr imary Pump

P103B Start

Output Relay

+24VDC

COMMON

SUPPLY

30

L+

21

55/14.9 55/16.0

66/14.9 66/16.0

(66)

(55)

N2

(Q0.0)

A1

A2

15R3

(Q0.1)

A1

A2

15R3.1

(Q0.2)

A1

A2

15R4

(Q0.3)

A1

A2

15R4.1

(Q0.4)

A1

A2

15R5

(Q0.5)

A1

A2

15R5.1

(Q0.6)

A1

A2

15R6

(Q0.7)

A1

A2

15R6.1

X50033

15R3

11

14

34 35

15R3.1

11

14

36 37

15R4

11

14

38 39

15R4.1

11

14

40

(33) (34) (35) (36) (37) (38) (39) (40)

X50041

15R5

11

14

42 43

15R5.1

11

14

44 45

15R6

11

14

46 47

15R6.1

11

14

48

(41) (42) (43) (44) (45) (46) (47) (48)

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

16/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003





Title:

1 2 3 4 5 6 7 8 9

32 33 34 35 36 37 838 39

MQ1.7Q1.6Q1.5Q1.4Q1.3Q1.2Q1.1Q1.0

-24VDC

COMMON

SUPPLY

Return Water PIT

101 Valve Open

Output Relay

Cooling Tower Fan

06 Start Output

Relay

Cooling Tower Fan

05 Start Output

Relay

Cooling Tower Fan

04 Start Output

Relay

Cooling Tower Fan

03 Start Output

Relay

Cooling Tower Fan

02 Start Output

Relay

Secondary Pump

P104C VFD Star t

Output Relay

Cooling Tower Fan

01 Start Output

Relay

+24VDC

COMMON

SUPPLY

40

L+

31

(66)

(55)

N2

(Q1.0)

A1

A2

16R3

(Q1.1)

A1

A2

16R3.1

(Q1.2)

A1

A2

16R4

(Q1.3)

A1

A2

16R4.1

(Q1.4)

A1

A2

16R5

(Q1.5)

A1

A2

16R5.1

(Q1.6)

A1

A2

16R6

(Q1.7)

A1

A2

16R6.1

55/15.9 55/17.0

66/15.9 66/17.0

X50049

16R3

11

14

50 51

16R3.1

11

14

52 53

16R4

11

14

54 55

16R4.1

11

14

56

(49) (50) (51) (52) (53) (54) (55) (56)

X50057

16R5

11

14

58 59

16R5.1

11

14

60 61

16R6

11

14

62 63

16R6.1

11

14

64

(57) (58) (59) (60) (61) (62) (63) (64)

2 3 4 5 6 7 8 9

I2.0 I2.1 I2.2 I2.3 I2.4 I2.5 I2.6 I2.7

Not Used

Pr imary Pump

P103A Manual

Mode Selected

Pr imary Pump

P103B Manual

Mode Selected

Pr imary Pump

P103C Manual

Mode Selected

Secondary Pump

P104A Manual

Mode Selected

Secondary Pump

P104B Manual

Mode Selected

Secondary Pump

P104C Manual

Mode Selected

Cooling Tower Fan

02 Manual Mode

Selected

Cooling Tower Fan

01 Manual Mode

Selected

Not Used

101

N3

(I2.1)(I2.0) (I2.2) (I2.4)(I2.3) (I2.5) (I2.6) (I2.7)

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

17/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003


Digital Input Module Wiring Scheme



Title:

1 2 3 4 5 6 7 8 9

444X400

445 446 447 448 449 450 451

55/16.9 55/18.0

66/16.9 66/18.0

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

17SS2

13

14

O AM

17SS2.1

13

14

O AM

17SS3

13

14

O AM

17SS4

13

14

O AM

17SS4.1

13

14

O AM

17SS5

13

14

O AM

17SS6

13

14

O AM

17SS6.1

13

14

O AM

12 13 14 15 16 17 18 19

I3.0 I3.1 I3.2 I3.3 I3.4 I3.5 I3.6 I3.7

Not Used

Cooling Tower Fan

03 Manual Mode

Selected

Cooling Tower Fan

04 Manual Mode

Selected

Cooling Tower Fan

05 Manual Mode

Selected

Cooling Tower Fan

06 Manual Mode

Selected

SPARE SPARE SPARESPARE

-24VDC

COMMON

SUPPLY

20

M

11

N3

(66)

