Plant Operation, Service Manual, and Parts Book · 2018-07-10 · discharge conveyors, is also...

86470 Franklin Blvd, Eugene, OR 97405 • 800-314-4656 • 541-736-1400 • Fax 541-988-940124/7 Parts Number 888-474-0115

7203/7203LPPMS/N P141769

Plant Operation,Service Manual, and

Parts Book

JCI Wheel Plant

JCI 24/7 Parts Number 888-474-0115© 2014 JCI

Parts BookPlant Serial Number: P141769

Equipment Mounted

Screen S143239 and S143240

Rev A: changed under screen conveyor head pullies (043503) and added a belt wiper (711353) to rear under screen conveyor 11/19/14

JCI Wheel Plant


The JCI Parts Department is open from 7 AM to 5 PM Pacific Time. You can contact us in the following ways:

• *24/7 Phone (24 Hours- 7 Days a week): 1-888-474-0115 (Even holidays)

• Fax: 541-988-9487

• E-mail: [email protected]

The Serial Number Plate for your plant is usually located on the right-hand side near the king pin.

1.Follow the steps to safely lock out/tag out the power source to your equipment. (Lockout/ Tagout Kit # 090011)

2.Find the model number and serial number of your plant from the Serial Number Plate located on the right-hand side near the king pin of the plant trailer frame.

3.Locate the parts to be replaced by using the parts lists and drawings in this catalog.

4.Call your JCI dealer or use the JCI Parts contact information provided to order your parts. Be sure to include model number and serial number when ordering.

Information Needed To Order Parts

1.**Serial number of the equipment (ex. C020182 for a crusher or P021088 for a plant).

2.Model of the equipment (ex. 1400LS, 6203LPPM).

3.Part number(s) and quantity.

4.Shipping information.

5.Priority (next day air, ground, truck, etc…).

6.Purchase order number.

JCI accepts Visa and MasterCard. Orders may also be sent COD.

*There is a $100 call-in charge for emergency orders shipped outside of normal business hours.**JCI can also supply you with parts for your Cedarapids/ElJay® Rollercone™ Crusher and 3-shaft

screens.

Model No.

Serial No.

JCI Wheel Plant


Important Safety Precautions

WARNING: Failure to adhere to the following safety precautions may result in serious injury or death.

Lockout/Tagout

• Always lockout/tagout any machinery before performing any adjustment, inspection, lubrication, maintenance or repair procedures. Failure to observe this precaution may result in serious personal injury or death.

• Your company’s lockout/tagout program may be somewhat different than described in this manual. If so, be sure to completely follow your company’s official policies and procedures when lockout/tagout is necessary. Consult your company’s safety officer if you have any questions.

• A lock must have only one user and one key. Anyone who installs a lock must keep the key in their possession at all times. Except in an emergency situation, only the person that installs a lock is authorized to remove it.

• To prevent accidental start-up, never give your lock or its key to another employee.

• Your key must open your lock only. Your key should not be capable of opening any other locks. Keys for other locks should not be capable of opening your lock.

• Except in an emergency situation, never attempt to remove anyone else’s lock. Do not allow others to remove your lock.

• When disconnecting power, be sure that the circuit breaker handle (or other isolating device) is in the OFF position. Accidentally locking a control in the ON position could result in serious personal injury or death.

• If two or more people are working on a machine, a multiple lockout device must be used to prevent accidental start-up in the event that one person finishes working before another.

• Each lock must have a tag. If two or more people are working on a machine, each person must attach a separate tag to their lock. Never attach a lock without a tag.

• Never use tags alone. A tag should always be accompanied by a lock which prevents the isolating device from becoming energized.

• Be sure that the power is COMPLETELY turned off. A motor may be stopped and locked out. However, interlocks, starters, and other supplemental electrical components may still be energized. Use a voltmeter and/or ammeter to verify that all electrical circuits are completely dead.

• Always be sure that all peripheral equipment, such as feed conveyors, grizzly feeders and

JCI Wheel Plant


discharge conveyors, is also tagged and locked out. Serious personal injury or death can result if any of these items start unexpectedly while the crusher is being serviced.

• Although lockout/tagout procedures are most commonly associated with electrical systems, be aware that hydraulic, pneumatic and mechanical systems must also be tagged and locked out before servicing. This may involve the lockout/tagout of valves, levers and other non-electrical devices.

• For machinery powered by internal combustion engines (diesel, gas, etc.), always disconnect batteries and shut off fuel supply before servicing the machinery. Lockout/tagout engine controls to ensure that engine is not accidentally started while the machinery is being serviced.

• Always be sure that all hydraulic or air pressure is completely relieved before working on hydraulic or pneumatic systems. Dangerous pressures can be present, even when equipment is turned off and locked out.

• After maintenance or repairs are completed, always warn all employees that the machinery is about to be restarted. Be sure no one is on or near the equipment before a lock and tag are removed.

• As a precaution, always activate a warning horn or light before restarting the machinery. This will provide additional warning for personnel to stay clear of machinery that is about to be started.

Know Your Machinery

• Read the manufacturer’s operation and maintenance manuals for all machinery and equipment that you operate. Be sure that all hazard statements contained within the manuals are completely understood.

• Become familiar with the controls, functions and settings of each machine. Fully understand all phases of each machine’s operation.

