Plant Wide Benefits of Ethernet IP

66
Plant Wide Benefits of Ethernet/IP Designing the Physical Layer for EtherNet/IP

Transcript of Plant Wide Benefits of Ethernet IP

Plant Wide Benefits of Ethernet/IP Designing the Physical Layer for EtherNet/IP

Agenda

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Physical Layer Design Considerations

Mapping Logical to Physical – The 5 IN’s

Market Trends – What is driving Convergence

Additional Information & Summary

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Why Now?

• Manufacturing networks are migrating to Switch-centric topologies

• IoT (Internet of Things) is causing a massive data explosion which is stretching the limitations of legacy networks

• Manufacturing Intelligence & the rise of real-time analytics and data mining

• Industrial Ethernet is enabling IT based solutions to migrate to the plant floor

Organizations are challenged to leverage technology and networks to connect the factory and enterprise boosting productivity, innovation, business agility

3“The productivity economy will reward ‘do it smarter’ companies that build

a better business model.” McKinsey Global Forces: The productivity imperative, McKinsey & Company

What C-suite executives are saying

about the IoT

Expect their company to be using the IoT in three years’ time

Believe that companies slow to integrate the IoT will fall behind the competition

The Internet of Things Business Index, The Economist-Intelligence Unit

95%

63%

Internet of Things Impact

• 100% of plant floor devices will be providing data by 2018.

• Every day 160,000 NEW industrial Ethernet nodes are connected.I.H.S. Global/IMS Research

• The Internet of Things (IoT) is expected to enable manufacturers to generate $3.88 trillion in global profits over the next 10 years.

Not all manufacturers are ready or fully understand how to capitalize on this opportunity!

In 2009 2.5 billion devices were

connected with unique IP addresses.

By 2020, up to 30 billion devices –

and mostly are “things.” Gartner

www.industrial-ip.org

Challenges to Transforming Industry

Organizations are challenged to leverage technology and networks to connect the factory and enterprise boosting productivity, innovation, business agility.

“The productivity economy will reward ‘do it smarter’ companies that build a better business model.”McKinsey Global Forces: The productivity imperative, McKinsey & Company

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Connecting the Enterprise and the Plant Floor

• Enterprise networks are being pulled and pushed into industrial plant floor environments.

• IT personnel may not be prepared for this environment and typical IT deployments may not meet requirements of the industrial space.

• Manufacturing personnel may not understand or accept the protocols and policies being brought to the plant floor from IT.

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“76% of companies are seeing convergence between IT and controls systems.”Rockwell Automation

• Backbone cabling is your longest lasting component in any network

• The Physical Layer is the foundation which all validated, proven network architectures are built upon

• A robust Physical Layer allows for plant floor flexibility to support current and future business needs

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Importance of the Physical Layer

“A significant portion of network downtime, approximately 80%, is attributed to Physical Layer Connections.” Sage Research

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Infrastructure Investment Compared to Longevity

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• 60%

• 2 to 5 yearsSoftware

• 23%

• 5 YearsNetworking

• 10%

• 5 YearsOperations

• 7%

• 20+ years (or forever!)

Physical layer

80% of network problems are caused by only 7% of invested budget.

Profiling the Best-in-Class Manufacturers

• 8 hours downtime (99.1% uptime)

• 11% reduced Total Cost of Ownership (TCO) for industrial network

• 90% Overall Equipment Effectiveness (OEE)

• +25% operating margin contribution

Source: Aberdeen Group, Industrial Networking Real-time Foundation for Manufacturing and Enterprise, August 2012

71%65%

56%

48%

40% 34%

52%

35%

0%

10%

20%

30%

40%

50%

60%

70%

80%

Reliability built into thephysical layer of the network

Data-link reliability Network management (appsand devices used to monitor

performance and controlnetwork access)

Cabling management/wiringstrategy that is aligned with

industrial networkingarchitecture

Network Management

Best In Class All Others

Invest Now or Pay Much More Later!

