PLANT-WIDE SCALABLE SECURE FLEXIBLE · • FactoryTalk ® Security groups ... and Download Center...

1Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 2018 Rockwell Automation TechED™ Event #ROKTechEDPUBLIC

PLANT-WIDEControl and Optimization

SCALABLEand Modular

SECUREOpen and Information-enabled

FLEXIBLEDelivery and Support


PlantPAx DCS

System Architecture

Control and I/O

Networks and Virtualization

Engineering

Operations

Field Device Integration

Asset Management

Batch Management

Information/Production

Intelligence

Process Safety

Model Predictive Control

Cyber security

Distributed Control System (DCS)


4.5RELEASE JULY 2018

PLANT-WIDE

SCALABLE

OPEN

FLEXIBLE

MORE ROBUST & SECURE

EFFICIENTLY DESIGN, BUILD,

DEPLOY, MAINAIN

INTUITIVE, REMOVE WORK

The Modern DCSSystem Release 4.5

SMART

PROTECTED

PRODUCTIVE

Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 4COMPANY CONFIDENTIAL

Software / Firmware Dashboard 2018 Planned Releases & Rerolls

Studio 5000 v31 – February 2018

ControlLogix 5580, CompactLogix 5380, CompactLogix 5480,

GuardLogix 5580, & Compact GuardLogix 5380 – February 2018

ControlLogix 5570, CompactLogix 5370, GuardLogix 5570, & Compact

GuardLogix 5370 – May 2018

v31.00.01 – June 2018

v31.050 (5570 Redundancy) – July 2018

Studio 5000 v30

Software

v30.01.00 w/ View Designer 3.1 – Dec 2017

v30.01.01 w/ View Designer 4.1 – Dec 2017

Firmware

Studio 5000 Logix Emulate for v30 – Nov 2017

V30.014 ControlLogix 5580, CompactLogix 5380 – May 2018

V30.014 ControlLogix 5570, CompactLogix 5370, GuardLogix 5570,

Compact GuardLogix 5370 - July 2018

Studio 5000 v28

Software

v28.03 – Anomaly resolution – February 2018

Studio 5000 v24

Software

v24.02 - Win 10/Server 2016 Support – August 2017

Studio 5000 Logix Emulate OTS (24.01.01) – May 2017

Firmware update only

v24.053 (Redundancy) – September 2017

RSLogix5000 v20

Software

v20.04 – Win 10/Server 2016 Support – Sept 2017

v20.05 – Win 10/Server 2016 Support – Sept 2018

Firmware update only

v20.019 – June 2016

v20.058 (Redundancy) – March 2017

RSLogix5/PLC5, RSLogix500/SLC500

RSLogix 500 v11.00 – Windows 10 Support – Feb 2017

RSLogix 5 v9.00 – Windows 10 Support – Oct 2017

Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 5COMPANY CONFIDENTIAL

V31.50 Release Content & Timing

New Features

Zero HMI Blind Time (FTLinx 6.0 enhancement)

1756-EN2TP support

SIL2 Certification

Redundancy specific anomaly fixes – improved customer quality

Coordinated FTLinx 6.0 Patch for V31.50 redundancy support

Target AFD: Jul 31, 2018 (supporting PlantPAx4.5)

V31.050_Kit1 Redundancy Bundle

Redundancy Firmware – Redundancy chassis:

1756-EN2T/D - V11.001.37

1756-EN2T/pre-Series D (Unsigned vault) - V5.008.0700300

1756-EN2T/pre-Series D (Signed vault) - V5.028.0700300

1756-EN2TR/C -V11.001.35

1756-EN2TR/pre-Series C (Unsigned vault) - V5.008.0700300

1756-EN2TR/pre-Series C (Signed vault) - V5.028.0700300

1756-EN2F/C (Signed) – V11.001.37

1756-EN2F/pre-Series C (Unsigned vault) - V5.008.0700300

1756-EN2F/pre-Series C (Signed vault) - V5.028.0700300

1756-EN2TP - V11.001.34

1756-CN2(R)/C - 25.005.0230023200

1756-CN2(R) /pre-Series C - V20.022

1756-L7x-R – V31.050.xx Debug On

1756-L7x-R – V31.050.xx Debug Off

1756-RM2 – 20.010.1

Associated Comms Module Firmware – Remote chassis

1756-CNB Series D 7.16.09

1756-CNB Series E 11.05.12

1756-ENBT V6.5.5

1756-EWEB V4.16.4

Redundancy Compatible Software

RMCT – V8.5.1.0

FTSP - 3.00.00.296 (SR 10)

FTAE – 3.00.00.347

FTActivation Manager - 4.02.00.0080

Logix Designer – INT_V31.00.00 Release

RSLinx Classic – 4.00.01.02

RSLinx Enterprise – 6.00.00.354

ControlFlash – 15.01.00.01

ControlFlash Plus – 1.00.00.564

RSNetWorx – 27.00.00.13

CompareTool – 6.30.01.22

FTAssetCentre – 8.00.00.199

FTView SE – 10.00.00.293

FTBatch – 13.00.00


Library of Process Objects v 4.0


Device Integration for EtherNet/IP DevicesNew DTM support for EtherNet/IP Process Instrumentation

Overview• Communications Device Type Manager (DTM) bridging

EtherNet/IP capable process devices to hosting Field Device Tool (FDT) applications

• Compatible with FactoryTalk® AssetCentre and Endress + Hauser FieldCare software products

• Coexists with the existing Rockwell Automation portfolio of modules DTM, which are required for HART, FF and PA process devices

• Leverages Rockwell Automation communications software products

• Users can choose to use RSLinx® Classic or FactoryTalk® LinxTM

• Free of charge – available now from PCDC

Benefits• Delivers a modern, easy-to-use communications solution for

customers adopting EtherNet/IP based process instruments

• Improved user experience

PRODUCTIVESMART PROTECTED

EtherNet/IP

FactoryTalk®

Linx™ CommDTM

EtherNet/IP

FactoryTalk® AssetCentre


Rockwell Automation Library for Electrical Protection Devices

OverviewLibrary of objects to integrate electrical protection

devices

• Includes objects for RA, SEL, and ABB protection

devices

• Communicates either IEC-61850 or via EtherNet/IP

• Includes instructions for deployment

Benefits• Monitor and control electrical distribution systems

with one common platform to reduce deployment and

cost of ownership



Library of Process Objects

OverviewSimplified faceplate design aligned with HMI standards

• Minimized use of color outside of alarms

• Organization of content based on usability by role

• Standard look and feel aligned with new RA products

Benefits• Lower tag count per faceplate for improved performance

• More intuitive operation

• Alignment with industry standards to reduce the cost of

adoption



Basic and Advanced Faceplate DisplaysLowers Tag Count for Improved Performance

• Advanced Maintenance

• Advanced Diagnostics

• Engineering / Configuration

Basic Faceplate

Display

Advanced

Configuration Display

• Operation

• Basic Maintenance

• Basic Diagnostics

• Alarms

• Help


Landscape Display LayoutQuicks and Operator Faceplates Optimized for 16:9 Format


AlarmingRed (Including Magenta, Orange, Yellow) Reserved for Alarms


Reducing Memory Footprint and Scan Time

Consolidated dosing instruction (P_Dose)

Weigh scale or flowmeter

Allows pausing totalizer for weigh hopper refill

Lighter-weight Analog Inputs

Removed P_Mode and mode-based Settings

Status / Alarm thresholds become Configuration

(.Cfg_)

PV Fail based on raw units

(e.g., 3.6 / 21.0 mA)

Roll-up of input channel notification

status (on P_PIDE also)


Updated Process Objects

P_PIDE

Setpoint rate limiting and SP Ramp Wizard

CV in Engineering Units

Deviation thresholds become Configuration (.Cfg_)

Alarm rollup count, alarm navigation to

PV Analog Input, CV destination, Cascade SP source

L_CPU_5x80

For ControlLogix® 5580 series,

CompactLogix™ 5380 series

Version 28 and later

P_ValveC

Simulate position with only limit switches


OverviewAbility to define access rights both by role and area

• Faceplates will use FactoryTalk® Security

• FactoryTalk® Security groups created for roles – Operator,

Engineering, etc.