• Be sure that you completely understand and follow all start-up and shut-down procedures as described in the manufacturer’s manuals.

• Be familiar with the safety signs on your equipment, and the hazards against which they warn.

• Check the legibility of all safety signs every day. Order new signs from the machinery manufacturer if they become illegible or worn.

Be Prepared for Emergencies

• Know the proper emergency shut-down procedures for the equipment you operate.

• Know where fire extinguishers are kept and how to use them. Be sure that fire extinguishers are properly rated, and that they remain fully charged and ready for use at all times.

• Know the procedure for contacting emergency medical personnel. Keep a list of emergency phone numbers handy at all times.

JCI Wheel Plant


• Know where first-aid kit, stretcher and other emergency supplies are kept. Be sure that first aid supplies are properly maintained and ready for use.

• Make sure that a clear path to exits and emergency equipment is always maintained. Do not allow equipment, spilled materials, or other obstructions to get in the way.

• Know how to report accidents. Always report all accidents immediately to the appropriate supervisor.

Wear Personal Protective Equipment

• Wear safety glasses or goggles whenever outside of an approved operator’s enclosure. Failure to wear appropriate eye protection can result in permanent eye injuries and loss of sight.

• Wear appropriate ear protection when working within 50 feet of any operating quarry machinery, and in other areas where noise levels are high. Prolonged exposure to high noise levels can cause permanent hearing loss.

• Wear steel-toe safety boots, heavy-duty gloves and a hard hat. This equipment is mandatory in most areas of the quarry.

• Use respirators in dusty locations and when working with hazardous substances. Prolonged exposure to rock dust or chemical fumes can cause permanent respiratory illness.

• Other personal protective equipment may be necessary for your specific job assignment, such as a full face shield and safety harness. Wear or use these items when necessary and as required by applicable federal state and local regulations.

Observe Personal Safety Precautions

• Never wear loose or ragged clothing when working on or around rotating power equipment. Avoid wearing necklaces, rings or other jewelry. These items can become caught or tangled in the machinery, resulting in severe personal injury or death.

• Keep hair short, if possible. Keep long hair securely tied-up to prevent it from becoming caught in the machinery.

• Be especially careful whenever using wet walkways, platforms, or ramps. The combination of rock dust and wet metal can create an extremely slippery surface. Keep all walkways and other access structures clean, dry and free of grease or oil.

• Use walkways and ladders when working near machinery, or observing its operation. Use a safety harness when necessary. Keep handrails and machine contact surfaces clean.

• To avoid back injuries, always use proper lifting techniques to safely lift heavy objects. Lift with your legs and keep your back straight. Keep the materials or object close to your body. Have a co-worker assist you if the load cannot be lifted safely by one person.

• Before starting the machinery, check that no personnel are inside, on, under or beside the equipment. Unless absolutely necessary, do not allow anyone to be on or near the equipment while it is operating.

JCI Wheel Plant


• Never attempt to catch falling materials or objects.

• Be aware of flammable liquids and other potential fire hazards. Do not smoke when refilling engines or using cleaning solvents.

• Do not stand under equipment or components that are being hoisted or suspended. Never allow other quarry personnel to do so.

• Before you assemble, operate, clean, lubricate, or adjust machinery, be sure to read and understand all procedures contained in the machinery manufacturer’s manual.

• Be sure to operate quarry machinery in compliance with current OSHA and MSHA regulations, and all applicable federal, state or local regulations.

Help Prevent Accidents

• Do not allow unauthorized personnel in or near the work area. Never allow unauthorized personnel to operate, adjust, maintain or repair machinery.

• Allow only properly trained and experienced personnel to operate machinery. Be sure inexperienced operators are carefully supervised at all times.

• Do not allow personnel to be near loading areas, or anywhere else that falling or ejected material could hit them.

• Use extreme caution if the machinery must be operated for inspection or observation purposes. Stay a safe distance from the machinery and wear appropriate personal protective devices.

• Before making repairs to the machinery, always clear all quarry material from the feed and discharge devices (feeders, conveyors, chutes, etc.).

• In areas which present a danger of falling, use an appropriate fall protection device, such as a safety harness and lifeline.

• Always report any unsafe conditions or defective equipment to the appropriate supervisor.

Avoid Alcohol and Other Drugs

• Do not operate or work near quarry machinery when under the influence of alcohol or other drugs. These substances can result in reduced alertness and impaired judgment. Serious personal injury or death could result.

• Some prescription and non-prescription medications can cause drowsiness or other adverse side effects. Do not operate or work near quarry machinery when under the influence of such medications.

Be Aware of Your Surroundings

• The quarry environment contains many situations that are potentially hazardous. Use extreme caution to avoid being struck by haul trucks, loaders and other quarry mobile equipment.

• Be aware of idle machinery that could start-up without warning. Stay clear of such

JCI Wheel Plant


machinery and the immediate area.

• Be aware of overhead obstructions, such as conveyors, support structures or power lines.

Practice Good Housekeeping

• Do not store tools or equipment on walkways.

• Be sure that all walkways, platforms, stairs and ramps are kept free of spilled material and trash. A build-up of material in these areas can cause slips and falls. Make repairs as required in areas where spillage is present.

• Do not allow machinery to become buried under piles of spilled material. This will make the machinery more difficult to inspect and may hide broken welds, loose fasteners and other serious problems that could cause a safety hazard.

