PLANT DATA MANAGEMENT SYSTEM 1329 Stratford Court Del Mar, California 92014 Telephone (619) 792-5505...

12
PLANT DATA MANAGEMENT SYSTEM DCS Data base PI PDM S C orporation PDM S TH E PLAN T D ATA M ANAGEM EN T SYSTEM 1329 Stratford Court D elM ar,California 92014 Telephone (619)792-5505 Facsim ile (619)792-7456 Richard H. Hertzberg Larry Ellefson Stephen Rice ENPEX

Transcript of PLANT DATA MANAGEMENT SYSTEM 1329 Stratford Court Del Mar, California 92014 Telephone (619) 792-5505...

Page 1: PLANT DATA MANAGEMENT SYSTEM 1329 Stratford Court Del Mar, California 92014 Telephone (619) 792-5505 Facsimile (619) 792-7456 Richard H. Hertzberg Larry.

PLANT DATA MANAGEMENT SYSTEM

1329 Stratford CourtDel Mar, California 92014

Telephone (619) 792-5505Facsimile (619) 792-7456

Richard H. HertzbergLarry EllefsonStephen Rice

DCSData base

PI

PDMS

Corporation

PDMS

THE PLANT DATA MANAGEMENT SYSTEM

1329 Stratford CourtDel Mar, California 92014Telephone (619) 792-5505Facsimile (619) 792-7456

Richard H. HertzbergLarry EllefsonStephen Rice

ENPEX

Page 2: PLANT DATA MANAGEMENT SYSTEM 1329 Stratford Court Del Mar, California 92014 Telephone (619) 792-5505 Facsimile (619) 792-7456 Richard H. Hertzberg Larry.

THE PLANT DATA MANAGEMENT SYSTEM

What was originally a software package developed to ensure that our project received the appropriate payment for each kilowatt hour sold, and plant revenues were totally accountable for both regulatory and business purposes, has grown over the years to become a detailed management information system. The PDMS tracks production, revenues, costs for consumables, regulatory compliance, performance, and plant specific engineering and management items. This software has been written to provide the owner, plant manager, and operators a comprehensive set of reports that are automatically produced with information acquired through a plant’s distributed control system.

OVERVIEW

CREATES INFORMATION FROM DATA

CONVERTS PLANT AND BUSINESS DATA INTO

PLANT/FINANCIAL INFORMATION

MULTI-DISCIPLINE APPLICABILITY: MANAGEMENT, OPERATIONS,

ENGINEERING

GENERATES YEAR TO DATE AND MONTHLY REPORTS AUTOMATICALLY

INFORMATION AVAILABLE IN YEARLY, MONTHLY, DAILY, HOURLY

INCREMENTS

USES PI TO ACCESS DATA FROM THE DCS

EASILY ADAPTED TO YOUR APPLICATION

BENEFITS AND FEATURES

CEO (CLICK EASY OPERATION) INTERFACE

GENERATES PLANT AND FINANCIAL SUMMARIES

WHAT IF SCENARIOS PROVIDE PLANT AND FINANCIAL IMPACT

EASY INFORMATION ACCESS

CREATE CUSTOM INFORMATION AND CUSTOM REPORTS EFFORTLESSLY

PUBLISHES STANDARD AND CUSTOM REPORTS AUTOMATICALLY

FLAG SUSPECT PLANT PARAMETER INPUTS

ADAPTABILITY WITHOUT A PROGRAMMER

PLEASE NOTE: ALL DATA IN THE ENCLOSED BROCHURE IS FICTITIOUS

Page 3: PLANT DATA MANAGEMENT SYSTEM 1329 Stratford Court Del Mar, California 92014 Telephone (619) 792-5505 Facsimile (619) 792-7456 Richard H. Hertzberg Larry.

FINANCIAL SUMMARYWHAT IS THE TOTAL REVENUE, TOTAL

EXPENSES, AND NET PROFIT OF GENERATING ELECTRIC POWER AT MY

PLANT RIGHT NOW?

MONTHLY DAILY HOURLY

FINANCIAL AND PRODUCTION DATA

ITEMIZATION OF REVENUE STREAMS AND OPERATING COSTS

Page 4: PLANT DATA MANAGEMENT SYSTEM 1329 Stratford Court Del Mar, California 92014 Telephone (619) 792-5505 Facsimile (619) 792-7456 Richard H. Hertzberg Larry.