$10 $100$1000

$10,000

Plan Design Build Deploy/Operate

$$

Relative Cost to Resolve Problems

Source: www.motioncontrolonline.Mechatronics Part I: Motion Control’s Next Top Model; Aberdeen Group,

The Mechatronic System Design Benchmark Report.

Cost to resolve issues increases exponentially throughout the design cycle Reality:

>35% resolved late

• IT drives structured cabling

• The controls engineering/ industry drives connecting cable to plugs

What’s Happening in Industrial Automation?

Machine

Control Panel

Zone System

Micro Data Center IT

to Factory

Floor

Control Panel

to LAN

• Structured Cabling

• Solid horizontal cable terminated with jacks

• Typically installed and left in place; measured and warranteedperformance

• Connected to equipment with flexible patch cords

• Point to Point Cabling

• Stranded cable field terminated with plugs;

• Measurements infrequently done

• No standard exists to define the measurement method

• If the green light goes on, then it works

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Cabling InfrastructureStructured and Point to Point Cabling

Collaboration of PartnersNetwork Technology Convergence

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The Established #1 Industrial Ethernet

Physical Layer Network Infrastructure

Wireless, Security, Switching/Routing

Leader inIndustrial Network

Infrastructure

Reduce Risk Simplify Design Speed Deployment

www.industrial-ip.org

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Why PanduitThe Value of Industrial Automation Infrastructure

• 30 years of designing and deploying Ethernet networks

• Understanding both IT and OT wants and needs

• Solutions built around standards and validated architectures

• World-class partner ecosystem

• Future-ready products and solutions that are easy to deploy today

Subject Matter

Expertise

ToolsOffering

• ANSI/TIA-1005 is explicitly supported by the 568-C cabling standard

• TIA/EIA-568-C Defines cabling types, distances, connectors, cable system architectures, cable termination standards and performance characteristics, cable installation requirements and methods of testing installed cable

• C.0 defines the overall premises infrastructure for copper and fiber cabling

• C.3 addresses components of fiber optic cable systems

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Telecommunications Standards

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Value of Industrial Automation Infrastructure

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Subject Matter

Expertise

ToolsOffering

Simplifying robust industrial network

deployments by providing our customers

confidence and peace of mind through our

expertise, tools and comprehensive offering

That enables seamless IT/OT integration

Agenda

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Physical Layer Design Considerations

Mapping Logical to Physical – The 5 IN’s

Market Trends – What is driving Convergence

Additional Information & Summary

Execution

• What do Physical Layer Reference Architecture based

best practices look like?

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Preventable Network Distribution Installation Issues

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Poor infrastructure planning puts both performance and security at risk!

“A significant portion of network downtime, approximately 80%, is attributed to Physical Layer Connections.” Sage Research

Physical Layer Design ConsiderationsNetwork Technology Convergence – Collaboration of Partners

• Design and implement a robust physical layer

• Environment Classification - MICE

• More than cable– Connectors

– Patch panels

– Cable management

– Grounding, Bonding and Shielding (noise mitigation)

• Standard Physical Media– Wired vs. Wireless

– Copper vs. Fiber

– UTP vs. STP

– Singlemode vs. Multimode

– SFP – LC vs. SC

• Standard Topology Choices– Switch-Level & Device-Level

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Converged Plant-wide / Site-wide Integrated Architecture

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Structured and HardenedIACS Network Infrastructure

Flat and OpenIACS Network Infrastructure

Flat and OpenIACS Network Infrastructure

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Pre-engineered Building BlocksConnecting Network and Controls

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CPwE

Accelerate Implementation

Schedule and Lower Risk

STI Solutions

MDCIDF

Wireless

Integrated Zone

Two Paths to

Translate

Logical Design

to Physical

Design

Stratix MDC

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Pre-engineered Building BlocksConnecting Network and Controls

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CPwE

Accelerate Implementation

Schedule and Lower Risk

STI Solutions

MDCIDF

Wireless

Integrated Zone

Two Paths to

Translate

Logical Design

to Physical

Design

Stratix MDC

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Customer Needs: Logical Architecture: Physical Architecture:Market Transitions Converged Plantwide Ethernet Building Block Approach

