PIPELINE‘S WELDS XRAYS

M A R C H 2 0 1 9 / I G U M E E T I N G A B U D H A B I

DIGITALIZATION OF

PIPELINE‘S WELDS XRAYS

PARAMS K.

01 02 03

04

OUR NDT CAPABILITIES DIGITIZATION OF RADIOGRAPHS

ACCREDITATION & APPROVALS

OUR CREDENTIALS ON DIGITIZATION

SUMMARY

Slide / 2

05REFERENCE LIST

Slide / 3

BUREAU VERITAS NDT SERVICES

DIGITALIZATION OF RADIOGRAPHSSlide / 4

NDT MARKET SCOPE & ACROSS INDUSTRIES

BV Offering value to all market sectors at CAPEX and OPEX stages

Oil & Gas (Onshore & Offshore)

LNG storage tanks (9% Ni)

Petrochemicals, Chemicals

Power and Utilities

Mining

Manufacturing

Infrastructures

Marine & Offshore

Railways

Cableways

OUR STRENGTH

# A global Leader in Non Destructive Testing & Inspection

# Global Presence

# Over 2500 skilled NDT professionals

# Comprehensive NDT Inspection services

# A proven track record for Onshore and Offshore applications

# Asset Integrity Management competencies

# Approved by Major Operators & EPC Biggies

# Rich experience in all major sectors for both Construction & Operation

# Commitment and Excellence

2,300 NDT operators

including 120 L3

25 countries

Rev ~120M€

Advanced Ultrasonic Testing

Pipeline AUT

Phased Array

TOFD

Long Range UT

Short Range UT

IRIS

B scan Corrosion Mapping

P scan Corrosion Mapping

EMAT

CHIME

Advanced Radiography Testing

Digital RT (India)

Computed RT

Real Time RT

Tube Testing

Eddy Current Testing

IRIS

Remote Field ET

Magnetic Flux Leakage Testing

Acoustic Eye

Applicable for Pipelines

Magnetic Flux Leakage Inspection

Tank Bottom Plate

Pipe

Wire rope

Remote Video Inspection/ Internal Video Inspection

ECT weld surface inspection

Thermography Testing (IR)

ACFM

Saturated Low Freq ET

Tank Bottom Plate

Pipe

Pulsed Eddy Current Testing

Acoustic Emission Testing

Online Tank Inspection (OTI)

External Corrosion Mapping

Leak Testing (LDAR)

Low Freq ECT

Tank Bottom Plate

Pipe

Boiler Tubes

Radiography Testing

Gamma Radiography

Internal X ray + Crawler system

External X ray System

SCAR System

Ultrasonic Inspection

Thickness Measurement / Local Scanning

Lamination Check

Weld Inspection

Magnetic Particle Testing

Visual and Fluorescent

Liquid Penetrant Testing

Visual and Fluorescent

Hardness Testing

Ferrite content measurement

Holiday Detection

Positive Alloy Material Identification

Normal

Carbon Analyzer

Post Weld Heat Treatment

NDT SERVICES

DIGITALIZATION OF RADIOGRAPHSSlide / 6

UP-TO-DATE AND INNOVATIVE APPROACHES

Aiming at full integration of NDT capabilities

Shaft Testing

Holistic NDT Services with Information Management through ARMour® - Integrated NDT and Condition Monitoring Decision Support Tool

Shutdown NDT-MS: G’Inspect

Introducing modelisation approach for quicker, cheaper and more effective qualification process

Engaged in innovative solutions, benchmarking projects and recommended practices developments through active involvement in HOIS

group (chairing Cat2 members group)