(I3.0) (I3.1) (I3.2) (I3.3) (I3.4) (I3.5) (I3.6) (I3.7)

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

18/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003





Title:

1 2 3 4 5 6 7 8 9

55/17.9 55/19.0

66/17.9 66/19.0

452X400

453 454 455 456 457 458 459

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

18SS2

13

14

O AM

18SS2.1

13

14

O AM

18SS3

13

14

O AM

18SS4

13

14

O AM

22 23 24 25 26 27 28 29

I4.0 I4.1 I4.2 I4.3 I4.4 I4.5 I4.6 I4.7

Not Used Not Used

3021

N3

55/18.9 55/20.0

66/18.9 66/20.0

(I4.0) (I4.1) (I4.2) (I4.3) (I4.4) (I4.5) (I4.6) (I4.7)

460X400

461 462 463 464 465 466 467

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

19/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003





Title:

1 2 3 4 5 6 7 8 9

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

12K3

13

14

12K3.1

13

14

12K2.1

13

14

19K2

13

14

Absorption Chiller

Unit-A Running

Feedback

Trane Chiller

Unit-A Running

Feedback

Trane Chiller

Unit-B Running

Feedback

Car rier-6 Chiller

Unit-A Running

Feedback

Car rier-6 Chiller

Unit-B Running

Feedback

Car rier-6 Chiller

Unit-C Running

Feedback

Car rier-7 Chiller

Unit-A Running

Feedback

Absorption Chiller

Unit-B Running

Feedback

KM2

21

22

KM5

21

22

KM1

21

22

KM1

21

22

32 33 34 35 36 37 838 39

I5.0 I5.1 I5.2 I5.3 I5.4 I5.5 I5.6 I5.7

Not Used

Carrier-7 Chiller

Unit-B Running

Feedback

Carrier-7 Chiller

Uni-C Running

Feedback

SPARE SPARE SPARE SPARE SPARESPARE

-24VDC

COMMON

SUPPLY

40

M

31

N3

55/19.9 55/21.0

66/19.9 66/21.0

(66)

(I5.0) (I5.1) (I5.2) (I5.3) (I5.4) (I5.5) (I5.6) (I5.7)

468X400

469 470 471 472 473 474 475

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

20/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003





Title:

1 2 3 4 5 6 7 8 9

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

KM5

13

14

KM2

21

22

2 3 4 5 6 7 8 9

I6.0 I6.1 I6.2 I6.3 I6.4 I6.5 I6.6 I6.7

Not Used SPARE SPARE SPARE SPARE SPARE SPARE SPARESPARE Not Used

101

N4

(I6.1)(I6.0) (I6.2) (I6.4)(I6.3) (I6.5) (I6.6) (I6.7)

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

21/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003





Title:

1 2 3 4 5 6 7 8 9

476X400

477 478 479 480 481 482 483

55/20.9 55/22.0

66/20.9 66/22.0

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

12 13 14 15 16 17 18 19

I7.0 I7.1 I7.2 I7.3 I7.4 I7.5 I7.6 I7.7

Not Used SPARE SPARE SPARE SPARE SPARE SPARE SPARESPARE

-24VDC

COMMON

SUPPLY

20

M

11

N4

(66)

(I7.0) (I7.1) (I7.2) (I7.3) (I7.4) (I7.5) (I7.6) (I7.7)

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

22/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003





Title:

1 2 3 4 5 6 7 8 9

55/21.9 55/23.0

66/21.9 66/23.0

484X400

485 486 487 488 489 490 491

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

22 23 24 25 26 27 28 29

I8.0 I8.1 I8.2 I8.3 I8.4 I8.5 I8.6 I8.7

Not Used SPARE SPARE SPARE SPARE SPARE SPARE SPARESPARE Not Used

3021

N4

55/22.9 55/24.0

66/22.9 66/24.0

(I8.0) (I8.1) (I8.2) (I8.3) (I8.4) (I8.5) (I8.6) (I8.7)

