Plasma Ion Processing System Catalog

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ɾImprovement in surface hardness, corrosion-resistance, wear resistance, fatigue strength and tribological properties ɾPrevent deterioration of surface roughness. Low temperature and short time processing ɾUniform nitriding layer with our unique hollow cathode type plasma source Weight Approximately 2,600kg System dimensions W2,200 X D2,100 X H2,650mm Installed port (plasma/ion source) 5 ports (max 2 units/max 4 units) φ400 X H300 N2, Ar <500ˆ Treatment area Gas Processing temp HV 1,600 SKD11 STAVAX SUS630 SUS440C SUS304 1,200 800 400 0 Load : 25g Holding time : 10s 1,500 Vickers hardness ʦ kg/mm 2 ʧ 1,250 1,000 750 500 0 20 Depth from the surface ʦμmʧ 40 60 80 100 Vickers hardness (kg/mm 2 ) After nitriding Untreated Surface condition Initial ɹRa:0.019μm NitridingɹRa:0.068μm High speed tool steel Temp : 420ˆ Duration : 110min 50 Жm Plasma Ion Processing system Plasma Ion Processing system 1ʵ1, Shinmeiwa-cho, Takarazuka, Hyogo,665-0052 TEL : +81-798-54-1880 FAX : +81-798-54-1805 Emailɿ[email protected] http://www.shinmaywa.co.jp/pbp/english/ ’19.7 Z-M038 Particle Beam Department Industrial Machinery Systems Div. ShinMaywa Industries, Ltd. Speci†cations Treatment examples Features

Transcript of Plasma Ion Processing System Catalog

・Improvement in surface hardness, corrosion-resistance, wear resistance, fatigue strength and tribological properties・Prevent deterioration of surface roughness. Low temperature and short time processing・Uniform nitriding layer with our unique hollow cathode type plasma source

Weight Approximately 2,600kgSystem dimensions W2,200 X D2,100 X H2,650mm

Installed port (plasma/ion source)

5 ports (max 2 units/max 4 units)

φ400 X H300N2, Ar<500℃

Treatment areaGas

Processing temp

HV

1,600

SKD11

STAVAX

SUS630

SUS440C

SUS304

1,200

800

400

0

Load : 25g Holding time : 10s

1,500

Vick

ers

hard

ness

[kg

/mm

2 ]

1,250

1,000

750

5000 20

Depth from the surface [μm]40 60 80 100

Vickers hardness (kg/mm2)After nitriding

Untreated

Surface conditionInitial  Ra:0.019μm Nitriding Ra:0.068μm

High speed tool steel

Temp : 420℃Duration : 110min

50 μm

Plasma Ion Processing systemPlasma Ion Processing system

1-1, Shinmeiwa-cho, Takarazuka, Hyogo,665-0052TEL : +81-798-54-1880 FAX : +81-798-54-1805Email : [email protected]://www.shinmaywa.co.jp/pbp/english/

'19.7 Z-M038

Particle Beam DepartmentIndustrial Machinery Systems Div.

ShinMaywa Industries, Ltd.

Specifications

Treatment examples

Features