Piping Technology General Presentation
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Transcript of Piping Technology General Presentation
Piping Technology & Products, Inc. http://www.pipingtech.com
PIPING TECHNOLOGY& PRODUCTS, INC.
Piping Technology & Products, Inc. http://www.pipingtech.com
PT&P’s Objective
Provide unparalleled support, in-depth collaboration and precise coordination
Utilize our expertise and combined strengths to reach common goals
Persist in continuous improvement
Piping Technology & Products, Inc. http://www.pipingtech.com
Who is PT&P
Piping Technology & Products, Inc. and our wholly owned subsidiaries:
U.S. Bellows, Inc.
Sweco Fab, Inc.
Fronek Anchor Darling Enterprises, Inc.
Pipe Shields Inc.
Manufacturers of a wide variety of high-quality, competitively priced engineered products.
Piping Technology & Products, Inc. http://www.pipingtech.com
U.S. Bellows, Inc.
Metallic Expansion Joints Thin-Wall and Thick-Wall Rectangular Expansion Joints Fabric Expansion Joints Slip-Type Expansion Joints
PIPING TECHNOLOGY & PRODUCTS, INC.
- Engineered Pipe Supports - Variables, Constants, Big-tons - Vibration Control Devices – Snubbers, Sway Struts - Support Assembly Components – Clamps, misc. Hardware - Pre-insulated Pipe Supports – Cryogenic/cold & Hot Applications - Fabricated Pipe Shoes, Guides & Anchors
- Slide Bearing Plates
- Anchor Bolts, Embed Plates
IAS Certified, Member of MSS, SPED, APFA
Who is PT&P
Member of EJMAMember of EJMA
SWECO Fab, Inc.
Pressure Vessels Pig Launchers/Receivers Spectacle/Line Blinds Instrument Supports ASME/Misc. Fabrication
ASME U-Stamp & R-StampASME U-Stamp & R-Stamp
Pipe Shields, Inc.
Insulated Pipe Supports Commercial & Light Industrial Heavy Industrial – Base Mounted Types, Anchors Pipe Riser ClampsISO 9001-2008 CertifiedISO 9001-2008 Certified
Fronek A/D Ent., Inc.
Hydraulic Snubbers - Short & Adjustable Strut Mechanical Snubbers dynA/Damp Compensating StrutASME Nuclear CertifiedASME Nuclear Certified
Piping Technology & Products, Inc. http://www.pipingtech.com
ASME U-Stamp
ASME R-Stamp
ASME NS Certified
EJMA Member
ISO 9001:2008 Certified
Minority Business Enterprise (MBE) by City of Houston
Houston Minority Business Council (HMBC)
PT&P Certifications
Piping Technology & Products, Inc. http://www.pipingtech.com
PT&P History
1975: Began doing stress analysis 1978: Incorporated as Piping Technology & Products, Inc. 1978: Developed constant load spring hanger design 1986: Acquired SWECO Fab (ASME U-Stamp Shop) 1988: Moved to Holmes Road plant 1995: Acquired RM Mfg. (metallic expansion joints) 1995: 100,000 sq. ft. expansion at Holmes Road 1997: Acquired U.S. Bellows (metallic expansion joints) 1999: 100,000 sq. ft. expansion at Holmes Road 2001: Purchased additional 5 acres for future expansion 2003: Launched Field services division 2004: Acquired Fronek Group 2007: ISO 9001:2000 Certification 2007: Purchased additional 5 acres for expansion 2009: ISO 9001:2008 Certification 2011: Purchased facility/land and moved fabric expansion joint
operations
Piping Technology & Products, Inc. http://www.pipingtech.com
PT&P History – Milestones
Piping Technology & Products, Inc. http://www.pipingtech.com
Over 700 Employees Sales, Engineering, Office Administration, Manufacturing, Customer Service,
Marketing, Accounting, etc. Resources include 75 Engineers & Designers
4 Ph.D.’s
PT&P People
Piping Technology & Products, Inc. http://www.pipingtech.com
Houston, Texas, USA
450,000 square feet covered shop space
35 acre property
Located near Port of Houston for convenient shipping around the world
PT&P’s Manufacturing Facility
Piping Technology & Products, Inc. http://www.pipingtech.com
Major Customers
Robotic Welding Machine
New Features, Equipment and Projects
Piping Technology & Products, Inc. http://www.pipingtech.com
CNC Roller
New Features, Equipment and Projects
New Features, Equipment and ProjectsNew Foam Machine- 6x capacity of existing foam machines
Plasma Table
New Features, Equipment and Projects
Magnetic Particle Testing Machine
New Features, Equipment and Projects
Added 28,000 sq. ft. to Facility across the street
New Features, Equipment and ProjectsPiping Technology & Products Expanded Fabrication—New Construction
Added capacity for insulated supports/Foam Machine
Crane Capacity: 25 ft. under-hook
Piping Design Course
In Partnership with UH-New and improved series on Piping Design & Analysis is now being offered as an accredited course through University of Houston’s College of Technology.