492X400

493 494 495 496 497 498 499

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

23/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003





Title:

1 2 3 4 5 6 7 8 9

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

32 33 34 35 36 37 838 39

I9.0 I9.1 I9.2 I9.3 I9.4 I9.5 I9.6 I9.7

Not Used SPARE SPARE SPARE SPARE SPARE SPARE SPARESPARE

-24VDC

COMMON

SUPPLY

40

M

31

N4

55/23.9 55/25.0

66/23.9 66/25.0

(66)

(I9.0) (I9.1) (I9.2) (I9.3) (I9.4) (I9.5) (I9.6) (I9.7)

500X400

501 502 503 504 505 506 507

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

24/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003





Title:

1 2 3 4 5 6 7 8 9

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

(55)

55

2 3 4 5 6 7 88 9

MQ2.7Q2.6Q2.5Q2.4Q2.3Q2.2Q2.1Q2.0

-24VDC

COMMON

SUPPLY

SPARESPAREAlarm BellSPARE

Carrier-7 Chiller

Start Output

Relay

Carrier-6 Chiller

Start Output

Relay

Absorption

Chiller Start

Output Relay

Trane Chiller

Start Output

Relay

+24VDC

COMMON

SUPPLY

10

L+

1

N5

55/24.9 55/26.0

66/24.9 66/26.0

A1

A2

25R3

(Q2.0)

A1

A2

25R3.1

(Q2.1)

A1

A2

25R4

(Q2.2)

A1

A2

25R4.1

(Q2.3)

A1

A2

25R5

(Q2.4)

A1

A2

25R5.1

(Q2.5)

A1

A2

25R6

(Q2.6)

A1

A2

25R6.1

(Q2.7) (66)

(55)

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

25/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003


Digital Output Module Wiring Scheme



Title:

1 2 3 4 5 6 7 8 9

X50065

25R3

11

14

66 67

25R3.1

11

14

68 69

25R4

11

14

70 71

25R4.1

11

14

72

(65) (66) (67) (68) (69) (70) (71) (72)

X50073

25R5

11

14

74 75

25R5.1

11

14

76 77

25R6

11

14

78 79

25R6.1

11

14

80

(73) (74) (75) (76) (77) (78) (79) (80)

1 2Trane Chill er

card # 1A5

Carrier 6Pro-Dialog

Plus

Carrier 7Pro-Dialog

Plus

32 33 32 33

55/34.9 55/27.0

44/34.9 66/27.0

12 13 14 15 16 17 818 19

MQ3.7Q3.6Q3.5Q3.4Q3.3Q3.2Q3.1Q3.0

-24VDC

COMMON

SUPPLY

SPARESPARESPARESPARESPARESPARESPARE SPARE

+24VDC

COMMON

SUPPLY

20

L+

11

N5

A1

A2

26R3

(Q3.0)

A1

A2

26R3.1

(Q3.1)

A1

A2

26R4

(Q3.2)

A1

A2

26R4.1

(Q3.3)

A1

A2

26R5

(Q3.4)

A1

A2

26R5.1

(Q3.5)

A1

A2

26R6

(Q3.6)

A1

A2

26R6.1

(Q3.7) (66)

(55)

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

26/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003





Title:

1 2 3 4 5 6 7 8 9

X50081

26R3

11

14

82 83

26R3.1

11

14

84 85

26R4

11

14

86 87

26R4.1

11

14

88

(81) (82) (83) (84) (85) (86) (87) (88)

X50089

26R5

11

14

90 91

26R5.1

11

14

92 93

26R6

11

14

94 95

26R6.1

11

14

96

(89) (90) (91) (92) (93) (94) (95) (96)