2 VARIABLES ZOOMED

0

5

10

15

20

25

30

35

40

45

HR 1

HR 2

HR 3

HR 4

HR 5

HR 6

HR 7

HR 8

HR 9

HR 10

HR 11

HR 12

HR 13

HR 14

HR 15

HR 16

HR 17

HR 18

HR 19

HR 20

HR 21

HR 22

HR 23

HR 24

13-Dec-97

Pla

nt

Tem

p a

vg

deg

F

36

38

40

42

44

46

48

Avg

In

let

tem

p a

vg

deg

F

DAY 13

DAY 13

ZOOM BACK

Auto Scales

Even Scales

Left Axis

Rt Axis

Print

Lft Scale adj

Rt Scale adj

Output Menu

.

3 Steps for Information Access

1. Select the time interval for observing the information

2. Select what information you want to see

3. Select how the information should be shown; Tables, Charts, Reports

EASY INFORMATION ACCESS

Page 5: PLANT DATA MANAGEMENT SYSTEM 1329 Stratford Court Del Mar, California 92014 Telephone (619) 792-5505 Facsimile (619) 792-7456 Richard H. Hertzberg Larry.

MONTHLY DAILY HOURLY

INSTANT “WHAT IF” RESULTS

ECONOMIC ANALYZER

WHAT IF I CHANGE THE VALUE OF A

PARAMETER?

WHAT ARE THE EFFECTS?

ON-LINE DECISION

MANAGEMENT TOOL

INSTANT RESULTS AVAILABLE FOR PARAMETER

CHANGES

OPTIMIZE PLANT PERFORMANCE AND

ECONOMICS

Page 6: PLANT DATA MANAGEMENT SYSTEM 1329 Stratford Court Del Mar, California 92014 Telephone (619) 792-5505 Facsimile (619) 792-7456 Richard H. Hertzberg Larry.

MONTHLY TABLES - THE DATA PACKETS OF THE PDMS

CUSTOM MONTHLY TABLES MAY BE GENERATED WITH DATA FROM THE PI DATABASE, OR WITH DATA THAT

RESULTS FROM MANIPULATING EXISTING DATA WITH YOUR CUSTOM ALGORITHMS

THE MONTHLY TABLE ARCHITECTURE ALLOWS FAST DATA MANIPULATION AND QUICK VIEWING ACCESS

TABLES ARE GENERATED WITH A POINT & CLICK PROCESS AND WITH ON-LINE HELP FOR EVERY STEP

CUSTOM MONTHLY TABLES ACCUMULATE DATA IN HOURLY, DAILY, & MONTHLY INCREMENTS

CUSTOM MONTHLY TABLES PROCESS & ANALYZE FUTURE INPUTS, AND BECOME AN INTEGRAL PART OF THE SYSTEM

Page 7: PLANT DATA MANAGEMENT SYSTEM 1329 Stratford Court Del Mar, California 92014 Telephone (619) 792-5505 Facsimile (619) 792-7456 Richard H. Hertzberg Larry.

CHARTS

ZOOM IN ON INFORMATION:

YEAR TO MONTH TO HOUR TO DAY

CHART ANY PARAMETERS

VISUALIZE AND ANALYZE

DATA

Page 8: PLANT DATA MANAGEMENT SYSTEM 1329 Stratford Court Del Mar, California 92014 Telephone (619) 792-5505 Facsimile (619) 792-7456 Richard H. Hertzberg Larry.

YEAR TO DATE REPORT Your Plantpg 3 of 4ITEM DATA JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC YTD

PLANT WATER 98 98 9830 Export Steam 37,574 32,743 22,283 92,60031 Aux Boiler Steam 3,027 12,023 21 15,07132 Plant Water 0 0 0 033 Plant Sewer 878 586 351 1,81534 Cooling Twr Blow Dn 997 872 488 2,35735 CT1 Nox Stm 22,089 13,558 13,677 49,32436 CT2 Nox Stm 28,290 26,527 13,283 68,101

HOURS37 CT1 Operating Hours 528.2 357.0 323.0 1,20838 CT2 Operating Hours 659.1 613.5 309.9 1,58339 ST Operating Hours 740.0 607.8 408.0 1,75640 Aux Boiler Op Hours 54.8 151.0 1.3 207

