PIPES FOR LIFE TECHNICAL MANUAL

PP-3-LAYER SOIL PIPES

Issue 9/2016

PIPES FOR LIFEPIPES FOR LIFE

Issue September 2016/03

When using our material, please follow the ÖNORMs, installation instructions and building regulations in force for the respective application field, as well as our factory standards and pipelaying instructions. The following ÖNORMs in particular are obligatory.ÖNORM EN 1451 - Plastic piping systems for soil and waste discharge (low and high temperature) within the building structure - Polypropylene (PP) ÖNORM EN 1053, ÖNORM EN 1054, ÖNORM EN 1055 - Piping systems made from thermoplastic materials; Test procedures.ÖNORM EN 12056, ÖNORM B 2501 - Gravity drainage systems inside buildingsProvisions for planning and performance

We reserve the right to make technical changes. No liability accepted for the accuracy of information.

TESTED

Austrian Working GroupPlastic Pipe Recycling

PIPES FOR LIFEPIPES FOR LIFE

Issue September 2016/03

When using our material, please follow the ÖNORMs, installation instructions and building regulations in force for the respective application field, as well as our factory standards and pipelaying instructions. The following ÖNORMs in particular are obligatory.ÖNORM EN 1451 - Plastic piping systems for soil and waste discharge (low and high temperature) within the building structure - Polypropylene (PP) ÖNORM EN 1053, ÖNORM EN 1054, ÖNORM EN 1055 - Piping systems made from thermoplastic materials; Test procedures.ÖNORM EN 12056, ÖNORM B 2501 - Gravity drainage systems inside buildingsProvisions for planning and performance

We reserve the right to make technical changes. No liability accepted for the accuracy of information.

TESTED

Austrian Working GroupPlastic Pipe Recycling

PIPES FOR LIFE

1

Contents Page

1 Product information 1.1 All advantages at a glance 21.2 The layers of MASTER 3 31.3 MASTER 3 technical data 41.4 Sound insulation, general information 51.5 Sound measurements for the MASTER 3 system 61.6 Fire protection system 8 2 Installation instructions for MASTER 3 2.1 Scope of application 102.2 Special applications 102.3 Compatibility 112.4 Transport 112.5 Storage 112.6 Cutting pipes to length 112.7 Connecting pipes and fittings 122.8 Installing pipes in the ground 122.9 Installing pipes in masonry 122.10 Installing pipes in concrete 132.11 Ceiling ducts 132.12 Fastening and clamp distance 132.13 Avoiding structure-borne sound 142.14 Avoiding condensation 142.15 Subsequent installation of fittings 152.16 Transition to cast or fibre cement conical end 152.17 Transition to cast fitting and fibre cement sleeve 152.18 Connecting with metal pipes 15 3 Planning and Installation instructions 16 4 Factory standard 4.1 Pipe 214.2 Fittings 21

PIPES FOR LIFE

2

1 Product information

1.1 All advantages at a glance

3 layers for 3 special propertiesThe smooth inner layer prevents incrustations and also helps to improve sound absorbing characteristics.The solid intermediate layer makes the pipe extremely stiff and very robust.The brown external layer lends the pipe excellent impact resistance, even at low temperatures.

Exclusive product for professionalsWith its outstanding price/performance ratio, MASTER 3 offers excellent earning prospects for the professional. It is not a product for the DIY market.

Highest qualityOnly the highest quality raw materials are used for MASTER 3. Modern, 3-layer extrusion and coupling technology ensure outstanding fitting and leak prevention.Place your confidence in the experience and reliability of a prestigious Austrian pipe manufacturer.

PIPES FOR LIFE

2

1 Product information

1.1 All advantages at a glance

3 layers for 3 special propertiesThe smooth inner layer prevents incrustations and also helps to improve sound absorbing characteristics.The solid intermediate layer makes the pipe extremely stiff and very robust.The brown external layer lends the pipe excellent impact resistance, even at low temperatures.

Exclusive product for professionalsWith its outstanding price/performance ratio, MASTER 3 offers excellent earning prospects for the professional. It is not a product for the DIY market.

Highest qualityOnly the highest quality raw materials are used for MASTER 3. Modern, 3-layer extrusion and coupling technology ensure outstanding fitting and leak prevention.Place your confidence in the experience and reliability of a prestigious Austrian pipe manufacturer.

PIPES FOR LIFE

3

1.2 The layers of MASTER 3

The Pipelife MASTER 3 soil pipe consists of three optimally synchronized layers. It satisfies all of the requirements applicable to drainage systems in modern housing and residential as well as industrial building projects.

Each layer makes its own contribution to the overall properties of the pipe.

The inner layer smooth

Made from polypropylene copolymer (PP-CO)

• No interruption of the water head - low noise generation• Signal white for optimal camera inspection• High drainage capacity

The middle layer solid

Made from mineral reinforced polypropylene (PP-MR)

• Very stiff• Good sound absorption• High stability

The outer layer impact-resistant

Made from polypropylene copolymer (PP-CO)

• Very robust• No coupling breakages• Pipelaying (transportation) possible even at low temperature The combined properties of the three layers and their special characteristics lend the MASTER 3 pipe system many beneficial properties:

+ excellent ring and longitudinal stiffness + high drainage capacity+ outstanding sound absorbing characteristics+ excellent impact resistance

resulting in top product quality

PIPES FOR LIFE

4

1.3 MASTER 3 technical data

MaterialPipe: PP-CO/PP-MV/PP-COFitting: PP-COSealing ring: Stryene butadiene rubber (SBR) elastomerThe MASTER 3 system is free of halogens, cadmium or heavy metals.

ColourOuter layer: RAL 8012 red-brownIntermediate layer: RAL 9011 graphite blackInner layer: RAL 9003 signal white

Application classPipes: BDFittings: B

MarkingThe pipes are clearly and permanently marked with the company name, date, time, production line, product name, stiffness class, the ice crystal symbol, the outer diameter, wall thickness, length, material, inspection number and an EAN code.

The fittings are clearly and permanently marked with the company name, material, article code and outer diameter, the pipe series and the number of the standard.

Thermal resistance based on ON EN 1451-1Long-term thermal resistance (=15 min.) max. 95 °C (temperature cycling test in accordance with ON EN 1451-1)Continuous load: 60 °C

Chemical resistanceMASTER 3 is resistant to acids and alkalis in the range from pH 2 to pH 12

Fire classification according to EN 13501- 1Behaviour in fire – smoke development – burning dripping/falling D – s2, d2

Ice crystal symbolMASTER 3 residential soil pipes conform to the stricter requirements regarding impact resistance. They are therefore also suitable for installation at temperatures below -10 °C.

StandardsMASTER 3 soil pipes are tested on the basis of ON EN 1451 Part 1. Fittings are tested according to ON EN 1451 – 1.

Suitable for installation at temperatures below -10 °C

PIPES FOR LIFE

4

1.3 MASTER 3 technical data

MaterialPipe: PP-CO/PP-MV/PP-COFitting: PP-COSealing ring: Stryene butadiene rubber (SBR) elastomerThe MASTER 3 system is free of halogens, cadmium or heavy metals.

ColourOuter layer: RAL 8012 red-brownIntermediate layer: RAL 9011 graphite blackInner layer: RAL 9003 signal white

Application classPipes: BDFittings: B

MarkingThe pipes are clearly and permanently marked with the company name, date, time, production line, product name, stiffness class, the ice crystal symbol, the outer diameter, wall thickness, length, material, inspection number and an EAN code.

The fittings are clearly and permanently marked with the company name, material, article code and outer diameter, the pipe series and the number of the standard.

Thermal resistance based on ON EN 1451-1Long-term thermal resistance (=15 min.) max. 95 °C (temperature cycling test in accordance with ON EN 1451-1)Continuous load: 60 °C

Chemical resistanceMASTER 3 is resistant to acids and alkalis in the range from pH 2 to pH 12

Fire classification according to EN 13501- 1Behaviour in fire – smoke development – burning dripping/falling D – s2, d2

Ice crystal symbolMASTER 3 residential soil pipes conform to the stricter requirements regarding impact resistance. They are therefore also suitable for installation at temperatures below -10 °C.