Catalyst 3750StackWise

Switch Stack

FactoryTalk Application Servers View Historian AssetCentre, Transaction Manager

FactoryTalk Services Platform Directory Security/Audit

Data Servers

Gbps Linkfor Failover Detection

Firewall(Active)

Firewall(Standby)

I/O

Levels 0–2

HMI

Cell/Area Zone #1Redundant Star Topology

Flex Links ResiliencyCell/Area Zone #3Bus/Star Topology

Cell/Area Zones

Demilitarized Zone (DMZ)

Enterprise ZoneLevels 4 and 5

Rockwell AutomationStratix 8000

Layer 2 Access Switch

CiscoASA 5500

Industrial Zone Site Operations and Control

Level 3

Remote AccessServer

Catalyst6500/4500

ERP, Email,

Wide Area Network

(WAN)

Network Services DNS, DHCP, syslog

server Network and security

mgmt

Drive

Controller

HMI

I/O

Controller

Drive

Controller

Drive

HMI

Cell/Area Zone #2Ring Topology

Resilient Ethernet Protocol (REP)

I/OI/O

Patch ManagementRemote Gateway ServicesApplication MirrorAV Server

Plant Firewall: Inter-zone traffic

segmentation ACLs, IPS and IDS VPN Services Portal and Terminal

Server proxy

ConvergenceSecure connection between Enterprise and Plant

Remote Access & ServicesSecure connections to remote experts and systems

Industrial ComputeVirtualized Servers, Switches, Storage

SecurityAvailability concerns

Network FabricUse standard IP: Wireless, fiber, copper

MobilityBYOD trends

VideoIP cameras

Internet of Things

AutomationHigh growth in devices using EtherNet/IP

Energy ManagementSmart devices and software

Micro / Industrial Data CenterEnterprise to Plant Floor Convergence

Control Panel SolutionsMitigate EMI Noise Risk, Save Space and Optimize EtherNet/IP Connectivity

Enterprise Data CenterPre-configured, Integrated Solutions

Network Zone SystemRobust, Secure, Scalable Network Distribution

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Mapping CPwE Architecture from Logical to PhysicalIndustrial Connectivity to Network Edge

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IN-Frastructure

IN-Route

IN-Panel

IN-Field

IN-Room

Stacked Layer 3 Distribution Switch

FactoryTalk Application Servers

Gbps Linkfor Failover Detection

Firewall (Active) Firewall (Standby)

Cell/Area ZonesLevels 0 – 2

Demilitarized Zone (DMZ)

Industrial Zone Site Operations and Control

Level 3

Remote Access Server

Core Switches

Layers 2 & 3, Access, Distribution and Core Network Infrastructure

Multi-service Network Routing Security and Network

Management Applications

Cell/Area Zone #2 Ring Topology Resilient Ethernet Protocol (REP)

Patch ManagementRemote Gateway ServicesApplication MirrorAV Server

Firewalls for segmentation Unified Threat Management

(UTM) Authentication and

authorization Application and Data Sharing

via replication or terminal services

Enterprise ZoneLevels 4 and 5

WAN and Internet network Data Centers Enterprise Security and Network

Management Enterprise Resource Planning

(ERP)Applications

Internet

EnterpriseWAN

External

DMZ/ Firewall

Enterprise WAN Routers

Active Switch

Network Services

Stacked Layer 3 Access/ Distribution Switch

HMILayer 2

Industrial EthernetAccess Switch

Drive

Controller

Layers 2, Access Network Infrastructure

EtherNet/IP traffic Real-time Control Traffic segmentation,

prioritization and management Resiliency with fast Network

Convergence

Panduit Industrial Automation 5 Core Solutions

IN-ROOMTM

Control Room, Data Center,

Telco Closet

IN-PANELTM

Control Panels, Electrical

Panels and MCC

IN-FIELDTM

On the Machine, In the

Process Area, or Outdoors

IN-FRASTRUCTURETM

Power Distribution, Lighting,

HVAC Security, Safety

IN-ROUTETM

Industrial Pathways, Network

Zone Enclosures

Panduit 5 IN’s and Building Blocks

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Micro Data Centers

Industrial Distribution Frame

Integrated Network Zone

High Level Industrial Architecture

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Core

IDF/Zone

Manufacturing Lines

• Provides the physical systems necessary to effectively deploy the Converged Plantwide Ethernet (CPwE) architecture