55/26.9 55/28.0

44/26.9 66/28.0

22 23 24 25 26 27 828 29

MQ4.7Q4.6Q4.5Q4.4Q4.3Q4.2Q4.1Q4.0

-24VDC

COMMON

SUPPLY

SPARESPARESPARESPARESPARESPARESPARE SPARE

+24VDC

COMMON

SUPPLY

30

L+

21

N5

(66)

(55)

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

27/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003





Title:

1 2 3 4 5 6 7 8 9

A1

A2

27R3

(Q4.0)

A1

A2

27R3.1

(Q4.1)

A1

A2

27R4

(Q4.2)

A1

A2

27R4.1

(Q4.3)

A1

A2

27R5

(Q4.4)

A1

A2

27R5.1

(Q4.5)

A1

A2

27R6

(Q4.6)

A1

A2

27R6.1

(Q4.7)

X50097

27R3

11

14

98 99

27R3.1

11

14

100 101

27R4

11

14

102 103

27R4.1

11

14

104

(97) (98) (99) (100) (101) (102) (103) (104)

X500105

27R5

11

14

106 107

27R5.1

11

14

108 109

27R6

11

14

110 111

27R6.1

11

14

112

(105) (106) (107) (108) (109) (110) (111) (112)

55/27.9 55/36.0

66/27.9 66/36.0

32 33 34 35 36 37 838 39

MQ5.7Q5.6Q5.5Q5.4Q5.3Q5.2Q5.1Q5.0

-24VDC

COMMON

SUPPLY

System Fault

Indication (Yellow)

System Run

Indication (Green)

System Stop

Indication (Red) SPARESPARESPARESPARE SPARE

+24VDC

COMMON

SUPPLY

40

L+

31

N5

(66)

(55)

(Q5.5) (Q5.6) (Q5.7)(Q5.0) (Q5.1) (Q5.2) (Q5.3) (Q5.4)

X1

X2

28H5.1X1

X2

28H6X1

X2

28H6.1

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

28/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003





Title:

1 2 3 4 5 6 7 8 9

A1

A2

28R3 A1

A2

28R3.1 A1

A2

28R4 A1

A2

28R4.1 A1

A2

28R5

X500113

28R3

11

14

114 115

28R3.1

11

14

116 117

28R4

11

14

118 119

28R4.1

11

14

120

(113) (114) (115) (116) (117) (118) (119) (120)

X500121

28R5

11

14

122

(121) (122)

N6

12 13 14 15

U+ I+ S- M+ M-

11

PIW 272CH2

Promag 10 Flow Transmitter at Carrier-7, Chilled water outlet line

17 18 19 20

U+ I+ S- M+ M-

16

PIW 274CH3

Prosonic M FMU40 Level Transmitter at Return PIT 101

N6

2 3 4 5

U+ I+ S- M+ M-

1

PIW 268CH0

Promag 10 Flow Transmitter at Trane Chiller Chilled Water Outlet Line

7 8 9 10

U+ I+ S- M+ M-

6

PIW 270CH1

Promag 10 Flow Transmitter at Carrier-6, Chilled water outlet line

Example Connection fo r Duplex PT100 &

4 wire current Transducer 4-20mA

L+ M



L+ M



L+ M



L+ M

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

29/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003


Analog Input Module Wiring Scheme



Title:

1 2 3 4 5 6 7 8 9

X60097 8

X6001210 11

X60031 2

X60064 5

55/28.9 55/30.0

44/28.9 66/30.0

4.687 BAR

- + E

4 20mA-+

TEST

10L1

Promag 10 Flow Transmitter at

Car rier-7, Chilled water outlet line

Endress+Hauser

27 - 26+4..20mA

1L+ 2L-

24VDC Supply

(39)

(40)From 5F2

4.687 BAR

- + E

4 20mA-+

TEST

10L1

Promag 10 Flow Transmitter at

Car rier-6, Chilled water outlet line

Endress+Hauser

26 + 27 -4..20mA

(5)

1L+ 2L-

24VDC Supply

(38)

(37)From 5F1

4.687 BAR

- + E

4 20mA-+

TEST

1- 2+

FMU40

Prosonic M FMU40 Level Transmitter

at Return PIT 101

Endress+Hauser

4..20mA

(42)