• Library object has configurable area prefix for area based

security groups

• Requires FactoryTalk® View 9 and later

Benefits• Provides way to define access levels for different plant

areas, simplifying design of larger systems

• Same security model used by rest of portfolio for simplified

system management

Library of Process ObjectsAccess definitions by Role and Plant Areas

Area 1 Operators

Domain Groups

Area 1 Operator Cmds

Area 1 Ack/Shelve Alarms

Area 1 Run Batches

Domain

Users

Dale

Barb

FactoryTalk® Domain

Linked Groups

Area 2 Operators

Area 2 Operator Cmds

Area 2 Ack/Shelve Alarms

Area 2 Run Batches

Julia

Dave

UserHasGroup (Area1 Operator Cmds” )

“Area1” user defined in instruction

“Operator Cmds” defined by faceplate



System Health Integration with Historian

OverviewAdoption of PI Performance Monitor capabilities to collect

PlantPAx system performance information:

• Server and workstation performance

• Controller and Data Server diagnostics

• Includes Event Frame templates aligned with System

Element type

Benefits• Improves troubleshooting capabilities by providing system

performance data history

• Identifies excursions from recommended loading limits as

events for simple review

• Simplifies use of the PlantPAx system checklist to ensure

alignment to Rockwell Automation recommendations



Automat ion Sof tware Update


SYSTEM TAG BROWSER RUNTIME DATA REQUESTS

OPC UA Connector for FT Live Data

Overview• New connector adds OPC® UA communications to

FactoryTalk® Live Data

• OPC UA data definitions merged into FactoryTalk® Live Data

namespace

• TCP data exchange eliminates DCOM

Benefits• Nothing new to buy / just upgrade to FactoryTalk® Services

Platform v3.00

• Permits FactoryTalk® Software to interface with 3rd party

data servers

• More productive system namespace browsing

• Enhanced security and stability

UA TCP

Linx™ OPC UA Connector*

SYSTEM TAG

BROWSER

DATA

VALUES

DIAGNOSTIC

VALUES

3RD PARTY OPC UA SERVER

NEW



Overview• FactoryTalk® Linx™ Gateway adds ability to server data to

OPC UA clients

• Uses FactoryTalk® Linx™ high performance, distributed & redundant server capabilities within the PlantPAx System

• Browse service to deliver controller data definitions to external OPC Clients

• OPC UA uses TCP vs. DCOM in OPC DA

Benefits• Included with new version for existing owners of

FactoryTalk® Gateway

• Scalable from a single station to large multi-server and high availability systems

• Provides 3rd party software high speed access to Rockwell Automation controllers

• TCP enhances capacity and stability

OPC UA Connector for FT Linx Gateway

DCOM

3RD PARTY OPC

DATA CLIENT

UA TCP

3RD PARTY OPC

UA CLIENT*

ENHANCEDLinx™ Gateway

(9355-OPDxxxxENE)

SYSTEM TAG

BROWSER

DATA

VALUES

DIAGNOSTIC

VALUES



New ControlFLASH™ PlusTM FunctionalityImproved, Productivity, Usability and Scalability

Product Compatibility

and Download Center

First release targeted for early 2018

New generation firmware update tool• Modern and simple to use for better firmware management

• Allows for managing firmware kits on system, browsing

existing firmware across system and supporting multiple

devices flash operations simultaneously

• Optional connectivity to Product Compatibility and Download

Center (PCDC) targeted for R2

• Support for setting preferred firmware revisions for your plant

that can be shared between stakeholders

Benefits• Improves productivity by allowing shorter time to update

multiple devices

• Easily apply firmware standards

• Can coexist with ControlFLASH™



PlantPAx Servers and Standard Panels


PlantPAx® Virtual Image Templates

OverviewEasy deployment of servers and workstations pre-loaded with

necessary operating systems and Rockwell Automation®

software.

