PILZ PNOZ X Application Manual GB

Application examples for project configuration –PNOZ X product range with plug-in connection terminals

Compact safety relays PNOZ X

Application Manual – June 2005 edition

6-12-14.1-1

6-12-14.1-1

Safe Automation

Family-owned companywith customer value

Pilz has a tradition as a family-run companystretching back over 50 years. Realproximity to customers is visible in all areas,instilling confidence through individualconsultation, total flexibility and reliableservice.

Solution supplierfor safety and standard

Solutions from Pilz protect man, machineand the environment. That‘s why all ourcompetency goes into innovative individualproducts, system solutions that are wellthought through plus appropriate services.

Exclusion of liability

We have taken great care in compiling ourapplication manual. It contains informationabout our company and our products. Allstatements are made in accordance with thecurrent status of technology and to the bestof our know-ledge and belief. However, wecannot except liability for the accuracy andentirety of the information provided, exceptin the case of gross negligence. In particularit should be noted that statements do nothave the legal quality of assurances orassured properties. We are grateful for anyfeedback on the contents.

June 2005

All rights to this publication are reserved byPilz GmbH & Co. KG. We reserve the right toamend specifications without prior notice.Copies may be made for the user’s internalpurposes. The names of products, goodsand technologies used in this manual aretrademarks of the respective companies.

Heading into the future together

Pilz rigorously pursues clearly defined goals,which at the same time represent the routeto a successful future. Our focus is tocomplete our safe automation range anddovetail this core competency with theexpansion of standard solutions.

6-22-24.1-2

Safe Automation

Solution supplier for safety and standard

Pilz offers a universal concept for solutionsthat can be applied right across industry –whether safety-related or standard controlfunctions – whether plant or machinery –centralised or decentralised – singleproduct or total solution: with Pilz you willdefinitely find a solution for your automati-on function.

For electrical safety such as voltage ortrue power monitoring, electronic S-Rangemonitoring relays provide the optimumsolution.For monitoring E-STOPs, safety gates,light curtains/light barriers, two-handcontrol and many other functions, werecommend in terms of functional safetyPilz safe control technology. Standardcontrol functions are included.

- For simple plant and machinery with upto 4 safety functions, use the safetyrelays PNOZ X and PNOZelog.

- To cover 4 to 14 safety functions, themodular safety system PNOZmulti isthe most economical solution.

- On complex or distributed plants,PSS-range programmable safetysystems and the safe, open bus systemSafetyBUS p can be used.

Enjoy the benefits of approved, co-ordinated, complete solutions. Our portfoliois being extended to include control andsignal devices such as E-STOP pushbuttons,compatible sensor technology such as safetyswitches and light curtains/light barriers,and operator terminals for diagnostics andvisualisation. A wide range of services roundoff our business activities.

Solution supplier for safety and standard

Pilz offers a universalconcept for economical solutions.

5

Contents

Pilz – Business activities

Editorial

Standards and directives

Emergency stop applications

Safety gate applications

ESPE applications

Safety mat applications

Further applications 5.1

4.2

4.1

4.0

3.1

3.0

2.1

4.4

1.0

1.1

2.0

4.3

4.5

Application examples

Muting applications

Pilz – Products and services

Preface by Renate Pilz, Martin Mehlem, Christian Schlosser, Harald Förster

Standards and directives

4.6

6

Pre-sales/after sales, addresses of the technical offices in Germany

Pilz – Your partner for practical training

Service

Contents

Introduction

5.0

5.1

6.1

6.0

6-12-14.1-1

1

Pilz – Business Activities

1.1-1Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected] 2005-06

1.1

Contents Page

Pilz – Business ActivitiesProducts and services 1.1-2



1.1


Safecontrol technology(Functional safety toEN 954-1)

Control and monitoringtechnology(Electrical safety toIEC 60204-1)

Control and signalling

Sensor technology

PITestop

PITsign

PSENmag

PSENopt

PSENcode

S-Range

PNOZelogPNOZ X

Electronic monitoring relays

Emergency stoppushbutton

Muting lamps

Safety switches

Optoelectronicprotection devices

Safety relays

Non-contact,magnetic

Non-contact,coded

Compact

◆

◆

◆ ◆ ◆ ◆ ◆ ◆

◆

Products and services

Light curtain,Light barrier

Mechanical PSENmech◆


1.1

PSS

SafetyBUS p

Programmable safetysystems

Safe bus systems Safety systemsfor decentralised solutions

Safety systemsfor centralised solutions

– Continued –Safecontrol technology(Functional safety toEN 954-1)

– Continued –Safety relays

Modular PNOZmultiPNOZpower

PXPXT

PMIvisu

PMImicro diagOperating andmonitoring

Operator terminals

Line-basedoperator terminals

Operator terminalswith touchscreen

PMIopen

With PMI-PRO software

Open hardware platform

Services Consulting andengineering

Training courses

Plant assessmentRisk assessmentSafety conceptSafety designCE servicesSafety sign-off

Seminars and courses

◆ ◆ ◆ ◆ ◆ ◆

◆ ◆ ◆ ◆ ◆ ◆

◆ ◆ ◆ ◆ ◆ ◆

Diagnostics

Diagnosticsand visualisation

Diagnosticsand visualisation

Visualisation

2

Editorial


2.1

Contents Page

EditorialPreface by Renate Pilz, Pilz GmbH & Co. KG 2.1-2Preface by Martin Mehlem, Trade association (BG) for precision engineering and electricalengineering 2.1-3Preface by Christian Schlosser, TÜV Austria 2.1-4Preface by Harald Förster, Pilz GmbH & Co. KG 2.1-5

Editorial


2.1

That plant and machinery are made safe,man and machine are protected and safetyconsiderations become a worldwidestandard – this is the task of each and everyPilz employee. For Pilz regards itself as anambassador for safety. So safety is morethan just a product. Safe automation isthorough expertise, demonstrated partly ininnovative products, and partly in advice,engineering and training. This applicationmanual is intended to contribute towardsthis, to provide a guide to help youconfigure and commission your plant andmachinery safely. In this I wish you everysuccess. And should you have anyquestions: we are happy to providesupport, because we want to be an innova-tive, reliable and successful partner.

Renate Pilz,Managing Partner,Pilz GmbH & Co. KG, Ostfildern

Editorial

PrefaceRenate Pilz, Pilz GmbH & Co. KG


2.1

These days, the monitoring and protectionmeasures that need to be implementedwithin automation technology are becom-ing increasingly complex. Safety devicesand production processes must be totallycompatible. The development of state-of-the-art technology is another factor, whereeven simple safety functions are imple-mented through complex electronic circuitsand only the outputs still use conventionalrelays. Greater flexibility in the selectionand use of automation devices is now amatter of course.

The standards’ world has also undergone achange. In order to cover as many applica-tions as possible, the new standards areoften very complex. So the work involvedeven for simpler components becomesvery laborious and complicated.

