Pipe & Tube Equipment

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Pipe & Tube Equipment Welding Tents 322 Positioners & Manipulators 323 Turning Rolls 324 Pipe Cutters 325 – 326 Pipe Bevelling Machines 327 – 328 Pipe Threading Machines 329 Pipe Stands 330 – 332 Pipe Alignment Clamps 333 – 335 Cage Clamps 336 Pipe Working Accessories 337 – 338 Purging Systems 339 – 343 Purging Accessories 344 – 346

Transcript of Pipe & Tube Equipment

Page 1: Pipe & Tube Equipment

Pipe & TubeEquipment

Welding Tents 322Positioners & Manipulators 323Turning Rolls 324Pipe Cutters 325 – 326Pipe Bevelling Machines 327 – 328Pipe Threading Machines 329Pipe Stands 330 – 332Pipe Alignment Clamps 333 – 335Cage Clamps 336Pipe Working Accessories 337 – 338Purging Systems 339 – 343Purging Accessories 344 – 346

Page 2: Pipe & Tube Equipment

Welding TentsP

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Tel: 08 9456 8000 Fax: 08 9456 8001 www.alphaweld.com.au [email protected]

322 Welding Tents

10 WELDING TENTSWELDING TENTSWELDING TENTS

Watch the Video

“Everyone was impressed with the setup& quality of the tents, Welding QA

department were the most impressed,nothing like having the right

gear to make life easy.”

Karl. (A major piping construction company)

The Betaweld welding tent is designed for protection when welding outdoors.

Use welding tents and humpy’s for:Pipeline weldingOil and GasMine sitesOnsite welding and repairsElectrical servicing

Product Features:Fire retardant - Independently Tested to AS 2755.2-1985Roof and 4 walls from Fire Retardant reinforced PVC2 end walls have division for allowing pipeline to protrude throughMade for Australian conditionsEasily customisable – just ask us to modify the tent tosuit your needsAssembles in minutes letting you get on with your project – No downtime2500mm H x 2500mm W x 3000mm D Proven size requirementAustralia’s largest tent, allowing you to work freely withmore machines and larger pipes

Complete protection from Wind, Rain,Dust, Sun UV and Snow!Flat packs for transportTie down slots are crafted in the coverso the horizontal support bars can betied down if necessary.

11057 Betaweld Welding Tent2.5m x 3.0m

11059 Betaweld Welding Tent 2.5m x 3.0m Cranable

11056 Small Welding Tent2.0m x 2.0m

Part No Description

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Positioners & Manipulators

Tel: 08 9456 8000 Fax: 08 9456 8001 www.alphaweld.com.au [email protected]

Positioners & Rotators 323

10Proarc Positioner 200kg

• Provides ability to position “jobs”for downhand working in a quickefficient way with out the use ofother lifting devices.

• 360 degree rotation.• 135 degree tilt.• Maintenance free grounding.• Forward-Stop-Reverse and variable

speed control.

Input power: 115/230V (single phase)Capacity (kg): 200 horizontal / 130 verticalTilt Range: 0-135 �Rotation speed (RPM): 1.5-15/0.4-4Earthing (Amp): 200Dimensions (mm): 420L x 435W x340HTable dia (Ømm): 320Weight (kg): 42.6

FEATURES SPECIFICATIONS

Part No Description VoltagePT-203 Proarc Positioner 200kg 240V

Proarc Positioner 1000kg 240V

• High frequency protected.• Machined "T" slots table with pilot

and through hole.• High quality worm gear reducers for

smooth operation and minimalbacklash.

• Free maintenance grounding system.

• AD type adjustable table height option available.

• Standard forward/reverse rotationand variable speed control.

Input power: 220V 1phCapacity: 1000kgTilt Range: 0-135 degreesRotation speed: 0.05-1 rpmTable Diameter: 600mmEarthing: 400ADimensions (mm): 1100L x 930W x800HWeight (kg): 350

FEATURES SPECIFICATIONS

Part No Description VoltagePT-1000 Proarc Positioner 1000kg 240V 240V

Proarc Positioner 500kg 240V

• High frequency protected.• Machined "T" slots table with pilot

and through hole.• High quality worm gear reducers for

smooth operation and minimalbacklash.

• Free maintenance grounding system.

• AD type adjustable table height option available.

• Standard forward/reverse rotationand variable speed control.

Input power: 240V 1phCapacity: 500kgTilt Range: 0-135 degreesRotation speed: 0.12~2 rpmTable Diameter: 450mmEarthing: 400ADimensions (mm): 750L x 650W x620HWeight (kg): 135

FEATURES SPECIFICATIONS

Part No Description VoltagePT-500 Proarc Positioner 500kg 240V 240V

Proarc Manipulator 0.6m x 0.6m - Manual

• Rigid steel structure.• Linear guideway and ball screw

provides precise welding and betterquality.

• Transverse adjustment by manuallyand equipped with quick lock handle.

• Boom lifting can be adjusted bymanual or electrical control.

• 360° rotation base for flexible welding application.

• Quick torch position adjustment inX/Y/Z axis through manual slide.

• Compact design to save floor spaceand easy for installation.

• Can be combined with welding positioner or turning rolls as weldingpackage.

Power Input: AC 220-240V 50/60Hz 1PhStroke: 600 x 600mmLift Speed: 950mm/minBoom Load Capacity: 20kgDimensions (mm): 1,110L x 250W x1,470HWeight (kg): N/A

FEATURES

SPECIFICATIONS

Part No Description VoltageMP-0606 Proarc Manipulator 0.6m x 0.6m - Manual 240V

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Turning Rolls

Tel: 08 9456 8000 Fax: 08 9456 8001 www.alphaweld.com.au [email protected]

324 Turning Rolls

10Proarc TR-3504 Rotator 3500kg 240V

• Ideal for pipe or vessel rotation.• Metallic rollers are bounded with

polyurethane.• Quick, accurate roll centering

adjustment.• Hand pendant with Forward-Stop

Reverse, speed potentiometer andfast button are standard.

• AC inverter drive.• High frequency protected.• Optional Fast/Slow footswitch.

Input power: 110/220V (single phase)Turning Capacity: 3500kgLoad Drive Capacity: 1750kgLoad Idler Capacity: 1750kgRotation speed (mm/min): 60-1200Dimensions: 780L x 425W x 520HmmWeight (kg): 165

FEATURES SPECIFICATIONS

Part No Description VoltageTR-3504 Proarc TR-3504 Rotator 3500kg 240V

Proarc Turning Rolls - 6000kg 240V

• ProArc self-aligning turning rolls adjust roller center line setting auto-matically when loading workpiece.

• Main base frames are fabricated andstress relieved before machining.

• Superior worm gears & helical drivegears are designed to provide hightorque and low backlash.

• Synchronized AC inverter drive control for two motors.

• Metallic rollers are bounded withpolyurethane.

• TR-KB series are bolt type for diameter adjustment.

• Hand pendant with Forward-Stop-Reverse, speed potentiometer andfast button are standard.

• High frequency protected.

Power Input: AC 220-240V 50/60Hz 1PhDrive Motor: 0.5hpTurning Capacity: 6,000kgDiameter Range: Ø50-3,000mmSpeed Range: 60-1,200mm/minWheel Diameter: Ø 200mmWheel Width: 150mmDimensions (mm): 1,670L x 500W x 390HWeight (kg): 150

FEATURES

SPECIFICATIONS

Part No Description VoltageTR-6000B Proarc Turning Rolls - 6000kg 240V

Proarc Turning Roll 15T- Power/Idler Set

• Consisting of a power unit and idlerunit.

• For controlled pipe or vessel rotatingduring manufacturing.

• Quick accurate roll centering adjustment.

• Includes Hand Pendant with Forward-Stop-Reverse, Speed Potentiometer & Fast Button.

• Optional Fast/Slow Foot switchavailable.