(11)

(41)

(42)From 5F3.1

From 5F0.0

4.687 BAR

- + E

4 20mA-+

TEST

10L1

Promag 10 Flow Transmitter at Trane

Chiller Chil led Water Outlet Line

Endress+Hauser

27 - 26 +4..20mA

1L+ 2L-24VDC Supply

(35)

(36)

(2) (3)

(8) (9)

(6)

N6

32 33 34 35

U+ I+ S- M+ M-

31

PIW 280CH6

Omnigrad TR10 Tempera ture Transmitter at Trane Chille r Chilled Water Out le t Line

37 38 39 40

U+ I+ S- M+ M-

36

PIW 282CH7

Omnigrad TR10 Tempera ture Transmitter at Carrier-6, Chilled water Outle t line

N6

22 23 24 25

U+ I+ S- M+ M-

21

PIW 276CH4

Cerabar T PMP131 at Primary Pump Common Header

27 28 29 30

U+ I+ S- M+ M-

26

PIW 278CH5

Cerabar T PMP131 at Secondary Pumps Common Header



L+ M



L+ M



L+ M



L+ M

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

30/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003





Title:

1 2 3 4 5 6 7 8 9

X6002119 20

X6002422 23

X6001513 14

X6001816 17

4 20mA-+

TEST

1+ 2-

TR10

Omnigrad TR10 Temperature

Transmitter at Trane Chil ler Chilled

Water Outlet Line

Endress+Hauser

4..20mA

3 x pt100

56 3

1+ 2-

Cerabar T PMP131

Pressure Transmit ter

4 .20mA

Cerabar T PMP131 at Primary Pump

Common Header

Endress+Hauser

(41)

(42)From 5F3.1

(14) (42)

2- 1+

Cerabar T PMP131


4 .20mA

Cerabar T PMP131 at Secondary

Pumps Common Header

Endress+Hauser

(41)

(42)

(42) (17)

From 5F3.1

(41)

(42)From 5F3.1

(20) (42)

(42)

(43)

(42)From 5F3.1

(23)

4 20mA-+

TEST

2- 1+

TR10


Transmitter at Carrier-6, Chilled water

Outlet l ine

Endress+Hauser

4..20mA

3 x pt100

56 3

N7

12 13 14 15

U+ I+ S- M+ M-

11

PIW 288CH2

Omnigrad TR10 Tempera ture Transmitter at Carrier-6, Chilled water inlet line

17 18 19 20

U+ I+ S- M+ M-

16

PIW 290CH3

Omnigrad TR10 Tempera ture Transmitter at Carrier-7, Chilled water inlet line

N7

2 3 4 5

U+ I+ S- M+ M-

1

PIW 284CH0

Omnigrad TR10 Tempera ture Transmitter at Carrier-7, Chilled water outlet line

7 8 9 10

U+ I+ S- M+ M-

6

PIW 286CH1

Omnigrad TR10 Tempera ture Transmitter at Trane chiller, Chilled water inlet line



L+ M



L+ M



L+ M



L+ M

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

31/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003





Title:

1 2 3 4 5 6 7 8 9

X6003331 32

X6003634 35

X6002725 26

X6003028 29

From 5F3.1

4 20mA-+

TEST

1+ 2-

TR10



outlet line

Endress+Hauser

4..20mA

3 x pt100

56 3

(41)

(42)

(26) (42)

4 20mA-+

TEST

1+ 2-

TR10



inlet line

Endress+Hauser

4..20mA

3 x pt100

56 3

(43)

(44)From 5F4

(32) (44)

(44)

(43)

From 5F4

(35)

4 20mA-+

TEST

2- 1+

TR10



inlet line

Endress+Hauser

4..20mA

3 x pt100

56 3

(44)

4 20mA-+

TEST

2- 1+

TR10


Transmitter at Trane chiller, Chilled

water inlet line

Endress+Hauser

4..20mA

3 x pt100

56 3

(42)