• Keep the areas around control panels and machinery free of spilled material. Free access must be maintained at all times. In the event of an emergency, quick access to controls could prevent injury or death.

• Clean up spilled fuel or oil immediately to eliminate slipping hazards. If necessary, use an oil absorbent.

• Always be sure that power is tagged and locked out before cleaning spilled material or oils. Never clean-up these items while the machinery is operating.

Inspect And Maintain Machinery

• Always perform a safety inspection at the beginning of each shift. Refer to the machinery manufacturer’s operation and maintenance manuals for detailed pre-start-up inspection and maintenance procedures.

• Test all warning devices before starting the machinery to ensure that they are working properly. Never disable or bypass any alarm systems or interlocks.

• Be sure that any defective components or systems are properly repaired by a qualified technician before the machinery is started. Immediately report any serious problems to the appropriate supervisor.

• Before performing inspections or maintenance, always lock out power and tag controls to the machine drive, and to all feed and discharge equipment. Warn all personnel that the equipment is being serviced. Refer to the Lockout/Tagout section of this chapter for additional information.

• Maintenance inspection procedures are included throughout this manual. Although maintenance is not typically a safety concern, machinery that is regularly maintained and in proper working condition will minimize the occurrence of safety hazards and emergency situations.

IMPORTANT: Refer to the JCI Operation Manual for further safety information. If your copy of the manual is missing, please contact your local JCI dealer or the JCI Parts Department for a replacement copy. Be sure that you fully understand all phases of equipment operation. A careful and well-trained operator is the best insurance against an accident.

3/25/14

Rev. 0

REF# 700528

7203LP Dual Screen

REF# 700528

3/25/14

7203LP Dual Screen

Rev. 0

Table of Contents


Plant Components ................................................................................................. 1

Frame ..................................................................................................................... 11

Mud Flap Assembly ............................................................................................... 14

Lighting System ..................................................................................................... 15

Lightbar Assembly ................................................................................................. 17

Air Brake System ................................................................................................... 19

Dual Suspension .................................................................................................... 20

Cribbing Weldment ................................................................................................ 22

Hydraulic Cribbing .................................................................................................. 23

Hydraulic Hose Kit ................................................................................................. 26

Screen Hopper Support Frontt ............................................................................... 32

Screen Hopper Support Rear ................................................................................ 36

Snubber Assembly ................................................................................................. 39

Walkway Forward .................................................................................................. 40

Walkway Rear ........................................................................................................ 44

Forward Underscreen Conveyor ............................................................................ 48

Rear Underscreen Conveyor ................................................................................. 53

Side Discharge Conveyor 36" ................................................................................ 57

Side Discharge Conveyor 24" ................................................................................ 61

Cross Conveyor Mounting ..................................................................................... 65

Area Guard ............................................................................................................ 66

Decal Location ....................................................................................................... 68

Screen Motor Mount Bracing ................................................................................. 69

Fifth Wheel Brace .................................................................................................. 70

Table of Contents


Middle Deck Chute ................................................................................................. 71

Bottom Deck Chute ................................................................................................ 72

Index ...................................................................................................................... 73

1

3/19/14

Rev. 0

REF# 711007

Plant Components

REF# 711007

3/19/14

Rev. 0

Plant Components

2

REF# 711007

3/19/14

Rev. 0

Plant Components

3

REF# 711007

3/19/14

Rev. 0

Plant Components

4

REF# 711007

3/19/14

Rev. 0

Plant Components

5

REF# 711007

3/19/14

Rev. 0

Plant Components

6

REF# 711007

3/19/14

Rev. 0

Plant Components

7

REF# 711007

3/19/14

Rev. 0

Plant Components

8

REF# 711007

3/19/14

Rev. 0

Plant Components

9

REF# 711007

3/19/14

Rev. 0

Plant Components

10

ITEM QTYPART

NUMBERDESCRIPTION COMMENTS

5 1 700528 INSTALL 7203LP DUAL SCREEN

10 1 711008 FRAME 7203LP DUAL SCRN

20 1 711009 CRIB WELDMENT 7203LP DUAL SCRN

25 1 711010 HYD CRIB 7203LP DUAL SCRN

30 1 711011 SCREEN SUPT/HOPP 720 DS FRONT

40 1 711012 SCREEN SUPT/HOPP 720 DS REAR

50 1 711013 WALKWAY FWD 720 DUAL SCREEN

60 1 711014 WALKWAY REAR 720 DUAL SCREEN

70 2 711015 CHUTE MID DECK 720 DUAL SCREEN

80 2 711016 CHUTE BTM DECK 720 DUAL SCREEN

90 1 709348 CONV US FWD 720 DUAL SCREEN

100 1 709349 CONV US REAR 720 DUAL SCREEN

110 1 709350 CONV 36 SD MHP 720 DUAL SCREEN

120 4 709351 CONV 24 SD MHP 720 DUAL SCREEN

130 1 709352 CROSS CONV MNT 720 DUAL SCREEN

140 1 702704 GUARD AREA 720 DULA SCREEN

150 1 711017 DECAL LOCATION 720 DUAL SCREEN

160 2 060735 MTR 50HP 1200TEFC60HZ W22 365T

170 2 711044 BRACE SCREEN MOTOR MOUNT

180 1 705677 HARDWARE SCR MOTOR MT

190 1 708010 MANUAL BOX ASSY

200 1 705496 BRACE FIFTH WHEEL 41"