• Factory assembled to include the connectivity, cable management and power supply

• Thermally tested and validated for a highly reliable system

• Scalability

• Single part number simplifies the design and execution for a fast and repeatable solution

• Available in various configurations with room for growth without increasing control room footprint

• Security

• Protect the integrity of cabling media and also enable physical layer access control over critical network systems

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Micro Data Centers (MDC)Based on a Reference Architecture

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Environmental Focus – M.I.C.E.

• M.I.C.E. provides a method of categorizing the environmental classes for each plant Cell/Area zone

• This provides for determination of the level of “hardening” required for the network media, connectors, pathways, devices and enclosures

• The MICE environmental classification is a measure of product robustness:

– Specified in ISO/IEC 24702

– Part of TIA-1005 and ANSI/TIA-568-C.0 standards

• Examples of rating:

– 1585 Media : M3I3C3E3

– M12: M3I3C3E3

– RJ-45: M1I1C2E2

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Structured Cabling Schematic

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Centralized Cabling

• Home runs from each node back to the network room

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IN-ROUTETM: Zone Architecture

Zone Cabling

• Provides for Reduced home-run wiring, easy moves / adds / changes and reduced size of network room

TR TR

Z

Z

Z

• Rapidly deploy 19” rack mount switches in a zone architecture within plant environment

• Accommodates two distribution layer switches (Cisco 3750X)

• Three access layer switches (Cisco 2960S) with UPS

• Double hinge feature allows front and rear access to network switch equipment

• Cable management features to secure horizontal fiber and copper in a reliable, consistent manner

• UL Type 4/12 and IP66 enclosure

• Thermally tested and validated for a highly reliable system

• Scalability• Single part number simplifies the design and execution for a fast and

repeatable solution

• Security• Protect the integrity of cabling media and also enable physical layer

access control over critical network systems

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Intermediate Distribution Frame (IDF)

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IDF in CPwE

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Stacked Layer 3 Distribution Switch

FactoryTalk Application Servers

Gbps Linkfor Failover Detection

Firewall (Active) Firewall (Standby)

Cell/Area ZonesLevels 0 – 2

Demilitarized Zone (DMZ)

Industrial Zone Site Operations and Control

Level 3

Remote Access Server

Core Switches

Layers 2 & 3, Access, Distribution and Core Network Infrastructure

Multi-service Network Routing Security and Network

Management Applications

Cell/Area Zone #2 Ring Topology Resilient Ethernet Protocol (REP)

Patch ManagementRemote Gateway ServicesApplication MirrorAV Server

Firewalls for segmentation Unified Threat Management

(UTM) Authentication and authorization Application and Data Sharing via

replication or terminal services

Enterprise ZoneLevels 4 and 5

WAN and Internet network Data Centers Enterprise Security and Network

Management Enterprise Resource Planning

(ERP)Applications

Internet

Enterprise

WAN

External DMZ/

Firewall

Enterprise WAN Routers

Active Switch

Network Services

Stacked Layer 3 Access/ Distribution Switch

HMILayer 2

Industrial EthernetAccess Switch

Drive

Controller

Layers 2, Access Network Infrastructure

EtherNet/IP traffic Real-time Control Traffic segmentation, prioritization

and management Resiliency with fast Network

Convergence

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Current State – IDF Problems

• In-consistent deployment of 19” equipment

• Equipment placement

• Cable management placement, utilization

• Slack length

• Power management, cords falling out

• Insufficient cooling capacity

• Thermal alarms

• Penetration locations

• Poor Cable management

• Slack length, etc.