New Features, Equipment and Projects
Preliminary piping design A general overview of piping Factors which effect:
Overall Configuration Initial Piping Layout The total system
Introductory Pipe stress analysis (flexibility concerns and other design considerations) How all those factors ultimately influence pipe support and pipe hanger design
Newer Version of the Pipe Support Design Software Completed and Active
PHDS Software
When designing specialty pipe supports or expansion joints, we can provide a 3D
print that allows our customer to assess the design before it is sent to our shop for
manufacturing.
Providing our customers with a 3D printed model will help them have a better
understanding of the product and it's functionality.
3D Printing
Customer Portal: Real-time tracking of your POs/Jobs/Projects
New Features, Equipment and Projects
Piping Technology & Products, Inc. http://www.pipingtech.com
PT&P ProductsVariable Springs
Variables Spring Hangers
External Travel Stops B-Type SpringSpecially Designed Variables for Large Loads
Piping Technology & Products, Inc. http://www.pipingtech.com
PT&P ProductsBig Ton Springs
Big Ton T Upthrust Constants
Big Ton D Upthrust Constants
Big Ton Spring
Piping Technology & Products, Inc. http://www.pipingtech.com
PT&P ProductsBig Ton Springs
Big Ton Springs
Piping Technology & Products, Inc. http://www.pipingtech.com
PT&P ProductsBig Ton Springs
Big Tons 120,000 lb. Load for Large Diameter Elbow
Mega Ton – Custom Big Ton SpringMega Ton Spring with 15 Individual Coils, each with a
50,000 lb. load Capacity – Complete Assembly to have
an installed load of 625,252 lb.
Piping Technology & Products, Inc. http://www.pipingtech.com
U-Type Constant with 46" of TravelSpecially Designed Constants for Large Loads
PT&P ProductsConstants
Horizontal Upthrust Constant for 93,000 lb. Load
Piping Technology & Products, Inc. http://www.pipingtech.com
PT&P ProductsConstants
Upthrust Constants Installed at Petrochemical Plant in Canada
Piping Technology & Products, Inc. http://www.pipingtech.com
PT&P ProductsHorizontal Traveler
Single Horizontal Traveler
20,000 lb. Dual Horizontal Traveler
Piping Technology & Products, Inc. http://www.pipingtech.com
PT&P ProductsMechanical , Spring & Hydraulic Snubbers
Hydraulic Snubbers
Mechanical SnubbersMechanical Snubbers
9-inch travel Spring Loaded Sway Brace
Piping Technology & Products, Inc. http://www.pipingtech.com
PT&P ProductsSupport Assembly Components
Hold-Downs Heavy duty 42" Diameter Alloy Yoke Clamp
Support Assembly
Piping Technology & Products, Inc. http://www.pipingtech.com
72” Diameter Cryogenic Support Polyurethane Foam Supports
Hot Shoe Polyurethane Foam Cold Shoe
PT&P ProductsPre-insulated Pipe Shoes
Piping Technology & Products, Inc. http://www.pipingtech.com
PT&P ProductsPre-insulated Pipe Shoes
Injection-Molded Anchors for Cryogenic Applications
Cold Shoe Anchors Stainless Steel Shoes with Permali
Piping Technology & Products, Inc. http://www.pipingtech.com
PT&P ProductsSlide Plates
PTFE, 25% Glass Filled, Slide Plates
1/2" Thick Graphite Bolted to the Bottom Shoe
Bronzphite
Marinite Slide PlateStainless Steel
Piping Technology & Products, Inc. http://www.pipingtech.com