Power input: 415V/3ph/50/60HzDrive Motor: 1/2hpTurning Capacity: 15,000kgDiameter Range: 300mm-5.5mSpeed Range: 100-1.500mm/minDrive Dimensions: 3.000mmL x800mmW x 648mmHIdler Dimensions: 2.480mmL x800mmW x 648mmHWeight (kg): Drive - 674, Idler- 533/Total (kg): 1207

FEATURES SPECIFICATIONS

Part No Description VoltageTR-15KBPSET Proarc Turning Roll 15T- Power/Idler Set 415V

Proarc TR-0100 Rotator 1000kg 240V

• Ideal for pipe or vessel rotation.• Metallic rollers are bounded with

polyurethane.• Quick, accurate roll centering

adjustment.• Hand pendant with Forward/Stop/

Reverse, speed potentiometer andfast button are standard.

• Resistance dynamic braking on therotation drives.

• High frequency protected.• Optional Fast/Slow footswitch.

Input power: 110/220V (single phase)Turning Capacity: 1000kgLoad Drive Capacity: 1000kg (Drive &Idler)Speed Range: 80-1600mm/minDiameter Range 20mm-800mmRotation speed (mm/min): 80-1600Dimensions: 520L x 470W x 390HmmWeight (kg): 58

FEATURES SPECIFICATIONS

Part No Description VoltageTR-0103 Proarc TR-0103 Rotator 1000kg 240V

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Pipe Cutters

Tel: 08 9456 8000 Fax: 08 9456 8001 www.alphaweld.com.au [email protected]

Pipe Cutters 325

10Axxair 121ECO Orbital Pipe Cutter

• A highly portable orbital pipe machine that is easy to move andsuitable for use onsite or in a workshop.

• Cuts without tube deformation(concentric multi-contact clamping).

• Ideal for thin wall stainless tubesand pipes.

• Quality precise cuts (<0.25 mm)with minimal burring.

• All motors come in a separate caseincluding the necessary tools.

Cutting Range: Basic Jaws Ø24 –Ø121mm / Extra Jaws Ø5 – Ø108mmMotor: 240V/1300W 50/60 HZ 1PHDimensions (mm): 432H x 520L x 297WWeight (kg): 38

FEATURES SPECIFICATIONS

Part No Description Voltage121ECO 121ECO Orbital Pipe Cutter 240V

Axxair 81M Orbital Pipe Cutter

• A highly portable orbital pipe machine that is easy to move andsuitable for use onsite or in a workshop.

• Cuts without tube deformation(concentric multi-contact clamping).

• Ideal for thin wall stainless tubesand pipes.

• Quality precise cuts (<0.25 mm)with minimal burring.

• All motors come in a separate caseincluding the necessary tools.

Cutting Range: Ø5 - Ø78 mm (0.25”-3”)Motor: 240V/1300W 50/60 HZ 1PHDimensions (mm): 263H x 346L x 236WWeight (kg):15

FEATURES SPECIFICATIONS

Part No Description Voltage81M 81M Orbital Pipe Cutter 240V

Axxair 171ECO Orbital Pipe Cutter

• A highly portable orbital pipe machine that is easy to move andsuitable for use onsite or in a workshop.

• Cuts without tube deformation(concentric multi-contact clamping).

• Ideal for thin wall stainless tubesand pipes.

• Quality precise cuts (<0.25 mm)with minimal burring.

• All motors come in a separate case including the necessary tools.

Cutting Range: Basic Jaws Ø70 –Ø170mm / Extra Jaws Ø16 – Ø118mmMotor: 240V/1300W 50/60 HZ 1PHDimensions (mm): 453H x 550L x 307WWeight (kg): 44

FEATURES SPECIFICATIONS

Part No Description Voltage171ECO 171ECO Orbital Pipe Cutter 240V

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Pipe Cutters

Tel: 08 9456 8000 Fax: 08 9456 8001 www.alphaweld.com.au [email protected]

326 Pipe Cutters

10Exactcut Pipe Cutter 170E

Exactcut Pipe Cutter 280

Can be used for cutting both metal &plastic pipes. Because of its adjustablespeed and steady torque feature it isideal for cutting stainless steel and castiron pipes. It offers high-end performance for pipe cutting professionals.

Voltage: 240 / 50HzWattage: 1100RPM (Low/High): 1600/3500Blade diameter (mm): 140Mounting bore (mm): 62Weight (kg): 5.7Cutting capacity (Ømm): 15 - 170Max cutting depth (mm): steel – 8/plastic - 14

FEATURES SPECIFICATIONS

Ideal for cutting metal pipes becauseof its twin speed selection, automaticfuse and torque control. Works welleven with the hardest cast-iron pipes.Excellent for plastic pipes as it cutthrough high wall thickness and has avacuum attachment.

Voltage: 240 / 50HzWattage: 1750RPM (Low/High): 2900/3900Blade diameter (mm): 165Mounting bore (mm): 62Weight (kg): 9Cutting capacity (Ømm): 40-280Max cutting depth (mm): steel – 10/plastic - 38

FEATURES SPECIFICATIONS

Exactcut Pipe Cutter 360

Suited for very heavy duty use. Idealfor cutting metal pipes because of itstwin speed selection, automatic fuseand torque control. Works well evenwith the hardest cast-iron pipes. Excellent for plastic pipes as it cutthrough high wall thickness and has avacuum attachment.

Voltage: 120 / 60HzAmperage: 15RPM (Low/High): 2900/3900 Blade diameter (mm): 165Mounting bore (mm): 62Weight (kg): 14.5Cutting capacity (Ømm): 75-360Max cutting depth (mm): steel – 10/plastic - 38

FEATURES SPECIFICATIONS

Part No Description VoltagePEC170E Exactcut Pipe Cutter 170E 240V

Part No Description VoltagePEC280 Exactcut Pipe Cutter 280 240V

Genuine replacementblades available

See page 364

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Pipe Bevelling Machines

Tel: 08 9456 8000 Fax: 08 9456 8001 www.alphaweld.com.au [email protected]

Pipe Bevelling Machines 327

10TAG PREP 02 Electric Bevelling Machine

• TAG PREP 2 is small, portable, powerful electric bevelling machine.A four jaw tool holder (chuck) allows use of up to 4 form tools toenable weld preparation of thin walltube, or heavy wall pipe. Simultaneous external and internalbevelling and facing of tubes is simple, ideal for accurate repetitivework.

• Machine supplied with locking jaws,service tools, instruction manual andwarranty certificate all in a protective metal case.

Locking Tube Range (ID/mm): 23-42Recommended Working Range (inches):½- 1½Idle Speed (rpm): 5-250Torque (kgm/nm): 4.0/39+Length of Axial Feed (mm): 24Max Operating Temp (C°): 55Max Decibel (dBA): 75Motor (W): 720Input Power (V): 240Packed Dimensions (mm): 560W x 410Dx 120HUnit Weight (kg): 5.5Packed Weight (kg): 14.5

FEATURES SPECIFICATIONS

Part No Description VoltageTP2E220 TAG PREP 02 Electric Bevelling Machine 240V

TAG PREP 04 Electric Bevelling Machine

• TAG PREP 4 is a very popular versatile machine that is robust andextremely powerful. Used in manyindustries but commonly found intough in-situ environments, such aspower station shut downs.

• The PREP 4 boasts an increasedlocking range of 1” to 4” ID. A fourjaw tool holder (chuck) allows useof up to 4 form tools to enable weldpreparation of heavy wall pipe. Simultaneous external and internalbevelling and facing of tubes is simple, ideal for accurate repetitivework. Extremely popular in high volume boiler repair and maintenance work, tube facing,weld removal, and J-prepping of thetube plate.

• Machine supplied with locking jaws,service tools, instruction manual andwarranty certificate all in a protectivemetal case.