• Updated to align with PlantPAx® System 4.5 release

including adoption of Windows 10 for workstation elements

• Expanded for complete system coverage including Domain

Controllers, Asset Management, Information Servers, and

Batch Management

Benefits• Reduce engineering and validation costs

• Ease lifecycle management

• Extend system lifecycle

• Enhanced high availability options through virtualization

Process Automation

System Servers

Operator

Workstation

Information

Server - SQL

Information

Server - Reporting

Information

Server - Historian

Asset

ManagementEngineering

Workstation

Batch

Management



PlantPAx® Server Consolidation (PASS-C)

OverviewConsolidated servers into a single machine for systems up to

2,000 I/O

• Delivered as a single ISO installer

• Can be used on virtual or physical machine

• Compatible with other server-based system elements

• Server functions can be segregated as system needs grow

Benefits• Right-sizes infrastructure while delivering full functionality to

reduce cost

• Identical capabilities between small and large systems

ensuring your system is scalable with your operations

• Single license and installer simplifies ordering and

implementation costs



Redundant PASS Server Enhancements

PrimaryServer

SecondaryServer

OverviewEnhanced management of PASS Server redundancy:• Automatic copy from primary to secondary server at initial creation

• Ability to replicate active to standby, even in the active server is the

secondary server

• Services automatically restart after replication w/o reboot

• Project edits automatically saved to both servers

• Ability to force failover programmatically via command or in View Studio

• Built-in display of redundancy status at runtime as a function or display

status

• Improved FTA&E uptime and alarm annunciation behavior during

redundancy change over events

Benefits• Simplified management of redundant PASS servers

• Simplified design experience for reduced chance of error



New standard control panel offerings

OverviewNew standard control panel offerings for PlantPAx Systems

• Standard design panels built to order

• Two ways to order:

• Basic provides pre-designed panel that can be populated in the

field

• Configured provides pre populated panel that is done at the factory.

• Includes drawings and documentation

Benefits• Standard designs reducing project costs and risk

• Simple to budget and simple to order

• Reduced time to market with shorter delivery times than

custom panels



Updated Batch Visualization

OverviewModern and comprehensive batch visualization with consistent

interfaces whether your are in the control room or connecting

from your mobile device

• Manual operations and prompts listing by equipment view

• Added capabilities for manual phase control and forcing of

transitions to allow operator to handle abnormal conditions

• New batch banners and simplified connections to reports to

ensure data access for improved decision making

Benefits• Better access to process and prompting for improved

productivity

• More power to operations to handle abnormal conditions to

reduce the chance of production loss

• Easier access to reporting for improved decision making to

enable better decisions leading to productivity gains



Mobile Alarming Interface

Overview• See alarms published to ViewPoint in an interface

optimized for mobile devices

• Visual indication of active alarms which can be filtered or

sorted

• Access to complete alarm details

• Acknowledgement or Shelving of alarms from ViewPoint

web client

• Access controlled by FactoryTalk® Security settings

Benefits• Operators and maintenance personnel do not have to be at

an operator station to act on an alarm – they can take the

alarm list with them!