11

3/19/14

Rev. 0

REF# 711008

Frame

REF# 711008

3/19/14

Rev. 0

Frame

12

REF# 711008

3/19/14

Rev. 0

Frame

13

ITEM QTYPART


25 2 710895 DOUBLER PLATE 820 DUAL SCREEN NOT SHOWN

30 1 711018 FIFTH WHEEL 100.5 FORMED

31 1 701086 RBBR MUDFLAP

32 17 705857 HANGER HOSE HYD

33 1 710907 LIGHTING SYSTEM 8203 DUAL SCRN

34 1 700154 SYSTEM BRAKE AIR 4 AXLE NOT SHOWN

35 1 711019 SUSP DUAL HUTCH 720 DUAL SCRN NOT WHOWN

40 8 070085 ZERK GREASE 1/8 PIPE 27 STR

41 8 083846 5000-02-02 NOT SHOWN

42 3 081013 CLAMP TUBE DOUBLE 3/4

50 33 070055 CAPSCREW HEX 1/4 20NC X 3/4

14

3/19/14

Rev. A

REFERENCE # 701086

Mud Flap Assembly

ITEM QTYPART


1 2 040022 MUD FLAP, RUBBER, 24" X 30"

2 8 078017 WASHER, FLAT, 3/8

3 8 076023 NUT, 3/8-16NC

4 8 070032 CAP SCREW HEX 3/8 16NC X1-1/4

15

3/19/14

Rev. 0

REF# 710907

Lighting System

REF# 710907

3/19/14

Rev. 0

Lighting System

16

ITEM QTYPART


1 1 700085 LIGHTBAR TRAILERS

2 2 040017 CONNECTOR TRAILER 7 WAY

3 2 040029 BOOT RUBBER LIGHT PLUG

4 4 040068 LIGHT MARKER SIDE YELLOW

5 2 040069 LIGHT MARKER SIDE RED

10 600 020113 WIRE 14/7 SO 009714

11 400 020013 CORD 16/3 SJO

12 72 020191 WIRE 16 MTW WHT

13 72 020030 WIRE 16 MTW BLK

14 72 040072 "LOOM CONVOLUTED SPLIT NYL 3/8"""

15 2 040033 RING TERMINAL 1/4 16-14

16 12 040034 CONNECTOR SPLICE 16-14 BLUE

17 10 040036 CONNECTOR WIRE 16/14 BLUE

18 21 026885 TERM RING 14-16 X #10

19 11 042094 CLAMP R-TYPE 5/8 ID RUB CUSH

20 22 042238 "CLAMP HOSE, 1-1/2"" ID "