FERC41 FERC Operation 14.28% 15.52% 15.56% 14.99%42 FERC Efficiency ND ND 47.54% 47.38%

CAPACITY FACTORS43 Design Capacity Factor 94.6% 90.8% 93.3% 93.4%44 Non Red Des Cap Fac 97.2% 89.3% 95.8% 94.2%45 Red AdjDes Cap Fac 97.8% 90.2% 96.3% 94.8%46 FM Des Cap Fac 98.0% 90.2% 96.3% 94.8%47 Pk Nom Base Cap Fac 99.9% 90.0% 99.9% 6.9%48 Tot Nom Base Cap F 97.5% 88.9% 98.9% 78.8%49 Pk Nom Sched Cap Fac 81.8% 66.5% 78.5% 85.2%50 Nom Schd Tot Cap Fac 83.1% 67.8% 80.3% 87.1%

YEARLY STANDARD REPORTS

SATISFY ALL OF YOUR REPORTING REQUIREMENTS

AUTOMATIC REPORT GENERATOR: YEARLY AND MONTHLY

COLUMNS IN YEARLY REPORTS SHOWN IN DETAIL IN MONTHLY REPORTS

FINANCIAL, PRODUCTION, AND OPERATIONAL REPORTS

Page 9: PLANT DATA MANAGEMENT SYSTEM 1329 Stratford Court Del Mar, California 92014 Telephone (619) 792-5505 Facsimile (619) 792-7456 Richard H. Hertzberg Larry.

FUEL - MONTHLY REPORT Feb-98Your Plant

pg 2 of 6 Plant CT1 CT2 Aux Gas Plant CT1 CT2 Aux Plant CT1 CT2 Aux

DATE Gas Gas Gas Blr HHV Fuel Fuel Fuel Blr Oil Oil Oil Blrmscf mscf mscf Gas btu/scf dth/hr dth/hr dth/hr fuel gal gal gal Oil

Feb-98 mscf dth/hr galDAY 1 8,145 0 7,015 778 1,032 504 0 434 48 0 0 0 0DAY 2 751 0 0 1,819 890 40 0 0 97 0 0 0 0DAY 3 12 0 709 2,282 795 1 0 34 109 0 0 0 0DAY 4 7,501 0 11,826 2,438 900 405 0 638 132 0 0 0 0DAY 5 16,297 0 13,163 2,422 1,029 1,006 0 813 150 0 0 0 0DAY 6 16,326 0 13,081 2,476 1,034 1,013 0 812 154 0 0 0 0DAY 7 15,235 0 13,165 1,568 1,037 948 0 819 98 0 0 0 0DAY 8 14,020 0 13,262 0 1,035 870 0 823 0 0 0 0 0DAY 9 20,360 6,485 13,106 28 1,030 1,258 401 810 2 0 0 0 0DAY 10 27,627 12,918 12,751 0 1,032 1,711 800 790 0 0 0 0 0DAY 11 27,102 12,845 12,671 2 1,033 1,679 796 785 0 1 0 1 0DAY 12 25,591 12,317 12,251 0 1,031 1,583 762 758 0 0 0 0 0DAY 13 25,860 11,363 12,676 190 1,028 1,595 701 782 12 0 0 0 0DAY 14 14,272 0 13,306 0 1,032 884 0 824 0 0 0 0 0DAY 15 14,412 0 13,433 0 1,032 892 0 831 0 0 0 0 0DAY 16 25,132 10,225 13,170 0 1,033 1,557 634 816 0 0 0 0 0DAY 17 27,708 12,927 12,756 0 1,033 1,717 801 790 0 0 0 0 0DAY 18 26,155 12,514 12,515 2 1,035 1,625 777 777 0 0 0 0 0DAY 19 26,220 12,386 12,386 0 1,036 1,630 770 770 0 0 0 0 0DAY 20 25,673 11,330 12,530 4 1,037 1,598 705 780 0 0 0 0 0DAY 21 13,527 0 12,825 0 1,036 841 0 797 0 0 0 0 0DAY 22 13,774 0 12,886 0 1,037 857 0 802 0 0 0 0 0DAY 23 24,233 9,969 12,873 0 1,036 1,506 619 800 0 1 1 0 0DAY 24 26,356 12,648 12,482 0 1,036 1,638 786 776 0 0 0 0 0DAY 25 26,857 12,644 12,507 0 1,036 1,670 786 778 0 0 0 0 0DAY 26 26,435 12,448 12,387 0 1,039 1,648 776 772 0 0 0 0 0DAY 27 27,014 12,884 12,745 0 1,040 1,686 804 796 0 0 0 0 0DAY 28 13,426 0 12,718 0 1,044 841 0 797 0 0 0 0 0ND ND ND ND ND ND ND ND ND ND ND ND ND NDND ND ND ND ND ND ND ND ND ND ND ND ND NDND ND ND ND ND ND ND ND ND ND ND ND ND NDTotal 536,021 175,902 327,197 14,009 1,016 33,204 10,919 20,204 800 3 1 2 0