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• Fully assembled solution

• Stratix Switch and Power Supplies

• Multiple configurations

• Zone network topology

• Reduces cabling installation

• Localizes network traffic to improvenetwork resiliency

• Improves capability for network redundancy

• Reduces cost of future expansion

• System is pre-engineered, pre-tested and pre-validated

• UL approved panel (UL 508A)

• Thermally validated

• Tested for resistance to shock and vibration during shipment

• Optimized for structured networking

• Significantly reduces the amount of time when integrating the plant floor and enterprise networks by up to 75%

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Integrated Network Zone System

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Zone Architecture Value

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• Up to 40%

reduction in

material costs

• Up to 18%

reduction in

labor costs

• FOLS model

• Up to 75%

savings in

deployment time

Customer BenefitsZone Enclosure

FOLS = Fiber optic LAN section

Agenda

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Physical Layer Design Considerations

Mapping Logical to Physical – The 5 IN’s

Market Trends – What is driving Convergence

Additional Information & Summary

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Mapping CPwE Architecture from Logical to PhysicalIndustrial Connectivity to Network Edge

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IN-Frastructure

IN-Route

IN-Panel

IN-Field

IN-Room

Stacked Layer 3 Distribution Switch

FactoryTalk Application Servers

Gbps Linkfor Failover Detection

Firewall (Active) Firewall (Standby)

Cell/Area ZonesLevels 0 – 2

Demilitarized Zone (DMZ)

Industrial Zone Site Operations and Control

Level 3

Remote Access Server

Core Switches

Layers 2 & 3, Access, Distribution and Core Network Infrastructure

Multi-service Network Routing Security and Network

Management Applications

Cell/Area Zone #2 Ring Topology Resilient Ethernet Protocol (REP)

Patch ManagementRemote Gateway ServicesApplication MirrorAV Server

Firewalls for segmentation Unified Threat Management

(UTM) Authentication and

authorization Application and Data Sharing

via replication or terminal services

Enterprise ZoneLevels 4 and 5

WAN and Internet network Data Centers Enterprise Security and Network

Management Enterprise Resource Planning

(ERP)Applications

Internet

EnterpriseWAN

External

DMZ/ Firewall

Enterprise WAN Routers

Active Switch

Network Services

Stacked Layer 3 Access/ Distribution Switch

HMILayer 2

Industrial EthernetAccess Switch

Drive

Controller

Layers 2, Access Network Infrastructure

EtherNet/IP traffic Real-time Control Traffic segmentation,

prioritization and management Resiliency with fast Network

Convergence

Address Operational Challenges

• Maximize uptime

• Failure prediction

• Real-time data

• Lower costs

• Human error reduction

• Safety and security

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“A significant portion of network

downtime, approx. 80%, is attributed

to Physical Layer Connections.” Sage Research

“76% of companies are seeing convergence between IT and controls systems.”Rockwell Automation

Utilize Industrial Network Design Methodology

• Understand application and functional requirements

– Devices to be connected – industrial and non-industrial

– Data requirements for availability, integrity and confidentiality

– Communication patterns, topology and resiliency requirements

– Types of traffic – information, control, safety, time synchronization,drive control, voice, video

• Develop a logical framework (roadmap)

– Migrate from flat networks to structured and hardened networks

– Define zones and segmentation, place applications and devicesin the logical framework based on requirements

• Develop a physical framework to alignwith and support the logical framework

• Deploy a Defense-in-Depth Security Model

• Reduce risk, simplify design, and speed deployment:

– Use information technology (IT) standards

– Follow industrial automation technology (IAT) standards

– Utilize reference models and reference architectures

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Avoiding

Network Sprawl!!MANAGE /

MONITOR

IMPLEMENT

AUDIT DESIGN/PLAN

ASSESS

Enabling OEM

Convergence-Ready

Solutions

Tested and validated architectures

simplify design and reduce risk in

deployment

• Standards Based Structured Cabling

• Performance for high integrity data transfer critical in industrial automation applications

• Designed for Industrial Environments

• Durable jacket options for resistance to oils/chemicals

• Stranded for flexibility

• Fully shielded for immunity to noise (EMI/RFI)

• Connectors are robust and easily field terminable by plant operations personnel

