Pipe Racking System OJT

Pipe Racking SystemOJT Module

Your Future FIRST

Program Guide Sheet

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Pipe Racking System OJT Module

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INTRODUCTIONThe OJT training system is designed to help you do your job more safely and effectively and to progress in your career with Transocean. It is a rig-based system and focuses on the specifi c tasks of each job. The OJT system allows you to progress at your own pace, with the help of your supervisor.

PREREQUISITEBefore you start this module, you must complete the HS&E OJT Module.

OBJECTIVESUpon completion of this module, you should be able to:

1. demonstrate how to operate the specifi c pipe racking system on board your installation,2. explain rig specifi c TSTP’s (Task Specifi c THINK Procedures) and maintenance procedures for the pipe racking system,3. perform all of the functions provided for the pipe racking system safely and competently, and4. troubleshoot and correct possible malfunctions.

TRAINING MATERIALThe Pipe Racking System OJT Module includes:

1. a mandatory task list, which is a list of jobs you must be able to perform,2. self-study reference library content, and3. review questions.

TRAINING PROCEDUREThe task list is the measure of progress in your training. As you prove competence, your supervisor will sign off each specifi c task. Your supervisor may write in additional installation specifi c tasks depending on operations. Completion of the task list is mandatory.

The supporting self-study multimedia programs, videos and books are provided to help you to better know how to perform the responsibilities of your job position. The use of these tools is voluntary. Most training participants will fi nd the tools very helpful in providing fundamental knowledge.

When you fi nish the task list requirements to your supervisor’s satisfaction, you will have to successfully complete a computer-generated fi nal test which verifi es your knowledge of topics in the module.

Upon successful completion of the OJT task list and fi nal test to meet internal and regulatory requirements the following shall be completed: - supervisors fi ll out the Completion Notifi cation Form (CNF) ensuring that the employee comments section is also completed,- accredit the participant and scan the completed CNF in GMS, and- maintain the completed task list in the personnel fi le on board the installation so that it is available for verifi cation and audit.

Note: Training participant should maintain a copy of the CNF for personal record of completion.

Program Guide Sheet

Competence / Task List

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Task # Task Date Supv. Initials

1 Describe the OJT system and explain how it works.

Pipe Racking System2 Explain functionality of the pipe racking system and the operations it is designed to perform.

3 Perform a pre-operational check list prior to using the pipe racking system.

4 Describe the pipe racking system on board your rig.

5 Explain and demonstrate how to operate the pipe racking system.

6 Explain and show how to perform a THINK Plan and pre-job meeting prior to operating the pipe racking system.

7 Perform an indexing procedure on pipe racking system and explain the importance of doing it.

8 Identify main and secondary (when applicable) isolating hydraulic valves and ESD buttons.

9 Demonstrate correct hand signal or radio communication with signal man (if in use).

10 Explain and show possible obstructions encountered by pipe racking system and how the anti collision system works.

11 Explain and show how to use proper PPE when working on pipe racking system.

12 Explain and show man-riding procedure when working at height on the pipe racking system.

13 Explain and show the operational sequence of pipe racking system when pulling out of the hole.

14 Demonstrate racking stands in derrick.

15 Demonstrate how to operate the pipe racking system when tripping drill pipe.

16 Describe the maintenance tasks in RMS and demonstrate performing maintenance on the pipe racking system.

Training

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17 Demonstrate correct shut down and post operational checks.

18 Explain most common causes of pipe racking system incidents.

19 Explain the use of the equipment manufacturer’s product alerts and equipment bulletins.

20 Explain potential dropped objects and secondary retention system.

21 Perform dropped objects inspection.

22 Explain the override mode and identify the risks and procedures in place for operating on this mode.

23 Explain the different pipe racking system modes of operation.

24 Describe possible alarms on the screen in case of sensors or encoders failures.

25 Physically identify all grease points and gear oil level on the PRS and show how to perform lubrication maintenance on the pipe racking system.

26 Describe possible alarms on the screen in case of hydraulic problems on the pipe racking system.

27 Physically identify all motors and brakes on the pipe racking system.

28 Physically identify all service loops and explain the consequences in case each one of them fails.

29 Physically identify the Variable Frequency Drive on the screen and their normal status and explain how to proceed in case of a VFD alarm.