MONTHLY STANDARD REPORTS

CAPACITY FACTORs - MONTHLY REPORT Feb-98Your Plant

pg 4 of 6FERC FERC Design Non Red Red Adj For Maj Pk Nom Act Nom Pk Nom Nom Schd

DATE Op EFF Cap Fac Des Des Des Base Base tot Schd totCap Fac Cap Fac Cap Fac Cap Fac Cap Fac Cap Fac Cap Fac

Feb-98DAY 1 14.76% 45.19% 95.00% 95.00% 95.00% 95.00% 50.01% Off OffDAY 2 NSNP ND ND Not On 0.00% ND 0.00% 0.00% 0.00% 0.00%DAY 3 NS NS 6.04% 9.61% 6.52% 10.85% 1.43% 2.63% 0.00% 0.00%DAY 4 25.18% NS 47.51% 50.55% 49.53% 49.53% 99.97% 86.86% 0.87% 0.60%DAY 5 25.61% 44.54% 50.04% 50.11% 52.49% 52.49% 99.83% 99.68% 0.77% 0.49%DAY 6 23.42% 43.69% 54.19% 56.02% 56.17% 56.17% 100.00% 100.12% 1.90% 1.41%DAY 7 21.58% 45.63% 105.70% 105.70% 105.70% 105.70% 98.49% Off OffDAY 8 15.93% 46.25% 99.92% 99.92% 99.92% 99.92% 95.55% Off OffDAY 9 14.59% 47.48% 85.50% 84.03% 86.94% 86.94% 98.23% 97.45% 56.90% 62.61%DAY 10 12.89% 46.12% 97.85% 101.22% 102.72% 102.72% 100.00% 100.00% 91.93% 93.09%DAY 11 14.68% 47.05% 97.73% 100.77% 102.58% 102.58% 100.00% 100.00% 89.87% 92.04%DAY 12 13.77% 48.03% 98.00% 100.32% 102.89% 102.89% 100.00% 100.00% 86.88% 90.51%DAY 13 14.81% 46.53% 98.87% 102.62% 102.50% 102.50% 100.00% 99.81% 94.99% 92.68%DAY 14 20.67% 46.36% 99.07% 99.07% 99.07% 99.07% 92.95% Off OffDAY 15 16.12% 45.69% 99.09% 99.09% 99.09% 99.09% 94.62% Off OffDAY 16 9.18% 45.67% 102.85% 104.15% 104.54% 104.54% 100.00% 99.00% 94.19% 95.71%DAY 17 9.91% 45.69% 97.46% 100.37% 102.17% 102.17% 100.00% 100.00% 92.27% 95.35%DAY 18 12.72% 47.41% 96.07% 99.61% 100.77% 100.77% 100.00% 100.00% 89.06% 90.41%DAY 19 13.62% 47.01% 96.82% 100.19% 101.65% 101.65% 100.00% 100.00% 87.64% 89.71%DAY 20 14.59% 46.17% 99.88% 102.38% 103.58% 103.58% 100.00% 99.23% 93.62% 94.27%DAY 21 24.99% 47.22% 99.17% 99.17% 99.17% 99.17% 90.47% Off OffDAY 22 19.72% 45.74% 99.33% 99.33% 99.33% 99.33% 93.17% Off OffDAY 23 12.09% 46.18% 101.58% 103.49% 103.27% 103.27% 100.00% 98.96% 91.96% 91.80%DAY 24 14.60% 47.63% 95.79% 99.32% 100.52% 100.52% 100.00% 100.00% 86.73% 87.98%DAY 25 13.83% 46.63% 97.29% 100.00% 102.14% 102.14% 100.00% 100.00% 88.94% 91.20%DAY 26 13.48% 46.51% 97.91% 100.86% 102.84% 102.84% 100.00% 100.00% 89.44% 91.39%DAY 27 13.61% 43.49% 99.19% 101.50% 102.90% 102.90% 100.00% 99.34% 97.69% 95.43%DAY 28 21.16% 46.37% 99.19% 99.19% 99.19% 99.19% 92.44% Off OffND NSNP ND ND ND ND ND ND ND ND NDND NSNP ND ND ND ND ND ND ND ND NDND NSNP NDTotal 15.52% 1378.43% 90.85% 89.31% 90.18% 90.20% 90.00% 88.95% 66.53% 67.84%