Many factors have to be considered duringproject configuration and installation. Asafe system often needs to be made up ofmany individual components. The requiredsafety level is only achieved with the rightselection and combination of hardware andsoftware components. Application exam-ples can help the user implement controlsystems which comply with the new stan-dards.

Martin Mehlem,Manager of notified body,Electrotechnical committee,Trade association (BG)for precision engineering and electricalengineering, Cologne

Editorial

PrefaceMartin Mehlem, Trade association (BG) for precision engineering and electrical engineering


2.1

Dipl.-Ing. Christian Schlosser,TÜV Austria, division:Machinery, lifts and conveyors,Machinery and equipment safety, Vienna

When a book is published, it is customary toinvite someone to write a preface. When thiscustom is maintained even for technicalliterature, in my opinion that is a sign ofstyle and quality, and I am happy to supportit with my contribution. First of all I wouldlike to thank Mrs Renate Pilz and all her stafffor their personal commitment and effort,who through innovative products andsolutions help to create a safe workingenvironment.

By continually monitoring the standards andworking with the standards’ body, as well asco-operating closely with notified testhouses, Pilz is able to produce this manualand provide users with importantinformation on the current status of thestandards. As for the support provided bythis application manual, I can onlyencourage all users to take up the technicalsupport offered by Pilz. For practice hasshown that with support from Pilz, even indifficult cases, it is possible to find asolution that both conforms with thedirectives and is attractive economically.

Finally I would like to thank Pilz for theirexcellent, faithful co-operation and wish thecompany and all users of its products andsolutions every success in the realisation ofa safe working environment – whether inthe implementation of new technicalapplications or the upgrade of existing plantand machinery.

Editorial

PrefaceChristian Schlosser, TÜV Austria


2.1

Editorial

PrefaceHarald Förster, Pilz GmbH & Co. KG

Dipl.-Ing. Harald Förster,Head of Customer Support,Pilz GmbH & Co. KG, Ostfildern

For many years Pilz has been seeking a wayto offer its customers added value. Everyday, numerous colleagues from developmentto customer support work on developing in-novative products, services and the bestpossible solutions for our customers. Theylook for constant dialogue with ourcustomers, so that their wishes andrequirements can be taken intoconsideration.

It is not just a question of the right product,but above all of where, how and from whomto find competent, practical implementationsupport. Products that require explanationneed descriptions, descriptions needclarifications, clarifications result inexamples. And once again you will find agreat number of these in our applicationmanual. They communicate more quickly anddirectly how products and technologies areapplied and used. People working in the fieldappreciate nothing more than complete,working examples. They can use these as abase, which can be enlarged or expandedquite simply and clearly.

Our application manual will provide guidanceand help safety technology to be consideredfrom the very start, in the specification anddesign phases. The standards’ overview,applications, and circuit diagrams show theway, making it easier to deal with safety-related requirements. Despite all theexamples and guidance, individual questionswill still remain. We will happily share ourexperiences from numerous applications and

a wide range of specific industryapplications, as well as our specialistknowledge from working on the standards’committees. We look forward to talking withyou and hearing your comments on themanual, and are happy to be able to supportyou with our comprehensive range ofservices.

3

Standards And Directives


3.1


3

Contents Page

Standards And DirectivesEuropean directives and status of the standards in Europe 3.1-2Legal regulations outside Europe 3.1-4and Standards for functional safetyRisk parameters and categories 3.1-5Functional safety and legal status of EN/IEC 61508 3.1-6Risk analysis 3.1-7


3.1

European directives

The concept of a single European internalmarket in terms of the “New Approach” canbe traced right back to the start of the 70s:The low voltage directive was the first pieceof European legislation to take into accountthe approach towards harmonisation of acommon internal market.

Products that are covered by one or more ofthe following directives have to apply a CE-mark, i.e. the product must be accompaniedby a declaration of conformity. With adeclaration of conformity, the manufacturerconfirms that his product meets all therequirements of the European directivesapplicable to his product. This means hecan launch and sell his product within thescope of the EU without consideration ofany national regulations.

Lifts 95/16/ECConstruction products 89/106/EECPressure equipment directive 97/23/ECEMC directive 89/336/EECATEX 94/9/ECAppliancesburning gaseous fuels 90/396/EECMachinery directive 98/37/ECMedical device directive 93/42/EECLow voltage directive 73/23/EECPersonalprotective equipment 89/686/EECSafety of toys directive 88/378/EEC

The directives are addressed to memberstates, who are obliged to incorporate theEuropean directives into domestic law. InGermany, this is normally achieved throughthe device safety law.

Fig. 1: Incorporation of the directives into domestic law (using Germany as an example)


European directives and status of the standards in Europe


3.1

Status of the standards in Europe

The legal status of standards is continuouslydiscussed. Inside Europe, i.e. within thescope of the European directives that aresubject to the CE-marking obligation, amanufacturer is not bound by standards orother specifications. He simply needs tocomply with the health and safety require-ments of the directive(s). The associatedbenefits of a division between standards andlegislation are obvious: it is easier forlegislators to agree on the essential

requirements than on technical details. Also,the directives do not regularly have to beadapted to the state of technology; memberstates can use their own legal system forincorporation and the manufacturer is free toselect how he implements the requirementsof the directive.

So what are the benefits of applying thestandards? With so-called harmonisedstandards with presumption of conformity,there is a shifting of the burden of proof, i.e. ifa manufacturer applies these standards, he

can assume that he will also comply with thespecific requirements of the Europeandirectives. It would therefore be up to theregulatory authorities to prove that amanufacturer did not meet the legalrequirements.

However, should a manufacturer deviatefrom the harmonised standards, he himselfmust prove how he has met the essentialsafety requirements. This is generally donevia a hazard analysis. In practice peopleendeavour to apply the harmonised

Fig. 2: Standards pyramid


European directives and status of the standards in Europe

standards, unless the products concernedare highly innovative and no harmonisedstandards yet exist. The standards for whichthis “presumption effect” applies can beresearched in the Official Journal of the EU(e.g. on the Internet). Standards in Europeare subdivided into A, B and C standards.

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3.1

Legal regulations outside Europe

The situation is somewhat different in theUSA: primarily there are two types ofstandards: ANSI (American National Stan-dards Institute) and OSHA (OccupationalSafety and Health Administration). OSHAstandards are published by the state andcompliance is mandatory. ANSI standards,on the other hand, are developed by privateorganisations and generally their applicationis not strictly essential. However, ANSIstandards are still quoted as part of acontract. And yet ANSI standards are beingtaken over by OSHA. You can still comeacross the NFPA (National Fire ProtectionAssociation), which developed NFPA 79 as acounterpart to EN 60204-1, for example. TheOSHA standards can be compared with theEuropean directives. Unlike the Europeandirectives, OSHA standards are moreinvolved with formulating requirements fortechnical specifications than with abstractrequirements.