StandardsMASTER 3 soil pipes are tested on the basis of ON EN 1451 Part 1. Fittings are tested according to ON EN 1451 – 1.

Suitable for installation at temperatures below -10 °C

PIPES FOR LIFE

5

TestsThe tests were carried out by the Österreichisches Forschungsinstitut für Chemie und Technik (OFI), an internationally authorised and accredited testing and inspection institute.

StiffnessPipe stiffness class SN4 ( ≥ 4.0 kN/m2)Fittings pipe series S20

Partial vacuum leak tightness-0.8 bar; OFI test report no. 310.713.1

Coefficient of linear expansion0.09 mm/mK

Physical properties :

Description Unit Value StandardMean density kg/dm3 1,1-1,2 EN ISO 1183Melt-flow index range g/10 min 0,3-0,5 ISO 1133Limit of elasticity MPa >23 ISO 527-2Modulus of elasticity MPa >2200 ISO 527-2Elongation at break % >350 EN ISO 6259

1.4 Sound insulation, general information

In Austria, sound insulation is governed by the regulations of ÖNORM B 8115-2 „Sound insulation in multi-storey buildings“.According to this standard, domestic appliances must be conside-red already in the planning phase for a new building. Thus, for example, sanitary installations must not be routed through walls that are bordered on bedrooms.

Wastewater pipes must be not be exposed in rooms that are to be sound insulated, and must be separated from shuttered walls so that structural sound is absorbed. If they are installed without structural sound insulation, the mass per unit area of the wall must be at least 350 km/m2.

According to ÖNORM B 8115 Part 2, Section 5.4; 2006-12-01, the A-rated noise level of a household appliance must not exceed 30 dB (A).The domestic appliances that must be assigned exclusively to the respective utilization unit are exempt from this requirement.

Stricter sound protection relating to the operation of domestic appliances is applicable if the permissible, A-rated appliance noise level is at least 5 dB (A) lower, equal to 25 dB (A), and this is also maintained within the utilization unit.Stricter noise protection in a building must be specified by the principal before planning work begins and described in the tender.

Max. sound level 30 dB (A)

increased noise protection Max. 25 dB (A)

PIPES FOR LIFE

6

1.5 Sound measurements for the MASTER 3 system

Pipelife has subjected its MASTER 3 soil system to extensive sound measurements according to DIN EN 14366 at the Fraunhofer Institute in Stuttgart using 3 different fastening clamps.

The test was carried out with the following clamps- Bismat 1000, SL 125, SX 100, structural sound absorbing bracing fastener- Bismat 2000, standard commercial steel clamp with rubber insert- Master 3 clip clamp, plastic without sound insulating insert

Sound level LIN of MASTER 3 in („basement at rear“) according to DIN EN 14366 at the Fraunhofer Institute

*not comparable with installation at site

The MASTER 3 soil pipe system fulfills the requirements in respect of sound insulation for domestic appliances in multi-storey buildings according to ÖNORM B 8115-2 and DIN 4109 with all three of the fastener variants.

The measured values from these tests at the Fraunhofer Institute according to DIN EN 14366 are used for comparing the sound insulation characteristics of various wastewater systems.

In practice, sound values from wastewater drainage installations measured on site may differ from the measured laboratory values due to the influence of many factors, such as the installation, downpipe deflections, fastening and acoustic bridges.

Please follow the instructions for mounting the pipe clamps in the chapter Fastening and clamp distance on pages 13 and 14, and for avoiding structure-borne sound on page 14.

MASTER 3 with Bismat 1000 clamps (SL 125/SX 100)*

Volumetric flow rate (L/sec) 0,5 1,0 2,0 4,0

Measured value Lln (dB(A)) <10 10 14 18

MASTER 3 with Bismat 2000 steel clamps with rubber insert

Volumetric flow rate (L/sec) 0,5 1,0 2,0 4,0

Measured value Lln (dB(A)) <10 13 17 21

MASTER 3 with MASTER 3 clip clamps

Volumetric flow rate (L/sec) 0,5 1,0 2,0 4,0

Measured value Lln (dB(A)) 11 16 18 23

PIPES FOR LIFE

6

1.5 Sound measurements for the MASTER 3 system

Pipelife has subjected its MASTER 3 soil system to extensive sound measurements according to DIN EN 14366 at the Fraunhofer Institute in Stuttgart using 3 different fastening clamps.

The test was carried out with the following clamps- Bismat 1000, SL 125, SX 100, structural sound absorbing bracing fastener- Bismat 2000, standard commercial steel clamp with rubber insert- Master 3 clip clamp, plastic without sound insulating insert

Sound level LIN of MASTER 3 in („basement at rear“) according to DIN EN 14366 at the Fraunhofer Institute

*not comparable with installation at site

The MASTER 3 soil pipe system fulfills the requirements in respect of sound insulation for domestic appliances in multi-storey buildings according to ÖNORM B 8115-2 and DIN 4109 with all three of the fastener variants.

The measured values from these tests at the Fraunhofer Institute according to DIN EN 14366 are used for comparing the sound insulation characteristics of various wastewater systems.

In practice, sound values from wastewater drainage installations measured on site may differ from the measured laboratory values due to the influence of many factors, such as the installation, downpipe deflections, fastening and acoustic bridges.

Please follow the instructions for mounting the pipe clamps in the chapter Fastening and clamp distance on pages 13 and 14, and for avoiding structure-borne sound on page 14.

MASTER 3 with Bismat 1000 clamps (SL 125/SX 100)*

Volumetric flow rate (L/sec) 0,5 1,0 2,0 4,0

Measured value Lln (dB(A)) <10 10 14 18

MASTER 3 with Bismat 2000 steel clamps with rubber insert

Volumetric flow rate (L/sec) 0,5 1,0 2,0 4,0

Measured value Lln (dB(A)) <10 13 17 21

MASTER 3 with MASTER 3 clip clamps

Volumetric flow rate (L/sec) 0,5 1,0 2,0 4,0

Measured value Lln (dB(A)) 11 16 18 23

PIPES FOR LIFE

7

Installationplan of sound measurements MASTER 3 system at Frauenhofer Institute

Inlet tee100/100/87°

Inlet tee100/100/87°

Inlet tee100/100/87°

Plastic clip clamp

Installation plan of the sound measurements for the MASTER 3 system at the Fraunhofer Institute in Stuttgart (diagram not to scale, dimensions given in mm)

Installation wall

Installation wall

Waterintroduction

Ground floor rear

Ground floor front

Attic/loft

Basement rearBasement

front

Pipe clamp

cellar

Basement bend 2 x 45° with calming segment

To the water receptacleSection rotated 90° in

this illustration

PIPES FOR LIFE

8

1.6 Fire protection system

Fire compartment with fire protective collarsFor installations that pass through an element that constitutes fire section (wall or ceiling), the regulations set forth in OIB Guideline 2 (Fire protection, Issue March 2015; www.oib.or.at) apply. In the interests of consistent handling with regard to interpreting the regulations of item 3.4 of OIB Guideline 2 „Fire protection“ in conjunction with § 88 of the Ordinance on Construction for Vienna, the regulation entitled „Installation guideline, fire protection requirements for pipe feedthroughs“ published by MA 37 is authoritative.

According to Item 8 of this guideline, the use of drinking water and wastewater pipes made from combustible substances (PE, PP) is permitted in garages, cellars and the like providing compartment measures are implemented (fire protective collars, segment isolation).Therefore, the MASTER 3 soil system can also be used in cellars and underground garages.

The openings for installation in dividing walls and/or ceilings that form fire sections must be plugged by suitable means (e.g., compartment or clad-ding) in such a way that the fire resistance duration is not shortened and further propagation of smoke and flames is effectively damped for the re-quired fire resistance duration period.

If technical fire protection measures are required with plastic pipelines, fire protective collars can be used.

