Planetary gearbox a series

The Most Productive Helical Planetary Gearbox Manufacturer In The WORLD !

GEARBOX

APEX DYNAMICS, INC.


Apex Dynamics USA Location : Holbrook NY, USA

Moved in on February 1, 2006 Investment of USD 5.0 millions

Apex Dynamics Worldwide

Apex Dynamics BV Location : Helmon

Apex Dynamics Shanghai Location : Qingpu Industry Zone, Shanghai

Apex Dynamics Beijing Location :Tongzhou Industry zone

Apex Dynamics Chongqing Location : Chongqing


Apex Dynamics Worldwide Apex Dynamics Xiamen Location : Xiamen Fujian

China

Apex Dynamics Korea Location : Gyeonggi-Do

Apex Dynamics Singapore Location : Singapore

Apex Dynamics Japan Location : Fukuoka

Apex Dynamics Malaysia Location : Puchong

Apex Dynamics Shenzhen Location : ZhengZhong time

Square

Apex Dynamics Thailand Location : Bangkok

Apex Dynamics Polland Location : Balice/Krakow



Apex Dynamics Spain Location : Barcelona

Apex Dynamics Iran Location : Tehran

Apex Dynamics Sweden Location : Taby

Apex Dynamics Turkiye Location : Yenisehir Izmir

Apex Dynamics Brazil Location : Idaiatuba, Sấo Paulo

Apex Dynamics Australia Location : Cheltenham,

Victoria



Apex Dynamics Indonesia Location : Jakarta

Apex Dynamics France

Location : Bièvres

Apex Dynamics India Location : Pune

Apex Dynamics Germany Location : Pluderhausen


Apex Dynamics Taiwan

Apex Dynamics Central Taiwan Company : Andtek Automation Co.,Ltd Location : Taichung Industrial Park, Taichung, Taiwan (R.O.C)

Apex Dynamics Northern Taiwan Company : Andtek Automation Co.,Ltd Location : Chung Ho City, Taipei County, Taiwan (R.O.C)

Apex Dynamics Southern Taiwan Company : Men Jenn Electric Co., Ltd. Location : Yeong Kang City, Tainan Hsien, Taiwan(R.O.C)


Helical gear design V.S

spur design

Feature Benefits Helical Gearing

higher tooth contact ratios Lower working variation

and noise higher accuracy Longer working life accurate, quiet and smooth

transmission allows up to 33% more

torque to be carried lower backlash


The more teeth surface contacts,

the more load can be carried Minimize the tooth mesh error

Helical gear design V.S spur design

Feature Benefits Helical Gearing

teeth in meshspur gear 1.5

helical gear 3.3

Uniform load distribution maximizing torque capacity

Even tooth flank minimizing noise

Crowned V.S non-crowned design


Triple split collet with dynamic balanced set collar clamping system

Feature Benefits Motor Mounting Design

Provide backlash free power transmission

100% concentricity, no misalignment problem

Higher input speeds See installation manual follow

the instructed torque compression bolt to eliminate slippage


Bushing module design

Mounts to all servo, DC and stepper motors

No need for special adapter plates

Mount in m

inutes

with APEX

Our Key Process

Adapters are black anodized Mounting faces are machining with perfect parallel Improve electricity and thermal conductivity

Others ignore

The unique motor adapter and bushing module system


Nickel surface treatment

Feature Benefits Output housing specifications

A special non-electrolysis nickel surface treatment on the output housing

Black anodized motor adapter eliminating corrosion

Resistant to the most extreme environmental conditions


Feature Benefits Output housing specifications

Single piece gear & housing

Increase diameter which in turn allows the installation of larger planetary gear sets

Small increases in internal ring gear diameters greatly increase torque capacity


ratio = 1 +# of teeth on ring gear

# of teeth on sun gear

Apex optimizes each and every ratio !

Key Design

Increase gear strength by using SUS416. Eliminate the differences in thermo expansion

Maximizing the internal diameter, pitch diameter and number of teeth in contact. Greatly increases torque capacity


NYOGEL 792D

Feature Benefits Lubrication

100% maintenance free performance

Allows fitment at any angle out of the box for ultimate flexibility

Status: Gel-like semi-fluid Ingredient: silica-thickened,

synthetic hydrocarbon grease Working temperature range:

-30 ~ 125℃ ℃


Feature Benefits Patented Lubrication designs on Planet Gears.

