PLANT DATA MANAGEMENT SYSTEM 1329 Stratford Court Del Mar, California 92014 Telephone (619) 792-5505...
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Transcript of PLANT DATA MANAGEMENT SYSTEM 1329 Stratford Court Del Mar, California 92014 Telephone (619) 792-5505...
PLANT DATA MANAGEMENT SYSTEM
1329 Stratford CourtDel Mar, California 92014
Telephone (619) 792-5505Facsimile (619) 792-7456
Richard H. HertzbergLarry EllefsonStephen Rice
DCSData base
PI
PDMS
Corporation
PDMS
THE PLANT DATA MANAGEMENT SYSTEM
1329 Stratford CourtDel Mar, California 92014Telephone (619) 792-5505Facsimile (619) 792-7456
Richard H. HertzbergLarry EllefsonStephen Rice
ENPEX
THE PLANT DATA MANAGEMENT SYSTEM
What was originally a software package developed to ensure that our project received the appropriate payment for each kilowatt hour sold, and plant revenues were totally accountable for both regulatory and business purposes, has grown over the years to become a detailed management information system. The PDMS tracks production, revenues, costs for consumables, regulatory compliance, performance, and plant specific engineering and management items. This software has been written to provide the owner, plant manager, and operators a comprehensive set of reports that are automatically produced with information acquired through a plant’s distributed control system.
OVERVIEW
CREATES INFORMATION FROM DATA
CONVERTS PLANT AND BUSINESS DATA INTO
PLANT/FINANCIAL INFORMATION
MULTI-DISCIPLINE APPLICABILITY: MANAGEMENT, OPERATIONS,
ENGINEERING
GENERATES YEAR TO DATE AND MONTHLY REPORTS AUTOMATICALLY
INFORMATION AVAILABLE IN YEARLY, MONTHLY, DAILY, HOURLY
INCREMENTS
USES PI TO ACCESS DATA FROM THE DCS
EASILY ADAPTED TO YOUR APPLICATION
BENEFITS AND FEATURES
CEO (CLICK EASY OPERATION) INTERFACE
GENERATES PLANT AND FINANCIAL SUMMARIES
WHAT IF SCENARIOS PROVIDE PLANT AND FINANCIAL IMPACT
EASY INFORMATION ACCESS
CREATE CUSTOM INFORMATION AND CUSTOM REPORTS EFFORTLESSLY
PUBLISHES STANDARD AND CUSTOM REPORTS AUTOMATICALLY
FLAG SUSPECT PLANT PARAMETER INPUTS
ADAPTABILITY WITHOUT A PROGRAMMER
PLEASE NOTE: ALL DATA IN THE ENCLOSED BROCHURE IS FICTITIOUS
FINANCIAL SUMMARYWHAT IS THE TOTAL REVENUE, TOTAL
EXPENSES, AND NET PROFIT OF GENERATING ELECTRIC POWER AT MY
PLANT RIGHT NOW?
MONTHLY DAILY HOURLY
FINANCIAL AND PRODUCTION DATA
ITEMIZATION OF REVENUE STREAMS AND OPERATING COSTS
2 VARIABLES ZOOMED
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13-Dec-97
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ZOOM BACK
Auto Scales
Even Scales
Left Axis
Rt Axis
Lft Scale adj
Rt Scale adj
Output Menu
.
3 Steps for Information Access
1. Select the time interval for observing the information
2. Select what information you want to see
3. Select how the information should be shown; Tables, Charts, Reports
EASY INFORMATION ACCESS
MONTHLY DAILY HOURLY
INSTANT “WHAT IF” RESULTS
ECONOMIC ANALYZER
WHAT IF I CHANGE THE VALUE OF A
PARAMETER?
WHAT ARE THE EFFECTS?