Locking Tube Range (ID/mm): 23-112Recommended Working Range (inches):1”- 4”Idle Speed (rpm): 5-82Torque (kgm/nm): 19.7 / 193+Length of Axial Feed (mm): 40.5Max Operating Temp (C°): 55Max Decibel (dBA): 75Motor (W): 1300Input Power (V): 240Packed Dimensions (mm): 640W x 500Dx 140HUnit Weight (kg): 10.4Packed Weight (kg): 29.5

FEATURES

SPECIFICATIONS

Part No Description VoltageTP4E220 TAG PREP 04 Electric Bevelling Machine 240V

TAG PREP 08 Electric Bevelling Machine

• TAG PREP 8 is one of the most powerful and popular small diameter ID locking, in-line feed endprep machines. This is mainly due toits impressive 2" to 8" workingrange and unrivalled power.

• The PREP 8 is a portable, one manoperation workhorse, its power toweight ratio, and offset 4 jaw toolholder (chuck) allows use of up to 4 insert or form tools to enable simultaneous external, internal bevelling of even the heaviest wallpipe and tube, onsite, or in the fabshop.

• Machine supplied with locking jaws,service tools, instruction manual andwarranty certificate all in a protective metal case.

Locking Tube Range (ID/mm): 50-207Recommended Working Range (inches):2”- 8”Idle Speed (rpm): 5-34Torque (kgm/nm): 45 / 441+Length of Axial Feed (mm): 40Max Operating Temp (C°): 55Max Decibel (dBA): 75Motor (W): 1700Input Power (V): 240Packed Dimensions (mm): 880W x 640Dx 240HUnit Weight (kg): 26Packed Weight (kg): 54

FEATURES SPECIFICATIONS

Part No Description VoltageTP8E220 TAG PREP 08 Electric Bevelling Machine 240V

TAG PREP 03 Electric Bevelling Machine

• TAG PREP 3 is a popular & powerfulelectric bevelling machine with unrivalled power to weight ratio. Afour jaw tool holder (chuck) allowsuse of up to 4 form tools to enableweld preparation of heavy wall pipe.Simultaneous external and internalbevelling and facing of tubes is simple, ideal for accurate repetitivework. Extremely popular in high volume boiler repair and maintenance work.

• Machine supplied with locking jaws,service tools, instruction manual andwarranty certificate all in a protective metal case.

Locking Tube Range (ID/mm): 28-76Recommended Working Range (inches):1”- 3”Idle Speed (rpm): 5-82Torque (kgm/nm): 19.7 / 193+Length of Axial Feed (mm): 40.5Max Operating Temp (C°): 55Max Decibel (dBA): 75Motor (W): 1300Input Power (V): 240Packed Dimensions (mm): 640W x 500Dx 140HUnit Weight (kg): 9.9Packed Weight (kg): 24

FEATURES SPECIFICATIONS

Part No Description VoltageTP3E220 TAG PREP 03 Electric Bevelling Machine 240V

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Pipe Bevelling Machines

Tel: 08 9456 8000 Fax: 08 9456 8001 www.alphaweld.com.au [email protected]

328 Pipe Bevelling Machines

10TAG PREP 16 Electric Bevelling Machine

• The PREP 16 is the first in TAG’snew range of a heavy duty mid-large diameter bevelling machines.Offering ratchet ID jaw locking, aswell as ratchet bevel feed control foreffortless heavy wall preps. Offeredwith a 1750 Watt electric motor anybevel geometry can be performedwithin the impressive 3” to 16”range. J-preps, counter boring, andfacing can all be performed, simultaneously, due to its lightweight, yet unrivalled power, thePREP 16 is ideal for on-site, offshore, nuclear, and other applications where precision weldsare required.

• Machine supplied with locking jaws,

service tools, instruction manual andwarranty certificate all in a protective custom wooden crate.

Locking Tube Range (ID/mm): 72-385Recommended Working Range (inches):2.8” - 16"Idle Speed (rpm): 2-21Torque (kgm/nm): 1770+Length of Axial Feed (mm): 50Max Operating Temp (C°): 35Max Decibel (dBA): 75Motor (W): 1750Input Power (V): 240Packed Dimensions (mm): 760W x 560Dx 500HUnit Weight (kg): 40/88Packed Weight (kg): 75/165

FEATURES

SPECIFICATIONS

Part No Description VoltageTP16E220 TAG PREP 16 Electric Bevelling Machine 240V

TAG PREP 24 Electric Bevelling Machine

• The PREP 24 is a powerful, heavyduty pipe bevelling machine. A3200W electric motor drives a reduction gearbox converting 3.5HP into 12500 Nm of torque. Rigidity and unrivalled bevellingstrength are ensured with a 5.9”Locking Shaft with built in plugjaws, a bolt in 6 point locking system allows the PREP 24 to coveran impressive range of 7” to 24”.Both locking and feeding are controlled by ratchet, enabling theoperator to lock into the pipe in seconds, and provide a consistentbevel feed, for the perfect surfacefinish, even on heavy wall pipes.

• Machine supplied with locking jaws,

service tools, instruction manual andwarranty certificate all in a protective custom wooden crate.

Locking Tube Range (ID/mm): 180-600Recommended Working Range (inches):7” - 24"Idle Speed (rpm): 1-5Torque (kgm/nm): 12,500Length of Axial Feed (mm): 60Max Operating Temp (C°): 35Max Decibel (dBA): 75Motor (W): 3200Input Power (V): 240Packed Dimensions (mm): 1060W x830D x 780HUnit Weight (kg): 225/495Packed Weight (kg): 325/715

FEATURES

SPECIFICATIONS

Part No Description VoltageTP24E220 TAG PREP 24 Electric Bevelling Machine 240V

TAG PREP 20 Electric Bevelling Machine

• The PREP 20 is an extremely powerful bevelling machine, designed to give long life and accurate weld preparations in toughin-situ or engineering workshop environments. Fully torque reactedthroughout its complete range, ituses one centre heavy duty 10mmlocking shaft with built in plug jawsfor rapid set up. Change over timefrom one diameter to another isachieved quickly and simply.

• Machine supplied with locking jaws,service tools, instruction manual andwarranty certificate all in a protective custom wooden crate.

Locking Tube Range (ID/mm): 72-385Recommended Working Range (inches):2.8” - 16"Idle Speed (rpm): 2-21Torque (kgm/nm): 1770+Length of Axial Feed (mm): 50Max Operating Temp (C°): 35Max Decibel (dBA): 75Motor (W): 1750Input Power (V): 240Packed Dimensions (mm): 760W x 560Dx 500HUnit Weight (kg): 40/88Packed Weight (kg): 75/165

FEATURES SPECIFICATIONS

Part No Description VoltageTP20E220 TAG PREP 20 Electric Bevelling Machine 240V

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Pipe Threading Machines

Tel: 08 9456 8000 Fax: 08 9456 8001 www.alphaweld.com.au [email protected]

Pipe Threading Machines 329

10Rex NP50AV Pipe Threading Machine

• This pipe threader provides superbquality & reliability. The machine isvery user friendly; the pipe size canbe simply adjusted by turning thelever handle.

• Thread length can be adjusted bychanging the lever contact. The diehead can be opened manually or automatically.

• Maintenance is simple includingauto stop carbon brushes to preventmotor damage.

Threading capacity: 1/2 - 2"� BSPRotation speed: 39 rpmMotor power: 700W series type 1ph240VDimensions (mm): 700W x 440D x 408HWeight (kg): 48

FEATURES SPECIFICATIONS

Part No Description VoltageRX-218232 Rex NP50AV 240V Pipe Threading Machine 240V

RX-170250 Rex Threader Machine Cart

Rex NP80AV Pipe Threading Machine

• NP80AV Pipe Threading Machine isdesigned to be user friendly andcompletely reliable.

• Thread length can be adjusted justby changing the lever contact.