78" I.D. Thick Wall Flanged and Flued Head Expansion Joint
Tied Universal Expansion Joint
Expansion Joint Division
Single Metallic Expansion Joints
Piping Technology & Products, Inc. http://www.pipingtech.com
24" Inline Pressure Balanced Expansion Joint47.25" Universal Expansion Joint with SB-443 (Inco. 625) Round Corners Bellows
Expansion Joint Division
Piping Technology & Products, Inc. http://www.pipingtech.com
Expansion Joint Division
54" Pressure Balanced Elbow Expansion Joint
8" Single Expansion Joint for Emergency Shutdown
66" Metallic Tied Universal Expansion Joint
Piping Technology & Products, Inc. http://www.pipingtech.com
Expansion Joint Division
55’ Long by 14’ 6” Wide Rectangular Metallic Expansion Joint
Piping Technology & Products, Inc. http://www.pipingtech.com
128" x 229" Rectangular Fabric Expansion Joint with a Three Layer Belt
Expansion Joint Division
Piping Technology & Products, Inc. http://www.pipingtech.com
Expansion Joint Division
36" Diameter Double-Hinged Refractory Lined Expansion Joint
Piping Technology & Products, Inc. http://www.pipingtech.com
Vessel
Embed Plates
Conical Strainer
ASME/Misc. Fabrication Division
Spectacle Blinds
Structural Supports
Piping Technology & Products, Inc. http://www.pipingtech.com
ASME/Misc. Fabrication Division
Cajamarca, Peru
Embed Plates Ready to ShipFlat Embed Plates for Grizzly Feeder Opening
Close up View of Embeds
150 Special Embed Plate Pieces Designed and Manufactured for Gold Mines in Cajamarca, Peru
Piping Technology & Products, Inc. http://www.pipingtech.com
ASME/Misc. Fabrication Division
Structural Pipe Hangers with Megalug® Pipe Attachments
Piping Technology & Products, Inc. http://www.pipingtech.com
ASME/Misc. Fabrication Division
Bellmouth Reducers
Pig Launcher
Anchor Bolts
Piping Technology & Products, Inc. http://www.pipingtech.com
Inventory & Stocking Capacity
> 30,000 spring coils > 1 million Lb. of standard items Full year supply of beam, angle, plates, rods…etc.
At Piping Technology & Products, we stock:
Piping Technology & Products, Inc. http://www.pipingtech.com
Engineering and Design Piping, pipe support and
structural design 3D modeling technology Pipe Stress Analysis
ANSYS Finite Element Analysis
Special stress/thermal problems
Pro/E for 3-D Part Design ANSYS for Mesh Generation
+ Analysis + Results Analysis Field Testing
Value-Added Services Engineering & Design
Piping Technology & Products, Inc. http://www.pipingtech.com
Engineering DepartmentTechnical Capabilities – 3D Modeling
Piping Technology & Products, Inc. http://www.pipingtech.com
3D Printing - Rapid prototyping
Provide us with an image of a 3D model That same 3D model is printed Evaluate the design before it’s sent to
manufacturing!
Example of a 3D Model The Same 3D Model Printed
Piping Technology & Products, Inc. http://www.pipingtech.com
Value-Added Services Technical Capabilities – Finite Element Analysis
Design Pressure: 750 PSIG at 275°F
Design Pressure Thrust: 804,242 lb.
Hydro-Test Pressure Thrust: 1,500,000 lb.
Gimbal Expansion Joint Prior to ShippingGimbal Stress Analysis
36" Gimbal Expansion Joints
Piping Technology & Products, Inc. http://www.pipingtech.com
Engineering DepartmentPHDS
It’s as easy as point, click and print!