The legal foundations in the USA can beseen as a mix of product standards, firecodes (NFPA), electrical codes (NEC) and na-tional laws. Local government bodies havethe authority to monitor that these codes arebeing enforced and implemented.

Russia and the CIS states implementedGOST-R certification some years ago. Thismeans that technical devices falling within aspecific product catalogue must undergo a

certain certification process. Machinery andany corresponding technical accessoriesundergo a type approval test through aEuropean notified body, for example. Thistest is generally recognised by a Russian-based approvals body. From the point ofview of safety, the same requirements applyas in Europe.

China, on the other hand, has introducedCCC certification. Similar to the position inRussia, technical products are subject tomandatory certification through a nationalapprovals body in China. In addition, produc-tion sites are inspected. If a technical devicefalls with the scope of the product catalogue,which is subdivided into 19 categories,certification is mandatory, otherwise it will benecessary to supply a type of “declaration ofno objection” from a national notified body.

Japan is currently in a transition period: theplan is for Japan to adopt the European “newapproach” – in other words, to keepstandards and legislation separate. At themoment the international ISO and IEC stan-dards are being directly incorporated into na-tional legislation, which is why people arecurrently confronted with frequent amend-ments to laws and lengthy implementationperiods.

Standards for functional safety

Different standards may be called upon toobserve functional safety on control systems,

depending on the application. In the area ofmachine safety, EN 954-1 is the main stan-dard for safety-related control systems. Thisapplies to the whole chain from the sensor tothe actuator, irrespective of the technology.The risk graphs and corresponding riskparameters can be used to estimate thepotential risk for danger zones on machinery.The category is initially established withoutthe use of risk-reducing measures.


Legal regulations outside Europe and Standards for functional safety


3.1

Risk parameters

S = Severity of injury:1 = Slight (normally reversible) injury2 = Serious (normally irreversible) injury,including death

F = Frequency and/or exposure to the hazard1 = Seldom to quite often and/or exposuretime is short2 = Frequent to continuous and/or exposuretime is long

P = Possibility of avoiding the hazard1 = Possible under specific conditions2 = Scarcely possible

Categories in accordance with EN 954-1

The control system requirements derivedfrom the risk graph are specified as follows:


Risk parameters and categories with EN 954-1

Fig. 3: Risk graph from EN 954

Category B

Basic category with no special requirements= “good industrial standard”

Category 1

Safety-related parts must be designed andconstructed using well-tried components andwell-tried safety principles.

Well-tried means: the components have beenwidely used in the past with successful re-sults in similar applications, or they have beenmanufactured using principles that demon-strate their suitability and reliability for safety-related applications.

Example: safety switch with forced-openingcontacts.

Well-tried safety principles are circuits con-structed in such a way that certain faults canbe avoided by the appropriate arrangementor layout of components.

Example: avoiding a short circuit throughappropriate separation, avoiding componentfailures that result from over-dimensioning,using the failsafe principle (on switching off).

Note: When a fault occurs it can lead to theloss of the safety function.

Category 2

Safety-related parts of control systems must

be designed so that their safety function(s)are checked at suitable intervals by themachine control system. The safetyfunction(s) must be checked: at the machinestart-up and prior to the initiation of anyhazardous situation; periodically duringoperation, if the risk assessment and the kindof operation show that it is necessary.

This check may be initiated automatically ormanually. Automatically, for example, thecheck may be initiated by a signal generatedfrom a control system at suitable intervals.The automatic test should be provided bypreference. The decision about the type oftest depends on the risk assessment and thejudgement of the end user or machinebuilder. If no fault is detected, operation maybe approved as a result of the test. If a faultis detected, an output must be generated toinitiate an appropriate control action. A se-cond, independent shutdown route isrequired for this.

Notes: In some cases Category 2 is notapplicable because the checking of thesafety function cannot be applied to allcomponents and devices. Moreover, thecost involved in implementing Category 2correctly may be considerable, so that it maymake better economic sense to implement adifferent category. In general Category 2 canbe realised with electronic techniques. Thesystem behaviour allows the occurrence of afault to lead to the loss of the safety functionbetween checks; the loss of the safetyfunction is detected by the check.

Category 3

Safety-related parts of control systems mustbe designed so that a single fault in any ofthese parts does not lead to the loss of thesafety function.

Whenever reasonably practicable, the singlefault shall be detected at or before the nextdemand upon the safety function. This doesnot mean that all faults will be detected. Theaccumulation of undetected faults can leadto an unintended output signal and ahazardous situation at the machine.

Category 4

Safety-related parts of control systems mustbe designed so that a single fault in any ofthese parts does not lead to a loss of thesafety function; the single fault must bedetected at or before the next demand uponthe safety functions (e.g. immediately atswitch on, at the end of a machineoperating cycle).If this detection is not possible, then anaccumulation of faults shall not lead to aloss of the safety function.

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3.1

Functional safety and legal status of EN/IEC 61508


Fig. 4: Sector standards from IEC 61508

Functional safety withEN/IEC 61508?

EN/IEC 61508 is regarded as a generic safetystandard, which deals with the functionalsafety of electrical, electronic andprogrammable electronic systems,irrespective of the application.

One of the main tasks of EN/IEC 61508 is toserve as a basis for the development ofapplication-oriented standards. Standards’committees are currently busy in the areasof machine safety with EN/IEC 62061, andprocess safety with EN/IEC 61511. Alsounder revision is EN 954, the standardharmonised under the scope of themachinery directive, which in future will belisted as EN/ISO 13849.

These sector-specific standards areintended to continue the principleapproaches of EN/IEC 61508 and toimplement the requirements for the relevantapplication area in a suitably practicalmanner.

What is the legal status ofEN/IEC 61508?

As EN/IEC 61508 is not listed in the OfficialJournal of the European Communities forimplementation as a European directive, itlacks the so-called “presumption effect”. Ifthe standard is used on its own, a controlsystem designer cannot assume that the re-levant requirements of the specific Europeandirective have been met.

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Risk analysis

Fig. 5: Iterative process in accordance with EN 1050

Risk analysis

Under the terms of the machinery directive,a machine manufacturer must carry out arisk analysis in order to identify all thehazards that apply to his machine. Thisanalysis must then be taken into account inthe design and construction of the machine.This requirement also applies to operatorswho act as manufacturers under the termsof the machinery directive. For example, thismay occur with machines that areinterlinked or for machinery that has beenupgraded and substantially modified.

EN 1050 contains “Principles for riskassessment” on machinery. Theseapproaches can be called upon as part of acomprehensive analysis. EN 954-1 expandson EN 1050 with regard to the assessmentof safety-related parts of control systems.

The hazards emanating from a machine maybe many and varied. For example, it isnecessary to consider not just mechanicalhazards through crushing and shearing, butalso thermal and electrical hazards andhazards from radiation. Risk reduction istherefore an iterative process, i.e. it iscarried out before and during the planningphase and after completion of the plant ormachine.