Member of Sprint Robotics collaborative platform

Industrial Member of TWI

NDT TRACK RECORD

Description Unit Total

Pipeline Projects - Onshore by Radiography ( CAPEX) Kms 26159

Pipeline Projects - Offshore by Radiography ( CAPEX) Kms 721

Pipeline Projects - Onshore by AUT ( CAPEX) Kms 2327

Pipeline Projects - Offshore by AUT ( CAPEX) Kms 1938

Refinery & Petrochemical Industries (Piping) CNDT &

ANDT ( CAPEX)

number of projects 85

Digitalization of Radiographs number of projects 31

Power & Utilities by CNDT & ANDT ( CAPEX) number of projects 45

Industrial Services by CNDT & ANDT ( CAPEX) number of projects 52

Marine & Offshore by CNDT & ANDT (CAPEX) number of projects 49

Nuclear Field by CNDT & ANDT ( CAPEX) number of projects 13

Tank forms by ANDT & CNDT ( CAPEX) number of projects 55

Shutdowns / Turn-arounds Projects by ANDT & CNDT

(OPEX)

number of projects / Call-off 116

In-service Inspection by ANDT & CNDT (OPEX) number of projects / Call-off 85

GENERAL QUALIFICATION & IRATA

V Bevel

J Bevel

K Bevel

Slide / 9

DIGITALIZATION OF RADIOGRAPHS

Eliminates ageing of films & retaining image quality

Electronic records in permanent archives digitally

Eliminate huge storage facility requirements (A/c, Fire Proof ...etc), & Easy traceability

Associated documents such as UT, MPI, LPT and associated reports can also be archived

Full traceability is integral to the system, with tamper-proof designing at each stage

Composition deteriorates over time.

Online information at different PCs in different parts of world

The electronic information along with Navigation /Hyperlink package can be used to efficiently carry out plant integrity

assessment

Users are able to reserve the images forever

Low cost of ownership & Play with Image

Eliminate Huge storage Area (Air condition / Fir Proof ...etc), Film Quality Test (thiosulfate) Test.

ADVANTAGES OF DIGITALIZATION

Radiographs

Aging of radiograph

Storage Space

Handling Damages

MobilityTraceability

Storage Cost

Quality loss

So

lutio

n

DIGITIZATION

HOW ITS WORK ?

Radiographs are received from

client

Supervisor Radiographs & Records

Planning & Calibration

Check on daily basis

Digitization Team

Designated Storage

Room as per data

Final check &

Data verification

Original Radiographs &

Data storage devices handover

Navigation /

Hyper linking Team

Storage data

When the Radiograph is loaded in to the scanner

The laser beam directly illuminates each point on the Radiograph,

with over 90% of the transmitted light collected and measured

As a result, the resolution and densities in the digital image are

representative of the original image.

TECHNICAL DETAILS

Spatial Resolution

Dynamic Range

Contrast Sensitivity

Equipment Quality / Calibration Check on Daily Basis

Contract Sensitivity On Step C, they system shall able to differentiate each step and the variation of the

mean gray value shall be with in 2275 from the bench mark ( supplier calibration)

reading

Dynamic Range The system shall able to measure the grey value of the smallest step to 12th step of

the Step Block C

Special Resolution Special resolution shall be verified using line profile tool with respect to the

generated signal peak values.

Scanning speed CODES & STANDARDS

ASME Sec V Article II- MANDATORY APPENDIX VI SUPPLEMENT A

DIGITAL IMAGE

Slide / 14

BV CREDENTIALS ON DIGITALIZATION

RESOURCES

List of Available Equipment’s and Manpower in Middle East Region

Digitalization – 18 nos ( CIT, GE, KODAK, VIDAR etc)

OEM Trained Digitalization operators – 45 nos

CIT DR 3000

KODAK LS85LF

GE FS 50

VIDAR PRO

Laser Scan Resolution: User selectable 50-512 microns

Radiographic density 0.01 - 4.00 OD

Highest degree of density accuracy of any laser film digitizer

High resolution digital image up to 5120 pixels X 6140 lines or 400 dpi

Low Noise digital images even at the film’s higher densities.