• Makes a smooth, beautifully finished tapered thread with ease.

• Self opening die head has micro-fineadjustment dials to simplify fine adjustment of the thread for eachsize of pipe.

Threading Capacity: ½”(15A) – 3”(80A)Type of Thread: Standard Taper PipeThreadVoltage (V): 240Speed (rpm): 29 (no load)Dimensions (mm): 690L x 490W x 423HWeight (kg): 67

FEATURES SPECIFICATIONS

Part No Description VoltageRX-274751 NP80AV Pipe Threading Machine 240V

RX-170250 Rex Threader Machine Cart

NPG150M Stand Alone Roll Groover

• This machine offers a clean, fastmethod for grooving standard walland light wall carbon steel, stainlesssteel, aluminium, PVC, copper andcopper nickel tubing and pipe. Thetimesaving benefits and inherentcleanliness are complemented by excellent performance once installed.

Working Capacity: Schedule10 Steel pipe: 1” - 6” (25A -150A)Schedule40 Steel pipe: 1” - 3” (25A -80A)Power supply: 110-220V, 220-230VMotor: Single phase 700WRotation speed: 39 RPM (unloaded?Dimensions (mm): 610L x 344W x 372HChuck type: K-type chuck - S-typechuck jaw insertNet weight (kg): 38

FEATURES SPECIFICATIONS

Part No Description VoltageRX-341343 NPG150M Stand Alone Roll Groover 240V

RX-170250 Rex Threader Machine Cart

Portable Roll Groover

• Attaches to most power drive units.• T–handle feed design minimizes

operator fatigue.• No separate ratchet required.• Anti-slipping device enables safe,

efficient processing.• Groove depth easily adjusted.• Power mechanism enables grooving

with minimal force.• Compact, lightweight and excellent

durability.

Capacity: 50-150mm (2”-6”)Applicable machine: N50A, R50A,P50A, NP50AWeight (kg): 14.5

FEATURES SPECIFICATIONS

Part No Description VoltageRX-341501 RG-R1 Portable Roll Groover

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Pipe Stands

Tel: 08 9456 8000 Fax: 08 9456 8001 www.alphaweld.com.au [email protected]

Folding Leg Pipe Stand1800kg

Part No Description

T1CSV Folding Leg Pipe Stand

• Two locking handles.• High tensile locking ring with safety tab.• Heavy duty acme thread for ease of adjustment.• Compact foldaway legs.• Adjustment range 900-1250mm.• SWL 1800kg.

Fixed Leg Pipe Stand2100kg

Part No Description

T3CSV Fixed Leg Pipe Stand 2100kg

• The Tri-Stand non-collapsible pipe stand offers superior rigidity and has a high load capacity.

• Minimum working height 775mm• Maximum working height 1200mm• Capacity 2,100kg

Pipe Stand Vee Heads

Part No Description

SSV Stainless V-head 1

LVH Large V-Head 2-24” 2

• Stainless Steel Vee Heads.• Suits all Orbimax Pipe Stands.

330 Pipe Stands

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Folding Leg Pipe Stand5000kg

Part No Description

T6V Collapsible Pipe Stand 5000kg

• Extreme heavy duty stand.• Folding legs for ease of storage & transport.• Optional steel or nylon rollers.• Accepts up to 122cm dia pipe.• SWL 5000kg.

CVX6 Chain Vice Stand

Part No DescriptionRX-120CVB CVX6 Chain Pipe Vice Stand

• Optimised base for more working area.• Integrated lug guard.• Self hooking for pipe.• Rugged tool tray provides leg

stability.• Foldable for easy transport.

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Pipe Stands

Tel: 08 9456 8000 Fax: 08 9456 8001 www.alphaweld.com.au [email protected]

Pipe Stands 331

10Tag Tri Stand Head Options

TAG Quattro Pipe Stand Head Options

Part No Description ImageTFS301 Pipe Stand Base only

TVH300 Pipe Stand V-Head 1

TVH300L Pipe Stand V-Head Large 2

SWH300 Slip on Steel Wheels 3

SWH350 Steel Wheel Head 4

NWH300 Nylon Wheel Head 5

NWH350 Nylon Wheel Head 6

BTH300 Transfer Ball Set to 7

RBH300 Roller Bar Head 8

SSH300 Slip On Covers 9

PVC300 Pipe Chain Vice Head 10

Part No Description ImageQPS400 Quattro Base Only

QVH400 Large Vee Head 1

SWH400 Steel Wheels (Set of 4) 2

BTH400 Transfer Ball Head 3

NWH400 Nylon Wheel Set 4

SSS400 Stainless Steel Sleeves 5

RWK400 Roller Wheel Kit 6

QVH400 Large V-Head 7

HDD400 Hold Down Device 8

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5 6 7

8 9 10

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7 8

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• Two locking handles.• High tensile locking ring with safety tab.• Heavy duty acme thread for ease of adjustment.• Compact foldaway legs.• Adjustment range 900-1250mm.• SWL 1800kg.

• 1000kg load capacity.• Adjustable in height from 71 – 122cm.• Folding legs allow for easy transportation.• Available with a variety of different head styles to suit any

application.• Independently load tested.• CE rated.

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Pipe Stands

Tel: 08 9456 8000 Fax: 08 9456 8001 www.alphaweld.com.au [email protected]

332 Pipe stands

10

Tag Roller Stands

• Designed to be either floor or benchmounted.

• 4 head styles.• Suits pipes from 4”-48” (102-

122mm).

Load Capacity KG/LBSSWH500 2,200 / 4,850NWH500 450 / 990BTH500 1,450 / 3,197BTH500SS 1,450 / 3,197FTR500 2,200 / 4,850FTR500SS 2,200 / 4,850

Weight KG/LBSSWH500 3.4 / 7NWH500 2.2 / 5BTH500 3.8 / 8BTH500SS 3.8 / 6FTR500 3.5 / 6FTR500SS 3.5 / 6

FEATURES SPECIFICATIONS

Part No DescriptionSWH500 Roller Stand - Steel Wheels 1

NWH500 Roller Stand – Nylon Wheels 2

BTH500 Roller Stand – Transfer Balls 3

BTH500SS Roller Stand – Transfer Balls (S/steel) 3

FTR500 Roller Stand – Feed Through Rollers 4

FTR500S Roller Stand – Feed Through Rollers (steel) 5

FTR500SS Roller Stand – Feed Through Rollers (s/steel) 6

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3 4

5 6

TAG Duo Pipe Stand 2400kg Head Options

• Weight certified to 2,400kg.• Height levelling from either side of the stand.• Height adjustable 74cm-109cm.• 12–900 mm pipe diameter capacity.• Brake to lock loads for layout or fit-up.• Self centering roller adjustment from either side.• Independently load tested.• CE rated.

Part No Description ImageDPS200 Duo Base Only

BTH200 Transfer Ball Set 1

NWH200 Nylon Wheel Set 2

SWH200 Quick Change Steel Wheel 3

1 2

3

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Pipe Alignment Clamps 333

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Pipe Alignment Clamps

E-Z Single Chain Pipe Clamp

• Lightweight design.• Universal fitment fits a range of sizes.• Can fit-up elbows, tees, flanges & end caps.• Chain & screws zinc passivated to eliminate weld splatter.• Stainless steel options available.

