Pipeline HDD Method.pdf

8/11/2019 Pipeline HDD Method.pdf

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D E E P D R I L L I N G R I G S

NEW DRILLING RIG DEVELOPMENTS

Fabio Sellmer

Santos, 16 of February of 2011.


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H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G

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HERRENKNECHT IN SCHWANAU, GERMANY.


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3

USA

VENEZUELA

SPAIN

FRANCE

NETHERLANDS

UK

UKRAINE

RUSSIA

ITALY

THAILAND

CHINA

AUSTRALIA

MALAYSIA

SINGAPORE

SUBSIDIARIES

REPRESENTATIVES

HERRENKNECHT ALL AROUND TUNNELLING SOLUTIONS. SUPPORT

CLOSE TO THE PROJECT SITE WITH 58 COMPANIES WORLDWIDE.

INDIA

IRAN

DUBAI

GERMANY

SWITZERLAND

CANADA

MEXICO

BRAZIL

SAUDI

ARABIA


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Geologies:

Clay.

Silt.

Sand.

Gravel.

Rock.

Ground water.

Utility Tunnelling:

Drinking Water.

Sewage.

Data.

Electro.

Oil/Gas.

Vertical Drilling.

Traffic Tunnelling:

Road.

Railway.

Metro.

Multi-function

tunnel.

HERRENKNECHT OFFERS THE ENTIRE SPECTRUM.VARYING FROM SMALL TO LARGE DIAMETER.

Deep Vertical Drilling:

Oil.

Gas.

Geothermal

energy.


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B011 LIGHT WEIGHT CANTILEVER DRILLING JACK-UP

Page 5 Fabio Sellmer16 of February of 2011


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REFERENCES geothermal energy.

B-001 in Mauerstetten.

Terra Invader 350

Measured depth: 4,545m


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B-002 in drrnhaar.

InnovaRig Terra Invader 350

Measured depth well 1:

4,390m

Measured depth well 2:

4,530m

Seite 7

approx. 2,000m


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B-002 in Hanover.

InnovaRig Terra Invader 350

Measured depth: 3,901m

World premiere:

Single bore hole concept

Seite 8


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REFERENCES.

B-003 in RIJSKWIJK.

Terra Invader 250

Test drilling rig for Shell R+D Center

Special substructure: 4 hydraulic

cylinders which can be varied in height

up to 2 meters.

Only few meters away from office


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REFERENCES.

GEOTHERMAL energy.

140C hot steam from more than 4,000m below the surface.


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REFERENCES oil & gas.

B-006/b-008 in bahia.

2x Terra Invader 350T Slingshot

Measured depths: up to 3,027m

Wells finished so far (September 2010): 8

Wells planned: approx. 80


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TERRA INVADER SERIES.

slingshot SUBSTRUCTURE.

1

23 4

5

Easy rig-up without heavy crane.


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B-006/B-008 in bahia.

The special design of the Terra Invader 350T Slingshot rigs allows the

use in remote areas in the Brazilian Bahia region without large cranes.

This considerably reduces time and effort for dismantling, transport and

reassembling during rig moves.


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PIPE HANDLING SYSTEM.

Hands-off pipe handling system


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Controlled via joystick and

touch screens

Modes: constant WOB, ROP,

differential pressure

Tool face setup: left or right turn

with required degrees then turns

back to pre-set amount

Air conditioned

Equipped with ergonomic seats

Offshore Northsea Standard:

BP, Shell, Exxon-Mobil, Petrobras

The drilling rig can be operated by 3 persons per shiftinstead of 5 to 6, like on conventional drilling rigs.


DRILlERSS CABIN.


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TOP DRIVE TEST FACILITY in SCHWANAU.


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Cantilever +

drilling package

JACK UP


B-011 north sea.


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B-011 north sea.