25 4 070538 CAPSCREW HEX 5/16-18NC X1-1/4

26 4 070010 CAPSCREW HEX 5/8 11NC X 1-3/4

30 4 078016 WASHER FLAT 5/16

31 8 078000 WASHER HT 5/8 YELLOW ZINC

35 33 076026 NUT NYLOCK 1/4-20NC

36 4 076027 NUT NYLOCK 5/16-18NC

37 4 076001 NUT NYLOCK 5/8-11 NC

17

3/19/14

Rev. I

REF# 700085

Lightbar Assembly

REF# 700085

3/19/14

Rev. I

Lightbar Assembly

18

ITEM QTYPART


4 110 020113 WIRE 14/7 SO 009714

6 8 070067 CAPSCREW HEX 5/16 18NC X 1 G5

7 8 076027 NUT NYLOCK 5/16-18NC

8 6 078016 WASHER FLAT 5/16

11 10 040036 CONNECTOR WIRE 16/14 BLUE

12 10 040034 CONNECTOR SPLICE 16-14 BLUE

13 1 040070 LIGHT MARKER REAR TRIPLE RED

14 4 070055 CAPSCREW HEX 1/4 20NC X 3/4

15 6 076026 NUT NYLOCK 1/4-20NC

17 1 042688 JUNCTION BOX 7 WAY

18 21 026885 TERM RING 14-16 X #10

19 4 042094 CLAMP R-TYPE 5/8 RUB CUSH


21 1 KPI-275583 TAIL LIGHT LH, 40 KIT

22 1 KPI-275584 TAIL LIGHT RH, 40 KIT

19

3/19/14

Rev. B

REFERENCE # 700154

Air Brake System

ITEM QTYPART


1 2 040011 GLADHAND, UNIVERSAL

2 2 040010 STUD, FRAME CLAMPING

6 2 040007 AIR TANK

7 2 040001 VALVE, CHARGING RELAY EMERG

8 2 040006 5404-12-12, NIPPLE, HEX

9 4 040005 121A-C, PLUG, HEX HEAD 3/8

10 2 040002 64NAB-8, TEE, 1/2 TUBE

11 4 040003 69NAB-8C, ELBOW 1/2 TUBE

12 4 040004 68NAB-8C, CONNECTOR 1/2 TUBE

13 2 040009 AB201D, DRAIN VALVE

14 1600 040013 C608BK-250,HOSE, AIR BRAKE 1/2

16 8 042090 368A-6C, MALE CONNTR, 368-66

17 8 042091 378A-6C,MALE CONTR, 378-66 W/S

18 480 042092 3/8-AIRBRAKE, AIR BRAKE HOSE

19 24 042238 CLAMP HOSE 1-1/2" ID

20 24 042094 5010, CLAMP, 5/8"-5517A

20

3/19/14

Rev. 0

REF# 711019

Dual Suspension

REF# 711019

3/19/14

Rev. 0

Dual Suspension

21

ITEM QTYPART


30 1 042959 SUSPENSION HUTCH CH9700QUAD61

31 4 042075 AXLE MERITOR 96 TRACK

32 16 042076 ASSY TIRE/WHEEL DUAL RTG 5300

22

3/19/14

Rev. 0

REF# 711009

Cribbing Weldment

ITEM QTYPART


40 19 081013 CLAMP TUBE DOUBLE 3/4



70 16 076000 NUT NYLOCK 3/4-10 NC G5

23

3/19/14

Rev. 0

REF# 711010

Hydraulic Cribbing

REF# 711010

3/19/14

Rev. 0

Hydraulic Cribbing

24

REF# 711010

3/19/14

Rev. 0

Hydraulic Cribbing

25

ITEM QTYPART


5 8 089035 LEG HYD 24 ST 5 BORE STIFF

10 1 086092 UNIT POWER GAS 8HP HONDA

11 1 705855 MNTG HYD POWER UNIT

20 1 087307 VALVE 8 SECT VD6A - SALAMI

21 1 090986 DECAL 8 CRIB LEG OPTION RH

22 1 711005 HOSE HYD KIT 7203LP DUAL SCRN

30 16 083465 FS6400-06-08-O

31 1 083469 FS2501-08-08

32 1 083368 FS6400-06-06-O

33 1 083474 FS6400-08-10-O

34 1 083596 FS6801-06-08-O

40 144 070158 CAPSCREW HEX 5/8 11NC X 2-1/4

41 4 070027 CAPSCREW HEX 1/2 13NC X 1-1/4

42 4 070068 CAPSCREW HEX 5/16-18NC X1-1/2



52 8 078016 WASHER FLAT 5/16

60 144 076001 NUT NYLOCK 5/8-11 NC

61 4 076005 NUT NYLOCK 1/2 13NC

62 4 076027 NUT NYLOCK 5/16-18NC

26

3/19/14

Rev. 0

REF# 711005

Hydraulic Hose Kit

REF# 711005

3/19/14

Rev. 0

Hydraulic Hose Kit

27

REF# 711005

3/19/14

Rev. 0

Hydraulic Hose Kit

28

REF# 711005

3/19/14

Rev. 0

Hydraulic Hose Kit

29

REF# 711005

3/19/14

Rev. 0

Hydraulic Hose Kit

30

REF# 711005

3/19/14

Rev. 0

Hydraulic Hose Kit

31

ITEM QTYPART


1 1 711005-001 VALVE POWER SUPPLY

2 1 711005-002 VALVE TANK RETURN

3 1 711005-003 FRONT RH SUPPLY

4 1 711005-004 FRONT RH RETURN

5 1 711005-005 FRONT LH SUPPLY

6 1 711005-006 FRONT LH RETURN

7 1 711005-007 MID FRONT RH SUPPLY

8 1 711005-008 MID FRONT RH RETURN

9 1 711005-009 MID FRONT LH SUPPLY

10 1 711005-010 MID FRONT LH RETURN

11 1 711005-011 MID REAR RH SUPPLY

12 1 711005-012 MID REAR RH RETURN

13 1 711005-013 MID REAR LH SUPPLY

14 1 711005-014 MID REAR LH RETURN

15 1 711005-015 REAR RH SUPPLY

16 1 711005-016 REAR RH RETURN

17 1 711005-017 REAR LH SUPPLY

18 1 711005-018 REAR LH RETURN

32

3/19/14

Rev. 0

REF# 711011

Screen Hopper Support Frontt

REF# 711011

3/19/14

Rev. 0


33

REF# 711011

3/19/14

Rev. 0


34

REF# 711011

3/19/14

Rev. 0


35

ITEM QTYPART


42 2 711011-042 LINER

43 4 711011-043 LINER

46 430 042087 "RUBBER SKIRT 3/8 X 6"

50 4 720869 SPRINGPAD RBBR TRIPLE BOLTED

51 4 622022 ASSY SNUBBER SINGLE CAST BLTD

52 1 620124 BRKT ADJ TAGLINE

100 6 076051 NUT 3/4-10NC G5 (PLAIN)

101 2 070158 CAPSCREW HEX 5/8 11NC X 2-1/4

102 2 076001 NUT NYLOCK 5/8-11 NC


104 4 076148 NUT 1/2-13NC PLAIN


106 56 076005 NUT NYLOCK 1/2 13NC

107 36 070059 CAPSCREW HEX 1/2 13NC X 1-3/4

108 20 070219 BOLT CARRIAGE 1/2 13NC X 1-1/4


36

3/19/14

Rev. 0

REF# 711012

Screen Hopper Support Rear

REF# 711012

3/19/14

Rev. 0


37

REF# 711012

3/19/14

Rev. 0


38

ITEM QTYPART


43 1430 711012-043 LINER

44 5940 711012-044 LINER

50 4 720869 SPRINGPAD RBBR TRIPLE BOLTED

51 1 620124 BRKT ADJ TAGLINE

52 4 622022 ASSY SNUBBER SINGLE CAST BLTD

100 2 070158 CAPSCREW HEX 5/8 11NC X 2-1/4

101 2 076001 NUT NYLOCK 5/8-11 NC


103 6 076051 NUT 3/4-10NC G5 (PLAIN)