Part No Description Range Range(imp) (mm)

EZSCC12 E-Z Single Chain Pipe Clamp 1-12” 51 - 308EZSCC12SS E-Z Single Chain Pipe Clamp Stainless Steel 1-12” 51 - 308EZSCC20 E-Z Single Chain Pipe Clamp 4-20” 101.6 - 508EZSCC20SS E-Z Single Chain Pipe Clamp Stainless Steel 4-20” 101.6 - 508EZSCC36 E-Z Single Chain Pipe Clamp 10-36” 254 - 914.4EZSCC36SS E-Z Single Chain Pipe Clamp Stainless Steel 10-36” 254 - 914.4EZSCC54 E-Z Single Chain Pipe Clamp 10-54” 254 - 1371.6EZSCC54SS E-Z Single Chain Pipe Clamp Stainless Steel 10-54” 254 - 1371.6EZSCC72 E-Z Single Chain Pipe Clamp 10-72” 254 - 1828.8EZSCC72SS E-Z Single Chain Pipe Clamp Stainless Steel 10-72” 254 - 1828.8

E-Z Double Chain Pipe Clamp

• A robust pipe clamp.• High strength to align & reform.• Lightweight & easy to use.• Double chain allows pipe alignment with any wall schedule.• Stainless steel options available.

Part No Description Range Range(imp) (mm)

EZDCC36 E-Z Double Chain Pipe Clamp 10-36” 25.4 - 914.4EZDCC36SS E-Z Double Chain Pipe Clamp Stainless Steel 10-36” 25.4 - 914.4EZDCC54 E-Z Double Chain Pipe Clamp 10-54” 25.4 - 1371.6EZDCC54SS E-Z Double Chain Pipe Clamp Stainless Steel 10-54” 25.4 - 1371.6EZDCC72 E-Z Double Chain Pipe Clamp 10-72” 25.4 - 1828.8EZDCC72SS E-Z Double Chain Pipe Clamp Stainless Steel 10-72” 25.4 - 1828.8EZDCC108 E-Z Double Chain Pipe Clamp 10-108” 25.4 - 2743.2EZDCC108SS E-Z Double Chain Pipe Clamp Stainless Steel 10-108” 25.4 - 2743.2

FEATURES

FEATURES

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334 Pipe Stand Accessories

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Scissor Clamp

For quick and accurate alignment of pipes of equal or differing diameters on a common line. Automatic diameter compensation.There’s no need to make additional adjustments. All parts stay easily accessible.

Part No Description Range (mm)100-1SS Scissor Clamp - Stainless Steel 10-70mm100-2SS Scissor Clamp - Stainless Steel 40-140mm100-3SS Scissor Clamp - Stainless Steel 75-330mm

FEATURES

Pipe Alignment Clamps

Part No Description Pipe Diam Pipe Diam(Imperial) (metric)

EZR2 “EZ Fit” Clamp 1”-2.5” 25 – 65mmEZR6 “EZ Fit” Clamp 2”-6” 50 – 150mmEZR12 “EZ Fit” Clamp 5”-12” 127 – 300mm

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Pipe Alignment Clamps 335

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Pipe Alignment Clamps

Linear Clamp

For quick and accurate alignment and clamping of flanges, nozzles, short pipesections to pipes and cylindrical tanks. Wedge shaped clamps provide automatic compensation even for parts with greatly differing diameters. Clampsare available in stainless steel.

Part No Description Range (mm)200-1SS Linear Clamp - Stainless Steel 15-19mm

200-2SS Linear Clamp - Stainless Steel 16-20mm

200-3SS Linear Clamp - Stainless Steel 19-25mm

200-4SS Linear Clamp - Stainless Steel 24-32mm

200-5SS Linear Clamp - Stainless Steel 31-40mm

200-6SS Linear Clamp - Stainless Steel 38-52mm

200-7SS Linear Clamp - Stainless Steel 51-64mm

Spider Clamp Series 302

For clamping pipes of equal diameter or as a clamp with only one expandingclamping part.

Part No Description Range (mm)302-1SS Spider Clamp Series 302 – Stainless Steel 54-140mm

302-2SS Spider Clamp Series 302 – Stainless Steel 85-220mm

302-3SS Spider Clamp Series 302 – Stainless Steel 120-350mm

302-4SS Spider Clamp Series 302 – Stainless Steel 180-520mm

302-5SS Spider Clamp Series 302 – Stainless Steel 400-940mm

Spider Clamp Series 400

This model has two independent expanding clamps, allowing coaxial alignmentof two hollow cylindrical components of different diameters. The bottom expanding clamp is inserted and clamped in the pipe by means of the knob. Thenthe other part (e.g. a flange) is placed over the top expanding clamp andclamped by means of the hand-bar. Compared with model 300 this model is specially suited for heavy parts. Locating rails are available in in stainless steel.

Part No Description Range (mm)400-1SS Spider Clamp Series 400 – Stainless Steel 54-140mm

400-2SS Spider Clamp Series 400 – Stainless Steel 85-220mm

400-3SS Spider Clamp Series 400 – Stainless Steel 120-350mm

400-4SS Spider Clamp Series 400 – Stainless Steel 180-520mm

400-5SS Spider Clamp Series 400 – Stainless Steel 400-940mm

Spider Clamp Series 500

This model with two independent clamps is used for clamping flanges of all kindsand similar parts to elbows and pipe-bends of various diameters. The lower expanding clamp has strong gripping feet which insert into the bend and aretightened by means of the knob. The top expanding clamp is tightened by meansof the handbar in the flange.

Part No Description Range (mm)500-1SS Spider Clamp Series 500 – Stainless Steel 54-115mm

500-2SS Spider Clamp Series 500 – Stainless Steel 85-195mm

500-3SS Spider Clamp Series 500 – Stainless Steel 120-315mm

FEATURES

FEATURES

FEATURES

FEATURES

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336 Chain Clamps

10Manual Cage Alignment Clamp

• Designed for rapid alignment of pipe prior to welding.• Will not back off while weld is being made.• Simple and easy to use.

Part No Description Range (imp) Range (mm)MCC4 Manual Cage Clamp 4” 102mm

MCC6 Manual Cage Clamp 6” 152mm

MCC8 Manual Cage Clamp 8” 203mm

MCC10 Manual Cage Clamp 10” 254mm

MCC12 Manual Cage Clamp 12” 305mm

MCC14 Manual Cage Clamp 14” 356mm

MCC16 Manual Cage Clamp 16” 406mm

MCC18 Manual Cage Clamp 18” 457mm

MCC20 Manual Cage Clamp 20” 508mm

MCC24 Manual Cage Clamp 24” 610mm

MCC28 Manual Cage Clamp 28” 711mm

MCC30 Manual Cage Clamp 30” 762mm

MCC32 Manual Cage Clamp 32” 813mm

MCC34 Manual Cage Clamp 34” 863mm

MCC36 Manual Cage Clamp 36” 914mm

MCC40 Manual Cage Clamp 40” 1016mm

MCC42 Manual Cage Clamp 42” 1067mm

MCC44 Manual Cage Clamp 44” 1118mm

MCC48 Manual Cage Clamp 48” 1219mm

Hydraulic Cage Alignment Clamp

• Up to 80” external NO-TACK type line-up clamp.• Designed to enable welding without moving clamp.• Hydraulic capacity 10-12 ton.• Simple and easy to use.

Part No Description Range (imp) Range (mm)HCC20 Hydraulic Cage Clamp 20” 508mmHCC24 Hydraulic Cage Clamp 24” 610mmHCC28 Hydraulic Cage Clamp 28” 711mmHCC30 Hydraulic Cage Clamp 30” 762mmHCC32 Hydraulic Cage Clamp 32” 813mmHCC34 Hydraulic Cage Clamp 34” 863mmHCC36 Hydraulic Cage Clamp 36” 914mmHCC40 Hydraulic Cage Clamp 40” 1016mmHCC42 Hydraulic Cage Clamp 42” 1067mmHCC44 Hydraulic Cage Clamp 44” 1118mmHCC48 Hydraulic Cage Clamp 48” 1219mmHCC56 Hydraulic Cage Clamp 54” 1371mmHCC60 Hydraulic Cage Clamp 60” 1524mmHCC64 Hydraulic Cage Clamp 64” 1625mmHCC72 Hydraulic Cage Clamp 72” 1828mmHCC80 Hydraulic Cage Clamp 80” 2032mm

FEATURES

FEATURES

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Pipe Working Accessories 337

10Wizard Wrap

Part No Description SizeWW16W Wizard Wrap Small 15-150mm

(1-6”)

WW17W Wizard Wrap Medium 50-400mm

(2-16”)

WW17AW Wizard Wrap Large 150-750mm

(6-30”)

WW19W Wizard Wrap Extra 300-1200mm

Large (12-48”)

• Made from a non-asbestos, heat-resistant material.