Pipelife offers two kinds of fire protective collar for the MASTER 3 system:• Intumex RS10 fire protective collars• Hilti endless fire protective collars

Intumex RS10 fire protective collarsIntumex RS10 is a fire stopping collar for plastic pipes. It is made from stainless steel and contains Intumex L as the intumescent insert. This fire stopping collar was tested with the MASTER 3 system according to EN 1366-3 and classified according to EN 13501-2.

Intumex RS10 fire stopping collars have been tested for wall and ceiling bulkheads in embedded and surface mounted installations.

The room sealing effect of the fire stopping collar is based on the property of the insert substance Intumex L, which expands in the event of a fire. Above a temperature of 150 °C, the material expands to many times its ini-tial volume and creates a buildup of pressure that reliably seals off the ex-posed cavity of the burning plastic pipe, thus preventing smoke and flames from passing beyond the bulkhead barrier to the side unaffected by the

Intumex RS10 fire protective collars, wall feedthrough

Intumex RS10 fire protective collars, ceiling feedthrough

PIPES FOR LIFE

8

1.6 Fire protection system

Fire compartment with fire protective collarsFor installations that pass through an element that constitutes fire section (wall or ceiling), the regulations set forth in OIB Guideline 2 (Fire protection, Issue March 2015; www.oib.or.at) apply. In the interests of consistent handling with regard to interpreting the regulations of item 3.4 of OIB Guideline 2 „Fire protection“ in conjunction with § 88 of the Ordinance on Construction for Vienna, the regulation entitled „Installation guideline, fire protection requirements for pipe feedthroughs“ published by MA 37 is authoritative.

According to Item 8 of this guideline, the use of drinking water and wastewater pipes made from combustible substances (PE, PP) is permitted in garages, cellars and the like providing compartment measures are implemented (fire protective collars, segment isolation).Therefore, the MASTER 3 soil system can also be used in cellars and underground garages.

The openings for installation in dividing walls and/or ceilings that form fire sections must be plugged by suitable means (e.g., compartment or clad-ding) in such a way that the fire resistance duration is not shortened and further propagation of smoke and flames is effectively damped for the re-quired fire resistance duration period.

If technical fire protection measures are required with plastic pipelines, fire protective collars can be used.

Pipelife offers two kinds of fire protective collar for the MASTER 3 system:• Intumex RS10 fire protective collars• Hilti endless fire protective collars

Intumex RS10 fire protective collarsIntumex RS10 is a fire stopping collar for plastic pipes. It is made from stainless steel and contains Intumex L as the intumescent insert. This fire stopping collar was tested with the MASTER 3 system according to EN 1366-3 and classified according to EN 13501-2.

Intumex RS10 fire stopping collars have been tested for wall and ceiling bulkheads in embedded and surface mounted installations.

The room sealing effect of the fire stopping collar is based on the property of the insert substance Intumex L, which expands in the event of a fire. Above a temperature of 150 °C, the material expands to many times its ini-tial volume and creates a buildup of pressure that reliably seals off the ex-posed cavity of the burning plastic pipe, thus preventing smoke and flames from passing beyond the bulkhead barrier to the side unaffected by the

Intumex RS10 fire protective collars, wall feedthrough

Intumex RS10 fire protective collars, ceiling feedthrough

PIPES FOR LIFE

9

fire for the prescribed fire resistance duration. Moreover, the permissible maximum temperature on the other side from the fire is not exceeded, so spontaneous ignitions can be effectively prevented.

The fire protective collars must be installed after a valid test report. If this is not possible, agreement must be reached with the people responsible for the building and a technical expert before installation is begun.

Advantages+ Collar is ready-made, so installation is fast and easy+ No minimum distance between collars required (zero separation according to MLAR)+ Embedding depth - 30 mm for straight pipe feedthroughs

We will be glad to send you a handling guideline, or you can download it from our home page at www.pipelife.at.

Hilti endless fire protective collarThe M3-BSM/CFS/EL endless fire stop collar is an extremely versatile bulkheading solution for use with the MASTER 3 system.It must only be surface-mounted.With EI90 walls, it is used on both sides, with ceiling feedthroughs on the ceiling underside.

In order to fasten the endless fire stop collar, either short or long hooks are need for the various combinations. The annular gap around the pipe in the feedthrough may be from 5 to 40 mm and must be packed with CFS-FIL.

Advantages:+ Flexible in size, you always have the right fire protective collar to hand + Versatile in application; straight feedthroughs, sloping feedthroughs, duct solution, special and problem solutions

Order a technical data sheet and the instructions for use from us, or download them from www.pipelife.at.

Intumex RS10 fire protective collars

Hilti endless fire protective collar

PIPES FOR LIFE

10

2 Installation instructions for MASTER 3

MASTER 3 soil pipes from Pipelife have been tested on the basis of ÖNORM EN 1451, Part 1. The application category of pipes is „BD“ (building/drainage). The ring stiffness of SN4 pipes is at least equal to 4.0 kN/m2. The fittings have been tested in accordance with ÖNORM EN 1451-1 and correspond to pipe series S20 and are therefore only intended for installation inside buildings (application category „B“). Pipes and fittings are supplied with a shaped socket and fitted lip seal ring. When MASTER 3 soil pipes and fittings from Pipelife are used, ÖNORM 12056 and ÖNORM B2501 are binding for purposes of planning and calculation, and for designing drainage systems for buildings and land plots.

2.1 Scope of application

Pipelife MASTER 3 soil pipes and fittings are mainly used for drainage lines resistant to hot water for domestic and industrial grey, black and rain water:• in single and multiple family house construction• in apartment construction• in multi-storey and high-rise buildings• in renovation construction• in industrial plants• in schools, universities• in hotels, health resorts• in hospitals • in car parks, underground garages and many other facilities

Inside these buildings the Pipelife Master 3 system can be used for• single and collecting lines• downpipes• collector lines• bypass lines• air ventilation pipes and• inside rain water pipes with up to 5 m non-return height.

2.2. Special applications

• Air ventilation pipes for residential ventilation• Pipes for centralised vacuum cleaning installations• Pipes, fittings and sealing elements are also suitable for transporting chemically aggressive waste water in the range from pH 2 (acidic) to pH 12 (alkaline).Pipelife Master 3 soil pipes must not be used:• outside the building structure• as outdoor pipes (e.g. external rain downpipe)• for pipelines that conduct wastewater containing benzene or benzole• for pipelines at which external influences will increase the temperatures above 100 °C• as disposal pipelines in chemical works• as rainwater pipelines with more than 5 m non-return height.

For domestic and industrial applications

Also suitable for residential air ventilation systems

Also suitable for centralisedvacuum cleaning installation

Centralised vacuum cleaning installation

ON B 2501, ON EN 12056

PIPES FOR LIFE

10

2 Installation instructions for MASTER 3

MASTER 3 soil pipes from Pipelife have been tested on the basis of ÖNORM EN 1451, Part 1. The application category of pipes is „BD“ (building/drainage). The ring stiffness of SN4 pipes is at least equal to 4.0 kN/m2. The fittings have been tested in accordance with ÖNORM EN 1451-1 and correspond to pipe series S20 and are therefore only intended for installation inside buildings (application category „B“). Pipes and fittings are supplied with a shaped socket and fitted lip seal ring. When MASTER 3 soil pipes and fittings from Pipelife are used, ÖNORM 12056 and ÖNORM B2501 are binding for purposes of planning and calculation, and for designing drainage systems for buildings and land plots.

2.1 Scope of application

Pipelife MASTER 3 soil pipes and fittings are mainly used for drainage lines resistant to hot water for domestic and industrial grey, black and rain water:• in single and multiple family house construction• in apartment construction• in multi-storey and high-rise buildings• in renovation construction• in industrial plants• in schools, universities• in hotels, health resorts• in hospitals • in car parks, underground garages and many other facilities

Inside these buildings the Pipelife Master 3 system can be used for• single and collecting lines• downpipes• collector lines• bypass lines• air ventilation pipes and• inside rain water pipes with up to 5 m non-return height.