104 38 070059 CAPSCREW HEX 1/2 13NC X 1-3/4

105 58 076005 NUT NYLOCK 1/2 13NC

106 4 076148 NUT 1/2-13NC PLAIN



109 20 070219 BOLT CARRIAGE 1/2 13NC X 1-1/4

39

3/19/14

Rev. 0

REF# 622022

Snubber Assembly

ITEM QTYPART


1 1 622018 SNUBBER BACKING PL

2 1 622019 SNUBBER HOUSING

3 1 622020 HOLDER SNUBBER

4 1 090000 RBBR SNUBBER 3.000 DIA

5 1 076002 NUT 1-8NC G5

6 2 070036 CAPSCREW HEX 3/4-10 X 2 G5 ZNC

7 2 076000 NUT NYLOCK 3/4-10 NC G5

40

3/19/14

Rev. 0

REF# 711013

Walkway Forward

REF# 711013

3/19/14

Rev. 0

Walkway Forward

41

REF# 711013

3/19/14

Rev. 0

Walkway Forward

42

REF# 711013

3/19/14

Rev. 0

Walkway Forward

43

ITEM QTYPART


81 2 079186 CHAIN CONNECTOR BEND CLOSE

82 2 079185 SNAP HOOK HIGH STRENGTH

83 48 079059 CHAIN 3/16 800 LB


101 48 070018 CAPSCREW HEX 1/2 13NC X 2-1/2

102 45 070016 CAPSCREW HEX 1/2 13NC X 1-1/2

103 5 078025 WASHER LOCK 1/2


105 93 076005 NUT NYLOCK 1/2 13NC

106 5 076148 NUT 1/2-13NC PLAIN

44

3/19/14

Rev. 0

REF# 711014

Walkway Rear

REF# 711014

3/19/14

Rev. 0

Walkway Rear

45

REF# 711014

3/19/14

Rev. 0

Walkway Rear

46

REF# 711014

3/19/14

Rev. 0

Walkway Rear

47

ITEM QTYPART


81 48 079059 CHAIN 3/16 800 LB

82 2 079186 CHAIN CONNECTOR BEND CLOSE

83 2 079185 SNAP HOOK HIGH STRENGTH

100 47 070016 CAPSCREW HEX 1/2 13NC X 1-1/2

101 48 070018 CAPSCREW HEX 1/2 13NC X 2-1/2



104 95 076005 NUT NYLOCK 1/2 13NC

105 6 076148 NUT 1/2-13NC PLAIN

106 6 078025 WASHER LOCK 1/2

71

3/19/14

Rev. 0

REF# 711015

Middle Deck Chute

ITEM QTYPART


6 1 711015-006 LINER

20 4 070016 CAPSCREW HEX 1/2 13NC X 1-1/2

21 5 070225 BOLT CARRIAGE 1/2 13NC X 1 3/4

22 9 076005 NUT NYLOCK 1/2 13NC


72

3/19/14

Rev. 0

REF# 711016

Bottom Deck Chute

ITEM QTYPART


6 1 711016-006 LINER

9 1 711016-009 LINER

11 2 711016-011 LINER

20 8 070059 CAPSCREW HEX 1/2 13NC X 1-3/4


22 19 076005 NUT NYLOCK 1/2 13NC


48

3/19/14

Rev. 0

REF# 709348

Forward Underscreen Conveyor

REF# 709348

3/19/14

Rev. 0


49

REF# 709348

3/19/14

Rev. 0


50

REF# 709348

3/19/14

Rev. 0


51

ITEM QTYPART


50 1 709353

51 2 060156

52 5 04350353 1 042253

54 1 042083

55 1 060157

56 2 060131

57 2 703666

58 4 702705

60 1 060185

61 2 060130

62 1 042816

63 4 042046

64 1 703062

65 13 042077

66 10 042185

67 3 703987

68 1 702694

69 1 060147

70 1 060099

71 1 060089

72 1 060155

73 1 042167

100 8 070181

101 8 078029

102 8 076064

105 4 070038

106 8 070010

107 16 078000

108 12 076001

110 4 070048

111 4 070059

112 92 070016

113 7 070027

114 7 078025

HOPPER US CONV 7203 DS

V-BELT B 90

IDLER RET D5-RI-60NB

PULLEY LAGGED 14 x 63 XT-35

REDUCER DODGE TAPER TXT515BT

BUSHING REDUCER DODGE 245112

BUSHING XT-35 2-15/16

TAKEUP 2.938 PB

GUARD RETURN 60 NIP

MTR 15HP1800TEFC60HZ 254T W22


PULLEY WING 10 X 63 XT-30

BRG-P2B-SCM-215 2-15/16

SHAFT DRIVE CONV 60

IDLER C5-20CIT-60SB

IDLER 30643 CHANNEL MT DROP BR CROSSMEMBER CONV 60

GUARD HEAD PULLEY 72 US CONV

SHEAVE 2B 6.4 SDS

BUSHING QD SDS 1-5/8

SHEAVE 2B 9.4 SK

BUSHING QD SK 1-15/16

BELT SCRAPER 60 MARTIN

CAPSCREW HEX 7/8 9NC X3 G5 ZIN WASHER HT 7/8 YELLOW ZINC

NUT NYLOCK 7/8-9NC

CAPSCREW HEX 5/8 11NC X 2