30 Show how to use the pipe racking system user’s manual.

31 Show how to set up the fi ngerboard for auto, sequence and manual mode.

32 Show how to initialize the fi ngerboard.

Pipe Racking System


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33 Explain the risks of dropped fi nger latches, how they can fail and how to prevent fi nger latch failures from occurring.

34 Perform maintenance on the pipe racking system jaw.

35 Explain the function of the jaw grippers, rollers and fl ippers.

36 Identify and explain the different types and sizes of jaws, if applicable.

37 Demonstrate how to change the jaws on a pipe racking system column, if applicable.

38 Explain the potential consequences in case of a driveshaft failure (NOV PRS only).

39 Explain the pipe racking system interlock and how to proceed in case you experience alarms on the screen.

40 Demonstrate the snap shot function at well center and mousehole, if applicable (NOV PRS only).

41 On the PRS-5R, demonstrate the tools available for the Riser Handling Assembly (RHA) and their purpose, if applicable to your rig (NOV PRS only).

42 On the PRS-5R, demonstrate how to change the RHA tools, if applicable to your rig (NOV PRS only).

43 Explain the maximum and minimum load capacity of the arms in various positions.

44 Physically identify the thread compensation hydraulic cylinder and the counterbalance cylinder and explain their function (NOV PRS only).

45 Explain the Task Specifi c THINK Procedures (TSTP) for the pipe racking system.

Final Test46 Complete the fi nal computer-generated test.

Pipe Racking System

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Additional Rig Specifi c Tasks

Tool List

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Code Type TitleBook OEM manual

RMS

Intranet eDocs:

HQS-OPS-HB-05: Field Operations Manual

61.20140 CD PRS 4i Hydraulic Animations

61.20150 CD PRS 5r Hydraulic Animations



61.20180 CD PRS 6s Hydraulic Animations

Intranet Training Toolbox Presentations: Rig Central, HR Corporate Training

Dropped Objects Awareness toolbox presentation

Permit to Work toolbox presentation

Push Button Errors toolbox presentation

Man Riding toolbox presentation

Energy Isolation toolbox presentation

Workbook Questions

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1. When in operation, who is in charge of the pipe racking system?A. Tool pusherB. Assistant drillerC. FloormanD. Pipe Racking System operator

2. How often do you check dies integrity on the pipe racking system jaws?A. WeeklyB. MonthlyC. DailyD. Each time prior to using it and after use

3. What is the maximum size tubular that can fi t in the large jaws on the NOV PRS?A. 13 3/8”B. 20”C. 30”D. 9 3/4”

4. What is the safe hoisting load for one arm considering the arms are retracted on the NOV PRS?A. 22,000 lbB. 30,000 lbC. 18,000 lbD. 40,000 lb

5. What is the smallest size tubular that can fi t in small jaws on the NOV PRS?A. 2 7/8”B. 3 1/2“C. 5”D. 9 3/4”

6. How do you determine the correct claw clamping pressure?A. Manufacturer provides a list of clamping pressure for different ranges of tubularB. You multiply the outside diameter by the weightC. Clamping pressure never changes

7. What could happen if one of the couplings of the drive shaft were to part?A. There would be no more transmission between the bottom and the top of the column.B. The upper brake would engage after severe column misalignment.C. Both of the answers

8. Why is it important that the pipe racking system track plate joints be smooth?A. To avoid any damage to lower drive rollersB. To avoid people to stumbleC. To allow frictionless operationD. All of the answers

9. Where is the weight of the column supported?A. At the topB. At the bottom

10. Why is it important to check that the pipe racking system track is clean?A. To avoid any damage to the pinion drive and avoid corrosion on the platesB. To avoid plugging the outboard linesC. Both of the answers

11. If for any reasons you hit the fi nger board, what should you do?A. Notify the driller and proceed with cautionB. Stop everything, clear the area of all personal and report immediately to supervisorC. Send the derrickhand to repair any damageD. Inspect the damage and then report fi ndings

Workbook Questions

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12. At the beginning of your shift change, your relief was picking up pipe. What should you do?A. Review the handover notesB. Do your procedure checks then carry onC. Gather the crew, conduct a THINK Plan and conduct pre-job inspections prior to useD. None of answers

13. Hydraulic or electric motors are examples of ______A. internal-combustion engines.B. motors that receive their primary power from other sources.C. commonly used prime movers.D. reliable sources of chemical energy.