• High density product for heavy duty service attemperatures up to 360° F.

• Outstanding resistance to oil, gasoline, kerosene,water.

• Printed circumference, linear & quartering scaleprinted on every wrap

Flange Alignment Pins

Part No DescriptionPD2HP-S Flange Aligning Pins Small 9-16mm

PD2HP Flange Aligning Pins 16-34mm

• Stainless steel construction.• Flange pins save valuable fit-up time and

eliminates the frustration of misaligned flangeplates.

Centering Head

Part No Description0721-0006 Jumbo Centering Head

0721-0005 Centering Head

• Aids in the setting of centre lines on pipes.• Establishes angle and centre points for butt-ins.• Spring loaded centre pin eliminates the need of a

hammer.

Copper Tube Cutter

Part No Description

RX-425128 RB28 Copper Tube cutter 4-28mm

RX-425130 RB30 Copper Tube cutter 5-34mm

RX-427842 RB42 Copper Tube cutter 6-42mm

• High performance bearings used. • Cutter turns easily with only slight force even with

the cutting load applied.• Equipped with rubber protectors to prolong life of

tool and prevent users hands from slipping whilstcutting.

Stainless Tube Cutter

Part No Description

RX-427630 RB30S Stainless Tube Cutter

RX-425642 RB42S Stainless Tube Cutter

RX-425667 RB67S Stainless Tube Cutter

• High performance bearings used. • Cutter turns easily with only slight force even with

the cutting load applied.• Equipped with rubber protectors to prolong life of

tool and prevent users hands from slipping whilstcutting.

Tube Cutting Saw GuideBlocks

Part No Description

SG100 1” Cutting Block 25.4mm

SG150 1 ½” Cutting Block 38.1mm

SG200 2” Cutting Block 50.8mm

SG250 2 ½” Cutting Block 63.5mm

SG300 3” Cutting Block 76.2mm

SG400 4” Cutting Block 101.6mm

• Hardened steel construction.• Allows rapid, accurate tube cutting.• Quick lock system.• Portable and easy to use.

Pipe Working Accessories

Page 18: Pipe & Tube Equipment

Pipe Working Accessories

Multi-Use Pipe & TubeReamer

Part No Description

RX-382250 Multi-Reamer

For fast, clean, inner and outer reaming and outerdeburring/bevelling of 3/8”– 2” copper and plastictubing.

Stainless Steel Int/ExtReamer 10-54mm

Part No Description

PB-50100 Stainless Steel Inner/Outer Reamer

10mm – 54mm

• For fast, clean, inner and outer reaming and outerdeburring/bevelling of 3/8”– 2” copper and stainless steel tubing.

• Made of hardened steel construction.

Cone Reamer Inner/Outer

Part No Description

PB-RECCR Cone Reamer Inner/Outer

• For copper, aluminium and brass tubing.• Reams both inside and outside edges of tube with

three hollow ground tool steel cutters.• Fits comfortably in hand.

Pipe Magician Case

Part No Description8905 Pipe Magician Case

• A person who works with pipe needs the finesttools available and a way to protect them whennot in use. The four (4) quality tools in this caseare a must when working with pipe.

Branch Pulling Kit 1-4" Complete

Part No DescriptionBP-1PLUSKIT Kit Complete with 1-4”

with Systainer (Std)

• Manual system for pulling tees and forming outlets in stainless, copper etc.

• Quick simple and effective.• Suitable for stainless steel tube and pipe. (up to

schedule 10).• Ball Sizes: 1”, 1½”, 2”, 2½”, 3”, 4”.

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338 Pipe Working Accessories

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Purging Equipment 339

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Purging Systems

SC Profi - Triple Seal System

• Patented triple-sealing lip elements that do not tilt or fall over inside an elbow.• Patented gas diffuser.• Temperature resistant to 340°C for up to one hour.• Goes round elbows and bends in pipes.• Can be “shot” through a pipe by means of compressed air.• Fast positioning.

FEATURES

Part No Part Description ID (mm) Flow Purge Time1700017 SC Profi Triple Seal Ø17mm - 80mm spring connection 13-16mm 3 L/min 1.5 min

1700021 SC Profi Triple Seal Ø21mm - 80mm spring connection 16-20mm 3 L/min 1.5 min

1700024 SC Profi Triple Seal Ø24mm - 80mm spring connection 18-23mm 3 L/min 1.5 min

1700030 SC Profi Triple Seal Ø30mm - 80mm spring connection 23-29mm 3 L/min 1.5 min

1700039 SC Profi Triple Seal Ø39mm - 80mm spring connection 29-38mm 4 L/min 1.5 min

1700045 SC Profi Triple Seal Ø45mm - 80mm spring connection 36-43mm 5 L/min 1.5 min

1700057 SC Profi Triple Seal Ø57mm - 120mm flex connection 42-53mm 6 L/min 1.5 min

1700060 SC Profi Triple Seal Ø60mm - 120mm flex connection 45-58mm 6 L/min 1.5 min

1700070 SC Profi Triple Seal Ø70mm - 120mm flex connection 55-67mm 7 L/min 1.5 min

1700082 SC Profi Triple Seal Ø82mm - 150mm flex connection 68-80mm 8 L/min 1.5 min

1700095 SC Profi Triple Seal Ø95mm - 150mm flex connection 79-92mm 8 L/min 1.5 min

1700117 SC Profi Triple Seal Ø117mm - 150mm flex connection 98-114mm 11 L/min 1.5 min

1700145 SC Profi Triple Seal Ø145mm - 150mm flex connection 120-136mm 13 L/min 1.5 min

1700176 SC Profi Triple Seal Ø176mm - 150mm flex connection 150-168mm 16 L/min 1.5 min

1700182 SC Profi Triple Seal Ø182mm - 150mm flex connection 155-170mm 16 L/min 1.5 min

1700220 SC Profi Triple Seal Ø220mm - 250mm flex connection 190-205mm 22 L/min 4.0 min

1700231 SC Profi Triple Seal Ø231mm - 250mm flex connection 195-215mm 23 L/min 4.0 min

1100215 SC Profi Triple Seal ¾ - 4” Kit with toolbox

1100220 SC Profi Triple Seal ¾ - 6” Kit with toolbox

WS Plus Gas Cylinder System

• Purge time 2½ minutes.• Effective purge.• Fast and easy to position.• Heat-resistant to 340ºC.• Patented gas diffuser.• Reduced argon costs.• Supplied with console to allow use through elbows.