Self Lubricating Planetary gear

Spiral cuts or “channels” allow lubrication flow to the needle bearings during rotation of the planet gear

Increases L10 Bearing life of the known limiting item in planetary geometry.

Increasing Bearing life (L10) = Increase Nominal Torque capabilities over the same expected L10 life


Feature Benefits Planet Carrier and Output Shaft Design

One-piece carrier design Integrated planet carrier and output shaft design Exceptional concentricity and torsion rigidity Increased radial load capacity


Patented planet carrier design

100% concentricity from motor shaft into planetary stage

Integration of input hub sun gear bearing into the one piece cage assembly - higher accuracy

Entire planet carrier and output shaft machined from one piece of steel and on one machine - guarantees concentricity and proper alignment


Breakthrough patented technology

Low noise and heat

generatedReduced input bearing

speed and longer life

(Highlight as blue color)All input and output

rotating components

in output section Elimination of torque and velocity ripple


Feature Benefits Surface Treatment

Maintains tooth surface hardness at above 840 HV for wear-resistance and core hardness at 30HRc For toughness shown blow:

Nitriding hardness chart

12001140.7

678.9

468.3423.8 393.0 386.0 366.0 350.4 326.3 326.8 314.9

626.8

429.2 419.9 389.6 381.4 367.1 357.9318.4 314.1

1140.7

0

300

600

900

surface 0.03 0.06 0.09 0.12 0.15 0.18 0.21 0.25 0.30 Base

Nitriding depth (mm)

Hardness value

(HV)

Right flank

Left flank

In-house plasma nitriding


Nitriding Key Feature

Feature Benefits Gears Surface Treatment

The ultimate heat treating process for wear resistance. The depth and consistency of the heat treating itself are the most important on quality. Apex is the only manufacturer inspecting each and every component for depth of hardness as well as consistency.

The photos below show the samples clearly the depth of the nitriding layer and it’s conformity.

Comparison with other


Feature Benefits Gear Topology

Crowning reduces edge contact, where is the gear weakest points as shown in right figure.

By confining the highest pressure to the center of the gear flank, stress is reduced.

Improving reliability velocity and torque wobble.

Tooth flank relieved here

Lower tooth stress = higher load capacity

Heli-Topo technology


Feature Benefits Gear Topology

Ultimate performance achieved Micron control of microgeometry Highest load capacity Lower tooth stress Lower working variation Reduced noise Improved accuracy Prolonged working life

Heli-Topo technology


Feature Benefits Planet Gear Bearing Design

Maximum contact area Increases stiffness Handles higher output torque Service life extension

Uncaged needle bearings

Straddle bearing designExtension straddle bearing designfor higher radial loading capacity

Force


Feature Benefits Right Angle Design Features

All Right Angles incorporate all of the unique features & designs

of the Apex inline product lines. PLUS …..

The Spiral bevel gearing design maximized by using sophisticated KIMOS software pre and post heat treating – single part inspection – creating a whisper quiet interface at maximum input speeds…………..up to 10,000 Rpm

Apex is the only Helical Planetary Gearhead manufacturer in the world producing its own spiral bevel technology.

Through the OERLIKON grinding process , Apex produces the highest quality spiral gear set specifically for high speed / high torque applications for the motion control industry – manufactured to handle 24/7 !


With 90° input via

helical bevel gear.

Featuring an extremely

short, light yet rigid

housing and full

compatibility with

standard motor

adapters.

Feature Benefits Right Angle Design Features


Feature Benefits AT High Precision Spiral Bevel Gear box

Stainless steel housing structure. Solid, hollow and power clamping output stainless shaft design configurations meet all industry requirements.

Spiral bevel gear was made by high tensile alloy steel through carburized and grinding process exceeds DIN 5 specifications.

Maintenance free, lubricated for life. Single stage with 6 basic ratios. Double stage combines with planetary

gearbox up to ratios 50. Triple stage up to ratios 500.


Feature Benefits Packaging and Identification

Apex packages every size and ratio in a custom molded Environment friendly styrofoam shell for complete protection during transit.

Each gearbox is supplied with bushings and mounting bolts and washers as necessary.

Each box is labeled specifically to indicate size, ratio, precision, and motor mounting specification.

Each box is serialized for easy identification and logistics.