2.2. Special applications

• Air ventilation pipes for residential ventilation• Pipes for centralised vacuum cleaning installations• Pipes, fittings and sealing elements are also suitable for transporting chemically aggressive waste water in the range from pH 2 (acidic) to pH 12 (alkaline).Pipelife Master 3 soil pipes must not be used:• outside the building structure• as outdoor pipes (e.g. external rain downpipe)• for pipelines that conduct wastewater containing benzene or benzole• for pipelines at which external influences will increase the temperatures above 100 °C• as disposal pipelines in chemical works• as rainwater pipelines with more than 5 m non-return height.

For domestic and industrial applications

Also suitable for residential air ventilation systems

Also suitable for centralisedvacuum cleaning installation

Centralised vacuum cleaning installation

ON B 2501, ON EN 12056

PIPES FOR LIFE

11

2.3 Compatibility

The dimensions of Pipelife Master 3 pipes and fittings conform to EN 1451–1 and can be combined with other brands that conform to this standard.

2.4 Transport

During transport, it must be ensured that the pipes are fully supported over their entire length. The couplings must be arranged so that they are not lying directly on other couplings. Pipes protruding beyond the loading area must be supported to avoid bending stresses. The pipes are to be protected from edges (e.g. side- and tailgates). Deformation of the pipes must be avoided.Exercise appropriate care when loading. The pipes and fittings should not be thrown or dragged. This applies particularly at temperatures below freezing point.

2.5 Storage

The pipes must be stored standing vertically, protected from dirt and UV in foil wrapping.Suitable modification of the PP-CO outer layer of MASTER 3 domestic soil pipes has enabled increased protection from UV radiation, so the pipes can be stored outdoors. They can therefore also be stored outdoors without protection (max. 6 months), providing they are stored correctly.If the pipes are stored horizontally, a stacking height of 2 meters should not be exceeded. To avoid sagging of the pipe lengths during storage, the couplings must be arranged so that they are not lying directly on other couplings. Stacks of pipes must be secured against rolling apart.Fittings and short overall lengths of 150, 250 and 500 mm are packed in cardboard boxes and must be protected from moisture.

2.6 Cutting pipes to length

When the MASTER 3 soil pipes are cut to length or fit, they must be sawn off with a pipe cutting and chamfering device or with a fine-toothed saw (panel saw). Cut surfaces must be marked and if possible a mitre box or sawing guide should be used, so that cuts are made perpendicular to the pipe axis.The cut edges must be deburred inside and outside with a knife or scraper.After cutting to length, the cut surfaces must be chamfered at an angle of approx. 15°. If a chamfering device is not used a suitable bevelling device or rasp must be used for this.For the length of the bevel, refer to the table below. Fittings must not be cut to length.

DN/OD 32 40 50 70 100 125 150b (mm) 4 4 4 4 6 6 7

DN/OD 32 40 50 75 90 110 125 160

b (mm) 4 4 4 4 5 6 6 7

PIPES FOR LIFE

12

2.7. Connecting pipes and fittings

The pipes and fittings are joined together with a plug-in coupling with lip seal ring that is fitted by the manufacturer.The conical end and the coupling must be cleaned of dirt.A thin coat of the Pipelife lubricant „MGN“ must be applied to the conical end, which is then pushed into the coupling up to the stop.Do not use any oils or greases as lubricants.Now mark the pipe with a suitable marking pen at the edge of the coupling. The pipe is then pulled about 10 mm out of the coupling. The plug-in ends of the fittings can be pushed completely into the couplings. If pipelines are installed vertically, the individual pipes must be secured with pipe clamps immediately after installation, so that slippage is prevented and the 10 mm expansion length is not lost. The distance from the base of the coupling that is created by pulling the pipe out is essential in order to absorb the linear expansion due to heat.Linear expansion does not have to be taken into account when building single and multiple family residences with pipelaying temperatures above 15° C and pipe lengths shorter than 10 m.

Coefficient of linear expansion: 0.09 mm/mK(e.g.: Δt 30 °C; Length 2 m = Expansion 5.4 mm).Polypropylene cannot be glued because it is strongly resistant to solvents.

2.8. Installing pipes in the ground

Single and collecting lines are usually embedded in the ground.According to ÖNORM B2501, the minimum slope for such installations is 1%.Ensure that the pipeline is adequately secured and that the fastening is decoupled as far as possible from structure-borne sound (e.g., insulating material and no brick fragments as bedding).

Exposed pipe sections must be decoupled from sound by packing in insulating material before the screed is applied.

2.9. Installing pipes in masonry

Recesses and slits in masonry are only permitted the static equilibrium of the building is not impaired thereby. The masonry slits must be arranged so that pipes can be installed under no load.If the pipes are plastered in directly, i.e. without the use of a plaster base, the pipes must be surrounded with insulating materials (e.g., mineral fibre wool, 4 mm PE insulation hose, Item no. M3-DS100/4).

PIPES FOR LIFE

12

2.7. Connecting pipes and fittings

The pipes and fittings are joined together with a plug-in coupling with lip seal ring that is fitted by the manufacturer.The conical end and the coupling must be cleaned of dirt.A thin coat of the Pipelife lubricant „MGN“ must be applied to the conical end, which is then pushed into the coupling up to the stop.Do not use any oils or greases as lubricants.Now mark the pipe with a suitable marking pen at the edge of the coupling. The pipe is then pulled about 10 mm out of the coupling. The plug-in ends of the fittings can be pushed completely into the couplings. If pipelines are installed vertically, the individual pipes must be secured with pipe clamps immediately after installation, so that slippage is prevented and the 10 mm expansion length is not lost. The distance from the base of the coupling that is created by pulling the pipe out is essential in order to absorb the linear expansion due to heat.Linear expansion does not have to be taken into account when building single and multiple family residences with pipelaying temperatures above 15° C and pipe lengths shorter than 10 m.

Coefficient of linear expansion: 0.09 mm/mK(e.g.: Δt 30 °C; Length 2 m = Expansion 5.4 mm).Polypropylene cannot be glued because it is strongly resistant to solvents.

2.8. Installing pipes in the ground

Single and collecting lines are usually embedded in the ground.According to ÖNORM B2501, the minimum slope for such installations is 1%.Ensure that the pipeline is adequately secured and that the fastening is decoupled as far as possible from structure-borne sound (e.g., insulating material and no brick fragments as bedding).

Exposed pipe sections must be decoupled from sound by packing in insulating material before the screed is applied.

2.9. Installing pipes in masonry

Recesses and slits in masonry are only permitted the static equilibrium of the building is not impaired thereby. The masonry slits must be arranged so that pipes can be installed under no load.If the pipes are plastered in directly, i.e. without the use of a plaster base, the pipes must be surrounded with insulating materials (e.g., mineral fibre wool, 4 mm PE insulation hose, Item no. M3-DS100/4).

PIPES FOR LIFE

13

2.10. Installing pipes in concrete

Pipelife MASTER 3 pipes and fittings can be installed directly in the screed with decoupling from sound. If necessary, the change in length of the pipes must be taken into account at the couplings, as described in „Connecting pipes and fittings“.The parts of the line must be fastened in such a way that their position cannot change when the screed is poured. Pipe openings must be blocked with coupling plugs. Coupling gaps must be sealed with an adhesive tape or by wrapping with a foil so that no cement slurry can penetrate.The use of MASTER 3 pipes in shuttered concrete walls is subject to a static inspection. The use of vibration machines is not permitted. The heavy weight of the concrete can cause deformation of the pipe to occur. In order to decouple the pipe from sound, it must be completely surrounded with 4 mm PE insulation hose (M3-DS100/4).Ensure that the pipelines are securely fastened so that their position cannot shift when the concrete is poured.

2.11. Ceiling ducts

Ceiling ducts must be manufactured so as to be moisture-proof and sound-insulating if floating screed or poured asphalt is applied to floors, exposed sections of the pipeline must be protected with protective tubes or by wrapping in heat-insulating materials. At the transition to another fire section, the appropriate fire protection measures must be taken (see chapter Fire protection on page 8).

