PlantPAx KCLs Presentation - Kendall Electrictraining.kendallelectric.com/KCL-Materials/KCL... ·...
Transcript of PlantPAx KCLs Presentation - Kendall Electrictraining.kendallelectric.com/KCL-Materials/KCL... ·...
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Save Time Developing and Deploying Process Applications
Dan Pelton – Kendall Electric
Mauricio Figueroa – Rockwell Automation
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PlantPAx – Process Automation System
Plant-wide control capabilities
Open, flexible architecture
Integrated control, power, safety, and information
Support by a global network of local experts
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Characterized Control and I/OCharacterized
Control and I/OCharacterized
Control and I/OProcess SafetyProcess SafetyProcess Safety Engineering &
ConfigurationEngineering & ConfigurationEngineering & Configuration
Asset Management
Asset Management
Asset Management
Process Optimization
Process Optimization
Process Optimization
Batch Management
Batch Management
Batch Management
Secured Environments
Secured Environments
Secured Environments
Operations ProductivityOperations ProductivityOperations Productivity
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PlantPAx System Design Process
PlantPAx System Estimator Studio 5000 withPlantPAx Libraries and Design Guides
PlantPAx System Checklist and Verification Tools
Size and Select Implement Verify
Well defined and closed loop design process based on System Characterization
Define and ProcureDefine and Procure BuildBuild PrepPrep Develop Specific Application Develop Specific Application OperateOperate
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System engineering Design, build and deploy quickly and consistently
Application Templates Simplify initial project configuration
by guiding initial project setup and providing preconfigured HMI and controller content templates
Modular Object Library Predefined logic and HMI objects
provide rich operator experience and shorten development time
Engineering Tools Streamline workflows and facilitate
efficient engineering
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PlantPAx Tools
PlantPAx System Estimator
Online Configuration Tool
Alarm Builder
Color Change Utility
….. More!
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System Checklist and Verification ToolsSummary of Checklist Content
System Area Description
System Architecture
Checklist to verify the design and configuration of your system architecture including FactoryTalk View, FactoryTalk Historian, and FactoryTalkAssetCentre configuration
<PASS> Checklist to verify applications hosted by your PASS servers including FactoryTalk View SE graphics, alarm setup, and communications. This worksheet should be copied and filled out for each PASS on your system.
<Controller> Checklist to verify applications and loading on your controllers. This worksheet should be copied and filled out for each controller on your system.
System Servers and WS
Checklist to verify design elements shared across all your system servers and workstations.
System Area Description
<Server or WS>
Checklist to verify the loading and configuration of each individual server or workstation. This worksheet should be copied and filled out for each server and workstation on your system.
System Network
Checklist to verify your network switch configurations.
Release information subject to changeDefine and ProcureDefine and Procure BuildBuild PrepPrep Develop Specific Application Develop Specific Application OperateOperate
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Library of Process Objects
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Designed Around User Roles
Operation, maintenance, engineering tabs
Predefined security model User profiles for:
Operator
Operating supervisor
Maintenance
Maintenance supervisor
Manager
Engineer
Administrator
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Operation: Where Am I Right Now?
Quick access todetail displays
Highlight of current stateAvailable commands
and data entriesare obvious
Tool tipsHelp displays
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Operation: What Shut Us Down?
Interlocks with first-out
Access to logic for complex interlocks Snapshot when logic triggers shutdown
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Operation: What Keeps Us from Running?
Several objectfaceplates have aDiagnostics Tab Any device with
“Sts_NotRdy” Motors, valves,
drives, regulatory Not Ready
(“Nrdy_xxxx”)bits highlightindividual causes
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Maintenance: Find, Work Around Faults
Goal: No need to force I/O or change code to bypass typical issues Bypass run feedback, position feedbacks
Substitute PanelView™ (discrete or analog input)
Maintenance bypassindicators Follow the trail
of breadcrumbs
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Value PropositionEffective User Information - Breadcrumbs
Breadcrumb starting from the HMI Client screen allows operator to quickly determine that the device has an override, what that new value is, and that a permissive was allowed to substitute override.
Eliminate controller “forces” and create an event trail of what was done (and by whom.)
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Maintenance: Tools to Maintain Equipment
Bypass interlocks and permissives(as allowed by engineering)
Maintenance data collection Motor runtimes
and start counts
Valve stroketimes and counts
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Engineering: Configuration Management
Instantiation tools to speed development and roll-out
Restricted HMI configurationaccess forchanges
One version of the truth
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PID Loop Controller
“Wrapper” for PIDE PlantPAx® modes, alarms
Hi-Hi deviation, Hi deviation,Lo deviation, Lo-Lo deviation, Interlock Trip, Fail
PlantPAx® parameter naming All PIDE capabilities
Latest release: End usercan enable Autotune
Plus: Powerup loop mode, CV, SP
Interlock with CV and trip alarm
Override mode is a “full” owner
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Demonstration
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New “Landscape” Display Layout
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• Advanced Maintenance• Advanced Diagnostics• Engineering / Configuration
Basic and Advanced FaceplatesLower Tag Count for Improved Performance
AdvancedConfiguration Display
Basic Display
• Operation• Basic Maintenance• Basic Diagnostics• Alarms• Help
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“Abby Normal” Notification Area
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Demonstration
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Whats new with PlantPAx V4.5
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4.5
PLANT-WIDE
SCALABLE
OPEN
FLEXIBLE
MORE ROBUST & SECURE
EFFICIENTLY DESIGN, BUILD, DEPLOY, MAINAIN
INTUITIVE, REMOVE WORK
The Modern DCS System Release 4.5
SMART
PROTECTED
PRODUCTIVE
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4.5
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Consolidated Server Option - Simpler
Licensing
Standard Panels –Reduce Time to Market
Improved Engineering Interface
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Centralized Firmware Management – Less
Work
Alarm overlay on Trend – Easier Debugging
Improving Operator’s Day in the Life
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PRP
Area Based Security High Availability Enhancements
Guidance on Modern Architectures
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Thank You