• Machine Level Connectivity

• Cat5e and Cat 6 shielded and unshielded stranded cable types

• Field terminable RJ45 & M12 D-code point to point solutions

• 600V rated Cat5e cable and patch cords

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Industrial Copper MediaFrom the Data Center to the Machine

Industrial Connectivity1585 Media and Fiber SFP

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Small Form-Factor Pluggable

RJ45 ConnectivityM12 Connectivity

600V rated STP cable

• Address EMI Noise and other environmental Factors

• Backbone and device level media designed for industrial space

• Improve Industrial Network reachand resiliency

• Faster convergence (2-10x) for network resiliency vs. copper

• Enable fast field installation

• “Electrician friendly” device level field terminations in one minute or less

• Easy to install, armored backbone cabling requires no conduit, or grounding & bonding

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Industrial Fiber MediaDurable, Environment Rated, Easy to Install Solutions

Polymer Coated Fiber (PCF)

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Electrician Friendly Termination - Crimp and Cleave!

OPTICAM™

Termination Tool

Speed installation and Reduce Scrap

• OptiCAM Fiber termination:

• Reduces install time over 80%

• Instant LED feedback to ensure termination aligned.. Eliminates rework!

• Allows multiple retermination!

• Leverage Panduit toolkit, training, and certification program

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• 50% less time to install compared to traditional wire basket and ladder rack

• Superior strength to weight ratio compared to traditional wire basket

• Integral bonding at all splice connections

• Snap-on sidewalls, waterfalls, bend radius control

• Electro-Zinc finish is durable and preferred in many industrial applications

• 12 microns of protection

• SC3 type III finish per ASTM B633

• Appropriate for exposure to condensation, perspiration, infrequent wetting by rain and cleaners

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Wyr-Grid® Overhead Cable Tray Routing SystemRobust Construction and Support and Easy to Work With and Install

BEFORE AFTER

Challenges:

• Scalability issues

• Diagnostics & troubleshooting

• Evolving cable management

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IN-ROUTETM: Network Distribution SimplificationRobust, Secure, Future-Ready Network Distribution

Solutions:

• Zone enclosure

• Media selection & security

• Cable routing

• Improve Industrial Network reliability, troubleshooting & diagnostics

• Unique DIN rail mounted patching protects connections and enables permanent link testing to control panel

• Provide closed door communication for safer access

• Thru-panel data access port reduces ARC flash risk and need for PPE (personal protective equipment)

• Lockable cover for network security

• Prevent port access & secure connections

• Physical port security lock-in and block out devices avoid connection loss and deter system intrusion

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Control Panel Optimization IN-PANELTM

Effective Networked Panels, Safe Personnel Access

• Begin by segregating the equipment and bonding the ground plane

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Wire & Equip Segregation – Noise Zones

PWM

Drive

PWM

Drive

PAC

PSU

No

ise

Sen

siti

ve

Relay Relay

Main Panel(Front View)

Right Side Panel(Inside View)

PWM

Drive

PWM

Drive

Divider panel bonded with braided strap to

the main panel (three places)

• Begin by segregating the equipment and bonding the ground plane

• Add duct in such a way that you can maintain wire segregation between “clean”, “dirty” and “very-dirty”

• Add shielding in appropriate places where segregation cannot be achieved by distance

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Wire & Equip Segregation – Noise Zones

PWM

Drive

PWM

Drive

PAC

PSU

No

ise

Sen

siti

ve

Relay Relay

Main Panel(Front View)

Right Side Panel(Inside View)

PWM

Drive

PWM

Drive

Segregation

from Dirty Duct

Very-Dirty Zone

(Black Duct)

Dirty Zone

(Grey Duct)

Clean Zone

(White Duct)

Making Networks More Effective in the PanelSpace Optimization in Practice

DIN Rail Wiring Duct

• Uses enclosure depth to save up to 30% panel space

Corner Duct

• Allows functional use of side panels

Noise Shield

• Reduces noise up to 20dB = 6 inches air space

• No room for deploying fiber or copper drops?