CAPSCREW HEX 5/8 11NC X 1-3/4

WASHER HT 5/8 YELLOW ZINC

NUT NYLOCK 5/8-11 NC

CAPSCREW HEX 1/2 13NC X 2 G5 Z CAPSCREW HEX 1/2 13NC X 1-3/4



WASHER LOCK 1/2

REF# 709348

3/19/14

Rev. 0


52


116 100 076005 NUT NYLOCK 1/2 13NC

117 7 076148 NUT 1/2-13NC PLAIN

118 21 076077 NUT HEAVY HEX 1/2-13NC PLAIN

200 1 049282V BELT GR2 3/16CV 60 X MEASURE

ITEM QTYPART


53

3/19/14

Rev. 0

REF# 709349

Rear Underscreen Conveyor

REF# 709349

3/19/14

Rev. 0


54

REF# 709349

3/19/14

Rev. 0


55

REF# 709349

3/19/14

Rev. 0


56

ITEM QTYPART


50 2 703666

51 2 060131

52 4 042046

53 8 042185

54 4 702705

55 3 703987

56 1 042816

57 2 060130

58 11 042077

59 4 04350360 1 042253

61 1 042083

62 1 060157

63 1 060185

64 1 060099

65 1 060089

66 1 060155

67 1 060147

68 2 060148

69 1 703062

70 1 042167

100 8 070181

101 8 078029

102 8 076064

105 4 070038

106 8 070010

107 12 078000

108 12 076001

110 4 070048

111 88 070016

112 16 070027

113 180 078004

114 12 078025

115 12 076148

116 92 076005

200 1 049283V

TAKEUP 2.938 PB


BRG-P2B-SCM-215 2-15/16

IDLER 30643 CHANNEL MT DROP BR GUARD RETURN 60 NIP

CROSSMEMBER CONV 60

PULLEY WING 10 X 63 XT-30


IDLER C5-20CIT-60SB

IDLER RET D5-RI-60NB

PULLEY LAGGED 14 x 63 XT-35

REDUCER DODGE TAPER TXT515BT

BUSHING REDUCER DODGE 245112

MTR 15HP1800TEFC60HZ 254T W22

BUSHING QD SDS 1-5/8

SHEAVE 2B 9.4 SK

BUSHING QD SK 1-15/16

SHEAVE 2B 6.4 SDS

V-BELT B 105

SHAFT DRIVE CONV 60

BELT SCRAPER 60 MARTIN

CAPSCREW HEX 7/8 9NC X3 G5 ZIN WASHER HT 7/8 YELLOW ZINC

NUT NYLOCK 7/8-9NC

CAPSCREW HEX 5/8 11NC X 2



NUT NYLOCK 5/8-11 NC

CAPSCREW HEX 1/2 13NC X 2 G5 Z CAPSCREW HEX 1/2 13NC X 1-1/2



WASHER LOCK 1/2

NUT 1/2-13NC PLAIN

NUT NYLOCK 1/2 13NC

BELT GR2-2PLY-3/16CV 60XMEASUR

BELT WIPER1 711353 NOT SHOWN

57

3/19/14

Rev. 0

REF# 709350

Side Discharge Conveyor 36"

REF# 709350

3/19/14

Rev. 0


58

REF# 709350

3/19/14

Rev. 0


59

REF# 709350

3/19/14

Rev. 0


60

ITEM QTYPART


31 26 070047 ALLTHREAD 5/8-11NC

32 47.5 053096 RD 1.938 1018 CR

40 240 042135 "RUBBER SKIRT 3/8 X 4"" "

50 1 049284 BELT GR2-3PLY-3/16CV 36XMEASUR

51 4 042446 IDLER C5-20CITI-36SB

52 2 042023 BRG-P2B-SCM-115 1-15/16

53 1 042313 PULLEY WING 8 X 38 XT-25 HUB

54 2 060094 BUSHING XT-25 1-15/16

55 1 709066 TAKEUP 1.938 PB RH

56 1 709065 TAKEUP 1.938 PB LH

57 2 042185 IDLER 30643 CHANNEL MT DROP BR

58 1 042841 IDLER C4-CIRRD-36SB

59 1 702689 GUARD TAIL PULLEY 36 X-CONV

60 2 703984 CROSSMEMBER CONV 36

61 1 043256 PULLEY MOTOR RULMECA 320M 36

62 1 042566 BELT SCRAPER BLADE 36 MARTIN

70 1 079148 PIN, SPLIT SPRING, 5/16 X 1.5

71 1 079147 PIN WIRE LOCK LYNCH 1/4 X 2.25

72 2 090663 SPRING, DIE 1.25OD .625ID X 4L

73 2 079146 CLEVIS ROD END .625NC ZINC

100 8 070059 CAPSCREW HEX 1/2 13NC X 1-3/4

101 46 070016 CAPSCREW HEX 1/2 13NC X 1-1/2

102 4 070037 CAPSCREW HEX 1/2 13NC X 2-1/4


106 6 078025 WASHER LOCK 1/2


110 36 076005 NUT NYLOCK 1/2 13NC


112 4 076001 NUT NYLOCK 5/8-11 NC

113 6 076025 NUT 5/8-11NC

61

3/19/14

Rev. 0

REF# 709351


REF# 709351

3/19/14

Rev. 0


62

REF# 709351

3/19/14

Rev. 0


63

REF# 709351

3/19/14

Rev. 0


64

ITEM QTYPART


40 240 042135 RUBBER SKIRT 3/8 X 4"