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4

Application Examples

6-12-14.1-1


4.0-1

4.0

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: + 49 711 3409-133, E-Mail: [email protected] 2005-06

Contents Page

Application examplesContents by application 4.0-2Contents by type 4.0-3

4.0-2


4.0


Contents Page

Emergency stop applicationsPNOZ X1P – Single-channel operation, contact expansion Category 2* 4.1-2PNOZ X3P – Interlinked machines, galvanically isolated Category 4* 4.1-4PNOZ X3.10P – Automatic reset after power supply failure Category 4* 4.1-8PNOZ X7P – 230 VAC in the input circuit, manual reset Category 2* 4.1-10PNOZ X9P – Interlinked machines, galvanically isolated Category 3* 4.1-12PNOZ X10.11P – Interlinked machines, galvanically isolated Category 4* 4.1-16PNOZ X10.11P – Interlinked machines, not galvanically isolated Category 4* 4.1-20PNOZ XV1P – Safe standstill of a drive Category 3* 4.1-24PNOZ XV1P – Safe standstill of an exhaust fan Category 3* 4.1-26PNOZ XV2P – Safe standstill of a master drive Category 3* 4.1-28

Safety gate applicationsPNOZ X1P – Test requirement via PLC Category 2* 4.2-2PNOZ X2P – PSEN 1.1p safety switch Category 4* 4.2-4PNOZ X2.8P – Connecting four PSEN 1.1p in series Category 3* 4.2-6PNOZ X2.8P – Connecting four PSEN 1.1p in series Category 3* 4.2-8PNOZ X2.8P – Connecting three PSEN cs2.1p in series Category 4* 4.2-10PNOZ X2.8P – PSEN me1S/1AS with guard locking Category 3* 4.2-12PNOZ X3P – PSEN me1S/1AS with guard locking and E-STOP Category 2* 4.2-16PNOZ X3P – Override with enable switch Category 4* 4.2-18PNOZ X3.10P – PSEN me1S/1AS and PSEN me2/2AS with guard locking Category 4* 4.2-20PNOZ X3.10P – Connecting two PSEN cs2.1p in series Category 4* 4.2-22PNOZ X8P – Standstill monitoring Category 3* 4.2-24PNOZ XV3P – Safe standstill of a master drive Category 3* 4.2-28

ESPE applicationsPNOZ X2.9P – PSEN op4F light curtain Category 4* 4.3-2PNOZ X3P – PSEN op4F light curtain Category 4* 4.3-4PNOZ X3.10P – PSEN op4F light curtain Category 4* 4.3-6PNOZ X8P – PSEN op4H light curtain Category 4* 4.3-8PNOZ X10.11P – PSEN op4H light curtain Category 4* 4.3-10

Contents Page

Safety mat applicationsPNOZ X7P – Safety mat monitoring Category 4* 4.4-2PNOZ X9P – Safety mat monitoring Category 4* 4.4-4

Muting applicationsPMUT X1P – Cross muting with lamp monitoring Category 4* 4.5-2PMUT X1P – Serial muting with lamp monitoring Category 4* 4.5-6

Further applicationsPNOZ X7P – Tolerance switch (level switch) with PZE X4VP Category 1* 4.6-2PSWZ X1P – Releasing safety gate guard locking after standstill Category 3* 4.6-4

Contents by application

* in accordance with EN 954-1


4.0-3

4.0


Contents Page

PMUT X1P – Cross muting with lamp monitoring Category 4* 4.5-2PMUT X1P – Serial muting with lamp monitoring Category 4* 4.5-6PNOZ X1P – Single-channel operation, contact expansion Category 2* 4.1-2PNOZ X1P – Test requirement via PLC Category 2* 4.2-2PNOZ X2P – PSEN 1.1p safety switch Category 4* 4.2-4PNOZ X2.8P – Connecting four PSEN 1.1p in series Category 3* 4.2-6PNOZ X2.8P – Connecting four PSEN 1.1p in series Category 3* 4.2-8PNOZ X2.8P – Connecting three PSEN cs2.1p in series Category 4* 4.2-10PNOZ X2.8P – PSEN me1S/1AS with guard locking Category 3* 4.2-12PNOZ X2.9P – PSEN op4F light curtain Category 4* 4.3-2PNOZ X3P – Interlinked machines, galvanically isolated Category 4* 4.1-4PNOZ X3P – PSEN me1S/1AS with guard locking and E-STOP Category 2* 4.2-16PNOZ X3P – Override with enable switch Category 4* 4.2-18PNOZ X3P – PSEN op4F light curtain Category 4* 4.3-4PNOZ X3.10P – Automatic reset after power supply failure Category 4* 4.1-8PNOZ X3.10P – PSEN me1S/1AS and PSEN me2/2AS with guard locking Category 4* 4.2-20PNOZ X3.10P – Connecting two PSEN cs2.1p in series Category 4* 4.2-22PNOZ X3.10P – PSEN op4F light curtain Category 4* 4.3-6PNOZ X7P – 230 VAC in the input circuit, manual reset Category 2* 4.1-10PNOZ X7P – Safety mat monitoring Category 4* 4.4-2PNOZ X7P – Tolerance switch (level switch) with PZE X4VP Category 1* 4.6-2PNOZ X8P – Standstill monitoring Category 3* 4.2-24PNOZ X8P – PSEN op4H light curtain Category 4* 4.3-8PNOZ X9P – Interlinked machines, galvanically isolated Category 3* 4.1-12PNOZ X9P – Safety mat monitoring Category 4* 4.4-4PNOZ X10.11P – Interlinked machines, galvanically isolated Category 4* 4.1-16PNOZ X10.11P – Interlinked machines, not galvanically isolated Category 4* 4.1-20PNOZ X10.11P – PSEN op4H light curtain Category 4* 4.3-10PNOZ XV1P – Safe standstill of a drive Category 3* 4.1-24PNOZ XV1P – Safe standstill of an exhaust fan Category 3* 4.1-26PNOZ XV2P – Safe standstill of a master drive Category 3* 4.1-28PNOZ XV3P – Safe standstill of a master drive Category 3* 4.2-28PSWZ X1P – Releasing safety gate guard locking after standstill Category 3* 4.6-4

Contents by type


4.0-4

4.0


Emergency Stop Applications

4.1-1

4.1


Contents Page

Emergency stop applicationsPNOZ X1P – Single-channel operation, contact expansion Category 2* 4.1-2PNOZ X3P – Interlinked machines, galvanically isolated Category 4* 4.1-4PNOZ X3.10P – Automatic reset after power supply failure Category 4* 4.1-8PNOZ X7P – 230 VAC in the input circuit, manual reset Category 2* 4.1-10PNOZ X9P – Interlinked machines, galvanically isolated Category 3* 4.1-12PNOZ X10.11P – Interlinked machines, galvanically isolated Category 4* 4.1-16PNOZ X10.11P – Interlinked machines, not galvanically isolated Category 4* 4.1-20PNOZ XV1P – Safe standstill of a drive Category 3* 4.1-24PNOZ XV1P – Safe standstill of an exhaust fan Category 3* 4.1-26PNOZ XV2P – Safe standstill of a master drive Category 3* 4.1-28



5.1-4.1-2

4.1


Features

Single-channel operationManual resetContact expansion through PZE X4Pand positive-guided contactorFeedback circuit to monitor contactexpansionUp to Category 2 of EN 954-1

Description

E-STOP functionWhen the E-STOP pushbutton S1 isoperated, the supply voltage on the safetyrelay PNOZ X1P (K1) is interrupted and thesafety contacts open. The safety contactson the contact expander module PZE X4P(K2) open and the contactor K3 de-energises.