• Concerns about high voltage, arc flash risks?

• Need to improve manageability?

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Control Panel Too Crowded for Convergence-ready Network Switch?

If control panel is crowded in a retrofit project, a zone enclosure enables connectivity to the panel.

• Assist with the usage of safety and security best practices within an organization

• Provides migration from unmanaged to managed switch architecture

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Plant-wide / Site-wide Network DeploymentBrownfield

Machine

DeviceMachine

DeviceMachine

DeviceMachine

DeviceMachine

DeviceMachine

Device

Machine

DeviceMachine

DeviceMachine

DeviceMachine

DeviceMachine

DeviceMachine

Device

I/OI/OI/OI/O

Drive

HMI

Zone System

Control Panel

Machine Level

Plant-wide / Site-wide Network DeploymentBrownfield

• Mount Integrated Zone Enclosure- robust, secure, tested

• Distribute copper or fiber to panel

• Use DIN Patch box to patch to devices in panel

• Validate performance with standards based tests and equipment

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Zone Enclosure

Control Panel

DIN Patch

Box

• Optimized solutions for Equipment Builder Stratix 5700 deployments

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Panduit Network Solutions for the Control Panel

DIN Rail Mount Adapter

Modular DIN rail mounting for Copper or Fiber connectivity

Patch PanelFacilitate testing, and future Moves,

Adds and Changes

Fiber, Cat6Patch Cords

Performance guaranteed

Insert product photo

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Network Security FrameworkPhysical Port Security

• Keyed solutions for copper and fiber

• Lock-in, Blockout products secure connections

• Data Access Port (keyed cable and jack)

• High M.I.C.E. levels– Vibration

– Chemical

– Temperature

– Wash down

• Wire management rated for environment

• Food safety

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IN-FIELDTM

Challenges

ON Machine or Process areas

• Harsh rated cable management and identification

• Abrasion protection

• Grounding/Bonding

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IN-FIELDTM SolutionsManage and Protect

Metal detectable wire management for

food industry

IN-FRASTRUCTURETM

Challenges

• Facility Grounding/Bonding, Power

• Costs of safety incidences

• Lockout/Tagout implementation

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IN-FRASTRUCTURETM

Grounding/Bonding

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For Control PanelsFor Control Panels

Reduce risks of noise coupling at every level with robust,

structured grounding/bonding

Agenda

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Physical Layer Design Considerations

Mapping Logical to Physical – The 5 IN’s

Market Trends – What is driving Convergence

Additional Information & Summary

Popular Configuration Drawings Showing Physical Infrastructure for Each Level of a Reference Architecture Design

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Resources

• Industrial Ethernet Physical Infrastructure Reference Architecture Design Guide

• Control Panel White Papers from Panduit and Hoffmanhttp://www.panduit-hoffman.com

• Converged Plantwide Ethernet (CPwE) –http://www.rockwellautomation.com/rockwellautomation/products-technologies/network-technology/architectures.page?

• Media Planning and Installation Manualhttp://www.odva.org

• Design Tools:

– Rockwell Automation Proposal Works

– Rockwell Automation Integrated Architecture Builder (IAB)www.rockwellautomation.com/go/tools

• Industrial IP Advantage website: www.industrial-ip.org

Industrial IP Advantagewww.industrial-ip.org

• A new ‘go-to’ resource for educational, technical and thought leadership information about industrial communications

• Standard Internet Protocol (IP) forIndustrial Applications

• Coalition of like-minded companies

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www.industrial-ip.org

Designing the Physical Layer for EtherNet/IP -Summary

• Planning and installing physical infrastructure based on standards, best practices and reference architectures will result in higher availability, integrity and performance

Need help? Leverage Ecosystem partners:

– Rockwell Automation Network and Security Services

– Panduit Certified Installers

– Fluke Networks’ training

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Because Network Infrastructure Matters!!

THANK YOU!

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Level 2Cell/Area ZoneZone Enclosure

Level 3 Site Operations

Data Center

Level 1Cell/Area ZoneControl Panel

Level 0Cell/Area Zone

On-Machine