Designing a Converged Plant-wide Ethernet/IP Lab for Hands ...
Plant Wide Benefits of Ethernet IP
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Transcript of Plant Wide Benefits of Ethernet IP
Agenda
2
Physical Layer Design Considerations
Mapping Logical to Physical – The 5 IN’s
Market Trends – What is driving Convergence
Additional Information & Summary
3
Why Now?
• Manufacturing networks are migrating to Switch-centric topologies
• IoT (Internet of Things) is causing a massive data explosion which is stretching the limitations of legacy networks
• Manufacturing Intelligence & the rise of real-time analytics and data mining
• Industrial Ethernet is enabling IT based solutions to migrate to the plant floor
Organizations are challenged to leverage technology and networks to connect the factory and enterprise boosting productivity, innovation, business agility
3“The productivity economy will reward ‘do it smarter’ companies that build
a better business model.” McKinsey Global Forces: The productivity imperative, McKinsey & Company
What C-suite executives are saying
about the IoT
Expect their company to be using the IoT in three years’ time
Believe that companies slow to integrate the IoT will fall behind the competition
The Internet of Things Business Index, The Economist-Intelligence Unit
95%
63%
Internet of Things Impact
• 100% of plant floor devices will be providing data by 2018.
• Every day 160,000 NEW industrial Ethernet nodes are connected.I.H.S. Global/IMS Research
• The Internet of Things (IoT) is expected to enable manufacturers to generate $3.88 trillion in global profits over the next 10 years.
Not all manufacturers are ready or fully understand how to capitalize on this opportunity!
In 2009 2.5 billion devices were
connected with unique IP addresses.
By 2020, up to 30 billion devices –
and mostly are “things.” Gartner
www.industrial-ip.org
Challenges to Transforming Industry
Organizations are challenged to leverage technology and networks to connect the factory and enterprise boosting productivity, innovation, business agility.
“The productivity economy will reward ‘do it smarter’ companies that build a better business model.”McKinsey Global Forces: The productivity imperative, McKinsey & Company
6
Connecting the Enterprise and the Plant Floor
• Enterprise networks are being pulled and pushed into industrial plant floor environments.
• IT personnel may not be prepared for this environment and typical IT deployments may not meet requirements of the industrial space.
• Manufacturing personnel may not understand or accept the protocols and policies being brought to the plant floor from IT.
6
“76% of companies are seeing convergence between IT and controls systems.”Rockwell Automation
• Backbone cabling is your longest lasting component in any network
• The Physical Layer is the foundation which all validated, proven network architectures are built upon
• A robust Physical Layer allows for plant floor flexibility to support current and future business needs
7
Importance of the Physical Layer
“A significant portion of network downtime, approximately 80%, is attributed to Physical Layer Connections.” Sage Research
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Infrastructure Investment Compared to Longevity
8
• 60%
• 2 to 5 yearsSoftware
• 23%
• 5 YearsNetworking
• 10%
• 5 YearsOperations
• 7%
• 20+ years (or forever!)
Physical layer
80% of network problems are caused by only 7% of invested budget.
Profiling the Best-in-Class Manufacturers
• 8 hours downtime (99.1% uptime)
• 11% reduced Total Cost of Ownership (TCO) for industrial network
• 90% Overall Equipment Effectiveness (OEE)
• +25% operating margin contribution
Source: Aberdeen Group, Industrial Networking Real-time Foundation for Manufacturing and Enterprise, August 2012
71%65%
56%
48%
40% 34%
52%
35%
0%
10%
20%
30%
40%
50%
60%
70%
80%
Reliability built into thephysical layer of the network
Data-link reliability Network management (appsand devices used to monitor
performance and controlnetwork access)
Cabling management/wiringstrategy that is aligned with
industrial networkingarchitecture
Network Management
Best In Class All Others
Invest Now or Pay Much More Later!
$10 $100$1000
$10,000
Plan Design Build Deploy/Operate
$$
Relative Cost to Resolve Problems
Source: www.motioncontrolonline.Mechatronics Part I: Motion Control’s Next Top Model; Aberdeen Group,
The Mechatronic System Design Benchmark Report.