Page 10: PLANT DATA MANAGEMENT SYSTEM 1329 Stratford Court Del Mar, California 92014 Telephone (619) 792-5505 Facsimile (619) 792-7456 Richard H. Hertzberg Larry.

CUSTOM REPORTS

COLUMNS IN YEARLY REPORTS SHOWN IN DETAIL IN MONTHLY REPORTS

SELECT & MANIPULATE YOUR PARAMETERS TO CREATE CUSTOM REPORTS

CREATE CUSTOM REPORTS USING STANDARD OR CUSTOM DATA THAT CAN BE ANALYZED WITH YOUR OWN FORMULAS

CREATE CUSTOM REPORTS BY POINTING & CLICKING - ON-LINE HELP AND DIRECTIONS AVAILABLE FORE EVERY STEP

CUSTOM REPORTS BECOME AN

INTEGRAL PART OF THE SYSTEM BY

PROCESSING AND ANALYZING ALL FUTURE INPUTS

Page 11: PLANT DATA MANAGEMENT SYSTEM 1329 Stratford Court Del Mar, California 92014 Telephone (619) 792-5505 Facsimile (619) 792-7456 Richard H. Hertzberg Larry.

Event Calender Sun Mon Tue Wed Thu Fri Sat Sun Mon Tue Wed Thu Fri SatMar-98 3/1 3/2 3/3 3/4 3/5 3/6 3/7 3/8 3/9 3/10 3/11 3/12 3/13 3/14Scheduled OperationWater Wash CT1Water Wash CT2Scheduled Outage 1Forced OutageLoad ReductionsCT Oil FiringAux Blr onEvap Cooler onNew CT FiltersClean Co CatalystCT Combustor RepairBoiler Tube RepairClean PreheatersEquip problems (future) (future) (future) (future) (future)

Event Calender Sun Mon Tue Wed Thu Fri Sat Sun Mon Tue Wed Thu Fri SatMar-98 3/1 3/2 3/3 3/4 3/5 3/6 3/7 3/8 3/9 3/10 3/11 3/12 3/13 3/14Scheduled OperationWater Wash CT3Water Wash CT4Scheduled Outage 2Forced OutageLoad ReductionsCT Oil FiringAux Blr onEvap Cooler onNew CT FiltersClean Co CatalystCT Combustor Repair

EVENT CALENDAR

USED TO ANALYZE AN EVENT’S IMPACT ON PLANT PERFORMANCE

LOG EVENTS THAT EFFECT PLANT PERFORMANCE

LOG PERTINENT OPERATING COMMENTS, MEMOS, OR NOTES IN THE MONTHLY CALENDAR

Page 12: PLANT DATA MANAGEMENT SYSTEM 1329 Stratford Court Del Mar, California 92014 Telephone (619) 792-5505 Facsimile (619) 792-7456 Richard H. Hertzberg Larry.

POWERFUL TOOL FOR ON-LINE

ANALYSIS

DATA COLLECTED DAILY

EVALUATE PERFORMANCE OF MAJOR

EQUIPMENT COMPONENTS

MAXIMIZE PLANT EFFICIENCY

INCREASE CAPACITY

CONTROL COSTS

BOOST REVENUE

IDENTIFY PERFORMANCE DEGRADATION

DIAGNOSE PROBLEMS

EVALUATE THE EFFECTS OF MAINTENANCE

ACTIVITIES

PLANT PERFORMANCE MONITOR