Terra Invader 250CL Cantilever

First Offshore-Rig made by

Herrenknecht Vertical

Specifically designed for Dutch

customer SWIFT Drilling

Assembling in Port of Kehl

directly on a cantilever


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Objective of the B011 concept

Increase Safety

Remove people from the drill floor

Decrease logistical movements

(boat & crane)Capability from Spud up to 1st Gas

Drilling

Install subsea tree,

Well testConstruction support & Hook-up

Resulting in a Step change cost reduction for

Offshore drilling and field development


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Solution of the B011 concept

Improved safety by

Increase mechanization

Minimize manual handling

Less crane movements smart pipe handling system

Less crew required highly automated rig

Provide a fit for purpose solution resulting in cost reducing

Using proven technology


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Key numbers

Drilling particulars:

Pipe handler : Fully automatic

2.7/8 20)

Lifting capacity PH: 3 t

Pipe storage : 3200 m on cantilever

Hook load under the TD : 250 Mt

Snubbing capacity :140 Mt

Type of Drill pipe : Range 3

super single

Tripping speed : 350 m/hr

BOP : 13.5/8 - 10.000 psi

Pump capacity : 3200 liter @ 200 bar

Skidding envelope: 16 mtr from aft

: +/- 3,5 mtr

from Centre line


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Pipe Handling


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Assembly in Kehl


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Assembly in Kehl


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Marriage in Rotterdam


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Marriage in Rotterdam


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MULTIRIG



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Name of speaker.Page 30 Date


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Drilling particulars:

Pipe handler : Fully automatic

2.7/8 13 3/8)

Lifting capacity PH :3 t

Hook load under the TD : 250 Mt

Type of Drill pipe : Range 3

super single

BOP : 13.5/8 - 10.000 psi

Rack Pinion

Fast Moving : 48 hours

Drill Angle : 15 to 90 degrees

MULTIRIG


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SHORE APPROACH.

TECHNOLOGY FOR EXECUTION

Fabio Sellmer

Santos, 16 of February of 2011.


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Fabio SellmerPage 45 16 of February of 2011

WHATS SHORE APPROACH?

Shore Approach

Trenchless technology to install a pipeline in the cost linking

on shore with the sea, protecting the coast enviroment.



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Oil/Gas

Conect the continent to off

shore platform

Conect the continet to Oil

Ships - Transfer products

WHY USE SHORE APPROACH?



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Sewage

Sea Outfall




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Page 50

HDD

Pilot Hole

Reaming

Pull Back



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SHORE APPROACH

APPLICATIONS




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Cote DAzur, France. HDD Outfall (34) through weathered rock without

bentonite.

St. Jean Cap Ferrat | France

Machine: HK150C

Geology: Sand, weathered rock

Drilling Length: 110mPipeline-: 24

Medium: Waste water

Entry Angle: 18

Exit point: 35 m below sea level

Contractor: RPS

Drilling without Bentonite



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2007: HDD Outfall (34) through weathered rock without bentonite in Nice

/ France RPS.



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C G | U U G | C U G

Job side overview from sea side

Cote DAzur, France. HDD Outfall (34) through weathered rock without

bentonite.



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| |

Mittelplate | Oil and Water Pipeline | Germany

2x HDD Rig

Pipeline diameter: 250/150mm

Crossing length: 7,500m

Installed power: 940kW

Max. torque: 120kNm

Geology: Sand

Customer:



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| |

THE JOBSITE. FROM THE BIRDS PERSPECTIVE

ProductionIsland

LandstationDieksand



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THE JOBSITE. FROM THE TUNNELLING PERSPECTIVE.



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MONGSTAD | NORWAY. LANDFALL OF A GAS PIPELINE IN NORWAY.

Mongstad | Norway

Machine: HK250T

Geology: Basalt,

276 MPa

Pipelinelength: 416m

Pipeline-: 14

Medium: Gas

Entry angle: 45

Exit point: 234 m

below sea level

Customer: Visser & Smit Hanab



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MONGSTAD | NORWAY. LANDFALL OF A GAS PIPELINE IN NORWAY.