2.12. Fastening and clamp distance

Standard commercial pipe clamps may be used for Pipelife MASTER 3 pipes and fittings provided the outer diameters thereof have been adapted and they surround the pipe completely.Pipe hooks must not be used for fastening.

The distance between the clamps for horizontal lines must not exceed 13 times the outside diameter of the pipe.In the case of downpipes, DN/OD 32 to 50 max. 1.5 m, DN/OD 70 to 150 max. 2 m.

Dimension Clamp distance [mm] (DN/OD) horizontal vertical32 450 150040 550 150050 650 150075 900 2000110 1450 2000125 1650 2000160 2100 2000

Dimension Clamp distance [mm]

32 45040 55050 65075 90090 1150110 1450125 1650160 2100

PIPES FOR LIFE

14

In order to fasten downpipes, it is generally recommended to use only clamps with a rubber insert.In order to fasten horizontal pipes, single and collecting pipelines, we recommend using the Pipelife clip clamp.With collecting pipelines, the sound damping element should also be used.

When downpipes are fastened, 2 pipe clamps with a rubber insert should be placed on each building level. The pipes must be secured with a fixed clamp 1 directly below the pipe coupling so as to prevent subsequent slippage as the installation progresses.

Do not tighten the fixed clamp fully, only until it is in firm contact with the pipe but prevents the pipe from slipping. If the pipe clamp is tightened fully, more sound can be transferred to the masonry.Fixed clamps should prevent all axial movement of the pipeline. They serve as fixed points in the pipeline system.

Sliding clamp 2 is used to stabilise the pipe. It should only be tightened to the point that the rubber insert contacts the pipe slightly.Sliding clamps allow lengthwise movement of the pipelines.

2.13 Avoiding structure-borne sound

Avoid any kind of structure-borne sound transfer. Even minor sound bridges from the pipe to the building via mortar residues can cause the installation to fail to comply with the required sound values in rooms requiring sound protection.

In order to avoid the transfer of structure-borne sound from the wastewater system to the building structure as far as possible, the pipe must be fitted with a cover, e.g. a 4 mm PE damping hose, Art. No. M3-DS100/4 at wall and ceiling feedthroughs.

If the pipe is plastered or cemented into the masonry, the entire length thereof must be decoupled from the building using a 4 mm PE damping hose.

2.14 Avoiding condensation

In the case of indoor rainwater pipes, the installer must be aware of the possibility that condensation may form if the temperature on the surface of the pipe falls below the dewpoint.

To avoid condensation, pipelines that are likely to be exposed to this risk must therefore be provided with suitable water-vapour impermeable insulation.Insulation thicknesses from 20 - 30 mm are usually sufficient.Insulation thickness calculators and tables are available on the websites of the respective insulation manufacturers.

1

2Fixed clamp

Sliding clamp

1,5

- 2

m

Ro

om

hei

ght

Ro

om

hei

ght

1,5

- 2

m

PE damping hoseM3-DS100/4

PIPES FOR LIFE

14

In order to fasten downpipes, it is generally recommended to use only clamps with a rubber insert.In order to fasten horizontal pipes, single and collecting pipelines, we recommend using the Pipelife clip clamp.With collecting pipelines, the sound damping element should also be used.

When downpipes are fastened, 2 pipe clamps with a rubber insert should be placed on each building level. The pipes must be secured with a fixed clamp 1 directly below the pipe coupling so as to prevent subsequent slippage as the installation progresses.

Do not tighten the fixed clamp fully, only until it is in firm contact with the pipe but prevents the pipe from slipping. If the pipe clamp is tightened fully, more sound can be transferred to the masonry.Fixed clamps should prevent all axial movement of the pipeline. They serve as fixed points in the pipeline system.

Sliding clamp 2 is used to stabilise the pipe. It should only be tightened to the point that the rubber insert contacts the pipe slightly.Sliding clamps allow lengthwise movement of the pipelines.

2.13 Avoiding structure-borne sound

Avoid any kind of structure-borne sound transfer. Even minor sound bridges from the pipe to the building via mortar residues can cause the installation to fail to comply with the required sound values in rooms requiring sound protection.

In order to avoid the transfer of structure-borne sound from the wastewater system to the building structure as far as possible, the pipe must be fitted with a cover, e.g. a 4 mm PE damping hose, Art. No. M3-DS100/4 at wall and ceiling feedthroughs.

If the pipe is plastered or cemented into the masonry, the entire length thereof must be decoupled from the building using a 4 mm PE damping hose.

2.14 Avoiding condensation

In the case of indoor rainwater pipes, the installer must be aware of the possibility that condensation may form if the temperature on the surface of the pipe falls below the dewpoint.

To avoid condensation, pipelines that are likely to be exposed to this risk must therefore be provided with suitable water-vapour impermeable insulation.Insulation thicknesses from 20 - 30 mm are usually sufficient.Insulation thickness calculators and tables are available on the websites of the respective insulation manufacturers.

1

2Fixed clamp

Sliding clamp

1,5

- 2

m

Ro

om

hei

ght

Ro

om

hei

ght

1,5

- 2

m

PE damping hoseM3-DS100/4

PIPES FOR LIFE

15

2.15 Subsequent installation of fittings

When using two repair sockets (Fig. 1), a sufficiently long section of pipe (length of the fitting + 2x pipe outside diameter) is cut out, the pipe ends are deburred and chamfered. The entire length of the repair socket is pushed over the pipe end. Insert fittings and fit the section of pipe into the space remaining. Push the second repair socket completely onto the intermediate section. Insert the intermediate section and close both gaps by sliding the repair sockets.When using long couplings (Fig. 2), a section of pipe corresponding to the length of the fitting plus 1x insertion depth is cut out of the pipeline. The long coupling is pushed in as far as the base of the coupling and then the fitting is inserted using a repair socket. Then push the conical end of the long coupling into the fitting coupling.

2.16. Transition to cast or fibre cement conical end

The connection of MASTER 3 sleeves to cast and fibre cement conical ends is carried out using a ÜFS… transition piece. Sealing area of the seal for conical ends of cast and fibre cement pipes:

DN/OD 50 from 58– 67 mmDN /OD 75 from 78– 86 mmDN /OD 110 from 110–116 mmDN/OD 125 from 135–142 mmDN /OD 160 from 160–172 mm

2.17. Transition to cast sleeve or fibre cement sleeve

The connection of MASTER 3 conical ends to cast or fibre cement couplings is carried out using transition piece ÜFM… or ÜFM/GAZ….

2.18. Connecting with metal pipes

The connection of siphons and metal pipes to Pipelife MASTER 3 pipes is made using connector M3-S… or M3-SW….For this Pipelife has the 5/4“, 6/4“combi-nipple in its assortment. It makes the connection of metal pipes with 28-47 mm diameter possible.Examples:Connection of wash basins and sinks, bidets, urinals, laboratory sinks and the like. The insides of the rubber nipple and of the metal pipe or siphon are coated with a lubricant before assembly to make insertion easy.

M3-SW

M3-pipe

M3-pipeM3-SW

M3-SWM3-SWM3-SW

M3-S

M3-pipeM3-pipe

M3-pipe

M3-pipe

Abb.1 Abb.2

PIPES FOR LIFE

16

3. Instructions for planning and installation

The following instructions for planning and installation are based on the standards ÖNORM B 2501 version: 2015-04-01 „Drainage systems for buildings and land plots“ and EN 12056 Parts 1-5 version: 2000-12-01 „Gravity drainage systems inside buildings“.These instructions should provide an overview of important regulations contained in the standards and no claim is made as to the completeness thereof.The figures are taken from the mentioned standards or serve to illustrate their intention.

• In the case of semi-detached and terraced houses, a dedicated downpipe, collector pipe and ground pipe must be provided inside each property. It is possible to merge the ground pipes outside of the building.

• Single and collector connection lines must be laid with a minimum gradient of 1%.