Piping Technology & Products, Inc. http://www.pipingtech.com
Information SystemEDI – Electronic Data Interchange
Tags, quantities Priced packing lists Drawings (electronic transmittal) Scheduling/shipping updates
Piping Technology & Products, Inc. http://www.pipingtech.com
Value-added ServicesOn-site Field Services
On-site installation guidance On-site inspection/maintenance of pipe supports On-site snubber inspection A system of stock Standard Items “On-call” engineering team Available 24x7
Piping Technology & Products, Inc. http://www.pipingtech.com
Value-added ServicesWeb-based Emergency Services
PT&P’s “On-call” engineering team guarantees a response time of 30 minutes
Piping Technology & Products, Inc. http://www.pipingtech.com
Friday, 5:30pm
Saturday
Sunday
Value-Added Services 24x7 Emergency Service for a 48" Expansion Joint
Piping Technology & Products, Inc. http://www.pipingtech.com
Cold Shoe Testing Constant Testing
Marinite Slide Plate Testing
Spring Load Testing
Anchor Shoe Testing
Value-Added Services Product Testing/Quality Control
Piping Technology & Products, Inc. http://www.pipingtech.com
Value-added Services Partnerships/Stocking Standards
PT&P can partner to develop and optimize Pipe Supports Standard across projects and offices
Benefits: Automated material take-off. Free storage Instant turnaround Standard blanket pricing agreement Optimize work processes
Reduced the process of determining material requirements and releasing a job to the shop
EDI, Line Item Tracking Reports
Piping Technology & Products, Inc. http://www.pipingtech.com
Safety First at PT&PPiping Technology & Products, Inc. strives to provide asafe and healthful workplace by subscribing to theseprinciples: All accidents are preventable through implementation of effective
safety and health control policies and procedures. Safety and health controls are a major part of our daily work. Accident prevention is good business. It increases productivity and
minimizes human suffering. Management is responsible for providing a reasonable and safe
workplace for employees. Employees are responsible for following safe work practices,
company rules, and for preventing accidents and injuries. Management must monitor company safety performance, working
environment and conditions to ensure that safety objectives are achieved.
Our safety program requires the participation of all employees—to improve safety awareness, and to prevent accidents and injuries.
Piping Technology & Products, Inc. http://www.pipingtech.com
Safety First at PT&P
Weekly Safety Meetings withEach of the Individual Company Departments
Wide and Clean Aisles to Safely Move through the Shop
Piping Technology & Products, Inc. http://www.pipingtech.com
Safety First at PT&P
Follow safety rules and procedures exactly, and ask questions if job is not understood
Be responsible for his/her own safety and the safety of other employees.
Report all injuries/incidents to the supervisor or safety with in 24 hours no matter how minor.
Regard safety as an important part of getting your job done.