Cost to resolve issues increases exponentially throughout the design cycle Reality:
>35% resolved late
• IT drives structured cabling
• The controls engineering/ industry drives connecting cable to plugs
What’s Happening in Industrial Automation?
Machine
Control Panel
Zone System
Micro Data Center IT
to Factory
Floor
Control Panel
to LAN
• Structured Cabling
• Solid horizontal cable terminated with jacks
• Typically installed and left in place; measured and warranteedperformance
• Connected to equipment with flexible patch cords
• Point to Point Cabling
• Stranded cable field terminated with plugs;
• Measurements infrequently done
• No standard exists to define the measurement method
• If the green light goes on, then it works
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Cabling InfrastructureStructured and Point to Point Cabling
Collaboration of PartnersNetwork Technology Convergence
13
The Established #1 Industrial Ethernet
Physical Layer Network Infrastructure
Wireless, Security, Switching/Routing
Leader inIndustrial Network
Infrastructure
Reduce Risk Simplify Design Speed Deployment
www.industrial-ip.org
14
Why PanduitThe Value of Industrial Automation Infrastructure
• 30 years of designing and deploying Ethernet networks
• Understanding both IT and OT wants and needs
• Solutions built around standards and validated architectures
• World-class partner ecosystem
• Future-ready products and solutions that are easy to deploy today
Subject Matter
Expertise
ToolsOffering
• ANSI/TIA-1005 is explicitly supported by the 568-C cabling standard
• TIA/EIA-568-C Defines cabling types, distances, connectors, cable system architectures, cable termination standards and performance characteristics, cable installation requirements and methods of testing installed cable
• C.0 defines the overall premises infrastructure for copper and fiber cabling
• C.3 addresses components of fiber optic cable systems
15
Telecommunications Standards
16
Value of Industrial Automation Infrastructure
16
Subject Matter
Expertise
ToolsOffering
Simplifying robust industrial network
deployments by providing our customers
confidence and peace of mind through our
expertise, tools and comprehensive offering
That enables seamless IT/OT integration
Agenda
17
Physical Layer Design Considerations
Mapping Logical to Physical – The 5 IN’s
Market Trends – What is driving Convergence
Additional Information & Summary
19
Preventable Network Distribution Installation Issues
19
Poor infrastructure planning puts both performance and security at risk!
“A significant portion of network downtime, approximately 80%, is attributed to Physical Layer Connections.” Sage Research
Physical Layer Design ConsiderationsNetwork Technology Convergence – Collaboration of Partners
• Design and implement a robust physical layer
• Environment Classification - MICE
• More than cable– Connectors
– Patch panels
– Cable management
– Grounding, Bonding and Shielding (noise mitigation)
• Standard Physical Media– Wired vs. Wireless
– Copper vs. Fiber
– UTP vs. STP
– Singlemode vs. Multimode
– SFP – LC vs. SC
• Standard Topology Choices– Switch-Level & Device-Level
20
Converged Plant-wide / Site-wide Integrated Architecture
21
Structured and HardenedIACS Network Infrastructure
Flat and OpenIACS Network Infrastructure
Flat and OpenIACS Network Infrastructure
22
Pre-engineered Building BlocksConnecting Network and Controls
22
CPwE
Accelerate Implementation
Schedule and Lower Risk
STI Solutions
MDCIDF
Wireless
Integrated Zone
Two Paths to
Translate
Logical Design
to Physical
Design
Stratix MDC
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Pre-engineered Building BlocksConnecting Network and Controls
23
CPwE
Accelerate Implementation
Schedule and Lower Risk
STI Solutions
MDCIDF
Wireless
Integrated Zone
Two Paths to
Translate
Logical Design
to Physical
Design
Stratix MDC
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Customer Needs: Logical Architecture: Physical Architecture:Market Transitions Converged Plantwide Ethernet Building Block Approach
Catalyst 3750StackWise
Switch Stack
FactoryTalk Application Servers View Historian AssetCentre, Transaction Manager