FEATURES

Part No Description Size (imp) Size (mm) ID (mm)1815008 WS Plus Gas Cylinder 8” 203 180-215

1815009 WS Plus Gas Cylinder 9” 228 215-240

1820010 WS Plus Gas Cylinder 10” 254 240-265

1820011 WS Plus Gas Cylinder 11” 279 265-290

1825012 WS Plus Gas Cylinder 12” 304 290-315

1825013 WS Plus Gas Cylinder 13” 330 315-330

1830014 WS Plus Gas Cylinder 14” 355 330-360

1835016 WS Plus Gas Cylinder 16” 406 370-400

1840018 WS Plus Gas Cylinder 18” 457 420-450

1845020 WS Plus Gas Cylinder 20” 508 470-500

1855024 WS Plus Gas Cylinder 24” 609 570-600

1855026 WS Plus Gas Cylinder 26” 660 625-655

1855028 WS Plus Gas Cylinder 28” 711 675-705

1871030 WS Plus Gas Cylinder 30” 762 725-755

1875032 WS Plus Gas Cylinder 32” 812 770-805

1875034 WS Plus Gas Cylinder 34” 863 825-860

1886036 WS Plus Gas Cylinder 36” 914 870-905

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Purging Systems

WS Spares & Accessories

Part No Description1200600 Pipe eel 4.2mm - 40m long

1710013 Pull device 3mm - 10m long

Part No Description1710021 Quick Link Stainless Steel

Part No Description1710200 Purging Cylinder System Snap Hook

Part No Description1710040 Female Gas Quick Coupling 8mm Series 21

Part No Description171006 SC Profi Pull Device - Large

171003 SC Profi Pull Device - Small

Part No Description171002 Purging Cylinder System Hosetail

Part No Description1200150 Pull Ball 150 (f125)

1200160 Pull Ball 160 (f155)

1200200 Pull Ball 200 (f200)

1200250 Pull Ball 250 (f230)

1200300 Pull Ball 300 (f280)

1200400 Pull Ball 400 (f360)

The distancebetween cylinderand pull ball mustbe 1 X pipe dim.

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Purging Systems 341

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Purging Systems

WS Gas Drags (Trailing Shields)

• Gas Drags (Trailing Shields) provide supplementary inert gas shieldingwhen welding exotic or reactive metals to prevent oxidization and eliminate discoloration.

• Used to purge the hot area with an inert gas for welds to cool.• Available in a flat or curved version. • Suitable for use in TIG/MIG manual or automatic welding torches.

FEATURES

Part No Description Size (“) Size (mm) Weight 5000035 Gas Drag (1") 45mmW

5000036 Gas Drag (1¼-1½") 45mmW

5000037 Gas Drag (2") 50mmW

5000038 Gas Drag (2½-3") 55mmW

5000039 Gas Drag (4") 55mmW

5000040 Gas Drag (5") 55mmW

5000041 Gas Drag (6") 55mmW

5000042 Gas Drag (8") 55mmW

5000043 Gas Drag 10") 55mmW

5000044 Gas Drag (12-14") 55mmW

5000046 Gas Drag (16") 55mmW

5000047 Gas Drag (18") 55mmW

5000048 Gas Drag (20-22") 55mmW

5000050 Gas Drag (24-26") 55mmW

5000060 Gas Drag Straight

5000065 Gas Drag 90° Pipe Branch

Purge Bag System

• Budget purging system.• Ready to use, connects to a dedicated and regulated gas supply. • Heat resistant up to 70 �C continuously.• Gas release valve.• Luminous centrepoint locating strip.• 2” – 48” range.

Part No Description Size (“) Size (mm) Weight PB02 Purge Bag System 2” 50 mm 0.34 kgPB03 Purge Bag System 3” 75 mm 0.34 kgPB04 Purge Bag System 4” 100 mm 0.34 kgPB05 Purge Bag System 5” 125 mm 0.38 kgPB06 Purge Bag System 6” 150 mm 0.38 kgPB08 Purge Bag System 8” 200 mm 0.90 kgPB10 Purge Bag System 10” 250 mm 1.0 kgPB12 Purge Bag System 12” 300 mm 1.1 kgPB14 Purge Bag System 14” 350 mm 1.3 kgPB16 Purge Bag System 16” 400 mm 1.7 kgPB18 Purge Bag System 18” 450 mm 1.8 kgPB20 Purge Bag System 20” 500 mm 1.9 kgPB22 Purge Bag System 22” 550 mm 2.2 kgPB24 Purge Bag System 24” 600 mm 2.5 kgPB26 Purge Bag System 26” 650 mm 2.8 kgPB28 Purge Bag System 28” 700 mm 3.1 kgPB30 Purge Bag System 30” 750 mm 3.4 kgPB32 Purge Bag System 32” 800 mm 3.8 kgPB34 Purge Bag System 34” 850 mm 4.2 kgPB36 Purge Bag System 36” 900 mm 4.5 kgPB40 Purge Bag System 40” 1000 mm 5.0 kgPB42 Purge Bag System 42” 1050 mm 5.5 kgPB48 Purge Bag System 48” 1200 mm 6.0 kg

FEATURES

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342 Purging Systems

10Heat Resistant Purging System

• Heat resistant up to 350ºC (572ºF) for up to 24 hours, or up to 500ºC forshort periods.

• Flexible for ease of insertion, use and withdrawal from pipes, bends, elbows.• Suitable for 24 hour cycles including pre-heat, welding and post-weld heat

treatment.• 3” – 80” range.

Part No Description Size Size Weight(“) (mm)

PB03/HR Heat Resistant Purging System 75 mm 3” 1.1 kgPB04/HR Heat Resistant Purging System 100 mm 4” 1.2 kgPB05/HR Heat Resistant Purging System 125 mm 5” 1.25 kgPB06/HR Heat Resistant Purging System 150 mm 6” 1.3 kgPB07/HR Heat Resistant Purging System 175 mm 7” 1.4 kgRP08/HR Heat Resistant Purging System 200 mm 8” 1.4 kgRP10/HR Heat Resistant Purging System 250 mm 10” 1.7 kgRP12/HR Heat Resistant Purging System 300 mm 12” 2.1 kgRP14/HR Heat Resistant Purging System 350 mm 14” 2.5 kgRP16/HR Heat Resistant Purging System 400 mm 16” 2.7 kgRP18/HR Heat Resistant Purging System 450 mm 18” 3.0 kgRP20/HR Heat Resistant Purging System 500 mm 20” 3.4 kgRP22/HR Heat Resistant Purging System 550 mm 22” 3.6 kgRP24/HR Heat Resistant Purging System 600 mm 24” 3.8 kgRP26/HR Heat Resistant Purging System 650 mm 26” 4.5 kgRP28/HR Heat Resistant Purging System 700 mm 28” 5.5 kgRP30/HR Heat Resistant Purging System 750 mm 30” 6.0 kgRP32/HR Heat Resistant Purging System 800 mm 32” 8.0 kgRP36/HR Heat Resistant Purging System 900 mm 36” 9.1 kgRP40/HR Heat Resistant Purging System 1000 mm 40” 9.9 kgRP42/HR Heat Resistant Purging System 1050 mm 42” 13.2 kgRP44/HR Heat Resistant Purging System 1100 mm 44” 13.7 kgRP48/HR Heat Resistant Purging System 1200 mm 48” 15.0 kgRP54/HR Heat Resistant Purging System 1371 mm 54” 18.0 kg

Rapid Purge System

• Heat resistant up to 250 �C.• Typical purge time less than 10 mins.• Design of the central sleeve minimises the area to be purged and reduces

the volume of gas required.• Friction free coatings allow easy movement through pipes.• Luminous centrepoint locating strip.• 8” – 80” range.

Part No Description Size (“) Size (mm) WeightRP08 Rapid Purge System 8” 200 mm 1.4 kgRP10 Rapid Purge System 10” 250 mm 1.7 kgRP12 Rapid Purge System 12” 300 mm 2.1 kgRP14 Rapid Purge System 14” 350 mm 2.5 kgRP16 Rapid Purge System 16” 400 mm 2.7 kgRP18 Rapid Purge System 18” 450 mm 3.0 kgRP20 Rapid Purge System 20” 500 mm 3.4 kgRP22 Rapid Purge System 22” 550 mm 3.6 kgRP24 Rapid Purge System 24” 600 mm 3.8 kgRP26 Rapid Purge System 26” 650 mm 4.5 kgRP28 Rapid Purge System 28” 700 mm 5.5 kgRP30 Rapid Purge System 30” 750 mm 6.0 kgRP32 Rapid Purge System 32” 800 mm 8.0 kgRP36 Rapid Purge System 36” 900 mm 9.1 kgRP40 Rapid Purge System 40” 1000 mm 9.9 kgRP42 Rapid Purge System 42” 1050 mm 13.2 kgRP44 Rapid Purge System 44” 1100 mm 13.7 kgRP48 Rapid Purge System 48” 1200 mm 15.0 kgRP54 Rapid Purge System 54” 1371 mm 18.0 kg

FEATURES

FEATURES

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Purging Equipment 343

10Aluminium Purge Plug

• Heavy-duty, non-corrosive cast aluminium.• Inexpensive solution for purging applications.• Suitable for low pressure testing.• Maintenance free.• Natural rubber seal for a precision fit.