14. In case you are not in override mode, will the CAS/ZMS/ACS system stop you in case of a collision with the pipe racker?A. Only if you confi gure the tool on screenB. NeverC. All of the time; it will either stop or slow down to zero speed

15. With a pipe in the pipe racking system, the operator may leave the station and release the ownership ______ A. for a short period only.B. if directed by a signal man.C. NeverD. to carry out checks around the PRS.

16. 22,000 pounds is equal to ______A. 12,300 kg.B. 9,980 kg.C. 8,500 kg.D. 22,000 kg.

17. Should you accept a signal to stop operations from someone other than the signal man?A. AlwaysB. Only if you cannot see the signal manC. If you as the operator feel it is necessaryD. Never

18. The response time between the joystick and the PRS is instantaneous?A. TrueB. False

19. What is the normal pressure inside the main hydraulic supply lines on an NOV PRS?A. 2,000 psiB. 2,500 psiC. 3,000 psiD. 3,500 psi

20. What would you do if there is a large hydraulic leak?A. Carry onB. Take the equipment out of service and report to supervisor and hydraulic tech.C. Start to repair yourselfD. Shut the master valve

21. The pipe racking system shouldn’t move across the fl oor if man-riding at well center area?A. TrueB. False

22. The override button should be used ______A. when there is a malfunction with the pipe racking system commands.B. when required under adequate supervision and recorded in log book.C. NeverD. as much as you think you need it.

Workbook Questions


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23. In case the pipe racking system is not stopping at the right position, this is likely to be a ______A. software problem.B. indexing problem.C. motor problem.D. dirty on the tracks.

24. What is the root cause of most of the pipe racking system incidents?A. Poorly trained operatorsB. Lack of proper maintenanceC. Sensor issuesD. All of the answers

25. On an NOV PRS, during pipe set down, once jaws are opened the carriage may have the tendency to drop. The problem is likely to be ______A. software.B. indexing.C. compensation cylinder is not operating properly and must be inspected immediately.D. operator error.

26. All NOV PRS’s, with the exemption of PRS-5R, are equipped with a static pawl brake. The static pawl engages when the PRS is switched off.A. TrueB. False

27. For NOV PRS’s equipped with the static pawl brake, how long does the PRS have to be motionless before it engages?A. 5 minutesB. 10 minutesC. 15 minutesD. 20 minutes

28. Identify the following elements in the diagram of the NOV PRS grip jaw below.A. ______________________B. ______________________C. ______________________

Workbook Questions

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29. Identify the hoist carriage elements of the NOV PRS below.A. _______________________________B. _______________________________C. _______________________________D. _______________________________E. _______________________________F. _______________________________G. _______________________________

Workbook Questions


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30. Identify the lower drive elements of the NOV PRS components below.A. ________________________B. ________________________C. ________________________D. ________________________E. ________________________F. ________________________G. ________________________H. ________________________I. ________________________

Workbook Questions

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31. Identify the different models of the NOV PRS below.A. ___________________B. ___________________C. ___________________ A. ______ B. ______

C. ______

Workbook Questions

Completion Notifi cation Form

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Completion Notifi cation Form

(Please Print)

Name: Division:

Position: Installation:

Employee Number:

Employee Comments Section

Thank you for taking part in the OJT Modules. Please fi ll out this evaluation. Your comments and suggestions will help us provide better training for you and the Company.

On a Scale of 1 to 5 (5 is highest), please rate each of the following with an “X” in the box.

1 2 3 4 5Overall rating of the module

Overall relevance of course content

Overall quality of DVDs and CD-ROMs

Overall quality of the reference texts

Task List

Effectiveness of the program

From your point of view, what additions or changes could be made to improve this module?

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Recognition of AccomplishmentI certify that this training participant has successfully completed to my satisfaction all of the mandatory tasks and workbook exercises in the Pipe Racking System OJT Module as set forth by Transocean Corporate Training.

Final Test Completed:_____________%

1) Supervisor: ____________________________________ Date: ______/______/______ Signature: ____________________________________ (Day / Month / Year)

2) Supervisor: ____________________________________ Date: ______/______/______ Signature: ____________________________________

OIM: ____________________________________ Date: ______/______/______ Signature: ____________________________________

Pipe Racking System OJT

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