• Single and collector connection lines longer than 4 m (see Fig. 1) or with more than 3 bends must be vented separately. The ventilation must be connected at the point on the line where the line diameter is at least equal to the diameter of the vent.

• When eccentric reducers are installed in horizontal connection and collector lines, they must be flush at the crest as far as possible (but not flush at the base under any circumstances) (see Fig. 1, detail). Ground lines may also be laid so as to be flush at the base.

• Each drainpipe must have a secured water supply to supplement the seal water. If this water supply cannot be guaranteed, the drain must also be equipped with an odour trap with a mechanical gas-tight cover.

• The minimum nominal diameter for collection and ground lines for wastewater, rainwater and mixed water is DN/OD 110.

• The minimum gradient of collector and ground lines for wastewater, rainwater and mixed water with a fill level of 70% is 1% up to DN/OD 200.

• Direction changes in collector and ground lines may only be created with bends not exceeding 45°. This restriction does not apply when the individual bend has a radius of at least 500 mm.

• Branches with angles not exceeding 45° may be built into collector and ground lines. Double junctions are not permitted.

Fig. 1 L1 = Length of collector connection lineL2= Length of single connection lineL= Total of line lengths

Crest-flush reduction

PIPES FOR LIFE

16

3. Instructions for planning and installation

The following instructions for planning and installation are based on the standards ÖNORM B 2501 version: 2015-04-01 „Drainage systems for buildings and land plots“ and EN 12056 Parts 1-5 version: 2000-12-01 „Gravity drainage systems inside buildings“.These instructions should provide an overview of important regulations contained in the standards and no claim is made as to the completeness thereof.The figures are taken from the mentioned standards or serve to illustrate their intention.

• In the case of semi-detached and terraced houses, a dedicated downpipe, collector pipe and ground pipe must be provided inside each property. It is possible to merge the ground pipes outside of the building.

• Single and collector connection lines must be laid with a minimum gradient of 1%.

• Single and collector connection lines longer than 4 m (see Fig. 1) or with more than 3 bends must be vented separately. The ventilation must be connected at the point on the line where the line diameter is at least equal to the diameter of the vent.

• When eccentric reducers are installed in horizontal connection and collector lines, they must be flush at the crest as far as possible (but not flush at the base under any circumstances) (see Fig. 1, detail). Ground lines may also be laid so as to be flush at the base.

• Each drainpipe must have a secured water supply to supplement the seal water. If this water supply cannot be guaranteed, the drain must also be equipped with an odour trap with a mechanical gas-tight cover.

• The minimum nominal diameter for collection and ground lines for wastewater, rainwater and mixed water is DN/OD 110.

• The minimum gradient of collector and ground lines for wastewater, rainwater and mixed water with a fill level of 70% is 1% up to DN/OD 200.

• Direction changes in collector and ground lines may only be created with bends not exceeding 45°. This restriction does not apply when the individual bend has a radius of at least 500 mm.

• Branches with angles not exceeding 45° may be built into collector and ground lines. Double junctions are not permitted.

Fig. 1 L1 = Length of collector connection lineL2= Length of single connection lineL= Total of line lengths

Crest-flush reduction

PIPES FOR LIFE

17

• Branches into collector and ground lines must be created at an angle not above 45° in the direction of flow. The lateral branch connector must be rotated upwards at least 15° to max. 45°. However, for wastewaters that carry little solid matter (e.g., kitchen, bath, rainwater), the opening of the downpipe may be created with an angle branch that is rotated up as far as the vertical.

• With a drop of less than 10 m, the junction of the downpipe with a horizontal line must be designed with at least 2 bends (e.g., 2 x 45°).

• With a drop of more than 10 m up to a maximum of 33 m the downpipe (Fig. 2) must not have any connectors up to a height of 2.0 m measured from the base of the downpipe retarder or of the collector or ground line. If the downpipe opens into a collector and ground line (Fig. 2), this applies for an area of 1.0 m, measured from the direction change bend. An junction of the downpipe with a collector or ground line must be created with two 45° bends and a 250 mm long intermediate piece (Fig. 3).

Downpipe height 10 to 33 m

Fig. 2: Connection-free zone at opening into collector or ground line: taken from ÖNORM B2501 : 2015-04-01 (Fig. 11).

PIPES FOR LIFE

18

• For downpipes with a drop greater than 33 m, bypass lines must be built into downpipe retarder and in the junction with a collector and ground line. As shown in Fig. 4, this bypass line must not join the collector and ground line until 1.5 m after the rising bend. The bypass of the downpipe must be created with two 45° bends and a 250 mm intermediate element.

Downpipe height 10 to 33 m

Fig. 3: Junction of downpipes (10 m to 33 m drop) with a collector line: taken from ÖNORM B2501 : 2015-04-01 (Fig. 14).

Fig. 4: Opening of downpipes (drop more than 33 m) into collector line: taken from ÖNORM B2501 : 2015-04-01 (Fig. 15).

Downpipe drop more than 33 m

Bypass lines

Bypass lines Bypass lines

PIPES FOR LIFE

18

• For downpipes with a drop greater than 33 m, bypass lines must be built into downpipe retarder and in the junction with a collector and ground line. As shown in Fig. 4, this bypass line must not join the collector and ground line until 1.5 m after the rising bend. The bypass of the downpipe must be created with two 45° bends and a 250 mm intermediate element.

Downpipe height 10 to 33 m

Fig. 3: Junction of downpipes (10 m to 33 m drop) with a collector line: taken from ÖNORM B2501 : 2015-04-01 (Fig. 14).

Fig. 4: Opening of downpipes (drop more than 33 m) into collector line: taken from ÖNORM B2501 : 2015-04-01 (Fig. 15).

Downpipe drop more than 33 m

Bypass lines

Bypass lines Bypass lines

PIPES FOR LIFE

19

• For connecting individual or collector lines to downpipes, branches at angles from 87° to C 88.5° must be used.

Junction with adjacent drainage objects at the same level in the downflow installation.

• With similar drainage objects by fitting a double branch at 180° as shown in Fig. 5.

• With WC facilities (Fig. 6) and/or drainage objects of different kinds (e.g., WC and shower; Fig. 7) by fitting a double branch with a maximum internal angle of 135°.

Junction with adjacent drainage objects at the different levels in the downflow installation.

• The larger connection line must open into the downflow arrangement below the smaller connection line as shown in Fig. 8.

• If this is not possible, the distance must be at least 25 cm, the reference point being the respective baselines, as shown in Fig. 9.

Fig. 9

Fig. 5

Fig. 6

Fig. 7

Fig. 8

PIPES FOR LIFE

20

4. Works standard

Soil pipe system made from polypropylene, PP 3-LAYER DRAINAGE SYSTEM Pipe material, marking:3-layer, mineral reinforced composite pipe made from halogen-free plastics, with reinforced pipe wall, minimum stiffness 4 kN/m2 (SN4).Quiet PP-CO inner layer with enhanced smoothness, resistant to hot water up to 95° C (Pipelife).Single-layer fittings, polypropylene (PP-CO), pipe series S20 tested according to ON EN 1451-1.All pipes and fittings are assembled with integral plug-in coupling and fitted sealing ring by the manufacturer.

InstallationIn accordance with ÖNORM B 2501, ÖNORM EN 12056 and our installation instructions.

ColourOuter layer RAL 8012 red-brownIntermediate layer RAL 9011 graphite blackInner layer RAL 9003 signal white

Lengths0.15; 0.25; 0.50; 1.0; 1.5; 2.0 m with DN/OD 32–150,2.65 m with DN/OD 70, 100, 125, 150.

ConnectionsPlug-in couplings integral in the pipe with synthetic rubber (SBR) lip seal

PIPES FOR LIFE

20

4. Works standard

Soil pipe system made from polypropylene, PP 3-LAYER DRAINAGE SYSTEM Pipe material, marking:3-layer, mineral reinforced composite pipe made from halogen-free plastics, with reinforced pipe wall, minimum stiffness 4 kN/m2 (SN4).Quiet PP-CO inner layer with enhanced smoothness, resistant to hot water up to 95° C (Pipelife).Single-layer fittings, polypropylene (PP-CO), pipe series S20 tested according to ON EN 1451-1.All pipes and fittings are assembled with integral plug-in coupling and fitted sealing ring by the manufacturer.