ON-LINE DECISION
MANAGEMENT TOOL
INSTANT RESULTS AVAILABLE FOR PARAMETER
CHANGES
OPTIMIZE PLANT PERFORMANCE AND
ECONOMICS
MONTHLY TABLES - THE DATA PACKETS OF THE PDMS
CUSTOM MONTHLY TABLES MAY BE GENERATED WITH DATA FROM THE PI DATABASE, OR WITH DATA THAT
RESULTS FROM MANIPULATING EXISTING DATA WITH YOUR CUSTOM ALGORITHMS
THE MONTHLY TABLE ARCHITECTURE ALLOWS FAST DATA MANIPULATION AND QUICK VIEWING ACCESS
TABLES ARE GENERATED WITH A POINT & CLICK PROCESS AND WITH ON-LINE HELP FOR EVERY STEP
CUSTOM MONTHLY TABLES ACCUMULATE DATA IN HOURLY, DAILY, & MONTHLY INCREMENTS
CUSTOM MONTHLY TABLES PROCESS & ANALYZE FUTURE INPUTS, AND BECOME AN INTEGRAL PART OF THE SYSTEM
CHARTS
ZOOM IN ON INFORMATION:
YEAR TO MONTH TO HOUR TO DAY
CHART ANY PARAMETERS
VISUALIZE AND ANALYZE
DATA
YEAR TO DATE REPORT Your Plantpg 3 of 4ITEM DATA JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC YTD
PLANT WATER 98 98 9830 Export Steam 37,574 32,743 22,283 92,60031 Aux Boiler Steam 3,027 12,023 21 15,07132 Plant Water 0 0 0 033 Plant Sewer 878 586 351 1,81534 Cooling Twr Blow Dn 997 872 488 2,35735 CT1 Nox Stm 22,089 13,558 13,677 49,32436 CT2 Nox Stm 28,290 26,527 13,283 68,101
HOURS37 CT1 Operating Hours 528.2 357.0 323.0 1,20838 CT2 Operating Hours 659.1 613.5 309.9 1,58339 ST Operating Hours 740.0 607.8 408.0 1,75640 Aux Boiler Op Hours 54.8 151.0 1.3 207
FERC41 FERC Operation 14.28% 15.52% 15.56% 14.99%42 FERC Efficiency ND ND 47.54% 47.38%
CAPACITY FACTORS43 Design Capacity Factor 94.6% 90.8% 93.3% 93.4%44 Non Red Des Cap Fac 97.2% 89.3% 95.8% 94.2%45 Red AdjDes Cap Fac 97.8% 90.2% 96.3% 94.8%46 FM Des Cap Fac 98.0% 90.2% 96.3% 94.8%47 Pk Nom Base Cap Fac 99.9% 90.0% 99.9% 6.9%48 Tot Nom Base Cap F 97.5% 88.9% 98.9% 78.8%49 Pk Nom Sched Cap Fac 81.8% 66.5% 78.5% 85.2%50 Nom Schd Tot Cap Fac 83.1% 67.8% 80.3% 87.1%
YEARLY STANDARD REPORTS
SATISFY ALL OF YOUR REPORTING REQUIREMENTS
AUTOMATIC REPORT GENERATOR: YEARLY AND MONTHLY
COLUMNS IN YEARLY REPORTS SHOWN IN DETAIL IN MONTHLY REPORTS
FINANCIAL, PRODUCTION, AND OPERATIONAL REPORTS
FUEL - MONTHLY REPORT Feb-98Your Plant
pg 2 of 6 Plant CT1 CT2 Aux Gas Plant CT1 CT2 Aux Plant CT1 CT2 Aux
DATE Gas Gas Gas Blr HHV Fuel Fuel Fuel Blr Oil Oil Oil Blrmscf mscf mscf Gas btu/scf dth/hr dth/hr dth/hr fuel gal gal gal Oil
Feb-98 mscf dth/hr galDAY 1 8,145 0 7,015 778 1,032 504 0 434 48 0 0 0 0DAY 2 751 0 0 1,819 890 40 0 0 97 0 0 0 0DAY 3 12 0 709 2,282 795 1 0 34 109 0 0 0 0DAY 4 7,501 0 11,826 2,438 900 405 0 638 132 0 0 0 0DAY 5 16,297 0 13,163 2,422 1,029 1,006 0 813 150 0 0 0 0DAY 6 16,326 0 13,081 2,476 1,034 1,013 0 812 154 0 0 0 0DAY 7 15,235 0 13,165 1,568 1,037 948 0 819 98 0 0 0 0DAY 8 14,020 0 13,262 0 1,035 870 0 823 0 0 0 0 0DAY 9 20,360 