Plantation Presentation.sealing Only 11-07-2013
-
Upload
jackson-wong -
Category
Documents
-
view
215 -
download
0
Transcript of Plantation Presentation.sealing Only 11-07-2013
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
1/72
PROBASESoil Road Technology
Presented by
Probase Groups of Companies
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
2/72
1. Introduction.2. General Brief On Unpaved Road3. Key Factors Effect Roads Performance. 4. What Is Probase Road System5. Comparison On Performance.6. Feasibility Study
7. Future Up-keep Technology.8. Suitable/Potential Area To Apply.9. Conclusion.10. Q & A
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
3/72
Introduction
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
4/72
4
14 YEARS EXPERIECE INSOIL ROAD TECHNOLOGY
MALAYSIA TRADEMARK. ISO 9001 SINCE 2005 ON MANUFACTURING
M AI N BUSI NESS : - SEL L I NG SOIL STABI L I ZER & SOIL SEAL ANT ( SOIL ROAD TECH .)
CO - BUSI NE SS : - CONTRACTOR F OR UPGRAD I NG SOI L /GRAVEL ROAD .
. OTHER S SERVICE : - KNOW H OW TRANF ER.- TECH NI CAL TRAI NI NG.
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
5/72
Collaboration with local university for technologybreakthrough and improvement .
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
6/72
Best Malaysian Innovative Product Award = Probase Road SystemMalaysian Innovative Product Award - Gold Medal = Promix Cold Mix Asphalt
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
7/72
Extensive Quality Control* Before Product Deliver To Customer
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
8/72
Soil Road Gravel Road
* Generally perform during dry season
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
9/72
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
10/72
DRY SEASON :
a) Dusty
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
11/72
High Plastic Index results
water easily penetrate intoroad base. Water will act likea lubricant to soil particles.
Muddy
Slippery
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
12/72
In 3 months, unpaved road will eroded from 50mm 75mm
Unpaved Road
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
13/72
As a result
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
14/72
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
15/72
15
Others Problems :
d) Unsafe & Risky!
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
16/72
e) Accessibility Not
Guaranty.
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
17/72
f) High Vehicle Maintenance Cost
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
18/72
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
19/72
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
20/72
Under ground and rain water are theenemy for soil road foundation .Road base/foundation destroyed easilydue to absorb too much water. .
Soil Road Surface
Soil Road Foundation
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
21/72
*Depression CauseAccessibility Not
Guaranteed
*Weaken existing foundation
Maintenance on Drainage isrequired !!!
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
22/72
Without surface protective layer;Strong Foundation Soil Road
NOT SUSTAINABLE & DURABLE.
Important
RAINY & DRY SEASON
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
23/72
Water Penetrated : soften anddamage the soil foundation
Surface protective layer avoid :. Rain water direct penetration.
. Dust
Raining Water
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
24/72
SOIL ROAD TECHNOLOGY
DUST & MUD FREE ALL SEASON ROAD
. Cost Effective .Faster & Easy To Install .Easy To Maintain
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
25/72
STEP 1 : SitePreparation STEP 2 :
Sealing STEP 3 :Maintenance
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
26/72
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
27/72
To ensure free flow of water
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
28/72
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
29/72
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
30/72
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
31/72
ADM-99 Soil Sealant
* Special formulated for soil roadsurface.* Environmental friendly product.
FUNCTION :
a) Protect soil surface from erosion.b) Prevent water penetration.c) Prevent slippery on hilly area.
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
32/72
Soil Road with ADM-99 Soil Sealant
Waterproof Layer By ADM-99 Soil Sealant
Side Drain Side Drain
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
33/72
Small Scale Project
1.Apply chipped stoneand compact
2. Apply ADM-99 Soil Sealant
3. Apply chipped stoneand roll.
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
34/72
Chip Spreader
ADM-99 Soil Sealant Sealing Process
Big Scale Project
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
35/72
Completed Sealed Soil Road
Surface Finish
Jalan KampungPasir Salam.(JKR Federal)
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
36/72
ADM-99 did not peal off even after emergencybreak by truck
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
37/72
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
38/72
PART 4: MAINTENANCE
Labour Required1 Truck Driver3 General Workers
Machinery andEquipment Required3 Ton TruckSpray PumpPlate Compactor
One team can take care of 60km 100km. Yearly pothole
maintenance is around 5%.
Defect : Potholes
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
39/72
Defect : Potholes
1. Used road shoulder soil2. Clean the pothole3. Patch the pothole4. Apply compaction5. Seal the pothole (ADM-99)6. Dress with chipped stone.
Defect : Depression
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
40/72
Defect : Depression
1. Used side shoulder soil.2. Remove the un-suitable soil3. Patch the defect area.4. Apply proper compaction5. Seal the defect area.(ADM-99)6. Dress with chipped stone on
coated area
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
41/72
Defect : Drain Blockage
Damages
Course ByWater Interlock!