Part No Description Size11065 Aluminium Purge Plug 1.5 1.5”/36-48mm

11066 Aluminium Purge Plug 2 2”/49-60mm

11067 Aluminium Purge Plug 2.5 2.5”/61-75mm

11068 Aluminium Purge Plug 3 3”/73-85mm

11069 Aluminium Purge Plug 4 4”/94-110mm

11070 Aluminium Purge Plug 6 6”/146-163mm

Steel Purge Plug

• Suitable for long immersion in water.• High temperature conditions.• Acidic or alkaline environments where other plugs may be unsuitable.• Maintenance free.• Natural rubber seal for a precision fit.

Part No Description Size11078 Steel Purge Plug 1.5 1.5”/36-48mm

11079 Steel Purge Plug 2 2”/49-60mm

11080 Steel Purge Plug 2.5 2.5”/61-75mm

11081 Steel Purge Plug 3 3”/73-85mm

11082 Steel Purge Plug 4 4”/94-110mm

11083 Steel Purge Plug 5 5”/121-138mm

11084 Steel Purge Plug 6 6”/146-163mm

11086 Steel Purge Plug 8 8”/191-211mm

Rubber Plug Set

• 6 pc Rubber Bung Set.• Includes 1”, 1.5”, 2”, 3” and 4”.• Tapered rubber knock-in style.• All sizes available individually from 1/2”- 4”.

Part No Description SizeRPSET Rubber Plug Set Includes 1”, 11/2”, 2”, 21/2”, 3” & 4”

Tube Purge Plug 25mm

• For temporary shut-off of tubing.• Suitable for long immersion in water & high temperatures.• Acidic or alkaline environments.• Rated up to 2.8 bar (40 psi).

Part No Description Size11077 Tube Purge Plug 25mm

FEATURES

FEATURES

FEATURES

FEATURES

Purging Systems

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Purging Accessories

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344 Purging Equipment

10Water Soluble Paper

• Low Air Permeable Purge Gas Barrier for AnyPipe Diameter.

• Creates excellent barrier for retaining noblegas.

• Simple and fast construction that can be customized to fit various pipe schedules andsizes.

• Saves money on gas consumption as papercan be placed in close proximity to the weldzone, thereby using less inert gas to displaceoxygen in the purge chamber.

• Easily secures to inner pipe wall with use of Aquasol Water Soluble Tape, creating an air-tight seal.

• Biodegradable & Safe - 100% biodegradable.• Made of sodium carboxyl methyl cellulose &

wooden pulp.• EPA and CE approved.• Easy removal and no residue remains in the

pipeline.• Safe and accepted choice by nuclear, petro-

chemical, food and beverage industries.• Dissolves effortlessly and rapidly during water

or steam hydro-test.• Available in a wide range of sizes, grades and

forms permitting construction of any pipe diameter.

FEATURES

Water Soluble Tape

• Low Air Permeable Purge Gas Barrier for AnyPipe Diameter.

• Creates excellent barrier for retaining noblegas.

• Simple and fast construction that can be customized to fit various pipe schedules andsizes.

• Saves money on gas consumption as papercan be placed in close proximity to the weldzone, thereby using less inert gas to displaceoxygen in the purge chamber.

• Easily secures to inner pipe wall with use of Aquasol Water Soluble Tape, creating an air-tight seal.

• Biodegradable & Safe - 100% biodegradable• Made of sodium carboxyl methyl cellulose &

wooden pulp.• EPA and CE approved.• Easy removal and no residue remains in the

pipeline.• Safe and accepted choice by nuclear,

petrochemical, food and beverage industries.• Dissolves effortlessly and rapidly during water

or steam hydro-test.• Paper rolls are individually packaged for

convenient storage and shipping.• Available in a wide range of sizes, grades and

forms permitting construction of any pipe diameter.

FEATURES

Part No Description Size11092 Water Soluble Tape 25mmW x 92mL

11093 Water Soluble Tape 50mmW x 92mL

Part No Description Size11091 Water Soluble Paper 230mmW x 50mL

11090 Water Soluble Paper 390mmW x 50mL

Water Soluble Film Kit

• Transparent flexible purge barrier film.• For Use on stainless, duplex and chromium

steels & titanium alloys.• Provides an excellent gas barrier with high

pressure resistance.• Rapidly dissolves in water.• Leaves zero residue in pipeline.

FEATURES

Part No Description SizeAWSF-1/20RG Water Soluble Film Kit 25mmW x 92mL

General Purpose MaskingTape

• Quality Paper Tape.• Rubber solvent adhesive.• Ideal for general masking applications.• Excellent adhesion and good holding power.

FEATURES

Part No Description Size1112 General Purpose Masking Tape 25mm x 50m Roll

1114 General Purpose Masking Tape 50mm x 50m Roll

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Purging Accessories

Tel: 08 9456 8000 Fax: 08 9456 8001 www.alphaweld.com.au [email protected]

Purging Equipment 345

10Fully Coated AluminiumTape

• Malleable aluminium tape easily conformable.• Flexible & Heat Resistant up to 500°F (260°C).• High quality and safe components.• Halogen free.

FEATURES

Part No Description SizeEZ-T 2.0 Fully Coated Aluminium Tape 2.0” x 75’/51mm x 23m

Aluminium Backing Tapes

• A malleable aluminum tape that easily conforms to shapes and uneven surfaces and eliminates the worry of adhesive contaminating the weld area when sealing theroot gap between pipes.

• Composed of two outside adhesive sections, separated by an adhesive-free center zone.

• Adhesive withstands temperatures up to260°C (500°F).

• Aluminum foil withstands temperatures up to593°C (1100°F).

FEATURES

Part No Description SizeEZ-T 2.5 Aluminium Backing Tape 2.5” x 41’/63mm x 12.5m

EZ-T 4.0 Aluminium Backing Tape 4” x 41’/10cm x 12.5m

PRO OX Purge Monitor Complete

• The PRO OX-100 programmablehandheld digital oxygen monitor isdesigned to give operators the mostprecise oxygen level readings possible.

• Internationally renowned for itshighly advanced features and low-cost, this self-calibrating oxygenweld monitor with an internal pumpaccurately measures down to0.01% (100 ppm) resolution, making it ideal for purging andother welding applications.

• Backlit digital display.• Data logging capability.• Archive recording with software

reporting.• Easy to use conversion software.• Convenient & fast data download.• Self-calibrating and certified.• Audio visual alarm.• Rechargeable battery & charger.• Operating Temperature: 0°C – 50°C• Dimensions (mm): 279 x 227 x 102• Weight (kg): 0.182

FEATURES

Part No Description Voltage11095 PRO OX Purge Monitor CompleteP-OXSENSOR Replacement Sensor

Handy Purge 100 Purge Monitor

• TAG Handy Purge 100 Self Calibrating Weld Purge Monitor isan ideal entry level welders toolboxpurge monitor.

• Specifically designed to indicate oxygen concentration up to 0.01%and to exactly measure oxygen concentration up to 0.1% andwithin this range, it is absolutelysafe to weld and produce an oxygen-free weld seam (exceptionsinclude special metals such as titanium, zirconium, etc).

FEATURES

Part No Description VoltageHP100SC Handy Purge 100 Purge MonitorHP100SCS Replacement Sensor

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346 Why Purge?

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