6,485 13,106 28 1,030 1,258 401 810 2 0 0 0 0DAY 10 27,627 12,918 12,751 0 1,032 1,711 800 790 0 0 0 0 0DAY 11 27,102 12,845 12,671 2 1,033 1,679 796 785 0 1 0 1 0DAY 12 25,591 12,317 12,251 0 1,031 1,583 762 758 0 0 0 0 0DAY 13 25,860 11,363 12,676 190 1,028 1,595 701 782 12 0 0 0 0DAY 14 14,272 0 13,306 0 1,032 884 0 824 0 0 0 0 0DAY 15 14,412 0 13,433 0 1,032 892 0 831 0 0 0 0 0DAY 16 25,132 10,225 13,170 0 1,033 1,557 634 816 0 0 0 0 0DAY 17 27,708 12,927 12,756 0 1,033 1,717 801 790 0 0 0 0 0DAY 18 26,155 12,514 12,515 2 1,035 1,625 777 777 0 0 0 0 0DAY 19 26,220 12,386 12,386 0 1,036 1,630 770 770 0 0 0 0 0DAY 20 25,673 11,330 12,530 4 1,037 1,598 705 780 0 0 0 0 0DAY 21 13,527 0 12,825 0 1,036 841 0 797 0 0 0 0 0DAY 22 13,774 0 12,886 0 1,037 857 0 802 0 0 0 0 0DAY 23 24,233 9,969 12,873 0 1,036 1,506 619 800 0 1 1 0 0DAY 24 26,356 12,648 12,482 0 1,036 1,638 786 776 0 0 0 0 0DAY 25 26,857 12,644 12,507 0 1,036 1,670 786 778 0 0 0 0 0DAY 26 26,435 12,448 12,387 0 1,039 1,648 776 772 0 0 0 0 0DAY 27 27,014 12,884 12,745 0 1,040 1,686 804 796 0 0 0 0 0DAY 28 13,426 0 12,718 0 1,044 841 0 797 0 0 0 0 0ND ND ND ND ND ND ND ND ND ND ND ND ND NDND ND ND ND ND ND ND ND ND ND ND ND ND NDND ND ND ND ND ND ND ND ND ND ND ND ND NDTotal 536,021 175,902 327,197 14,009 1,016 33,204 10,919 20,204 800 3 1 2 0
MONTHLY STANDARD REPORTS
CAPACITY FACTORs - MONTHLY REPORT Feb-98Your Plant
pg 4 of 6FERC FERC Design Non Red Red Adj For Maj Pk Nom Act Nom Pk Nom Nom Schd
DATE Op EFF Cap Fac Des Des Des Base Base tot Schd totCap Fac Cap Fac Cap Fac Cap Fac Cap Fac Cap Fac Cap Fac
Feb-98DAY 1 14.76% 45.19% 95.00% 95.00% 95.00% 95.00% 50.01% Off OffDAY 2 NSNP ND ND Not On 0.00% ND 0.00% 0.00% 0.00% 0.00%DAY 3 NS NS 6.04% 9.61% 6.52% 10.85% 1.43% 2.63% 0.00% 0.00%DAY 4 25.18% NS 47.51% 50.55% 49.53% 49.53% 99.97% 86.86% 0.87% 0.60%DAY 5 25.61% 44.54% 50.04% 50.11% 52.49% 52.49% 99.83% 99.68% 0.77% 0.49%DAY 6 23.42% 43.69% 54.19% 56.02% 56.17% 56.17% 100.00% 100.12% 1.90% 1.41%DAY 7 21.58% 45.63% 105.70% 105.70% 105.70% 105.70% 98.49% Off OffDAY 8 15.93% 46.25% 99.92% 99.92% 99.92% 99.92% 95.55% Off OffDAY 9 14.59% 47.48% 85.50% 84.03% 86.94% 86.94% 98.23% 97.45% 56.90% 62.61%DAY 10 12.89% 46.12% 97.85% 101.22% 102.72% 102.72% 100.00% 100.00% 91.93% 93.09%DAY 11 14.68% 47.05% 97.73% 100.77% 102.58% 102.58% 100.00% 100.00% 89.87% 92.04%DAY 12 13.77% 48.03% 98.00% 100.32% 102.89% 102.89% 100.00% 100.00% 86.88% 90.51%DAY 13 14.81% 46.53% 98.87% 102.62% 102.50% 102.50% 100.00% 99.81% 94.99% 92.68%DAY 14 20.67% 46.36% 99.07% 99.07% 99.07% 99.07% 92.95% Off OffDAY 15 16.12% 45.69% 99.09% 99.09% 99.09% 99.09% 94.62% Off OffDAY 16 9.18% 45.67% 102.85% 104.15% 104.54% 104.54% 100.00% 99.00% 94.19% 