(41)

From 5F3.1

(29)

(42)

N7

32 33 34 35

U+ I+ S- M+ M-

31

PIW 296CH6

Omnigrad TR10 Tempera ture Transmitter at Cooling tower Fan Supply line

37 38 39 40

U+ I+ S- M+ M-

36

PIW 298CH7

Omnigrad TR10 Tempera ture Transmitter at Cooling tower Fan Return line

N7

22 23 24 25

U+ I+ S- M+ M-

21

PIW 292CH4

Omnigrad TR10 Tempera ture Transmitter at Secondary Pumps Common Header

27 28 29 30

U+ I+ S- M+ M-

26

PIW 294CH5

Omnigrad TR10 Tempera ture Transmitter at Return Pit



L+ M



L+ M



L+ M



L+ M

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

32/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003





Title:

1 2 3 4 5 6 7 8 9

X6004543 44

X6004846 47

X6003937 38

X6004240 41

From 5F4

4 20mA-+

TEST

1+ 2-

TR10


Transmitter at Secondary Pumps

Common Header

Endress+Hauser

4..20mA

3 x pt100

56 3

(43)

(44)

(38) (42)

(44)

(43)

From 5F4

(47)

4 20mA-+

TEST

2- 1+

TR10


Transmitter at Cooling tower Fan

Return line

Endress+Hauser

4..20mA

3 x pt100

56 3

(44)

4 20mA-+

TEST

2- 1+

TR10


Transmitter at Return Pit

Endress+Hauser

4..20mA

3 x pt100

56 3

(44)

(43)

From 5F4

(41)

(44)

4 20mA-+

TEST

1+ 2-

TR10


Transmitter at Cooling tower Fan

Supply line

Endress+Hauser

4..20mA

3 x pt100

56 3

(43)

(44)From 5F4

(44A) (44)

N8

12 13 14 15

U+ I+ S- M+ M-

11

PIW 304CH2

Omnigrad TR10 Tempera ture Transmitter at Absorp tion Chilled water inlet line

17 18 19 20

U+ I+ S- M+ M-

16

PIW 306CH3

Compressed Air Pressure Transmit ter

N8

2 3 4 5

U+ I+ S- M+ M-

1

PIW 300CH0

Promag 10 Flow Transmitter at Absorption Chiller Chilled Water Out le t Line

7 8 9 10

U+ I+ S- M+ M-

6

PIW 302CH1

Omnigrad TR10 Tempera ture Transmitter at Absorp tion Chilled water outlet line



L+ M



L+ M



L+ M



L+ M

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

33/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003





Title:

1 2 3 4 5 6 7 8 9

X6005755 56

X6006058 59

X6005149 50

X6005452 53

4 20mA-+

TEST

2- 1+

TR10


Transmitter at Absorption Chil led

water outlet line

Endress+Hauser

4..20mA

3 x pt100

56 3

(44)

(43)

From 5F4

(53)

(44)

4 20mA-+

TEST

1+ 2-

TR10


Transmitter at Absorption Chil led

water inlet line

Endress+Hauser

4..20mA

3 x pt100

56 3

(43)

(44)From 5F4

(55) (44)

From 5F0.0

4.687 BAR

- + E

4 20mA-+

TEST

10L1

Promag 10 Flow Transmitter at Absorption

Chiller Chil led Water Outlet Line

Endress+Hauser

27 - 26 +4..20mA

1L+ 2L-24VDC Supply

(35)

(36)

(50) (51)

2- 1+


Type MBS 33-2021-

3060G3091

4 .20mA

Compressed Air Line Pressure

Transmitter

From 5F4(44)

(43)

(57)

N8

32 33 34 35

U+ I+ S- M+ M-

31

PIW 312CH6

Secondary Pump P104B VFD Speed Feed Back

37 38 39 40

U+ I+ S- M+ M-

36

PIW 314CH7

Secondary Pump P104C VFD Speed Feed Back

N8

22 23 24 25

U+ I+ S- M+ M-

21

PIW 308CH4

Glyco l Chille r Common Header Outlet Line PT100

27 28 29 30

U+ I+ S- M+ M-

26

PIW 310CH5

Secondary Pump P104A VFD Speed Feed Back



L+ M



L+ M



L+ M

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

34/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003





Title:

1 2 3 4 5 6 7 8 9

X6006967 68

X6007270 71

X6006361 62

X6006664 65

(66)

(65)

P104A VFD

(69)

(68)

P104B VFD (72)

(71)

P104C VFD

Glycol Chiller Common header Outlet Line

PT-100 3 Wire(62)

(63)

(61)

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

35/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003


Analog Output Module Wiring Scheme



Title:

1 2 3 4 5 6 7 8 9

N9

4 5 6

QI/V0 S0+ S0- MANA

3

PQW 368CH0

Secondary Pump P104A VFD Speed Control

Not Used

2

+24VDC

COMMON

SUPPLY

1 8 9 10

QI/V1 S1+ S1- MANA

7

PQW 370CH1

Secondary Pump P104B VFD Speed Control

55/28.9

(66)Example Connection

4 Wire Compensation Line Resistor for Voltage Output

X70031 2 4

Example Connection 4 Wire Compensation Line Resistor for Voltage Output

X70075 6 8

Secondary Pump P104A VFD CUE202 75KW

555453

AI 1

AI 2

4-20mA

GN

D

203332

GN

D

1918696861

RS-485

Sta

rt/S

top

39

GN

D

42

AO

15R5Q0.4

11

14

(42)

(41)

(4)

(1)

PIW310 (65)

(66)

Secondary Pump P104B VFD CUE202 75KW

555453

AI 1

AI 2

4-20mA

GN

D

203332

GN

D

1918696861

RS-485

Sta

rt/S

top

39

GN

D

42

AO

15R6Q0.6

11

14

(46)

(45)

(8)

(5)

PIW312 (68)

(69)

123

Relay 1

NC NO C

(I0.3) (55 )

(55)(I0.3)

123

Relay 1

NC NO C

(I0.4) (55 )

(55)(I0.4)

8

12

R1

A1

A2

R1

220 VAC MCC Panel

17SS2

13

14

O AM

220 VAC Neutral MCC Panel

Potentiometer

53

VFD Pump 104A Terminal

4

12

8

12

R2

A1

A2

R2

220 VAC MCC Panel

17SS2

13

14

O AM


Potentiometer

53

VFD Pump 104B Terminal

4

12

R1

R2

0




Tel: +92 4 2 3 54 01 829 ,35 40 18 30

Fax: + 92 4 2 3 58 20 830




PABX +92 68 5874906 – 12

Fax +92 68 58775162 - 68

Dated by:

Folio:

Revised:

20-06-2015

36/36

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_UNI_003


Analog Output Module Wiring Scheme



Title:

1 2 3 4 5 6 7 8 9

N9

4 5 6

QI/V2 S2+ S2- MANA

3

PQW 372CH2

Secondary Pump P104C VFD Speed Control

8 9 10

QI/V3 S3+ S3- MANA

7

PQW 374CH3

SPARE

-24VDC

COMMON

SUPPLY

20

Not Used

19

66/28.9

(66)Example Connection

4 Wire Compensation Line Resistor for Voltage Output

X700119 10 12

Example Connection 4 Wire Compensation Line Resistor for Voltage Output

X7001513 14 16

Secondary Pump P104C VFD CUE202 75KW

555453

AI 1

AI 2

4-20mA

GN

D

203332

GN

D

1918696861

RS-485

Sta

rt/S

top

39G

ND

42

AO

16R3Q1.0

11

14

(50)

(49)

(12)

(9)

PIW314 (71)

(72)

123

Relay 1

NC NO C

(I0.5) (55 )

(55)(I0.5)

8

12

R3

A1

A2

R3

220 VAC MCC Panel

17SS2

13

14

O AM


Potentiometer

53

VFD Pump 104C Terminal

4

12

R3

PLC Control Panel for HVACR System

Documents

Transcript of PLC Control Panel for HVACR System