50 1 049285 BELT GR2-3PLY-3/16CV 24XMEASUR

51 4 042439 IDLER C5-20CIT-24SB

52 2 042023 BRG-P2B-SCM-115 1-15/16

53 1 042715 PULLEY WING 8 X 26 XT30

54 2 060296 BUSHING XT-30 1-15/16

55 1 709066 TAKEUP 1.938 PB RH

56 1 709065 TAKEUP 1.938 PB LH

57 2 042185 IDLER 30643 CHANNEL MT DROP BR

58 1 042358 IDLER C4-RI-24SB

59 1 702689 GUARD TAIL PULLEY 36 X-CONV

60 2 703982 CROSSMEMBER CONV 24

61 1 043257 PULLEY MOTOR RULMECA 320M 24

62 1 042564 BELT SCRAPER BLADE 24 MARTIN

70 1 079148 PIN, SPLIT SPRING, 5/16 X 1.5

71 1 079147 PIN WIRE LOCK LYNCH 1/4 X 2.25

72 2 090663 SPRING, DIE 1.25OD .625ID X 4L

73 2 079146 CLEVIS ROD END .625NC ZINC

100 8 070059 CAPSCREW HEX 1/2 13NC X 1-3/4

101 42 070016 CAPSCREW HEX 1/2 13NC X 1-1/2

102 4 070037 CAPSCREW HEX 1/2 13NC X 2-1/4


106 6 078025 WASHER LOCK 1/2


110 32 076005 NUT NYLOCK 1/2 13NC


112 4 076001 NUT NYLOCK 5/8-11 NC

113 6 076025 NUT 5/8-11NC

65

3/19/14

Rev. 0

REF# 709352

Cross Conveyor Mounting

ITEM QTYPART



21 20 076005 NUT NYLOCK 1/2 13NC


66

3/19/14

Rev. 0

REF# 702704

Area Guard

REF# 702704

3/19/14

Rev. 0

Area Guard

67

ITEM QTYPART


20 1 043278 MESH KIT FOR 702704

21 2 620134 HANDLE

22 12 700011 EAR 5/16 PL 1.25 OFFSET

30 36 070027 CAPSCREW HEX 1/2 13NC X 1-1/4


32 36 078025 WASHER LOCK 1/2

33 36 076148 NUT 1/2-13NC PLAIN

34 4 076005 NUT NYLOCK 1/2 13NC

68

3/19/14

Rev. 0

REF# 711017

Decal Location

ITEM QTYPART


1 1 090022 PL SERIAL NUMBER

2 4 090543 DECAL KPI-JCI 10.75 X 44.75

3 2 090151 DECAL ISO 55MPH WARNING

4 1 090498 DECAL ISO6126 READ OPS MANUAL

5 4 090915 DECAL COMBO HAZARD - LP

6 16 090495 DECAL ISO6061 USE GUARDING

7 2 090987 DECAL 7203-7203LPPM

8 1 042243 TAPE REFLECTIVE RED/WHITE

9 2 090488 DECAL ISO5145 SLIP HZD

69

3/19/14

Rev. A

REF# 711044

Screen Motor Mount Bracing

ITEM QTYPART


3 4 070078 CAPSCREW HEX 5/8 11NC X 1-1/2

4 4 076001 NUT NYLOCK 5/8-11 NC

70

3/19/14

Rev. 0

REF# 705496

Fifth Wheel Brace

ITEM QTYPART


4 2 076073 NUT ACME 1-1/4-5

5 12 070349 ALLTHREAD ACME 1-1/4-5

9 1 620134 HANDLE

Index


73

A

Air brake system, 19Area guard, 66

B

Bottom deck c hute, 72Brace

fifth wheel, 70

C

Clamphose, 19R-type, 18

Cribbing weldment, 22Cross conveyor mounting, 65

D

Decal location, 68Dual suspension, 20

F

Forward underscreen conveyor, 48Frame, 11

H

Holdersnubber, 39

Housingsnubber, 39

Hydraulic cribbing, 23Hydraulic hose kit, 26

L

Lightbar assembly, 17Lighting system, 15

M

Middle deck chute, 71Mud flap assembly, 14

P

Plant components, 1

Platesnubber backing, 39

R

Rear underscreen conveyor, 53Rubber

mudflap, 14snubber, 39

S

Screen hopper support front, 32Screen hopper support rear, 36Screen motor mount bracing, 69Side discharge conveyor, 57Side discharge conveyor 24", 61Side discharge conveyor 36", 57Snubber assembly, 39

T

Tankair, 19

V

Valvedrain, 19emergency charging relay, 19

W

Walkway Forward, 40Walkway rear, 44

Index

Plant Operation, Service Manual, and Parts Book · 2018-07-10 · discharge conveyors, is also...

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Transcript of Plant Operation, Service Manual, and Parts Book · 2018-07-10 · discharge conveyors, is also...