Start/resetThe safety relay PNOZ X1P (K1) can bestarted by pressing reset button S2 if:

E-STOP pushbutton S1 has not beenoperated andThe relays on the contact expandermodule PZE X4P (K2) have de-energisedandContactor K3 has de-energised.

Category 2, EN 954-1PNOZ X1P - Single-channel operation, contact expansion

Pilz products

Number Description Order number1 PNOZ X1P 777 1001 PZE X4P 777 5851 PIT es1.11 400 1001 PIT esb1.1 400 305

Feedback circuitThe positive-guided N/C contact oncontactor K3 is monitored in the safetyrelay’s reset/feedback circuit Y1-Y2. Thefeedback circuits are interlinked.

Safety assessmentEarth fault in the input circuit is detected.A fault on the device does not lead to theloss of the safety function.The safety relay PNOZ X1P (K1) is testedin each on/off cycle. The E-STOPpushbutton S1 must be operated atappropriate intervals to perform afunction test. This must be recorded inthe plant’s operating manual(organisational measure). An E-STOP isnot a primary safety measure, just aprecautionary measure for emergencies(EN 292-2). A start-up test is thereforenot required.As the PNOZ X1P cannot be testedautomatically, a second shutdown routeis required (e.g. via a main switch or amaster contactor).

4.1-3

4.1


Revision

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Emergency Stop application

Category 2 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX1P

Directory:

..PNOZ\05PIL004

Page: 1

9

24VDC

0VDC

-K1

E-Stop

-S1

11

12

A1

A2

PNOZ X1P

777 100

PIT es1.11

400 100

PIT esb1.1

400 305

13 14 .5

23 24

33 34

41 42

PNOZ X1P 24VDC

24V

A1

A2

Y1

start/reset

-S2

13

14

PNOZ X1P

Y2

-K2

24VDC4A

-F1

-K1.2

13

14

A1

A2

PZE X4P

777 585

13 14 .7

23 24

33 34

43 44

Y1 Y2

PZE X4P 24VDC

24V

A1

A2

Y1

Emergency Stop single-channel

with expander module

PZE X4P

Y2

-K3.7

21

22

24VDC4A

-F2

-K2.5

13

14

1 2

3 4

5 6

21 22 .6

3RT1016-1BB42

-K3

A1

A2

24VDC

0VDC


5.1-4.1-4

4.1


Features

Dual-channel operation with detectionof shorts across contactsSeries connection of two E-STOPpushbuttonsInterlinked machines (Master-Slave),galvanically isolatedMonitored resetContact expansion through PZE X5Pand positive-guided contactorsFeedback circuit to monitor contactexpansionUp to Category 4 of EN 954-1

Description

E-STOP functionWhen one of the E-STOP pushbuttons S12,S13 is operated, machine 1 (Master) plusmachines 2 and 3 (Slaves) are stopped.When one of the E-STOP pushbuttons isoperated, the input circuit on the safetyrelay PNOZ X3P (K14) is opened and thesafety contacts on K14 open. This interruptsthe input circuit on the contact expandermodule PZE X5P (K15) and contactors K16and K17 de-energise. The safety contactson the PZE X5P open. This also interruptsthe input circuits on the safety relays PNOZX3P (K18 and K21). Their safety contactsopen and contactors K19, K20, K22 andK23 de-energise.The safety relays PNOZ X3P (K14, K18, K21)and contact expander module PZE X5P

(K15) have diagnostic outputs for display orfor evaluation by a PLC.

Start/resetThe safety relay PNOZ X3P on Machine 1(K14) can be started by pressing resetbutton S14 if:

E-STOP pushbuttons (S12, S13) have notbeen operated andThe relays on the contact expandermodule PZE X5P (K15) have de-energised andContactors K16 and K17 have de-energised.

The safety relay PNOZ X3P on machine 2(K18) is started automatically if:

The safety contacts on K15 are closedandContactors K19 and K20 have de-energised.

The safety relay PNOZ X3P on machine 3(K21) is started automatically if:

The safety contacts on K15 are closedandContactors K22 and K23 have de-energised.

Feedback circuitThe positive-guided N/C contacts oncontactors K16, K17, K19, K20, K22 andK23 are monitored in the reset/feedbackcircuits S13-S14 of the respective safetyrelays. When driving machine 1, the reset/feedback circuit S33-S34 is linked to thefeedback circuit on the contact expandermodule K15.

Safety assessmentThe following equipment must beinstalled in a single mounting area(control cabinet) in order to exclude ashort across the output:- Safety relay PNOZ X3P (K14), contact

expander module PZE X5P (K15),contactors K16 and K17 (machine 1)

- Safety relay PNOZ X3P (K18),contactors K19 and K20 (machine 2).

Category 4, EN 954-1PNOZ X3P – Interlinked machines, galvanically isolated

Pilz products

Number Description Order number3 PNOZ X3P 777 3131 PZE X5P 777 1502 PITestop Set1.1 400 410

- Safety relay PNOZ X3P (K21),contactors K22 and K23(machine 3).

Earth faults and shorts between contactsin the input circuit are detected.An fault on the device does not lead tothe loss of the safety function.The safety relay PNOZ X3P (K14) can bestarted when the input circuit at K14 isclosed first, followed by the reset buttonS14. This avoids an unwanted resetbefore the input circuit is closed or as aresult of the reset button beingoverridden.E-STOP pushbuttons may be connectedin series in Category 4 (in accordancewith EN 954-1), if it is possible to predictthat only one E-STOP pushbutton willever be operated at one time.

