Pipelines Bridging the Gap SKS 11th Dec

7/27/2019 Pipelines Bridging the Gap SKS 11th Dec

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Pipelines Bridging the Gap

S.K. SATIJAGeneral Manager

Indian Oil Corporation Limited
http://iocl.com/index.asp


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STRUCTURE OF PRESENTATIONHistorical Perspective Oil Pipelines

Pipeline Infrastructure in India

Technological Developments

Modewise Transportation of Petroleum Products

New Pipelines bridging Gap

Present Industry Scenario- Critical Aspects


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History of Oil Pipelines

First trunk pipeline dates back to1870s

Long distance pipeline transportationgot a boost during World War-IIwhen coastal tanker traffic wasdisrupted in U.S
http://iocl.com/index.asphttp://iocl.com/index.asp


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History of Oil PipelinesDiscoveries of giant oil fields in remoteparts of the world led to developmentof correspondingly large crude oilpipeline networks

Pipeline industry has grown in parallelwith the development of world oilindustry over the last one century


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First crude oil pipeline in India laid from Digboi oil fields

to Digboi refinery before independence

During 1960-63, Oil India Limited laid 1156 km longfirst trunk crude oil pipeline, from Naharkatiya andMoran oil fields to the refineries at Guwahati andBarauni

IndianOil laid its first cross country product pipelineduring 1962-64 to transport products from Guwahatirefinery to Siliguri

Growth of Pipelines in India


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Government & Industry started realizing unique advantages

of oil transportation through pipelines

Subsequently, a number of product and crude oil pipelineswere laid in the 60 s, 70 s and 80 s, including sub-sea crudeoil pipelines

This led to development of this industry, especially duringlast two decades



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The pipelines laid during the 60 s were designed, engineered andconstructed by foreign companies. However, the exposure to thistechnology enabled Indian engineers to gain confidence, and thepipelines which came up later, were designed and constructed withindigenous expertise

India today has over 22500 km of major crude oil and productpipelines out of which IOCL owns & operates more than 11,000 km ofPipelines



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Low consumption of petro products in the initial years post

independence due to subdued economic growth

Early refineries in India installed at coastal locations requiringonly coastal movement of crude oil

Refining capacities being low, products were either consumedlocally or transported to the consumption centres by rail or road

Drivers for Growth of Pipelines in India


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Typical Advantages of Pipelines

Lower cost oftransportation

about 30-50% of the railway

freight and 4 to 5 times cheaper than

road transportation

Lowertransitlosses

PL- 0.05%

Max.,

Railway-

0.25%, Road-

0.5%

Energyefficient

Railway mode consumes 3-4 times and

road mode about 20

times more energy than

Pipeline mode

Safety andReliability

minimum disruptions

Environmentfriendly

3-4 times lesser Carbon

emissions than Railway

mode


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As on 1.12.2012

IOCL BPCL # HPCL ## GAIL OIL ONGC ###

Cairn TotalIndustry

Length (Kms.)

Product 6632 1939 2776 1691 654 - - 13692

Crude Oil 4376 935 1017 - 1193 676 667 8864

Total 11008 2874 3793 1691 1847.3 676 667 22556

Capacity (MMTPA)

Product 36.86 10.35 22.27 3.6 1.70 - - 74.78

Crude Oil 40.40 6.0 9.0 - 8.40 43.84 7.5 115.1

Total 77.26 16.35 31.27 3.6 10.1 43.84 7.5 189.88

# Includes Petronet Cochin-Coimbatore-Karur Product pipeline## Includes Petronet Mangalore-Hassan-Bangalore Product Pipeline### Source: PPAC

Existing Liquid Pipelines : Industry


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IOCLs ExistingPipeline Network

Kandla

Vadinar

Chaksu

Mundra

Guwahati

BongaigaonSiliguri

Digboi

Tinsukia

Jalandhar

DelhiMeerut

Tundla

NajibabadRoorkee

Ambala

Mathura

Kot

Sidhpur Ahmedabad

Jodhpur

Navagam

Sanganer Ajmer

Dahe j

Chittaurgarh

Koyali

Bhatinda

Sangrur Panipat

Rewari

Haldia

BarauniKanpur

Lucknow

Mourigram

Rajbandh

Chennai

Sankari Asanur

Trichy

Madurai

CBR

Product

LEGEND

Crude Oil

Pipeline Length Capacity(km) (MMTPA)

Product 6632 36.86

Gas 132 9.5MMSCMD

Crude 4376 40.40Total 11008 77.26

BangaloreBangalore AFS

Paradip

Ratlam

Chennai AFS

Refinery

12

Hazira

Gas

Bharatpur

as on 1.12.2012


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Oil Pipelines Industry Scene