InstallationIn accordance with ÖNORM B 2501, ÖNORM EN 12056 and our installation instructions.

ColourOuter layer RAL 8012 red-brownIntermediate layer RAL 9011 graphite blackInner layer RAL 9003 signal white

Lengths0.15; 0.25; 0.50; 1.0; 1.5; 2.0 m with DN/OD 32–150,2.65 m with DN/OD 70, 100, 125, 150.

ConnectionsPlug-in couplings integral in the pipe with synthetic rubber (SBR) lip seal

PIPES FOR LIFE

21

DN/OD 32 40 50 75 110 125 160

d1 32 40 50 75 110 125 160

s1 1,8 1,8 1,8 2,1 3,0 3,5 4,4

da 43,0 54,2 64,2 89,4 127,8 145,5 183,9

t= 55 55 56 61 76 82 100

I mm weight (kg/St.)

150 0,04 0,06 0,07 0,13 0,29 0,40 0,69

250 0,06 0,08 0,10 0,19 0,41 0,57 0,96

500 0,12 0,15 0,19 0,33 0,72 0,98 1,63

1000 0,22 0,28 0,35 0,63 1,34 1,81 2,96

1500 0,32 0,41 0,51 0,92 1,96 2,64 4,30

2000 0,42 0,54 0,68 1,21 2,57 3,47 5,63

2650 - - - 1,59 3,37 4,54 7,37

4.1 Pipe

MASTER 3-pipeM3-... With plug-in coupling onesided and integrated lip seal ring

4.2 FittingsWith integrated lip seal ring

MASTER 3-bendM3-B...

DN/OD 32 40 50 75 110 125 160

15°

Z1 10 5 5 7 9 10 13

Z2 10 8 9 11 14 15 19

kg/piece 0,030 0,027 0,035 0,066 0,147 0,205 0,420

30°

Z1 12 7 9 12 17 19 24

Z2 12 11 12 15 21 23 30

kg/piece 0,030 0,027 0,036 0,079 0,151 0,214 0,456

45°

Z1 15 10 12 18 25 28 36

Z2 15 14 16 21 29 33 42

kg/piece 0,030 0,029 0,038 0,070 0,161 0,236 0,505

67,5°

Z1 20 16 20 28 40 46 58

Z2 20 20 23 31 44 50 64

kg/piece 0,030 0,032 0,050 0,088 0,212 0,300 0,602

87,5°

Z1 27 23 28 40 57 65 83

Z2 27 26 31 43 61 70 89

kg/piece 0,030 0,032 0,047 0,088 0,233 0,326 0,527

DN 32 40 50 75 90 110 125 160

d1 32 40 50 75 90 110 125 160

s1 1,8 1,8 1,8 2,1 2 3,0 3,5 4,4

da 43,0 54,2 64,2 89,4 105 127,8 145,5 183,9

t= 55 55 56 61 61 76 82 100

I mm weight (kg/St.)

150 0,04 0,06 0,07 0,13 0,2 0,29 0,40 0,69

250 0,06 0,08 0,10 0,19 0,284 0,41 0,57 0,96

500 0,12 0,15 0,19 0,33 0,497 0,72 0,98 1,63

1000 0,22 0,28 0,35 0,63 0,921 1,34 1,81 2,96

1500 0,32 0,41 0,51 0,92 1,346 1,96 2,64 4,30

2000 0,42 0,54 0,68 1,21 1,770 2,57 3,47 5,63

2650 - - - 1,59 2,700 3,37 4,54 7,37

DN 32 40 50 75 90 110 125 160

15°

Z1 10 5 5 7 6 9 10 13

Z2 10 8 9 11 12 14 15 19

kg/piece 0,030 0,027 0,035 0,066 0,099 0,147 0,205 0,420

30°

Z1 12 7 9 12 13 17 19 24

Z2 12 11 12 15 18 21 23 30

kg/piece 0,030 0,027 0,036 0,079 0,106 0,151 0,214 0,456

45°

Z1 15 10 12 18 20 25 28 36

Z2 15 14 16 21 25 29 33 42

kg/piece 0,030 0,029 0,038 0,1610 0,114 0,161 0,236 0,505

67,5°

Z1 20 16 20 28 32 40 46 58

Z2 20 20 23 31 36 44 50 64

kg/piece 0,030 0,032 0,050 0,088 0,114 0,212 0,0300 0,602

87,5°

Z1 27 23 28 40 46 57 65 83

Z2 27 26 31 43 49 61 70 89

kg/piece 0,030 0,32 0,047 0,088 0,137 0,233 0,326 0,572

PIPES FOR LIFE

22

α = 45° α = 67,5° α = 87,5°

DN/OD Z1 Z2 Z3

kg/piece Z1 Z2 Z3

kg/piece Z1 Z2 Z3

kg/piece

32/32 10 40 35 0,040 15 30 35 0,040

40/40 10 49 49 0,055 16 33 33 0,049 23 25 25 0,047

50/40 5 56 54 0,064 14 39 35 0,062 23 30 25 0,062

50/50 12 61 61 0,083 20 41 41 0,078 28 30 30 0,074

75/50 -1 79 74 0,102 14 54 46 0,109 27 43 31 0,100

75/75 18 91 91 0,140 26 59 59 0,108 40 43 43 0,118

110/50 -17 104 91 0,261 8 73 54 0,222 28 60 32 0,223

110/75 1 116 109 0,241 22 78 67 0,210 40 60 45 0,205

110/110 25 134 134 0,336 40 86 86 0,342 57 62 62 0,340

125/110 18 144 141 0,451 38 93 89 0,422 58 69 63 0,405

125/125 28 152 152 0,530 46 97 97 0,530 65 70 70 0,530

160/110 1 168 159 0,830 31 112 96 0,668 58 86 64 0,642

160/125 12 176 169 0,920

160/160 36 194 194 1,180 58 123 123 1,180 83 89 89 1,180

MASTER 3-single branchM3-EA...

MASTER 3-double branchM3-DA...

α = 67,5°

DN/OD Z1 Z2 Z3 kg/piece

50/50 20 41 41 0,110

110/50 8 73 54 0,196

110/110 40 86 86 0,391

MASTER 3-reducerM3-R...

DN/OD Z1 kg/piece DN/OD Z1 kg/piece

40/32 15 0,020 110/50 40 0,111

50/32 15 0,030 110/75 26 0,117

50/40 12 0,030 125/110 15 0,189

75/40 26 0,051 160/110 34 0,335

75/50 20 0,053 160/125 27 0,336

α = 45° α = 67,5° α = 87,5°

DN Z1 Z2 Z3kg/

piece Z1 Z2 Z3kg/

piece Z1 Z2 Z3kg/

piece32/32 10 40 35 0,040 15 30 35 0,040

40/40 10 49 49 0,055 16 33 33 0,049 23 25 25 0,047

50/40 5 56 54 0,064 14 39 35 0,062 23 30 25 0,062

50/50 12 61 61 0,083 30 41 41 0,078 28 30 30 0,074

75/50 -1 79 74 0,102 14 54 46 0,109 27 43 31 0,100

75/75 18 91 91 0,140 26 59 59 0,108 40 43 43 0,118

90/50 9 90 82 0,164 25 50 31 0,147

90/75 9 103 100 0,197 39 51 44 0,173

90/90 20 110 110 0,243 56 70 51 0,244

110/50 -17 104 91 0,261 8 73 54 0,22 28 60 32 0,223

110/75 1 116 109 0,241 22 78 67 0,210 40 60 45 0,205

110/110 25 134 134 0,336 40 86 86 0,342 57 62 62 0,340

125/110 18 144 141 0,451 38 93 89 0,422 58 69 63 0,405

125/125 28 152 152 0,530 46 97 97 0,530 65 70 70 0,530

160/110 1 168 159 0,830 31 112 96 0,668 58 86 64 0,642

160/125 12 176 169 0,920

160/160 36 194 194 1,180 18 123 123 1,180 83 89 89 1,180

DN α Z1 Z2 Z3 kg/piece

50/50 67,5° 20 41 41 0,110

90/90 87,5° 46 51 51 0,242

110/50 67,5° 8 73 54 0,196

110/110 67,5° 40 86 86 0,391

DN Z1 kg/piece DN Z1 kg/piece

40/32 15 0,020 100/90 17 0,12250/32 15 0,030 110/50 40 0,11150/40 12 0,030 110/75 26 0,11775/40 26 0,051 125/110 15 0,18975/50 20 0,053 160/110 34 0,33590/50 29 0.077 160/125 27 0,33690/75 17 0.090