FactoryTalk Services Platform Directory Security/Audit
Data Servers
Gbps Linkfor Failover Detection
Firewall(Active)
Firewall(Standby)
I/O
Levels 0–2
HMI
Cell/Area Zone #1Redundant Star Topology
Flex Links ResiliencyCell/Area Zone #3Bus/Star Topology
Cell/Area Zones
Demilitarized Zone (DMZ)
Enterprise ZoneLevels 4 and 5
Rockwell AutomationStratix 8000
Layer 2 Access Switch
CiscoASA 5500
Industrial Zone Site Operations and Control
Level 3
Remote AccessServer
Catalyst6500/4500
ERP, Email,
Wide Area Network
(WAN)
Network Services DNS, DHCP, syslog
server Network and security
mgmt
Drive
Controller
HMI
I/O
Controller
Drive
Controller
Drive
HMI
Cell/Area Zone #2Ring Topology
Resilient Ethernet Protocol (REP)
I/OI/O
Patch ManagementRemote Gateway ServicesApplication MirrorAV Server
Plant Firewall: Inter-zone traffic
segmentation ACLs, IPS and IDS VPN Services Portal and Terminal
Server proxy
ConvergenceSecure connection between Enterprise and Plant
Remote Access & ServicesSecure connections to remote experts and systems
Industrial ComputeVirtualized Servers, Switches, Storage
SecurityAvailability concerns
Network FabricUse standard IP: Wireless, fiber, copper
MobilityBYOD trends
VideoIP cameras
Internet of Things
AutomationHigh growth in devices using EtherNet/IP
Energy ManagementSmart devices and software
Micro / Industrial Data CenterEnterprise to Plant Floor Convergence
Control Panel SolutionsMitigate EMI Noise Risk, Save Space and Optimize EtherNet/IP Connectivity
Enterprise Data CenterPre-configured, Integrated Solutions
Network Zone SystemRobust, Secure, Scalable Network Distribution
25
Mapping CPwE Architecture from Logical to PhysicalIndustrial Connectivity to Network Edge
25
IN-Frastructure
IN-Route
IN-Panel
IN-Field
IN-Room
Stacked Layer 3 Distribution Switch
FactoryTalk Application Servers
Gbps Linkfor Failover Detection
Firewall (Active) Firewall (Standby)
Cell/Area ZonesLevels 0 – 2
Demilitarized Zone (DMZ)
Industrial Zone Site Operations and Control
Level 3
Remote Access Server
Core Switches
Layers 2 & 3, Access, Distribution and Core Network Infrastructure
Multi-service Network Routing Security and Network
Management Applications
Cell/Area Zone #2 Ring Topology Resilient Ethernet Protocol (REP)
Patch ManagementRemote Gateway ServicesApplication MirrorAV Server
Firewalls for segmentation Unified Threat Management
(UTM) Authentication and
authorization Application and Data Sharing
via replication or terminal services
Enterprise ZoneLevels 4 and 5
WAN and Internet network Data Centers Enterprise Security and Network
Management Enterprise Resource Planning
(ERP)Applications
Internet
EnterpriseWAN
External
DMZ/ Firewall
Enterprise WAN Routers
Active Switch
Network Services
Stacked Layer 3 Access/ Distribution Switch
HMILayer 2
Industrial EthernetAccess Switch
Drive
Controller
Layers 2, Access Network Infrastructure
EtherNet/IP traffic Real-time Control Traffic segmentation,
prioritization and management Resiliency with fast Network
Convergence
Panduit Industrial Automation 5 Core Solutions
IN-ROOMTM
Control Room, Data Center,
Telco Closet
IN-PANELTM
Control Panels, Electrical
Panels and MCC
IN-FIELDTM
On the Machine, In the
Process Area, or Outdoors
IN-FRASTRUCTURETM
Power Distribution, Lighting,
HVAC Security, Safety
IN-ROUTETM
Industrial Pathways, Network
Zone Enclosures
Panduit 5 IN’s and Building Blocks
27
Micro Data Centers
Industrial Distribution Frame
Integrated Network Zone
High Level Industrial Architecture
27
Core
IDF/Zone
Manufacturing Lines
• Provides the physical systems necessary to effectively deploy the Converged Plantwide Ethernet (CPwE) architecture
• Factory assembled to include the connectivity, cable management and power supply
• Thermally tested and validated for a highly reliable system
• Scalability
• Single part number simplifies the design and execution for a fast and repeatable solution
• Available in various configurations with room for growth without increasing control room footprint
• Security
• Protect the integrity of cabling media and also enable physical layer access control over critical network systems
28
Micro Data Centers (MDC)Based on a Reference Architecture
29
Environmental Focus – M.I.C.E.
