Plastic Injection Mold Fine Blanking & - · PDF file · 2013-01-20Plastic Injection...
Transcript of Plastic Injection Mold Fine Blanking & - · PDF file · 2013-01-20Plastic Injection...
#480-2, Bonsan-ri, Jinyeong-eup, Gimhae-si, Gyeongnam, Korea
Head Office TEL .+82-55-720-0300~3 Fax . +82-55-720-0309
Fine Division TEL .+82-55-720-0311~4 Fax . +82-55-720-0319
Mold Division TEL .+82-55-720-0360~5 Fax . +82-55-720-0369
http://www.aspic.co.kr
E-mail : [email protected]
Seoul
Busan
Gimhae
www.aspic.co.kr
www.aspic.co.kr
Fine Blanking &Plastic Injection Mold
Fine Blanking Part
Fine Blanking Die
Plastic Injection Mold
ASPIC Specializes in Fine Blanking & Plastic Mold.Contents
4 Greeting
5 ASPIC History
6 Company Outline
7 Global Service & Network
8 Fine Blanking / Processing Flow Chart
9 Production Equipment
10 Business Items / Fine Blanking Parts
12 Business Items / Fine Blanking Dies
14 Business Items / Plastic Injection Molds
15 Plastic Molds for Automotive Parts
16 Plastic Molds for Home Appliance Parts 1
17 Plastic Molds for Home Appliance Parts 2
18 Main Customers
19 Technology & Quality
20 Research & Development
22 Main Facilities
Let’’s make our dreams and vision come true with customers!
We will carve out dream and future with our customers.
We are committed to be a globally recognized company by securing the latesttechnologies through continuous R&D and by providing world’s level customerservice with customer-oriented business management.Leading enterprise in world’s market, this is the path ASPIC Co., Ltd. should choose.
Company Information of ASPIC CO., LTD. 02 I 03
ASPIC has contributed a great deal to the development of the Korean automobileindustry by producing injection molds and fineblanking dies for automobile partssince established in May 1992.
As the leader in the Korean molding industry, ASPIC received the certification ofa new technology(NT Mark) by developing 'progressive fineblanking dies for low-module gears' with its advanced facilities and the accumulated technology ofexperts. ASPIC directly exports its products with excellent technology and perfectquality to Europe, North America, and Southeast Asia.
Putting the priorities on customer satisfaction and quality management,we at ASPIC, are pushing forward to be a world-class company by enhancing ourbusiness competitiveness through processes and management innovations withadvanced technology.
Thank you very much.
We will be the world’s best company with excellent performance in the mold andautomobile parts industry.
ASPIC CO., LTD. CEO / Ka- Sang Lee
○1992 Established A-SUNG Precision Industry Co.○1996 A-SUNG Precision Industry Company Limited was incorporated○1997 Became a member of the Korea Die & Mold Industry Cooperative○1997 Acquired NT(New Technology) certificated from the small and medium industry
Administration by developing progressive fine blanking die for low module gear for the first time in Korea
○1999 Selected as Superior Venture Business Company(Small and Medium Business Administration in Korea)
○1999 Established the actual export record of USD 1,000,000○1999 Acquired Certificate of QS9000 & ISO9001(BVQI)○2000 Set up ERP(Enterprise Resource Planning) & MES(Manufacturing Execution System) systems.
Acquired Certificate of ISO14001(BVQI)○2002 Introduction CAE(Mold Flow) analysis system○2002 Establish the actual export record of USD 3,000,000○2002 Selection as Innovation Business Company
(Small and Medium Business Administration in Korea)○2003 Designated Superior Mold Supplier from LG Electronics Inc.○2003 Awarded gold & silver medals in the 37th International Youth Skill Olympic in Switzerland○2004 Established 2nd Factory for Fine Blanking○2005 Acquired Certificate of ISO/TS16949(NQA)○2005 Established The R&D Center Certified by Korea Industrial Technology Association○2005 Selected as Superior IT system (ERP, SCM, MES, POP) Company from Ministry of Industry○2006 Acquired Certificate of SQ○2006 Changed company name to ASPIC Co., Ltd.○2006 Established a local branch in Thailand, A-Sung Thailand Co., Ltd.○2007 Built office building and extended factory○2007 Molding processing factory enlargement
ASPIC History
Company Information of ASPIC CO., LTD. 04 I 05
Greeting From the President
Company Information of ASPIC CO., LTD. 06 I 07
Company Outline
○Capital : USD 4,734,000 ○Main Products
○ Plant : 18,975m2 - Fine Blanking Dies
○ Employee : 106 - Fine Blanking Parts
○ Bank : Kookmin Bank - Plastic Injection Molds
Industrial Bank of Korea
Head Office
Fine Blanking Plant
Mold Plant
Global Service & Network
Will be set up in 2010Russia, Brazil
THAILANDA-SUNG (THAILAND) CO., LTD.399 Moo 2 Hubbon Road T.KaokansongA. Sriracha Chonburi 20110Tel : +66-38-263299Fax : +66-38-263299
JAPANMold Maintenance shop919 Kamitanakami Maki-cho, Otsu-shi,Shiga-ken, 520-2112Tel : +81-77-549-0111
TURKEYKAP Engineering (Mold plus Plastics)Joint Mold shopMimar Sinan Cad. Cemal Ergun Sitesi93/2 Uncubozkoy / MANISATel : +90-236-236-0030Fax : +90-236-236-0091
Head Office and main factories in Gimhae, Korea
..