GE Rhythm Review

Navigation Software

DIGITIZATIONHyper linking With

Microsoft Excel

OUTPUT

TIF

DICONDE

JPEG

IDX

Major Digitization Projects Track Record – 01/02

REFERENCE FOR RADIOGRAPHS DIGITALIZATION

SL # Project No Of Films Contractor Client

1 Ruwais 3rd NGL 50,000 Films Archirodon GASCO, UAE

228” Hubara – Sahama MOL

replacement project114 KM

STFA-

Fernas JVPDO, Oman

330” Hubara – Sahama MOL

replacement project102 KM

STFA-

Fernas JVPDO, Oman

4 18” Nimr-Murmul pipeline 92 KM PDO PDO,Oman

548” Gas Export Increase

Pipeline265 KM Punjlloyd PDO , Oman

6 GASCO 3rd NGL 17,500 Films CBI GASCO, UAE

7Supply of sales gas to

EMAL at Taweelah36” Dia 18 Km ALSA Engg GASCO, UAE

8Habshan 5 Utilities &

Offsites167,785 Films Hyundai GASCO, UAE


Offsites250,000 Films Kharafi GASCO, UAE


Offsites

10” to 36” Dia 150

KM PipelinePetrojet GASCO, UAE

11 Ruwais 4th NGL 300,000 Films Petrofac GASCO, UAE

12 UZ – 750 (ZADCO) 1090 Films EEW Korea co ZADCO

13Ruwais Sulphur Handling Terminal

2 Project15,000 Films AJES

GASCO,U

AE

14 24” dia Lean gas Pipeline Project

24” da x 54

km and piping

joints

Al AsabGASCO,

UAE

15 Yas Mina Pipeline 24” x 45 Km Abu Dhabi GASCO

16 Co2 Injection ProjectPipeline &

PipingAbu Dhabi ADCO

17 ASR Well Heads & Flow linesPipeline &

PipingAbu Dhabi ADCO

18 RDS1 and Bab EPC Project 25,000 Films Abu Dhabi ADCO

19 CCC RT Films Digitization 100,000 Films Abu Dhabi GASCO

20 Al Dhabbiya Project for ACC Piping Joints Abu Dhabi ADCO

21 Al Dhabbiya Project for NSH Piping Joints Abu Dhabi ADCO

22Digitization of Radiographs 1319

Nos (1400mm X 70 MM Films) Piping joints Abu Dhabi

McDermot

t

SL # Project No Of Films Contractor Client

SL.NO PROJECTS NAME CLIENT CONTRACTOR JOB DETAILS

PROJECT

DURATION

23 Yibal Kuff Project – Off Plot WorksM/S Petroleum

Development of Oman

M/S GULF PETROCHEMICAL

SERVICE & TRADG

Digitization of Pipeline & Piping

RadiographsAug 2018 – May 2019

24 Rabab Harweel Integrated Project OffplotM/S Petroleum

Development of OmanM/S Al Turki Enterprise LLC (ATE)


RadiographsJan 2018 – May 2019

25 BP Khazzan Phase I Pipeline ProjectM/s BP EXPLORATION

(EPSILON) LTD.

M/S GULF PETROCHEMICAL

SERVICE & TRADG. LLC.


Radiographs

Nov 2017 – March

2018

26BARIK TO BVS-08 LOOP LINE PROJECT

M/S Petroleum

Development of Oman

M/S The Petroleum Projects &

Technical Consultants Co.

(PETROJET)


Radiographs

Aprl 2014 – May

2014

27HARWELL CLUSTER PHASE II PROJECT

M/S Petroleum

Development of OmanNA(Direct to PDO)


RadiographsMarch-2011

28 28" HUBARA-SAHAMA , MOL REPLACEMENT

PROJECT

M/S Petroleum

Development of OmanM/S STFA-FERNAS J.V

Digitization of Pipeline

RadiographyMar-2008

29 30" HUBA/RA-SAHAMA , MOL REPLACEMENT

PROJEC

M/S Petroleum



RadiographyJul-2007

30NIMR - MURUL 18" DIA PIPELINE PROJECT

M/S Petroleum



RadiographyJan-2006

31 48" DIA GAS EXPORT INCREASE PIPELINE

PROJECT

M/S Petroleum

Development of OmanM/S Punj Lloyd Ltd.


RadiographyJan-2005

Major Digitization Projects Track Record – 02/02

REFERENCE FOR RADIOGRAPHS DIGITALIZATION

PIPELINE‘S WELDS XRAYS

Documents

Transcript of PIPELINE‘S WELDS XRAYS