• M.I.C.E. provides a method of categorizing the environmental classes for each plant Cell/Area zone
• This provides for determination of the level of “hardening” required for the network media, connectors, pathways, devices and enclosures
• The MICE environmental classification is a measure of product robustness:
– Specified in ISO/IEC 24702
– Part of TIA-1005 and ANSI/TIA-568-C.0 standards
• Examples of rating:
– 1585 Media : M3I3C3E3
– M12: M3I3C3E3
– RJ-45: M1I1C2E2
Centralized Cabling
• Home runs from each node back to the network room
31
IN-ROUTETM: Zone Architecture
Zone Cabling
• Provides for Reduced home-run wiring, easy moves / adds / changes and reduced size of network room
TR TR
Z
Z
Z
• Rapidly deploy 19” rack mount switches in a zone architecture within plant environment
• Accommodates two distribution layer switches (Cisco 3750X)
• Three access layer switches (Cisco 2960S) with UPS
• Double hinge feature allows front and rear access to network switch equipment
• Cable management features to secure horizontal fiber and copper in a reliable, consistent manner
• UL Type 4/12 and IP66 enclosure
• Thermally tested and validated for a highly reliable system
• Scalability• Single part number simplifies the design and execution for a fast and
repeatable solution
• Security• Protect the integrity of cabling media and also enable physical layer
access control over critical network systems
32
Intermediate Distribution Frame (IDF)
33
IDF in CPwE
33
Stacked Layer 3 Distribution Switch
FactoryTalk Application Servers
Gbps Linkfor Failover Detection
Firewall (Active) Firewall (Standby)
Cell/Area ZonesLevels 0 – 2
Demilitarized Zone (DMZ)
Industrial Zone Site Operations and Control
Level 3
Remote Access Server
Core Switches
Layers 2 & 3, Access, Distribution and Core Network Infrastructure
Multi-service Network Routing Security and Network
Management Applications
Cell/Area Zone #2 Ring Topology Resilient Ethernet Protocol (REP)
Patch ManagementRemote Gateway ServicesApplication MirrorAV Server
Firewalls for segmentation Unified Threat Management
(UTM) Authentication and authorization Application and Data Sharing via
replication or terminal services
Enterprise ZoneLevels 4 and 5
WAN and Internet network Data Centers Enterprise Security and Network
Management Enterprise Resource Planning
(ERP)Applications
Internet
Enterprise
WAN
External DMZ/
Firewall
Enterprise WAN Routers
Active Switch
Network Services
Stacked Layer 3 Access/ Distribution Switch
HMILayer 2
Industrial EthernetAccess Switch
Drive
Controller
Layers 2, Access Network Infrastructure
EtherNet/IP traffic Real-time Control Traffic segmentation, prioritization
and management Resiliency with fast Network
Convergence
34
Current State – IDF Problems
• In-consistent deployment of 19” equipment
• Equipment placement
• Cable management placement, utilization
• Slack length
• Power management, cords falling out
• Insufficient cooling capacity
• Thermal alarms
• Penetration locations
• Poor Cable management
• Slack length, etc.