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Head office Maintenance shop Joint shop Will be set up
Company Information of ASPIC CO., LTD. 08 I 09
Processing Flow Chart
Fineblanking is a high-precision near-net Process combining principles of metal stamping andcold-forming. Different from conventional metal stamping, fineblanking incorporates the use ofspecial triple action presses. Three concurrent forces - V-Ring force, Counter force and Cuttingforce - act in conjunction extrude parts from strip or coil material.The key to fineblanking is the triple action hydraulic press.
Fine Blanking
BurrBreakBurnished LandRoll Over (Dieroll)
Main Force(Punch)1
Die
MeterialMeterial
BurrSmooth Edge
Die Roll
Main Force(Fixed Punch)
Cutting ForceCounter Force
MeterialMeterial
V-Ring Force
General Stamping Fine Blanking
Fine Blanking / Production Equipments
Fine blanking production line of ASPIC Co., Ltd. is run by skilled engineers withaccumulated know-how based on professional experiences in the latest facilities. We improve quality and reduce costs by high efficiency thanks to automated facilities andproduce products with pride of supplying world’s best fine blanking parts to our customers.
Fine Blanking / Production Equipments
Company Information of ASPIC CO., LTD. 10 I 11
Business Items Fine Blanking Parts
Air Conditioner
Etc
Gear Seat Recliner Door Ratchet and Pawl Brake Transmisson
Seat
Fine Blanking Dies / Production Equipments
Our goal is to provide our customers with high quality products manufacturedby experienced engineers under strict quality control and timely delivery.
Fine Blanking Dies / Production Equipments
Company Information of ASPIC CO., LTD. 12 I 13
Business Items Fine Blanking Dies
Perfect fine blanking tools manufacturethe best quality products.
Duly making mold with latest Technology
High Quality mold with full application of CAD/CAM/CAE
Providing world wide supervising service
Business Items Plastic Injection MoldsAutomotive Parts
Plastic Molds for Automotive PartsGrille Deco, Air Duct Cover, Fan Case, Handle & Etc
Company Information of ASPIC CO., LTD. 14 I 15
Refrigerator Parts
Etc Parts
Plastic Molds for Home Appliance Parts 2Refrigerator Parts, Etc Parts
Air Conditioner Parts
Washing Machine Parts
Plastic Molds for Home Appliance Parts 1Air Conditioner Parts, Washing Machine Parts
Company Information of ASPIC CO., LTD. 16 I 17
Main Customers
Company Information of ASPIC CO., LTD. 18 I 19
Technology & Quality
Production and quality assurance are one process.
The quality and environment management system of ASPIC Co., Ltd. is registered to
ISO14001 and TS16949 standards. Certification has been granted for the manufacture of Fine
Blanking, Automotive parts & Home Plastic Injection Molds.
ASPIC Co., Ltd. is one of the first extrusion operations in the domestic market to have
quality and environment management systems certified to these standards.
ISO 14001 ISO / TS 16949 New TechnologyMark
Patent Confirmation ofSQ
Confirmation ofINNO-BIZ
Confirmation ofVentureBusiness
Certificate of R&Dcenter
ASPIC has supplied world’’s best products.
Won gold & silver medals ininternational Skill Olympics
Research & Development
Company Information of ASPIC CO., LTD. 20 I 21
The objective of our R&D is to supply the best products to our
customers and to meet their requirements. To achieve the best
quality for customers, we are doing every effort to improve
quality and to continue R&D activities. We comply with the
design standards and try to provide perfectly designed and
low cost products to our customers on time.
Total Engineering Solution for Injection Mold
Applying the latest Full 3D Mold design(CAD/CAM) and CAE (flow analysis, cooling analysis and warpage analysis), we create new technology, high quality product and cost reductionfor customers.