PIPES FOR LIFE

22

α = 45° α = 67,5° α = 87,5°

DN/OD Z1 Z2 Z3

kg/piece Z1 Z2 Z3

kg/piece Z1 Z2 Z3

kg/piece

32/32 10 40 35 0,040 15 30 35 0,040

40/40 10 49 49 0,055 16 33 33 0,049 23 25 25 0,047

50/40 5 56 54 0,064 14 39 35 0,062 23 30 25 0,062

50/50 12 61 61 0,083 20 41 41 0,078 28 30 30 0,074

75/50 -1 79 74 0,102 14 54 46 0,109 27 43 31 0,100

75/75 18 91 91 0,140 26 59 59 0,108 40 43 43 0,118

110/50 -17 104 91 0,261 8 73 54 0,222 28 60 32 0,223

110/75 1 116 109 0,241 22 78 67 0,210 40 60 45 0,205

110/110 25 134 134 0,336 40 86 86 0,342 57 62 62 0,340

125/110 18 144 141 0,451 38 93 89 0,422 58 69 63 0,405

125/125 28 152 152 0,530 46 97 97 0,530 65 70 70 0,530

160/110 1 168 159 0,830 31 112 96 0,668 58 86 64 0,642

160/125 12 176 169 0,920

160/160 36 194 194 1,180 58 123 123 1,180 83 89 89 1,180

MASTER 3-single branchM3-EA...

MASTER 3-double branchM3-DA...

α = 67,5°

DN/OD Z1 Z2 Z3 kg/piece

50/50 20 41 41 0,110

110/50 8 73 54 0,196

110/110 40 86 86 0,391

MASTER 3-reducerM3-R...

DN/OD Z1 kg/piece DN/OD Z1 kg/piece

40/32 15 0,020 110/50 40 0,111

50/32 15 0,030 110/75 26 0,117

50/40 12 0,030 125/110 15 0,189

75/40 26 0,051 160/110 34 0,335

75/50 20 0,053 160/125 27 0,336

PIPES FOR LIFE

23

MASTER 3-trap connection socketM3-S...

DN/OD di L kg/piece

32/5/4“ + 6/4“ 53,7 33 0,07

40/5/4“ + 6/4“ 53,7 29 0,03

50/5/4“ + 6/4“ 53,7 30 0,03

50L 60 54 0,04

MASTER 3-trap connection bendM3-SW...

DN/OD di a b kg/piece

32/5/4“ + 6/4“ 53,7 54 47 0,08

40/5/4“ + 6/4“ 53,7 57 88 0,03

50/5/4“ + 6/4“ 53,7 51 90 0,04

50L 60 58 93 0,05

CombinippleFits M3-S... and M3-SW...,DN32, DN40 and DN50M3-NI...

DN/OD Metal pipe da kg/piece

32/40/50 28-47 54 0,03

2L 48-54 60 0,02

MASTER 3-socket plugM3-M...

DN/OD 32 40 50 75 110 125 160

h mm 33 39 39 39 46 50 58

kg/piece 0,008 0,010 0,014 0,027 0,068 0,089 0,174

MASTER 3-Long socketM3-L...

DN/OD 40 50 75 110

h mm 239 163 254 257

t mm 174 110 183 186

kg/piece 0,038 0,052 0,131 0,231

MASTER 3-Repair socketM3-U...

DN/OD 32 40 50 75 110 125 160

h mm 100 137 137 144 170 177 196

kg/piece 0,027 0,028 0,037 0,065 0,148 0,237 0,384

DN di L kg/piece

32/5/4" + 6/4" 53,7 33 0,07

40/5/4" + 6/4" 53,7 29 0,03

50/5/4" + 6/4" 53,7 30 0,03

50L 60 54 0,04

DN di a b kg/piece

32/5/4" + 6/4" 53,7 54 47 0,08

40/5/4" + 6/4" 53,7 57 88 0,03

50/5/4" + 6/4" 53,7 51 90 0,04

50L 60 58 93 0,05

DN Metal pipe da kg/piece

32/40/50 28-47 54 0,03

2L 48-54 60 0,02

DN 32 40 50 75 90 110 125 160

h mm 33 39 39 39 39 46 50 58

kg/piece 0,008 0,010 0,014 0,027 0,041 0,068 0,086 0,174

DN 40 50 75 90 110

h 239 163 254 151 257

t 174 110 183 91 186

kg/piece 0,038 0,052 0,131 0,111 0,231

DN 32 40 50 75 90 110 125 160

h 100 137 137 144 98 170 177 196

kg/piece 0,027 0,028 0,037 0,065 0,101 0,148 0,237 0,384

PIPES FOR LIFE

24

MASTER 3-WC couplingHTSK...

DN/OD 110

L kg/piece

150 0,20

400 0,50

MASTER 3-Cleaning pipe(with threaded cap and sealing ring)M3-RE...

DN/OD 50 75 110 125 160

I mm 133 172 200 204 210

Z1 mm 80 118 123 135 140

Z2 mm 40 60 65 65 75

a mm 85 107 145 160 205

kg/piece 0,099 0,200 0,320 0,761 1,058

PP-Cleaning piece(Colour brown)PP-KGRK....

DN/OD 110 125 160

L mm 468 474 488

s1 mm 3,6 4,0 5,1

t socket mm 65 73 84

D mm 129 146 185

H mm 196 222 251

L1 mm 301 301 301

kg/piece 2,3 2,5 3,2

Fume cover(Colour grey)KADH...

DN/OD 50 75 110 125 160

L mm 670 667 751 1038 1143

b mm -5 16 177 200 246

kg/piece 0,25 0,373 1,35 1,332 2,374

DN/OD

L

b

Z1

Z2

l

a

DN 110

L kg/piece

150 0,20

250 0,35

400 0,50

PIPES FOR LIFE

24

MASTER 3-WC couplingHTSK...

DN/OD 110

L kg/piece

150 0,20

400 0,50

MASTER 3-Cleaning pipe(with threaded cap and sealing ring)M3-RE...

DN/OD 50 75 110 125 160

I mm 133 172 200 204 210

Z1 mm 80 118 123 135 140

Z2 mm 40 60 65 65 75

a mm 85 107 145 160 205

kg/piece 0,099 0,200 0,320 0,761 1,058

PP-Cleaning piece(Colour brown)PP-KGRK....

DN/OD 110 125 160

L mm 468 474 488

s1 mm 3,6 4,0 5,1

t socket mm 65 73 84

D mm 129 146 185

H mm 196 222 251

L1 mm 301 301 301

kg/piece 2,3 2,5 3,2

Fume cover(Colour grey)KADH...

DN/OD 50 75 110 125 160

L mm 670 667 751 1038 1143

b mm -5 16 177 200 246

kg/piece 0,25 0,373 1,35 1,332 2,374

DN/OD

L

b

Z1

Z2

l

a

PIPES FOR LIFE

Pipelife Austria GmbH & Co KG

IZ NÖ-Süd, Straße 1, Objekt 27A-2355 Wr. NeudorfTel.: 02236/67 02-0Fax: 02236/67 02-264E-Mail: office@pipelife.atInternet: www.pipelife.atPhotos: © image industry, kunstfotografin.at