* Clear all the blockage point toensure water free flow at alltime.
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
42/72
19992000 2001
20042005AFTER 13 YEARS!!(with maintenance)2012
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
43/72
43
CONVENTI ONAL VS PROBASE ROAD ROAD
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
44/72
44
PROBASE ROAD
GRAVEL ROAD
BETTER LIVING ENVIRONMENT IN RURAL AREA
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
45/72
45
GRAVEL / SOIL ROAD PROBASE ROAD
SLIPPERY ROAD CAUSEDOWN TIME
ABLE TO SOLVE HILLY ROAD PROBLEM.
Accessibility Guaranty
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
46/72
46
DUSTY ROAD CAUSE
H EALTH PROBL EM
DUST F REE PROBASE ROAD
DU STY SOI L ROAD SEGAMAT PALONG COCO ROAD26KM ROAD CONDITIONBEFORE & AFTER
IMPROVE LIVING STANDARD IN RURAL AREA.
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
47/72
47
BEFORE4-WHEEL DRIVE
AFTER SAL OON CAR
Time Saving
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
48/72
SAFETY
48
M UDD Y ROAD I SUNSAVE ESPECIA L LY FOR M OTORCYCL E
SOIL ROAD
PROBASE ROAD
!!!
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
49/72
I i i l i C f
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
50/72
Initial construction Cost forProbase Road - (1kmx6m or6000m)Peninsular Malaysia
1. ADM-99 materials by client,Including transport, 75 drumsRM527 per drum
RM39,525
2. Chipping stone (27kg/m2)162 tons
RM49 per ton
RM7938
3. Labor & Machinery, Trimming,Curing & compact. (by sub con)0.92M2 x 6000M2 = RM5520
RM5520
4. Labor & Machinery, curing,Sealing & compact (by sub con)RM1.90/M2 x 6000M2=RM11,400
RM11,400
Total cost per/km or 6000M2 RM64,383Cost per M2 RM10,73
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
51/72
Initial construction cost for Re-surfacing of gravel road(1kmx6m or 6000m)
Peninsular Malaysia1. Materials:
RM35-60 per tonThickness 100mmDensity:2 ton/M3
RM47.50x1200 tons=RM57,000
RM57,000
2 Labor & Machinery (by sub con)for re-surfacing of gravelRM7.50/M length x 1000M
RM7,500
Total cost per/km or 6000M2 RM64500
Cost per M2 RM10.75
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
52/72
Summary of Comparisoninitial construction cost for
Probase road and Re-surfacing of gravel road.Peninsular Malaysia
Probase road Gravel road
RM64,383 per 6000M2 RM64,500 per 6000M2
RM10,73 per M2 RM10,75 per M2
M i t t F P b d
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
53/72
Maintenance cost per year(1kmx6m or 6000m)
For Probase roadPeninsular Malaysia
1. Material of ADM-99 Soil Sealant(5% defect=300M2, 4 drums)(4 drumsxRM527=RM2108)
RM2108
2. Material of Chipping stone(5% defect = 300M2,27kg x 300M2=8.1 tons8.1 tons x RM49 = RM396.90)
RM396.90
3 Labor & machinery (by sub con)(Lorry:RM350, labor 4 x RM60 = RM240,Spray pump=RM100,Total cost=RM690RM690/4000M2= RM0.17/M2RM0.17 x 150% = RM0.26/M2RM0.26 x 4 rounds x 6000M2= RM 6240/KM or 6000M2
RM6240
Total cost per 6000M2 RM8744.90
Cost per M2 RM1.46
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
54/72
Maintenance cost per year(1kmx6m or 6000m2)
For Gravel roadPeninsular Malaysia
1. Annually depression 20% or 1200m2a. Gravel cost(240 tons of gravel required)RM47.50 x 240 tons = RM 11400
RM11,400
2. b. Labor & Machinery (by sub con)Cost for patching,
RM6/m2 x 1200m2 =RM 7200
RM7200
3. Normal grading (by sub con)(RM700/KM x 3 rounds = RM2100)
RM2100
4. Normal Compaction (by sub con)(RM700/KM x 3 rounds = RM2100)
RM2100
Total cost per 6000M2 RM22,800
Cost per M2 RM3.80
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
55/72
Summary of maintenancecost comparison per year of
Probase road and GravelroadPeninsular Malaysia(1km x 6m or 6000m2)
Probase road Gravel road
RM8744.90 per 6000M2
(Price difference is RM14,055.10)
RM22,800 per 6000M2
RM1.46 per M2 RM3.80 per M2
Initial construction Cost for
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
56/72
Initial construction Cost forProbase road : SABAH(1km x 6m or 6000m2)
1. ADM-99 materials by client,Including transport, 75 drumsRM584 per drum
RM43,800
2. Chipping stone (27kg/m2)162 tonsRM70 per ton