95.71%DAY 17 9.91% 45.69% 97.46% 100.37% 102.17% 102.17% 100.00% 100.00% 92.27% 95.35%DAY 18 12.72% 47.41% 96.07% 99.61% 100.77% 100.77% 100.00% 100.00% 89.06% 90.41%DAY 19 13.62% 47.01% 96.82% 100.19% 101.65% 101.65% 100.00% 100.00% 87.64% 89.71%DAY 20 14.59% 46.17% 99.88% 102.38% 103.58% 103.58% 100.00% 99.23% 93.62% 94.27%DAY 21 24.99% 47.22% 99.17% 99.17% 99.17% 99.17% 90.47% Off OffDAY 22 19.72% 45.74% 99.33% 99.33% 99.33% 99.33% 93.17% Off OffDAY 23 12.09% 46.18% 101.58% 103.49% 103.27% 103.27% 100.00% 98.96% 91.96% 91.80%DAY 24 14.60% 47.63% 95.79% 99.32% 100.52% 100.52% 100.00% 100.00% 86.73% 87.98%DAY 25 13.83% 46.63% 97.29% 100.00% 102.14% 102.14% 100.00% 100.00% 88.94% 91.20%DAY 26 13.48% 46.51% 97.91% 100.86% 102.84% 102.84% 100.00% 100.00% 89.44% 91.39%DAY 27 13.61% 43.49% 99.19% 101.50% 102.90% 102.90% 100.00% 99.34% 97.69% 95.43%DAY 28 21.16% 46.37% 99.19% 99.19% 99.19% 99.19% 92.44% Off OffND NSNP ND ND ND ND ND ND ND ND NDND NSNP ND ND ND ND ND ND ND ND NDND NSNP NDTotal 15.52% 1378.43% 90.85% 89.31% 90.18% 90.20% 90.00% 88.95% 66.53% 67.84%
CUSTOM REPORTS
COLUMNS IN YEARLY REPORTS SHOWN IN DETAIL IN MONTHLY REPORTS
SELECT & MANIPULATE YOUR PARAMETERS TO CREATE CUSTOM REPORTS
CREATE CUSTOM REPORTS USING STANDARD OR CUSTOM DATA THAT CAN BE ANALYZED WITH YOUR OWN FORMULAS
CREATE CUSTOM REPORTS BY POINTING & CLICKING - ON-LINE HELP AND DIRECTIONS AVAILABLE FORE EVERY STEP
CUSTOM REPORTS BECOME AN
INTEGRAL PART OF THE SYSTEM BY
PROCESSING AND ANALYZING ALL FUTURE INPUTS
Event Calender Sun Mon Tue Wed Thu Fri Sat Sun Mon Tue Wed Thu Fri SatMar-98 3/1 3/2 3/3 3/4 3/5 3/6 3/7 3/8 3/9 3/10 3/11 3/12 3/13 3/14Scheduled OperationWater Wash CT1Water Wash CT2Scheduled Outage 1Forced OutageLoad ReductionsCT Oil FiringAux Blr onEvap Cooler onNew CT FiltersClean Co CatalystCT Combustor RepairBoiler Tube RepairClean PreheatersEquip problems (future) (future) (future) (future) (future)
Event Calender Sun Mon Tue Wed Thu Fri Sat Sun Mon Tue Wed Thu Fri SatMar-98 3/1 3/2 3/3 3/4 3/5 3/6 3/7 3/8 3/9 3/10 3/11 3/12 3/13 3/14Scheduled OperationWater Wash CT3Water Wash CT4Scheduled Outage 2Forced OutageLoad ReductionsCT Oil FiringAux Blr onEvap Cooler onNew CT FiltersClean Co CatalystCT Combustor Repair
EVENT CALENDAR
USED TO ANALYZE AN EVENT’S IMPACT ON PLANT PERFORMANCE
LOG EVENTS THAT EFFECT PLANT PERFORMANCE
LOG PERTINENT OPERATING COMMENTS, MEMOS, OR NOTES IN THE MONTHLY CALENDAR
POWERFUL TOOL FOR ON-LINE
ANALYSIS
DATA COLLECTED DAILY
EVALUATE PERFORMANCE OF MAJOR
EQUIPMENT COMPONENTS
MAXIMIZE PLANT EFFICIENCY
INCREASE CAPACITY
CONTROL COSTS
BOOST REVENUE
IDENTIFY PERFORMANCE DEGRADATION
DIAGNOSE PROBLEMS
EVALUATE THE EFFECTS OF MAINTENANCE
ACTIVITIES
PLANT PERFORMANCE MONITOR