PlantPAx: The Modern DCS - Kendall Group - Home Page PlantPAx: The Modern DCS Author Nicholas P....
Transcript of PlantPAx: The Modern DCS - Kendall Group - Home Page PlantPAx: The Modern DCS Author Nicholas P....
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Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 1
PlantPAx: The Modern DCSEnabling the Connected Enterprise
Presented by: Nicholas Bouchard, Channel Process Competency Lead
Kendall Electric Technology Summit
August 1, 2017
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Connectivity is a hidden value amplifier.
Unlock profit potential with real-time decision power.
Supply
Chain
Headquarters
Distribution
Center
Smart Grid
Customers
THE CONNECTED ENTERPRISE
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Manufacturing 27%
Retail Trade
Information Services
Finance & Insurance
Other Industries
11%
9%
9%
44%
$5.1 Trillion
INDUSTRIALInternet of Things
$19T VALUE AT STAKE
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Today’sProduction
Facility
Design Operate Maintain Secure
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Easily adopted
engineering tools
Easily integrate
multiple applications
DesignEasily move
information into your
business system
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Alignment of
raw material to
production
OperateVisibility into
supply chain risks
Historical and
real-time data to
maximize yield
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Integration of
power with
process control
Operate
Critical knowledge
from retiring
personnel
DCS operator
visibility into
safety system
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Secure
Leverage new
technologies
securely
Enable IT and OT
collaboration
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Maintain
Locally available
system support &
training
Robust disaster
recovery options
Spare parts
availability
Remote system
monitoring
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PLANT-WIDEControl and Optimization
SCALABLEand Modular
SECUREOpen and Information-enabled
FLEXIBLEDelivery and Support
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Control I/O Process
Safety
Engineering &
Configuration
Asset
Management
Advanced
Process ControlBatch
Management
Operator
EffectivenessOperator
Productivity
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$Faster Time to Market
Improved Asset
Utilization
Enterprise Risk
Management
Lower Total Cost of
Ownership
Industrial Customer Value Drivers
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Sizing:
• CPU
• Memory
• Comms
Design Rules:
• Task Structure
• Performance
Monitoring
• Organization
• No Minor FaultsCO
NT
RO
LLE
R
Sizing:
• CPU
• Memory
• Comms
Design Rules:
• OS Setup
• Software Selection
• Application Setup
• Display Design
• No Bad Tags
• Diagnostics
SE
RV
ER
S
Sizing:
• VM Sizing
Design Rules:
• Network Topology
• Domain Setup
• Switch selection
and configuration
• Security settings
• NIC card settings
• VM ConfigurationINF
RA
ST
RU
CT
UR
E
How Do We Ensure Performance?Critical to Quality Attributes
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How Do We Ensure Performance?PlantPAx System Characterization
PlantPAx System
Characterization Goals:
Define PlantPAx System
architectures that meet DCS
expectations
Provide guidance early in the sales
cycle through project execution to
drive repeatable PlantPAx System
success
Varying system sizes from
OEM/skid-based to distributed
server architectures.
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Easy integration
into main control
Localized control
historian and batch
No data
remapping
SKID INTEGRATIONFaster Time to Market
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Integrated development tools
Defined system architectures
Comprehensive library of process
objects
AUTOMATION PRODUCTIVITYFaster Time to Market
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Comprehensive Deployment Guides
USER MANUALS
Infrastructure and Application
Configuration
SIMPLE OVERVIEWS
Flowchart summary
for each chapter
DETAILED STEPS
Click-by-click instructions
for each task
TOOLS INCLUDED
Configurations embedded in
Manuals along with verification
guidance
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New Library Objects
I/O MODULE STATUS
Monitors the connection status of
I/O modules for Process Strategies
LEAD-LAG-STANDBY
Control parallel groups of pumps, fans,
and motors
DEADBAND CONTROL
On-Off control of an analog
process value
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Library of Process Strategies
Pre-configured function block diagrams to
perform basic process control
• Developed and delivered with the Library
of Process Objects 3.5
• Simple routine import, w/ I/O mapping
performed using program parameters
• Template categories include: I/O
Processing, Regulatory and Procedural
Control, Motors, and Valves
Ensures characterized performance with
known control strategy configurations
Greatly reduces implementation time
Promotes consistent applications and
user experience
OVERVIEW
BENEFITS
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System Checklist and Verification Tools
What is it?
Documented checklists and tools to verify
Critical to Quality Attributes of a new or
existing PlantPAx System against
characterized limits
Available from the Rockwell Automation Knowledgebase:
AID 771236 – PlantPAx Checklist and Verification Tools
What problems does it solve?
Verifies PlantPAx System implementations: ensures proper design before commissioning,
helps customers verify quality of delivery, provides method to identify root cause of system
performance issues
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Pre-built systems
images
Hardware
independence
Reduced
administrative efforts
VIRTUALIZED SYSTEMFaster Time to Market
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Common
platforms
Seamless
information flow
Easy to manage
PLANTWIDE CONTROL & OPTIMIZATIONLower Total Cost of Ownership
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DELIVERY & SUPPORT FLEXIBILITYLower Total Cost of Ownership
Remote support
System integrators
Local experts
Lifecycle support
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Visibility into
plant operations
Monitor and diagnose
asset health
Flexibility and
regulatory compliance
INTEGRATED CONTROL AND INFORMATIONImproved Asset Utilization
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REDUCED ENERGY CONSUMPTIONImproved Asset Utilization
Real time energy
management
Correlating energy
usage to production
Improved reporting
and analytics
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Increased production in CPG
Decreased energy consumption
in CMM
Reduced variability in chemical and
oil & gas
PROCESS OPTIMIZATIONImproved Asset Utilization
Increased capacity in bio-fuels
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PlantPAx® MPC
Fully functional MPC on a dedicated module:
• Develop and implement MPC up to 10 CV’s,
10 MV’s, and 10 DV’s
• Executed up-to five independent MPC
applications on one MPC module
• Information from the model can be easily
shared in the control layer
Model Predictive Control in the controller
chassis, no supervisory server required,
simple to use
Opens new opportunities to reduce
variability in high-speed applications
OVERVIEW
BENEFITS
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ETHERNET/IP IT-OT CONVERGENCEEnterprise Risk Management
Common & robust network infrastructure
Unparalleled device compatibility
Off-the-shelf servers, workstations and switches
Strategic alliance with technology leaders
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UNAUTHORIZEDA c c e s s D e n i e d
Reference architectures for network security
Layered security for defense in depth
Adherence to security
standardsAUTHORIZ
EDP e r m i s s i o n G r a n t e d
INDUSTRIAL SECURITYEnterprise Risk Management
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Integrated or
independent
Shared variables
including diagnostics
Configurable SIS
packaged solution
INTEGRATED SAFETY & CRITICAL CONTROLEnterprise Risk Management
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TRADITIONAL
DCS
LEGACY SYSTEM MIGRATIONSEnterprise Risk Management
Database conversion, scanners, cabling, wiring harnesses
Phased or rip and replace
Lifecycle protection
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PLANT-WIDEControl and Optimization
SCALABLEand Modular
SECUREOpen and Information-enabled
FLEXIBLEDelivery and Support
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Where to Find More Information?
PlantPAx System Selection Guide
(proces-sg001)
PlantPAx System Reference Manual
(proces-rm001)
PlantPAx Characterization Video
(YouTube)
Modern DCS White Paper
(proces-wp010)
PlantPAx System Infrastructure User
Manual (proces-um001)
PlantPAx System Application User
Manual (proces-um003)
Rockwell Automation Library of
Process Objects (proces-rm002)