34
• Fully assembled solution
• Stratix Switch and Power Supplies
• Multiple configurations
• Zone network topology
• Reduces cabling installation
• Localizes network traffic to improvenetwork resiliency
• Improves capability for network redundancy
• Reduces cost of future expansion
• System is pre-engineered, pre-tested and pre-validated
• UL approved panel (UL 508A)
• Thermally validated
• Tested for resistance to shock and vibration during shipment
• Optimized for structured networking
• Significantly reduces the amount of time when integrating the plant floor and enterprise networks by up to 75%
35
Integrated Network Zone System
36
Zone Architecture Value
36
• Up to 40%
reduction in
material costs
• Up to 18%
reduction in
labor costs
• FOLS model
• Up to 75%
savings in
deployment time
Customer BenefitsZone Enclosure
FOLS = Fiber optic LAN section
Agenda
37
Physical Layer Design Considerations
Mapping Logical to Physical – The 5 IN’s
Market Trends – What is driving Convergence
Additional Information & Summary
38
Mapping CPwE Architecture from Logical to PhysicalIndustrial Connectivity to Network Edge
38
IN-Frastructure
IN-Route
IN-Panel
IN-Field
IN-Room
Stacked Layer 3 Distribution Switch
FactoryTalk Application Servers
Gbps Linkfor Failover Detection
Firewall (Active) Firewall (Standby)
Cell/Area ZonesLevels 0 – 2
Demilitarized Zone (DMZ)
Industrial Zone Site Operations and Control
Level 3
Remote Access Server
Core Switches
Layers 2 & 3, Access, Distribution and Core Network Infrastructure
Multi-service Network Routing Security and Network
Management Applications
Cell/Area Zone #2 Ring Topology Resilient Ethernet Protocol (REP)
Patch ManagementRemote Gateway ServicesApplication MirrorAV Server
Firewalls for segmentation Unified Threat Management
(UTM) Authentication and
authorization Application and Data Sharing
via replication or terminal services
Enterprise ZoneLevels 4 and 5
WAN and Internet network Data Centers Enterprise Security and Network
Management Enterprise Resource Planning
(ERP)Applications
Internet
EnterpriseWAN
External
DMZ/ Firewall
Enterprise WAN Routers
Active Switch
Network Services
Stacked Layer 3 Access/ Distribution Switch
HMILayer 2
Industrial EthernetAccess Switch
Drive
Controller
Layers 2, Access Network Infrastructure
EtherNet/IP traffic Real-time Control Traffic segmentation,
prioritization and management Resiliency with fast Network
Convergence
Address Operational Challenges
• Maximize uptime
• Failure prediction
• Real-time data
• Lower costs
• Human error reduction
• Safety and security
39
“A significant portion of network
downtime, approx. 80%, is attributed
to Physical Layer Connections.” Sage Research
“76% of companies are seeing convergence between IT and controls systems.”Rockwell Automation
Utilize Industrial Network Design Methodology
• Understand application and functional requirements
– Devices to be connected – industrial and non-industrial
– Data requirements for availability, integrity and confidentiality
– Communication patterns, topology and resiliency requirements
– Types of traffic – information, control, safety, time synchronization,drive control, voice, video
• Develop a logical framework (roadmap)
– Migrate from flat networks to structured and hardened networks
– Define zones and segmentation, place applications and devicesin the logical framework based on requirements
• Develop a physical framework to alignwith and support the logical framework
• Deploy a Defense-in-Depth Security Model
• Reduce risk, simplify design, and speed deployment:
– Use information technology (IT) standards
– Follow industrial automation technology (IAT) standards
– Utilize reference models and reference architectures
40
Avoiding
Network Sprawl!!MANAGE /
MONITOR
IMPLEMENT
AUDIT DESIGN/PLAN
ASSESS
Enabling OEM
Convergence-Ready
Solutions
Tested and validated architectures
simplify design and reduce risk in
deployment
• Standards Based Structured Cabling
• Performance for high integrity data transfer critical in industrial automation applications
• Designed for Industrial Environments
• Durable jacket options for resistance to oils/chemicals