Job site overview Layout



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MichaelKreuzberger

Seite 6003.02.2009

SDD-Rigs

Prototype with a HK250T


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SDD SLANT DIRECTIONAL DRILLING

Oil Sands In Situ

Coal Seam Methane

Shallow Oil

Gas Cavern Storage



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MichaelKreuzberger

Seite 6303.02.2009

SDD-Rigs

self erecting rig

Range 3 drill pipes

automated pipe handling

Rack Pinion

flexible angle



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ANOTHER SPECIAL PROJECTS




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Daman, KSA. HDD World Record Crossing: 3,048m.

Jubail, Daman | Kingdom of Saudi-Arabia

Machine: HK400M | HK250T

Geology: Sand, Coral

Drilling Length: 3,048m

Pipeline-: 14, 36

Medium: Oil

Contractor: Tatco Boring &

Installation Est.

Meeting in the Middle

World Record in drilled length



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Karabekaul, Turkmenistan. Amu Darya River Crossing, 1,705m long 56 gas

pipeline

Karabekaul | Turkmenistan

Machine: HK400M | HK250T |

HK750PT

Geology: Sand, Sandstone, ClayDrilling Length: 1,705m

Pipeline-: 8, 56

Medium: Gas

Contractor: Energoperetok

Drilling operation with two rigs, pull rigand anti rig



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Asiago Plateau | Italy

Machine: HK250T

Geology: Rock

Drilling Length: 950m

Pipeline-: 8 stainless-steel

Medium: Water

Entry Angle: 8 upwards

Difference in Altitude

between entry & exit: 450 m

Contractor: P.A.T.O. srl

Valdastico valley, Italy. Upwards Drilling for Small Hydro Power Plants (SHPP)

in the Italian Alps.



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450 m

324 m

Rig side

Pipe side

Valdastico valley, Italy. Upwards Drilling for Small Hydro Power Plants (SHPP)

in the Italian Alps.



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APPLICATION RANGE OF THE PIPE THRUSTER.

1. AID TOOL FOR HDD DURING PIPE PULL-IN

(For extremely long pipelines, large diameters or difficult geological conditions).

2. RECOVERY / EXTRACTION OF STUCK OR DAMAGED PIPELINE.

3. INSERTION OF PRODUCT PIPELINE IN EXISTING TUNNEL.

4.

THE DIRECT PIPE

-METHOD.

PRESENTED THE FIRST TIME

IN 2006 AT THE HANNOVER

FAIR IN GERMANY.



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INSERTION OF A 2.400 METER LONG 48 GAS PIPELINE

INTO A MICROTUNNEL UNDER THE GODAVARI RIVER IN INDIA.

Breakthrough of the

first EPB machine.

Pipeline insertion

with the

Pipe Thruster.

The center-shaft in the middle of the Godavari River.



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Direct Pipe: Pipe laying with the dual power of microtunnelling and the

Herrenknecht Pipe Thruster.

October 2007 Herrenknecht AG.


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H E R R E N K N E C H T A G

D I R E C T P I P E

H E R R E N K N E C H T A G | DIRECT PIPE


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31.01.201173

DIRECT PIPE - APPLICATIONS IN SUBMARINE OUTFALLS.



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RECOVERY OF THE MACHINE WITHOUT TARGET PIT.

ESCAVATION OF A TARGET PIT.



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RECOVERY OF THE MACHINE WITHOUT TARGET PIT.



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BRINE OUTLET IN EMDEN, GERMANY.

Total length: 283 m;

Pipeline diameter: 48 (1,220 mm);

Radius: 1.400 m;

Geology: sand, silt, clay, gravel, wood, stones

Pipe string length: 36 m

Coating; PE-HD

Overburden: 2,5 m

Water pressure: 1,5 bar

RECEIVING SHAFT LAUNCH PIT



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THANK YOU FOR

YOUR ATTENTION.

Pipeline HDD Method.pdf

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