MumbaiVizag

Panipat

Guwahati

Koyali

Nahorkatiya

Haldia

Mathura

Manmad

Vijayawada

Kochi

Barauni

Kanpur

Bhatinda

Kandla

Vadinar

Chaksu

Ahmedabad

Jalandhar

Jodhpur

BudgeBudge

Kot

Delhi

BongaigaonSiliguri

Meerut

Sidhpur

Digboi

Tinsukia

Karur

Chennai

MumbaiHigh

Uran

Ankleshwar

Navagam

Tundla/ BPur Lucknow

Mangal ore Bangalore

Secunderabad

Indore

Sanganer

Pune

Maurigram

Rajbandh

NajibabadRoorkee

Ambala

Sangrur

Rewari

Ajmer

Chittaurgarh

Dahe j

Coimbatore

Sanka ri Asanur

Trichy

Madurai

Paradip

Mundra

ProductCrude Oil

IOCs Pipelines (Existing)

Jamnagar

Loni Shahjahanpur

Hazira

JagdishpurNumaligarh

Ratlam

PakniHazarwadi

Other Companies Pipelines( Existing )

ProductCrude OilLPG


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Technological Developments

Improvement in Piping Specifications - API 5L- X70 grades

pipelines allows reduction in thickness of pipeline/ number ofpump stations

Intelligent Pigging - To ascertain integrity of pipeline withoutdisrupting operations

Horizontal Directional Drilling Easy to cross major rivers;Crossing highways, Railways etc. without causing trafficobstructions

Supervisory Control and Data Acquisition System - SCADAapplications allows better control and operation of pipelinesystem with less human intervention requirements

Leak Detection System


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India

Modewise Transportation-Tonne-Km Basis

(Source: PPAC 2010-11)

Coastal22% Pipeline

48%

Road15%

Rail15%

Rail3% Road4%

Pipeline71%

Coastal22%

(Source : Association of Oil Pipelines, USA)

USA
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IOC - Projects under Implementation

S. No. Projects Description Length (km) Cap.(MMTPA)

Cost(Rs. Cr.)

1. Hook-up of Tikrikalan Terminal withMJPL

8 3.0 59

2. Addl. Tanks & blending facility at Vadinar - - 267

3. Integrated Crude Handling Facilities atParadip

70 - 1492

4. Paradip- Raipur-Ranchi Pipeline 1065 5.0 17935. Kolkata ATF Pipeline 28 0.13 45

6. Guwahati ATF Pipeline 35 0.07 44

7. Debottlenecking of SMPL 767 21 to 25 1584

8. Cauvery Basin Refinery-Trichy Pipeline 114 0.4 98

9. Paradip-Haldia-Durgapur LPG PIpeline 710 0.5/0.85 913

10. Aug. of Paradip-Haldia-Barauni Pipeline 64 11.0 to 15.2 586

11. Hook up of Jasidih ToP with HBPL - - 14.2

12. Aug of Panipat-Rewari Pipeline - 1.5 to 2.1 5.94

13. Branch Pipeline to Motihari and Baitalpur 275 1.5 276

Total 3136 19.75 7177.14


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Product Pipelines Bridging the Gap

S.No. Pipeline Name

OilCompany

Length(km)

Capacity(MMTPA)

Capex(Rs. Cr.)

1. Hook-up of Tikrikalan terminalwith Mathura - Jalandar PL

IOC 8 3.0 59

2. Branch PL from Viramgam toKandla off Koyali-Sanganer PL

IOC 231 0.5 349

3. Augmentation of Chennai-

Trichy-Madurai PL

IOC - 0.5 46

4. Paradip - Vizag-Rajamundary-Vijaiwada-Cherllapally PL

IOC 1200 3.7 2000

5. Koyali-Akolner PL IOC 600 2.5 6606. Branch pipeline to Raxual-

Baitalpur (ex-Patna on BarauniKanpur PL)

IOC 275 1.2 305

7. Aonla-Banthra extension ofMathura - Tundla PL

IOC 500 1.0 200

8 Paradip - Sambalpur Raipur -Ranchi PL

IOC 1068 5.0 1793


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S.No. Pipeline Name

OilCompany

Length(km)

Capacity(MMMTPA)

Capex(Rs. Cr.)

9 Branch line to Una on Panipat-Ambala-Jalandar PL

IOC 70 0.7 101

10 Cauvery Basin Refinery/Narimanam-Trichy PL

IOC 114 0.4 98

11 Bina-Kota PL BPC 258 2.8 139812 Kota-Jobner PL BPC 210 1.7 -13. Kota-Piyala PL(Augmentation) BPC 200 1.0 20014. Ramanmandi-Bahadurgarh PL HPC 270 4.7 400

15. Ramanmandi-Bhatinda PL HPC 30 1.4 6116. Bahadurgarh-Tikri Kalan PL HPC 13 1.1 6017. Rewari-Kanpur PL HPC 450 3.0 110018. Awa-Salawas PL HPC 100 0.8 200

Total 5597 34.9 9030

Product Pipelines Bridging the Gap


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Pipelines Bridging the Gap SKS 11th Dec

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