RM11,340
3. Labor & Machinery, for Trimming,Curing & compact. (by sub con)1.319/M2 x 6000M2=RM7914
RM7,914
4. Labor & Machinery, curing,Sealing & compact. (by sub con)2.503/M2 x 6000M2=RM15,018
RM15,018
Total cost per 6000M2 RM78,072Cost per M2 RM13.01
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
57/72
Initial construction cost for Re-surfacing of gravel road(1km x 6m or 6000m2)
SABAH1. Materials required : 1200 tons
RM45-80 per tonThickness 100mmDensity:2 ton/M3
RM62.50x1200 tons=RM75,000
RM75,000
2 Labor & Machinery (by sub con)
RM9.50/M length x 1000M
RM9,500
Total cost per 6000M2 RM84,500
Cost per M2 RM14.08
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
58/72
Summary of Comparisoninitial construction cost for
Probase road and Re-surfacing of gravel road.(1KM X 6M or 6000M2)SABAHProbase road Gravel road
RM78,072 per 6000M2 RM84,500 per 6000M2
RM13.01 per M2 RM14.08 per M2
Maintenance cost per year of For Probase road
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
59/72
Maintenance cost per year ofProbase road - (1km x 6m or6000m2)
For Probase roadSABAH
1. Material of ADM-99 Soil Sealant(5% defect=300M2, 4 drums)(4 drums x RM584 = RM2336)
RM2336
2. Material of Chipping Stones(5% defect=300M2,27kg x 300M2 = 8.1 tons8.1 tons x RM70 = RM567)
RM567
3 Labor & machinery (by sub con)(Lorry :RM350, labor 4 x 60 = RM240,Spray pump=RM100,Total cost=RM690
RM690/4000M2 = RM0.17/m2RM 0.17 x 170% = RM0.29/m2RM0.29/m2 x 4 rounds x 6000m2=RM 6,960)
RM6960
Total cost per 6000M2 RM9,863
Cost per M2 RM1.64
Maintenance cost per year for For Gravel road
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
60/72
Maintenance cost per year forGravelRoad .(1km x 6m or 6000m2)
For Gravel roadSABAH
1. Annually depression 20%a. Material required : 240 tons of gravel
Cost =RM62.50 x 240 tons = RM15000
RM15,000
2. b. Labor & Machinery (by sub con)(Cost for patching,RM8/m2 x 1200 tons= RM9600)
RM9,600
3. Normal grading (by sub con)RM900/km x 3 rounds = RM2700
RM2700
4. Normal Compaction (by sub con)(after grading,RM900/m2 x 3 rounds = RM2700)
RM2700
Total cost per 6000M2 RM30,000
Cost per M2 RM5.00
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
61/72
Summary comparison onyearly maintenance cost
for Probase road andGravel road. SABAH(1km x 6m or 6000m2)Probase road Gravel road
RM9863.00 per 6000M2
(Price difference is RM 20,137)
RM30,000 per 6000M2
RM1.64 per M2 RM5.00 per M2
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
62/72
1. Less vehicle/truck maintenance cost.
2. Less FFB transportation cost.3. Better fruit quality due to 0 down
time.4. Better working/living environment.
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
63/72
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
64/72
Up-grade To
Soil Stabilized Asphalt Road
Apply a layer of Tack Coat
Lay 50mm thickAsphaltCompact the Asphalt layer
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
65/72
Location : Ladang Basir Ismail Ulu Tiram.(10 years old PROBASE Road)
After 3 year
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
66/72
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
67/72
. Main Road To EstateAnd Office.
. Main Road To Palm Oil Mill
67
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
68/72
68
. Housing Area
. Office Compound.
. Car Park.
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
69/72
Hilly Area In Estate
69
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
70/72
LADANG BASI R ISM AI L, ULU TI RAM, JOHOR
SOIL ROAD
GEAVEL ROAD
70
Adding Clayey Soil
Cost Effective &Easy MaintenanceAll Season Road.(PROBASE ROAD SYSTEM)
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
71/72
10: Q & A
-
7/28/2019 Plantation Presentation.sealing Only 11-07-2013
72/72
THANK YOU
CONTACT US :PROBASE MANUFACTURING SDN BHD (498742-K)
NO. 70 & 72, JALAN PINANG 23, TAMAN DAYA, 81100 JOHOR BAHRU, JOHOR DARUL TAKZIM, MALAYSIATEL: +607-355 6122 FAX: +607-351 2591Email: [email protected]
www.probase.com.my
mailto:[email protected]://www.probase.com.my/http://www.probase.com.my/mailto:[email protected]