• Stranded for flexibility
• Fully shielded for immunity to noise (EMI/RFI)
• Connectors are robust and easily field terminable by plant operations personnel
• Machine Level Connectivity
• Cat5e and Cat 6 shielded and unshielded stranded cable types
• Field terminable RJ45 & M12 D-code point to point solutions
• 600V rated Cat5e cable and patch cords
41
Industrial Copper MediaFrom the Data Center to the Machine
Industrial Connectivity1585 Media and Fiber SFP
42
Small Form-Factor Pluggable
RJ45 ConnectivityM12 Connectivity
600V rated STP cable
• Address EMI Noise and other environmental Factors
• Backbone and device level media designed for industrial space
• Improve Industrial Network reachand resiliency
• Faster convergence (2-10x) for network resiliency vs. copper
• Enable fast field installation
• “Electrician friendly” device level field terminations in one minute or less
• Easy to install, armored backbone cabling requires no conduit, or grounding & bonding
43
Industrial Fiber MediaDurable, Environment Rated, Easy to Install Solutions
OPTICAM™
Termination Tool
Speed installation and Reduce Scrap
• OptiCAM Fiber termination:
• Reduces install time over 80%
• Instant LED feedback to ensure termination aligned.. Eliminates rework!
• Allows multiple retermination!
• Leverage Panduit toolkit, training, and certification program
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• 50% less time to install compared to traditional wire basket and ladder rack
• Superior strength to weight ratio compared to traditional wire basket
• Integral bonding at all splice connections
• Snap-on sidewalls, waterfalls, bend radius control
• Electro-Zinc finish is durable and preferred in many industrial applications
• 12 microns of protection
• SC3 type III finish per ASTM B633
• Appropriate for exposure to condensation, perspiration, infrequent wetting by rain and cleaners
46
Wyr-Grid® Overhead Cable Tray Routing SystemRobust Construction and Support and Easy to Work With and Install
BEFORE AFTER
Challenges:
• Scalability issues
• Diagnostics & troubleshooting
• Evolving cable management
47
IN-ROUTETM: Network Distribution SimplificationRobust, Secure, Future-Ready Network Distribution
Solutions:
• Zone enclosure
• Media selection & security
• Cable routing
• Improve Industrial Network reliability, troubleshooting & diagnostics
• Unique DIN rail mounted patching protects connections and enables permanent link testing to control panel
• Provide closed door communication for safer access
• Thru-panel data access port reduces ARC flash risk and need for PPE (personal protective equipment)
• Lockable cover for network security
• Prevent port access & secure connections
• Physical port security lock-in and block out devices avoid connection loss and deter system intrusion
48
Control Panel Optimization IN-PANELTM
Effective Networked Panels, Safe Personnel Access
• Begin by segregating the equipment and bonding the ground plane
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Wire & Equip Segregation – Noise Zones
PWM
Drive
PWM
Drive
PAC
PSU
No
ise
Sen
siti
ve
Relay Relay
Main Panel(Front View)
Right Side Panel(Inside View)
PWM
Drive
PWM
Drive
Divider panel bonded with braided strap to
the main panel (three places)
• Begin by segregating the equipment and bonding the ground plane
• Add duct in such a way that you can maintain wire segregation between “clean”, “dirty” and “very-dirty”
• Add shielding in appropriate places where segregation cannot be achieved by distance
50
Wire & Equip Segregation – Noise Zones
PWM
Drive
PWM
Drive
PAC
PSU
No
ise
Sen
siti
ve
Relay Relay
Main Panel(Front View)
Right Side Panel(Inside View)
PWM
Drive
PWM
Drive
Segregation
from Dirty Duct
Very-Dirty Zone
(Black Duct)
Dirty Zone
(Grey Duct)
Clean Zone
(White Duct)
Making Networks More Effective in the PanelSpace Optimization in Practice
DIN Rail Wiring Duct
• Uses enclosure depth to save up to 30% panel space
Corner Duct
• Allows functional use of side panels
Noise Shield
• Reduces noise up to 20dB = 6 inches air space
• No room for deploying fiber or copper drops?