Range Comparison

Example of APEX vs. The rest APEX offers you wider range of ratios on single stage

Brand \ Ratio 3 4 5 6 7 8 9 10

Apex * * * * * * * *

Alpha * * * * *

Stober * * * * * *

Neugart * * * * *

Vogel * * * * *

ZF * * * * *

Bayside * * * * *

Micron * * * * *

Mijno * * * * *

Shimpo * * *

Harmonic *


Drop in Replacement MatrixAPEX AB series in-line front face direct drop in replacements

APEX Bayside Micron Neugart Vogel Mijno

AB042 PS40

AB060 PS60 DT60

AB090 PS90 PLS90

AB115 PS115 PLS115

AB142 PS142 DT142 PLS142 MPR03 MNT140

AB180 PS180 PLS190 MPR04 MNT180

AB220 PS220 MPR05 MNT210


Drop in Replacement MatrixAPEX AF series in-line front face direct drop in replacements

APEX Alpha Micron Vogel ZF Stober Neugart

AF042

AF060 SP+060 UT006 MPR00 PG25/1

AF075 SP+075 UT075 MPR01 PG100/1 P4

AF100 SP+100 UT010 MPR02 PG200/1 P5

AF140 SP+140 UT014 MPR03 PG500/1 P7 PLS142

AF180 SP+180 UT018 MPR04 PG1200/1 P8 PLS190

AF220 SP+210 UT022 MPR05


Drop in Replacement MatrixAPEX AE series in-line output direct drop in replacements

APEX Alpha Vogel Stober Bayside Mijno

AE050 LP+ 050 PE2 PV40-TA MRP050

AE070 LP+ 070 MPV00 PE3 MRP070

AE090 LP+ 090 MPV01 PE4 PV90-TA MRP090

AE120 LP+ 120 MPV02 PE5 MRP120

AE155 LP+ 155 MPV03 MRP155

AE205

AE235


Drop in Replacement MatrixAPEX AL & AT series face direct drop in replacements

APEX Alpha

AL070

AL095 LPB070

AL110 LPB090

AL150 LPB150

AL190

AL230

AL280

APEX GRAESSNER

AT065

AT075 P75

AT090 P90

AT110 P110

AT140 P140

AT170 P170

AT210 P210

AT240 P240

AT280 P280


Drop in Replacement MatrixAPEX AD series in-line front face direct drop in replacements

APEX Alpha Vogel Stober Neugart Mijno

AD047

AD064 MPG00 PLF064 BDB085

AD090 MPG01 PH4 PLF090 BDB120



AD200 MPG05 PH8 BDB250

AD255 PH9 BDB300

+TP 050

+TP 010

+TP 025

+TP 004

+TP 110

+TP 300


Drop in Replacement MatrixAPEX P series in-line front face direct drop in replacements

APEX Alpha Bayside

PE050 LP+050

PE070 LP+070

PE090 LP+090 PV90-TA

PE120 LP+120

PE155 LP+155

APEX Bayside

PB60 PX60 PV60-FB

PB90 PX90 PV90-FB

PB115 PX115

PB142 PX142


Drop in Replacement MatrixAPEX P series in-line front face direct drop in replacements

APEX Neugart Alpha Planetroil Bayside

PG040 PLE040 CP40

PG060 PLE060 CP60 PD065

PG080 PLE080 CP80 PV90-TN

PG120 PLE120 CP115

PG160 PLE160

APEX CGI

PN023 023PN

PN034 034PN

PN042 042PN

PN056 056PN

PN075 075PN


Drop in Replacement MatrixAPEX right angle front face direct drop in replacements

APEX Bayside Micron Neugart APEX Alpha Stober Neugart Micron APEX Alpha Stober

ABR042 AFR042 ADR047

ABR060 RS60 DTR060 AFR060 SPK060 UTR006 ADR064

ABR090 RS90 UTR009 WPLS90 AFR075 SPK075 P4KX UTR075 ADR090 PH4kx

ABR115 RS115UTR014

DTR142WPLS115 AFR100 SPK100 P5KX UTR010 ADR110 PH5kx

ABR142 RS142 UTR018 WPLS142 AFR140 SPK140 P7KX WPLS142 UTR014 ADR140 PH7kx

ABR180 RS180 WPLS190 AFR180 SPK180 P8KX WPLS190 UTR018 ADR200 PH8kx

ABR220 RS220 AFR220 SPK210 ADR255 PH9kx

+TPk 050

+TPk 010

+TPk 025

+TPk 110


APEX Inline Gearboxes Product Overview

Series Type AB AF AD

Frame sizes042, 060, 060A, 090, 090A, 115, 142, 180,

220

042, 060, 060A, 075, 075A, 100, 140, 180, 220

047, 064, 090, 110, 140, 200, 255

Available ratios(N:1) 3, 4,

5, 6, 7, 8, 9, 10

15, 20, 25, 30, 35, 40, 45, 50, 60, 70, 80, 90,

100

3, 4, 5, 6, 7, 8, 9, 10

15, 20, 25, 30, 35, 40, 45, 50, 60, 70, 80, 90,

100

4, 5, 7, 10

20, 25, 35, 40, 50, 70, 100,16, 21, 31, 61, 91

Single stage

Double stage

Precision classes(Backlash)