4.1-5

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Category 4 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX3P

Directory:

..PNOZ\05PIL004

Page: 5

9

24VDC

0VDC

-K14

A1

A2

PNOZ X3P

777 313

Y30

0V PLC/external

13 14 .8

23 24 .7

33 34

41 42

PNOZ X3P 24-240VAC/DC

24-240V

A1

A2

S31

Y31

+24V PLC/external

-A3

S21

Y32

E 7.2

PLC

Master active

E-Stop

-S12

11

12

E-Stop

-S13

11

12

S22

S13

PITestop Set1.1

400 410

PITestop Set1.1

400 410

21

22

21

22

S32

PNOZ X3P

S14

S11

S33

start/reset

-S14

13

14

-K16.8

21

22

-K17.8

21

22

S12

S34

Machine 1 (Master)

-K15

A1

A2

PZE X5P

777 150

0V PLC/external

+24V PLC/external

Y31

13 14 6.1

23 24 6.2

33 34 6.6

43 44 6.7

53 54

Y1 Y2

PZE X5P 24VDC

24V

A1

A2

Y30

-A3

Y1

Interlinked machines Master Slave,

galvanically isolated

machine 1 (Master)

Y2

Y32

E 7.0

PLC

Master PZE active

U

Y35

-A3

-K14.2

23

24

K1

Y3

PZE X5P

E 7.1

PLC

PZE OK

K2

Y4

24VDC6A

-F6

-K14.2

13

14

1 2

3 4

5 6

21 22 .4

3RT1016-1BB42

-K16

A1

A2

1 2

3 4

5 6

21 22 .4

3RT1016-1BB42

-K17

A1

A2

Page 1 of 2

24VDC

0VDC

4.1-6

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Category 4 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX3P

Directory:

..PNOZ\05PIL004

Page: 6

9

0VDC

24VDC

-K18

A1

A2

PNOZ X3P

777 313

0V PLC/external

+24V PLC/external

Y30

-A3

13 14 .3

23 24

33 34

41 42


24-240V

A1

A2

-K155.5

13

14

S31

Y31

E 7.3

PLC

Slave active

S21

Y32

-K155.5

23

24

S22

S13

S32

PNOZ X3P

S14

-K19.3

21

22

-K20.4

21

22

Machine 2 (Slave)

S11

S33

S12

S34

24VDC6A

-F7

-K18.1

13

14

1 2

3 4

5 6

21 22 .2

3RT1016-1BB42

-K19

A1

A2

1 2

3 4

5 6

21 22 .2

3RT1016-1BB42

-K20

A1

A2

0VDC

24VDC

-K21

A1

A2

PNOZ X3P

777 313

0V PLC/external

+24V PLC/external

Y30

Interlinked machines Master Slave

galvanically isolated

machine 2+3 (Slave)

-A3

13 14 .8

23 24

33 34

41 42


24-240V

A1

A2

-K155.5

33

34

S31

Y31

E 7.4

PLC

Slave active

S21

Y32

-K155.5

43

44

S22

S13

S32

PNOZ X3P

S14

-K22.8

21

22

-K23.9

21

22

Machine 3 (Slave)

S11

S33

S12

S34

24VDC6A

-F8

-K21.6

13

14

1 2

3 4

5 6

21 22 .7

3RT1016-1BB42

-K22

A1

A2

Page 2 of 2

1 2

3 4

5 6

21 22 .7

3RT1016-1BB42

-K23

A1

A2

Notes

4.1-7

4.1



5.1-4.1-8

4.1


Category 4, EN 954-1PNOZ X3.10P – Automatic reset after power supply failure

Features

Dual-channel operation with detectionof shorts across contactsSeries connection of three E-STOPpushbuttonsAutomatic reset after power supplyfailure (voltage return)Manual reset after E-STOPContact expansion through positive-guided contactorsFeedback circuit to monitor contactexpansionUp to Category 4 of EN 954-1

Description

E-STOP functionWhen one of the E-STOP pushbuttons (S10... S12) is operated, the input circuit on thesafety relay PNOZ X3.10P (K12) isinterrupted and the safety contacts open.Contactors KM1 and KM2 de-energise.When voltage is returned (after failure of the24 VDC supply voltage), the safety contact(momentary contact) on the safety timerPZW (K13) switches on. The safety relayPNOZ X3.10P (K12) restarts automatically.The pulse time is set via the rotary switch onthe safe timer PZW (K13).The safety relay PNOZ X3.10P (K12) has adiagnostic output for display or forevaluation by a PLC.

Start/resetThe safety relay PNOZ X3.10P (K12) can bestarted by pressing reset button S13 if:

E-STOP pushbuttons (S10 ... S13) havenot been operated andContactors KM1 and KM2 have de-energised.

Feedback circuitThe positive-guided N/C contacts oncontactors KM1 and KM2 are monitored inthe safety relay’s reset/feedback circuitS13-S14.

Safety assessmentThe safety relay PNOZ X3.10P (K12) andcontactors KM1 and KM2 must beinstalled in a single mounting area(control cabinet) in order to exclude ashort across the output.Earth faults and shorts between contactsin the input circuit are detected.A fault on the device does not lead to theloss of the safety function.The device can be started if reset buttonS13 is closed.E-STOP pushbuttons may be connectedin series in Category 4 (in accordancewith EN 954-1), if it is possible to predictthat only one E-STOP pushbutton willever be operated at one time.

CAUTION!When the supply voltage isswitched on and when voltage isreturned after a power failure, theoutputs are activated automatically.

Pilz products

Number Description Order number1 PNOZ X3.10P 777 3141 PZW 774 0423 PITestop Set1.1 400 410

4.1-9

4.1


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19.01.05

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Category 4 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX3.10P

Directory:

..PNOZ\05PIL004

Page: 4

9

24VDC

0VDC

-K12

A1

A2

PNOZ X3.10P

777 314

A1

A2

13 14 .7

23 24

33 34

41 42

PNOZ X3.10P 24VAC/DC

A1

A2

S31

Y30

0V PLC/external

+24V PLC/external

S21

Y31

-A3

E-Stop

-S10

11

12

E-Stop

-S11

11

12

E-Stop

-S12

11

12

S22

Y32

E 9.0

PLC

PNOZ active

PITestop Set1.1

400 410

PITestop Set1.1

400 410

PITestop Set1.1

400 410

21

22

21

22

21

22

S32

PNOZ X3.10P

S13

S11

S14

-K13.5

17

18

S12

S33

start/reset

-S13

13

14

S15

S34

S16

-KM1.7

21

22

-KM2.8

21

22

-K13

A1

A2

PZW

774 042

17 18 .3

PZW 24VDC

24V

A1

A2

Emergency Stop with automatic start after

power failure when used with PZW

Y1

PZW

t=0,05-3s

Y2

24VDC6A

-F4

-K12.1

13

14

1 2 .8

3 4 .9

5 6 .9

21 22 .4

3RT1016-1BB42

-KM1

A1

A2

24VDC

1 2 .8

3 4 .9

5 6 .9

21 22 .4

3RT1016-1BB42

-KM2

A1

A2

0VDC

L1

L2

L3

400VAC

-F5

-KM1.7

1

2

-KM2.8

1

2

-X1 1

M3 ~

-M1

U1 V1 W1

3

4

3

4

2

5

6

5

6

3

PE-SCH.