Everyone who has agreed to work for Piping Technology & Products, Inc. implicitly agrees to:
Piping Technology & Products, Inc. http://www.pipingtech.com
Partnerships/Alliances ExxonMobil Bechtel Corporation
PT&P is Bechtel’s Global and Regional MPAG supplier
Kellogg Brown & Root PT&P has long stocked Kellogg standard shoes and supports
Jacobs Engineering PT&P has a strategic alliance with Jacobs Engineering
Foster Wheeler Shell Oil BP-Global Union Carbide – Dow Chemical Calpine
PT&P has a successful alliance relationship with Calpine
G.E. Energy
Piping Technology & Products, Inc. http://www.pipingtech.com
Accomplishments – Awards
Highest Consistent Performance Balance of Plant Piping Materials Award from Bechtel (10,000 supports; 98.8%)
Perfect Score of 100% on Calpine’s Monthly Alliance Quality Performance (3 consecutive periods)
Piping Technology & Products, Inc. http://www.pipingtech.com
Recent/Current Projects Bechtel
Anglola LNG, Motiva Refinery, Edwardsport Duke Power, Mountainview & Springerville Power Projects, SonaHess, Egypt LNG 1 & 2, Equatorial Guinea LNG 1 & 2, Atlantic LNG 1 2 3 & 4, Borger Coker Plant, Sabine Pass LNG 1 & 2, AGD 2, OGD3, Iceland Alumina Smelter, Trinidad LNG 1 2 3 & 4, Scotford, Petrotrin, Wood River, Keystone, Reliance-Jamnagar, Shell USLD, Mountainview, Cottonwood, Redbud, Magnolia, La Rosita, Araucaria, Wagner, Hsin Tao, Delta, Red Hills, Qinshan Nuclear, Gregory
Alstom Power Santee Cooper, Spurlock, Port Washington,
Metca, Castejon, Gissi, Aluar, Alunorte, Astoria, BP Toledo, Cartagena, BP Cooper, Becanover, Haynes, La Laguna, Malaga, Spruce
Calpine Morgan, Decatur, Acadia, Calgary,
Washington Parish, Fremont, Pastoria, Osprey, Columbia, Metcalfe, Riverside, Rocky Mountain, Otay Mesa, Oneta, Mankato
Black and Veatch BVZ JK Spruce 2, BVZ West County 1, 2 & 3,
Allegheny - 3,4 & 5, St. Joseph, BVZ – Rio Nogales, NCPP, Turkey Point, Weston, Manatee, Nebraska (OPPD), Martin, Port Westward, Weston 4, DP&L, Beaumont, BOC Mexico, Oxychem
CB&I Cove Point LNG, Elba Island LNG
Jacobs Valero Aruba, BP Whiting, TX City,
Cherry Point, Marathon Hitachi
Tula, Tarahan ABB Lummus
C4 Project in Port Arthur Aker Kvaerner
Adriatic LNG, Cameron LNG Shaw Power
Shaw Energy & Chemicals, CLECO Rodemacher Unit #3, Shaw Group Marathon, Shaw Group Mirant: Morgan Town, Dickerson and Chalk Point
Foster Wheeler Valero Project, Entergen Power, Flint
Hills, Chevron, Exxon Mobile UOP
CCR Unit, Valero, Ultramar, Petroindustrial
IHI Sandy Creek-TX
Piping Technology & Products, Inc. http://www.pipingtech.com
Recent/Current Projects Teton Industrial
Utah Power Plant KBR
Sonatrach-Skikda, Saudi Kayan, ShellOP2, Trinidad Ammonia, Chad project, SASOL Superflex Cracker South Africa, EBIC Ammonia, Escravos GTL Nigeria
Fluor Daniel Mogas Projects - Baytown & Baton Rouge
Duke Fluor Daniel Scherds Plant, Reliant Energy, Jasper Power
Casy Industrial Lee County WTE Expansion
Halliburton Group Sasol, Conoco - Belnak
Worley Parsons Santee Cooper, Exxon Mobil
TOYO IOCL Paradip Refinery-India, Angola LNG
Zachry Zachry Industrial Nuaces Bay, Zachry Barney
Davis Kansas City Light & Power
IATAN Black Hills Power
Wygen 3, Unit 5
Samsung Petrotrian, IBN-Zahar, Saudi Arabia
PP Project Technip
Freeport LNG Work Power
Buck Station, Dan River, Richmond, Harry Allen, Apex and Front Range
SNC Lavalin Canaport LNG
Mustang Engineering BP Thunderhorse, Atlantis, Holstein,
Coffeyville Nooter Eriksen
Port Dickson – Malaysia, Songkhla – Thailand, Highbridge - Wisconsin
Shaw Stone & Webster Petro China, BASF-FINA, ULSD
TEI Georgia Power
Exxon Mobil BMS-SPT, Olefin Recovery Project
WANZEK Sprit Wood Station
Piping Technology & Products, Inc. http://www.pipingtech.com
Benefits of PT&P
450, 000 sq. ft. covered shop space Large inventory Hanger & support standardization Cutting edge technology Partnering experience Combined industry experience Quality Management & financial stability Competitive pricing
Piping Technology & Products, Inc. http://www.pipingtech.com
Thank You
Questions & Answers