(arcmin)

Single Stage Double Stage

( Micron ) P0 ≦ 1

(Reduced) P1 ≦ 3(standard) P2 ≦ 5

P0 3≦P1 5≦P2 7≦


Series Type AN AE AL

Frame sizes023, 023A, 023B, 023C, 034, 034A,

034B, 034C

050, 070, 090, 120, 155, 205, 235

070, 095, 110, 150, 190, 230, 280

Available ratios(N:1)

5, 10 25, 50, 100

3, 4, 5, 6, 7, 8, 9, 10

15, 20, 25, 30, 35, 40, 45, 50, 60, 70, 80, 90,

100

2, 3, 4, 5, 6, 7, 8,

9

10, 15, 20, 25, 30, 35, 40, 45, 50, 60, 70,

80, 90Single stage

Double stage

Precision classes

(Backlash) (arcmin)

Single Stage

Double Stage

Single Stage

Double Stage

Single Stage

Double Stage

P0 1≦P1 3≦P2 5≦

-

P1 5≦P2 7≦

P 8≦ P 12≦P0 2≦P1 4≦P2 6≦

P0 4≦P1 7≦P2 9≦




Series Type PE PG PN PB

Frame sizes 050, 070, 090, 120, 155

040, 060, 080, 120(A), 160(A)

023, 034, 042 ,056, 075

060, 090, 115, 142

Available ratios (N:1)

3, 4, 5, 7, 10 15,16,20,25,30,35,40,50,70,100

Single stage Double stage

PE050

PE070

PE090

PE120

PE155

PG040

PG060

PG080(A)

PG120(A)

PG160

PN023

PN034

PN042

PN056

PN075

PB060

PB090

PB115

PB142

Precision classes

(Backlash) (arcmin)

Single

Stage≦ 8 ≦ 6 ≦ 8 ≦ 6 ≦ 8 ≦ 6 ≦ 8 ≦ 6

Double

Stage≦ 10 ≦ 8 ≦ 10 ≦ 8 ≦ 10

≦ 8≦ 10 ≦ 8


APEX Gearboxes Product Overview

Series Type AT

Frame sizes 065, 075, 090, 110, 140, 170, 210, 240, 280


1. 1.5. 2. 3. 4. 5. 7. 10. 15. 20. 25. 35. 50. 75. 100. 125. 150. 200. 250. 350. 500. Single stage

Double stage

Triple stage

Precision Classes(Backlash) (arcmin)

065. 075. 090. 110. 140. 170.

210. 240. 280.

. 065. 075. 090. 110. 140. 170. 210. 240. 280.

110. 140. 170. 210. 240. 280

Single stage

<_ 6

Double stage

<_ 8

Triple stage

<_ 10

AT-L AT-FL AT-H AT-FH AT-C AT-FC


APEX Right-Angle Gearboxes Product Overview

Series Type ABR AFR ADR

Frame sizes042, 060, 090, 115, 14

2, 180, 220042, 060, 075, 100, 14

0, 180, 220047, 064, 090, 110, 140, 200, 255


3, 4, 5, 6, 7, 8,

9, 10, 14, 20

15, 20, 25, 30, 35, 40, 45, 50, 60, 70, 80, 90, 100, 120, 140, 160, 180, 200

3, 4, 5, 6, 7, 8, 9, 10, 14, 20

15, 20, 25, 30, 35, 40, 45, 50, 60, 70, 80, 90, 100, 120, 140, 160, 180, 200

4, 5, 7, 10, 14, 20

25, 35, 40, 50, 70, 100,

140, 200Single stage

Double stage

Precision classes(Backlash) (arcmin)