• Responsive phone & tablet interface

• Complete alarm details



PRP Network Support

OverviewNew 1756 Ethernet adapter supporting Parallel Redundancy

Protocol (PRP)

• IEC 62439-3 compliant: same frame/packets sent out both

ports

• Acts as an I/O scanner in controller chassis or I/O adapter in

remote chassis

• Provides same performance and capacity as the 1756-

EN2TR

Benefits• Enables high availability network for I/O communications –

helping to minimize risk of downtime

• Extends CPwE values to the I/O layer by leveraging

standards-based redundancy



Updated PlantPAx Process System Est imator


PlantPAx system design process

PlantPAx System Estimator Studio 5000® with

PlantPAx Libraries and Design Guides

PlantPAx System Checklist and

Verification Tools

Size and Select Implement Verify


PlantPAx® System Estimator updates

OverviewUpdated PlantPAx System Estimator improving support for

larger systems and latest capabilities

• Allows user to select scope of OWS to improve data server

sizing

• Ability to add thin clients or access points to the network

• Added ThinManager® and OS licensing options

• Better alignment of system tree, network, and BOM for

virtualized systems

Benefits• More flexibility for improved sizing of large systems

• Complete alignment with latest software and reference

architectures

• Improved integration with the network planning tool within

IAB



2018 PlantPAx® System Estimator UpdateAdd a Data Center

OVERVIEW

BENEFITS

1. Add Data Center

2. Enable “Deploy a Virtual Architecture”

3. Select “Include Virtual Templates on BOM”

4. Configure Data Center

• More accurate representation of your system

• More accurate BOM

1

2

3

4


2018 PlantPAx® System Estimator UpdateThinManager® License Selection

OVERVIEW

BENEFITS

1. Edit ThinManager® Licenses.

2. Configuration Pop-up to manual select the

ThinManager® License type and Qty.

3. Keep track of system required clients as your

system is configured

4. Allow for other Clients like Wireless Clients



• Flexibility in Client License purchase’s

1

2

3

4


2018 PlantPAx® System Estimator UpdateAdd PASS Combo License

OVERVIEW

BENEFITS

1. Add PASS Unlimited + 25 Client license

1. Unlimited Tags

2. Unlimited + 10 Clients

3. Unlimited + 25 Clients

2. Increase from 50 Clients to 80 Clients

• Reduce overall Cost

• Support Larger Systems


• Flexibility in Client License purchase’s

1


2018 PlantPAx® System Estimator UpdateMCC Improvement in Sizing Data

OVERVIEW

BENEFITS

1. 4.0 Library loading added to the PSE

2. New! MCC Ethernet I/O Drop down for MCC

Loading. Include CPU Usage and I/O for

Ethernet Based IO Products


• Flexibility in architecture

1

2


Documentat ion


Comprehensive Deployment Guides

USER MANUALS

Infrastructure and Application

Configuration

SIMPLE OVERVIEWS

Flow chart summary

for each chapter

DETAILED STEPS

Click-by-click instructions

for each task

TOOLS INCLUDED

Configurations embedded in

Manuals along with verification

guidance


Where do you get this information?PlantPAx® System Documentation


Where to find more information?

PlantPAx® System Selection

Guide (proces-sg001)

PlantPAx® System Reference

Manual (proces-rm001)

PlantPAx® Characterization

Video (YouTube)

Modern DCS White Paper

(proces-wp010)

PlantPAx® System Infrastructure

User Manual (proces-um001)

PlantPAx® System Application

User Manual (proces-um003)

Rockwell Automation®

Library of Process Objects

(proces-rm002)


PlantPAx® System Guides


PlantPAx® Verification Checklist

Proces-UM004

Requires partial system implementation

Use the Verification Tools:

User Manual (Publication PROCES-UM004A-EN-P)

References KB771236, which contains tools

Perform the checklist and see how your system grades!

What is the verification process?

KB771236 PlantPAx®

System Checklist

+PROCES-UM004:

Verification and Troubleshooting


Thank You

PLANT-WIDE SCALABLE SECURE FLEXIBLE · • FactoryTalk ® Security groups ... and Download Center...

Documents

Transcript of PLANT-WIDE SCALABLE SECURE FLEXIBLE · • FactoryTalk ® Security groups ... and Download Center...