Main Facilities
Company Information of ASPIC CO., LTD. 22 I 23
No Description Maker Model Q’TY
1 CAE S/W VM TECH Co., Ltd. MAP 3D 1
2 T-MOLD(Full 3D Design) Space Solution UG 10
3 3D CAD S/W PTC WILD FIRE 4.0 11
4 3D CAD S/W UGS NX4 11
5 2D CAD S/W Auto Desk AUTOCAD 2000i 7
6 Automatic CAM S/W CIMATRON V13.0 5
7 Automatic CAM S/W Hyper FORM V8.0 1
8 Automatic CAM S/W CAM-TOOL V3.0 6
CAD / CAM System
No Description Maker Model Working Size(mm) Q’TY
1 MICRON High Speed Vertical Machining Center MICRON VCP 1000DURO 1000 X 650 X 500 1
2 High Speed Machining Center DOOSAN VM960-L 2400 X 925 X 800 2
3 High Speed Machining Center MORISEIKI VS60 1250 X 600 X 550 1
4 High Speed Machining Center HITACHI VS60 1250 X 600 X 550 1
5 CNC Machining Center WHACHEON ECOMI-85VH 1800 X 850 X 800 1
6 CNC Machining Center WHACHEON ECOMI-65VN 1500 X 650 X 600 1
7 CNC Machining Center WHACHEON VN-650 1250 X 500 X 500 2
8 CNC Machining Center MITSUBISHI M-V60C 1250 X 500 X 500 1
9 CNC Machining Center MAKINO MS-50 1150 X 400 X 400 1
10 CNC Machining Center WHACHEON SIRIUS-2 1150 X 400 X 400 1
Machining Center
No Description Maker Model Working Size(mm) Q’TY
1 Wire Cutting Electric Discharge Machine DAEWOO ACH-W800H 800 X 500 X 320 1
2 Wire Cutting Electric Discharge Machine CHARMILLES ROBOFIL510 700 X 400 X 420 1
3 Wire Cutting Electric Discharge Machine MITSUBISH FA20 500 X 350 X 320 1
4 Wire Cutting Electric Discharge Machine DAEWOO ACE-W535 500 X 350 X 270 1
5 Electric Discharge Machine DAEHAN TURBO-900CNC 900 X 600 X 380 1
6 Electric Discharge Machine MITSUBISHI M35K 900 X 600 X 380 3
7 Electric Discharge Machine DAEHAN N500UM 500 X 350 X 300 3
8 Electric Discharge Machine DONGYANG DY-350M 300 X 200 X 200 2
W-EDM & EDM
No Description Maker Model Working Size(mm) Q’TY
1 Milling Machine DOOSAN DMB-U5S 1250 X 600 X 500 1
2 Milling Machine WHACHEON HMT-1300N 900 X 270 X 270 3
3 Milling Machine NAMSUN NSM-A 720 X 270 X 270 2
4 Radial Drilling Machine YOUNGCHANG YRD-1500 1200 X 1500 X 1500 1
5 Surface Grinding Machine YOUIL YGS-96A 800 X 500 X 300 2
6 Surface Grinding Machine WHACHEON HGS35A 800 X 500 X 300 2
Milling & Grinding Machine
No Description Maker Spec. Q’TY
1 Vertical Insert Machine BMK Co., Ltd. 100Ton 1
2 Injection Machine MITSUBISHI 850Ton 1
3 Injection Machine LG 450Ton 1
4 Injection Machine DONGSHIN 220Ton 1
5 Injection Machine JSW 50Ton 1
6 Die Spotting Press CMTI 300Ton 1
7 Belt Sanding Machine DAEDUK 250mm 1
8 Broach Machine SHINYANG 10Ton 1
9 Hot Plate Welding Machine DAEYOUNG 15KW 1
Mold Trial Facilities & Etc.
No Description Maker Capacity(Ton) Q’TY
1 Fine Blanking Press MORI 1000 1
2 Fine Blanking Press MORI 800 1
3 Fine Blanking Press MORI 650 2
4 Fine Blanking Press MORI 400 2
5 Fine Blanking Press MORI 250 3
6 Fine Blanking Press SCHMID 160 1
Fine Blanking Press Machine
No Description Maker Model Q’TY
1 3D Measuring Instrument Hexagon Metrology int Endeavor 1
2 3D Measuring Instrument Brown & Sharpe Gage2000 1
3 Projector Starrett VB400 1
4 Rockwell Hardness Tester DAEKYUNG DTR-200 1
Measuring Instrument
High Speed Machining Center
Machining Center
Wire Cutting Electric Discharge Machine
Milling Machine 3D Measuring Instrument
Projector
Hot Plate Welding Machine
Injection Machine
E.D.M
Die Spotting Press