Single Stage Double Stage

( Micron ) P0 ≦ 2

(Reduced) P1 ≦ 4(standard) P2 ≦ 6

P0 ≦ 4

P1 ≦ 7P2 ≦ 9


APEX Right-Angle Gearboxes Product Overview

Series Type ANR AER ALR

Frame sizes 023, 023A, 023B, 023C, 034, 034A, 034B, 034C

050, 070, 090, 120, 155, 205, 235

070, 095, 110, 150, 190, 230, 280


5,10,20 25,50,1003, 4, 5, 6,

7, 8, 9, 10, 14, 20

15, 20, 25, 30, 35, 40, 45, 50, 60, 70, 80, 90, 100, 120, 140, 160, 180, 200

2, 3, 4, 5, 6, 7, 8,

9, 10

15, 20, 25, 30, 35, 40, 45, 50, 60, 70, 80, 90, 100, 120, 140,

160, 180, Single stage

Double stage

Precision classes

(Backlash) (arcmin)

Single Stage

Double Stage

Single Stage

Double Stage

Single Stage

Double Stage

P0 ≦ 2P1 ≦ 4P2 ≦ 6

P0 ≦ 4P1 ≦ 7P2 ≦ 9

P ≦ 10 P ≦ 14

P0≦ 2

P1≦ 5P2≦ 5

P0 ≦ 3

P1 ≦ 5P2 ≦ 8


The first page leads us through the choice of motor brand

Design Online….. Design Tool at http:// www.apexdyna.com


Over 300 worldwide servomotor manufacturers on file



Key in motor model, Over 13,000 motor models in our database



Select servomotor model from the list and click to continue Next



Select the gearbox type and click Next


AB / AF Precision low backlash gearboxAE B14 mounting gearboxAL Timing belt useAD Flange type output low backlash gearboxAN NEMA Mounting low backlash gearboxP Economy type gearbox

+R 90° Degrees gearboxAT Spiral bevel gearbox

Select the suitable gearbox according to application：


1. Confirm your motor selection

2. Choose from a list of gearboxes




Click the model right window to know all available combination. Select the gearbox model and size according application condition.


1. Select the reduction ratio you need

2. Either accept a ratio from the list,

or go back and select a different size gearbox


Ratios good from 3~10Ratios good from 3~100Ratios good from 15~100


1. Select the shaft option you require, (S1) or (S2)

2. select the precision level you require;

standard (P2), reduced (P1) or micro backlash (P0)



CHECK DIMENSIONS1. Click the button to

check dimensions from a drawing, or

2. Go straight to click the button

to mail a quote request to Apex’s sales

department (see next page)

INQUIRY FORM



This page shows the gearbox of your choice




3D now available on line designed exactly to motor specified !


Below the drawing the gearbox and motor

specifications appear again for you to confirm



If you see this warning window pop up :Perhaps the motor data is on file, but we don’t yet have an adapter drawn for it.Maybe there is an adapter which will fit, but it’s not a perfect match.

Contact the Apex sales department for advice



If all the dimensional drawing is correct. Please marks the ordering code and contact us.

You can directly download the drawing from website. You also can choose another motor and start over. This ordering code is all you need to order the gearbox with correct

adapter and hardware.



Competitive Price

Apex Focus Complete QDC

Full inspection

regime

Quality

10 working days

delivery

Delivery

Customer Satisfaction

Cost


Application◆ AF / AB Work On CNC Robot


◆ Work On CNC Robot

Application


Application◆ AD work on DELTA robot ◆ AE070 work on sausage

packing machine


Application◆ Singapore Ferris Wheel use Apex gearbox


Food Grade / Wash downHigh Precision FOOD GRADE Planetary / MPF MOUNT


Photo – Food GradeNi Plated Input – MPS / MPF Mounts (High Precision)


Hannover Messe 2003

History Exhibition


Birmingham Drives and Controls 2003

History Exhibition


Japan robot exhibition 2003

History Exhibition


Japan JIMTOF 2004

History Exhibition


Industrie Paris 2004

History Exhibition


History ExhibitionHannover Messe 2005


History ExhibitionJapan Osaka M-Tech 2005


History ExhibitionMTA-Asia Singapore 2007


History ExhibitionHannover Messe 2007


History ExhibitionMDA INDIA 2007 in Bangalore


History ExhibitionSPS/IPC/DRIVES 2008 in Nuremberg


History ExhibitionAllPack Indonesia 2011 in Jakarta


2005 USA distributor meeting

Global Annual Conference 2005


APEX Dynamics

Planetary gearbox a series

Technology

Transcript of Planetary gearbox a series