• Concerns about high voltage, arc flash risks?
• Need to improve manageability?
52
Control Panel Too Crowded for Convergence-ready Network Switch?
If control panel is crowded in a retrofit project, a zone enclosure enables connectivity to the panel.
• Assist with the usage of safety and security best practices within an organization
• Provides migration from unmanaged to managed switch architecture
53
Plant-wide / Site-wide Network DeploymentBrownfield
Machine
DeviceMachine
DeviceMachine
DeviceMachine
DeviceMachine
DeviceMachine
Device
Machine
DeviceMachine
DeviceMachine
DeviceMachine
DeviceMachine
DeviceMachine
Device
…
…
I/OI/OI/OI/O
Drive
HMI
Zone System
Control Panel
Machine Level
Plant-wide / Site-wide Network DeploymentBrownfield
• Mount Integrated Zone Enclosure- robust, secure, tested
• Distribute copper or fiber to panel
• Use DIN Patch box to patch to devices in panel
• Validate performance with standards based tests and equipment
54
Zone Enclosure
Control Panel
DIN Patch
Box
• Optimized solutions for Equipment Builder Stratix 5700 deployments
55
Panduit Network Solutions for the Control Panel
DIN Rail Mount Adapter
Modular DIN rail mounting for Copper or Fiber connectivity
Patch PanelFacilitate testing, and future Moves,
Adds and Changes
Fiber, Cat6Patch Cords
Performance guaranteed
Insert product photo
56
Network Security FrameworkPhysical Port Security
• Keyed solutions for copper and fiber
• Lock-in, Blockout products secure connections
• Data Access Port (keyed cable and jack)
• High M.I.C.E. levels– Vibration
– Chemical
– Temperature
– Wash down
• Wire management rated for environment
• Food safety
57
IN-FIELDTM
Challenges
ON Machine or Process areas
• Harsh rated cable management and identification
• Abrasion protection
• Grounding/Bonding
58
IN-FIELDTM SolutionsManage and Protect
Metal detectable wire management for
food industry
IN-FRASTRUCTURETM
Challenges
• Facility Grounding/Bonding, Power
• Costs of safety incidences
• Lockout/Tagout implementation
59
IN-FRASTRUCTURETM
Grounding/Bonding
60
For Control PanelsFor Control Panels
Reduce risks of noise coupling at every level with robust,
structured grounding/bonding
Agenda
61
Physical Layer Design Considerations
Mapping Logical to Physical – The 5 IN’s
Market Trends – What is driving Convergence
Additional Information & Summary
Popular Configuration Drawings Showing Physical Infrastructure for Each Level of a Reference Architecture Design
62
Resources
• Industrial Ethernet Physical Infrastructure Reference Architecture Design Guide
• Control Panel White Papers from Panduit and Hoffmanhttp://www.panduit-hoffman.com
• Converged Plantwide Ethernet (CPwE) –http://www.rockwellautomation.com/rockwellautomation/products-technologies/network-technology/architectures.page?
• Media Planning and Installation Manualhttp://www.odva.org
• Design Tools:
– Rockwell Automation Proposal Works
– Rockwell Automation Integrated Architecture Builder (IAB)www.rockwellautomation.com/go/tools
• Industrial IP Advantage website: www.industrial-ip.org
Industrial IP Advantagewww.industrial-ip.org
• A new ‘go-to’ resource for educational, technical and thought leadership information about industrial communications
• Standard Internet Protocol (IP) forIndustrial Applications
• Coalition of like-minded companies
64
www.industrial-ip.org
Designing the Physical Layer for EtherNet/IP -Summary
• Planning and installing physical infrastructure based on standards, best practices and reference architectures will result in higher availability, integrity and performance
Need help? Leverage Ecosystem partners:
– Rockwell Automation Network and Security Services
– Panduit Certified Installers
– Fluke Networks’ training
65
Because Network Infrastructure Matters!!