PE


5.1-4.1-10

4.1


Category 2, EN 954-1PNOZ X7P – 230 VAC in the input circuit, manual reset

Features

Single-channel operation, 230 VAC inthe input circuitManual resetContact expansion through positive-guided contactorFeedback circuit to monitor contactexpansionUp to Category 2 of EN 954-1

Description

E-STOP functionWhen one of the E-STOP pushbuttons (S1... S3) is operated, the supply voltage on thesafety relay PNOZ X7P (K1) is interruptedand the safety contacts open. Contactor K2de-energises.


E-STOP pushbuttons (S1 ... S3) have notbeen operated andContactor K2 has de-energised.

Feedback circuitThe positive-guided N/C contact oncontactor K2 is monitored in the safetyrelay’s feedback circuit Y1-Y2.

Safety assessmentEarth fault in the input circuit is detected.A fault on the device does not lead to theloss of the safety function.The safety relay PNOZ X7P (K1) is testedin each on/off cycle. The E-STOPpushbuttons (S1 ... S3) must be operatedat appropriate intervals to perform afunction test. This must be recorded inthe machine’s operating manual(organisational measure). An E-STOP isnot a primary safety measure, just aprecautionary measure for emergencies(EN 292-2). A start-up test is thereforenot required.As the PNOZ X1P cannot be testedautomatically, a second shutdown routeis required (e.g. via a main switch or amaster contactor).

Pilz products

Number Description Order number1 PNOZ X7P 777 0563 PIT es1.11 400 1003 PIT esb1.1 400 305

4.1-11

4.1


Revision

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0

21.06.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS


Category 2 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX7P

Directory:

..PNOZ\05PIL004

Page: 1

9

L1

PE

N

-K1

E-Stop

-S1

11

12

E-Stop

-S2

11

12

E-Stop

-S3

11

12

A1

A2

PNOZ X7P

777 056

PIT es1.11 / 400 100

PIT esb1.1 / 400 305

PIT es1.11 / 400 100

PIT esb1.1 / 400 305

PIT es1.11 / 400 100

PIT esb1.1 / 400 305

13 14 .5

23 24

PNOZ X7 230VAC

230V

A1

A2

Y1

start/reset

-S4

13

14

-K2.5

21

22

PNOZ X7P

Y2 PE

230VAC4A

-F1

-K1.3

13

14

1 2 .8

3 4 .8

5 6 .9

21 22 .3

DIL 00M-01 (230V 50HZ)

-K2

A1

A2

Emergency Stop with 230V AC at

pushbutton circuit, manual start

L1

PE

N

L1

L2

L3

400VAC

-Q1

1

2

3

4

5

6

-Q2

1

2

3

4

5

6

-K2.5

1

2

-X1 1

M3 ~

-M1

U1 V1 W1

3

4

2

5

6

3

PE-SCH.

PE


5.1-4.1-12

4.1


Category 3, EN 954-1PNOZ X9P – Interlinked machines, galvanically isolated

Features

Dual-channel operation with detectionof shorts across contactsSeries connection of four E-STOPpushbuttonsInterlinked machines (Master-Slave),galvanically isolatedMonitored resetContact expansion through PZE 9P andpositive-guided contactorsFeedback circuit to monitor contactexpansionUp to Category 3 of EN 954-1

Description

E-STOP functionWhen one of the E-STOP pushbuttons S1,S3.. S5 is operated, machine 1 (Master) plusmachines 2 ... 4 (Slave) are stopped.When one of the E-STOP pushbuttons isoperated, the input circuit on the safetyrelay PNOZ X9P (K1) is interrupted, thesafety contacts on K1 open and contactorsK2 and K3 de-energise. This also interruptsall the input circuits on the contactexpander modules PZE 9P (K4, K7, K10).Their safety contacts open and contactorsK5, K6, K8, K9, K11 and K12 de-energise.


E-STOP pushbuttons (S1, S3 .. S5) havenot been operated andContactors K2 and K3 have de-energisedandThe relays on the contact expandermodules PZE 9P (K4, K7, K10) have de-energised andContactors K5, K6, K8, K9, K11 and K12have de-energised.

Feedback circuitThe positive-guided N/C contacts oncontactors K2, K3, K5, K6, K8, K9, K11 andK12 are monitored in feedback circuitsY1-Y2 of the respective safety relays andcontact expander modules. The feedbackcircuits are interlinked.

Safety assessmentThe following equipment must beinstalled in a single mounting area(control cabinet) in order to exclude ashort across the output:- Safety relay PNOZ X9P (K1) and

contactors K2 and K3 (machine 1).- Contact expander module PZE 9P (K4)

and contactors K5 and K6 (machine 2).- Contact expander module PZE 9P (K7)

and contactors K8 and K9 (machine 3).- Contact expander module PZE 9P

(K10) and contactors K11 and K12(machine 4).

Earth faults and shorts between contactsin the input circuit are detected.A fault on the device does not lead to theloss of the safety function.The safety relay PNOZ X9P (K1) can bestarted when the input circuit at K1 isclosed first, followed by the reset buttonS2. This avoids an unwanted reset beforethe input circuit is closed or as a result ofthe reset button being overridden.

Pilz products

Number Description Order number1 PNOZ X9P 777 6093 PZE 9P 777 1404 PITestop Set1.1 400 410

4.1-13

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Date

Name

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19.01.05

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CS


Category 3 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX9P

Directory:

..PNOZ\05PIL004

Page: 1

9

24VDC

0VDC

24VDC6A

-F1

-K1.3

73

74

1 2

3 4

5 6

21 22 .6

3RT1016-1BB42

-K2

A1

A2

1 2

3 4

5 6

21 22 .6

3RT1016-1BB42

-K3

A1

A2

-K1

A1

A2

PNOZ X9P

777 609

13 14 2.1

23 24 2.5

33 34 2.8

43 44 2.2

53 54 2.6

63 64 2.9

73 74 .1

81 82

91 92

PNOZ X9P 24VDC

24V

A1

A2

Y31

Y30

S11

Y32

S21

Y35

Machine 1

S33

E-Stop

-S1

11

12

S22

S34

start/reset

-S2

13

14

PITestop Set1.1

400 410

21

22

S12

PNOZ X9P

S37

Emergency Stop 2-channel

machines galvanically isolated

Master Slave with PZE

S11

Y1

S52

Y1

-K2.1

21

22

-K3.2

21

22

Y2

/2.0K1/S11

/2.0K1/S21

/2.0S1/11

/2.0S1/21

/2.0K34/Y2

/2.0K34/Y1

Page 1 of 2

4.1-14

4.1


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Category 3 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX9P

Directory:

..PNOZ\05PIL004

Page: 2

9

24VDC

0VDC

24VDC6A

-F2

-K4.1

13

14

1 2

3 4

5 6

21 22 .2

3RT1016-1BB42

-K5

A1

A2

1.9/ K1/S21

1.9/ K1/S11

1.9/ S1/11

1.9/ S1/21

1.9/ K34/Y2

1.9/ K34/Y1

1 2

3 4

5 6

21 22 .2

3RT1016-1BB42

-K6

A1

A2

-K4

PZE 9P

777 140

A1

A2

Machine 2

-K11.3

13

14

U1

13 14 .0

23 24

33 34

43 44

53 54

63 64

73 74

83 84

91 92

Y1 Y2

PZE 9P 24VAC/DC

24V

A1

A2

A3 Y1

-K5.0

21

22

-K6.1

21

22

E-Stop

-S3

11

12

PITestop Set1.1

400 410

K1

Y2

21

22

K2

PZE 9P

Y3

-K11.3

43

44

U2

Y4

24VDC

0VDC

24VDC6A

-F3

-K7.5

13

14

1 2

3 4

5 6

21 22 .5

3RT1016-1BB42

-K8

A1

A2

1 2

3 4

5 6

21 22 .5

3RT1016-1BB42

-K9

A1

A2

-K7

PZE 9P

777 140

A1

A2

Machine 3

-K11.3

23

24

U1

13 14 .4

23 24

33 34

43 44

53 54

63 64

73 74

83 84

91 92

Y1 Y2

PZE 9P 24VAC/DC

24V

A1

A2

A3 Y1

-K8.4

21

22

-K9.4

21

22

E-Stop

-S4

11

12

PITestop Set1.1

400 410

K1

Y2

21

22

K2

PZE 9P

Y3

-K11.3

53

54

Emergency Stop 2-channel


Master Slave with PZE

U2

Y4

24VDC

0VDC

24VDC6A

-F4

-K10.8

13

14

1 2

3 4

5 6

21 22 .8

3RT1016-1BB42

-K11

A1

A2

1 2

3 4

5 6

21 22 .8

3RT1016-1BB42

-K12

A1

A2

-K10

PZE 9P

777 140

A1

A2

Machine 4

-K11.3

33

34

U1

13 14 .7

23 24

33 34

43 44

53 54

63 64

73 74

83 84

91 92

Y1 Y2

PZE 9P 24VAC/DC

24V

A1

A2

A3 Y1

-K11.7

21

22

-K12.7

21

22

E-Stop

-S5

11

12

PITestop Set1.1

400 410

K1

Y2

Page 2 of 2

21

22

K2

PZE 9P

Y3

-K11.3

63

64

U2

Y4

Notes

4.1-15

4.1



5.1-4.1-16

4.1


Category 4, EN 954-1PNOZ X10.11P – Interlinked machines, galvanically isolated

Features

Dual-channel operation with detectionof shorts across contactsMonitored resetInterlinked machines, galvanicallyisolatedSeparate reset on each machineContact expansion through positive-guided contactorsFeedback circuit to monitor contactexpansionUp to Category 4 of EN 954-1

Description

E-STOP functionWhen one of the two E-STOP pushbuttons(S12, S14) is operated, both machines arestopped.When one of the E-STOP pushbuttons isoperated, the input circuits on the safetyrelays PNOZ X10.11P (K14 / K18) areinterrupted and safety contacts K14 / K18open. This interrupts the input circuit onsafety relays K15 and K19. The safetycontacts on both units open and contactorsK16, K17 and K20, K21 de-energise.

Start/resetThe safety relay PNOZ X10.11P (K14 / K18)can be started by pressing reset button S13/ S15, if E-STOP pushbutton S12 / S14 hasnot been operated.The safety relay PNOZ X10.11P (K15 / K19)is started automatically if:

The safety contacts on K14 (machine 1) /K18 (machine 2) are closed andContactors K16 and K17 / K20 and K21have de-energised.

Feedback circuitThe positive-guided N/C contacts oncontactors K16, K17 and K20, K21 aremonitored in feedback circuits Y1-Y2 of therespective safety relays.

Safety assessmentThe following equipment must beinstalled in a single mounting area(control cabinet) in order to exclude ashort across the output:- Safety relay X10.11P (K15), contactors

K16 and K17(machine 1).

- Safety relay PNOZ X10.11P (K19),contactors K20 and K21(machine 2).

Earth faults and shorts between contactsin the input circuit are detected.A fault on the device does not lead to theloss of the safety function.

The safety relay PNOZ X10.11P (K14) canbe started when the input circuit at K14 isclosed first, followed by reset button S13.The safety relay PNOZ X10.11P (K18) canbe started when the input circuit at K18 isclosed first, followed by reset button S15.This avoids an unwanted reset before theinput circuit is closed or as a result of thereset button being overridden.

Pilz products

Number Description Order number4 PNOZ X10.11P 777 7502 PITestop Set 1.1 400 410

4.1-17

4.1


Revision

Name

0

22.06.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS


Category 4 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX10.11P

Directory:

..PNOZ\05PIL004

Page: 2

9

24VDC

0VDC

-K14

A1

A2

PNOZ X10.11P

777 750

A1

A2

13 14 .6

23 24 .6

33 34 3.6

43 44 3.6

53 54

63 64

71 72

81 82

91 92

01 02

PNOZ X10.11P

24V

A1

A2

S11

S33

S21

S34

start/reset

-S13

13

14

E-Stop

-S12

11

12

S22

S37

PITestop Set1.1

400 410

21

22

S12

S12

S11

PNOZ X10.11P

Y1

S12

Y1

Y3

Y1

Y3

Y2 Y2

Machine 1

-K15

A1

A2

PNOZ X10.11P

777 750

A1

A2

13 14 .9

23 24

33 34

43 44

53 54

63 64

71 72

81 82

91 92

01 02

PNOZ X10.11P

24V

A1

A2

-K14.1

13

14

-K183.1

13

14

S11

S33

Emergency Stop


S21

S34

-K14.1

23

24

-K183.1

23

24

S22

S37

S12

S12

S11

PNOZ X10.11P

Y1

S12

Y1

Y3

Y1

-K16.8

21

22

-K17.9

21

22

1 2

3 4

5 6

21 22 .8

3RT1016-1BB42

-K16

A1

A2

Y3

Y2

Page 1 of 2

Y2

0VDC

24VDC

24VDC6A

-F3

-K15.5

13

14

1 2

3 4

5 6

21 22 .8

3RT1016-1BB42

-K17

A1

A2

4.1-18

4.1


Revision

Name

0

22.06.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS


Category 4 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX10.11P

Directory:

..PNOZ\05PIL004

Page: 3

9

24VDC

0VDC

-K18

A1

A2

PNOZ X10.11P

777 750

A1

A2

13 14 2.6

23 24 2.6

33 34 .6

43 44 .6

53 54

63 64

71 72

81 82

91 92

01 02

PNOZ X10.11P

24V

A1

A2

S11

S33

S21

S34

start/reset

-S15

13

14

E-Stop

-S14

11

12

S22

S37

PITestop Set1.1

400 410

21

22

S12

S12

S11

PNOZ X10.11P

Y1

S12

Y1

Y3

Y1

Y3

Y2 Y2

Machine 2

-K19

A1

A2

PNOZ X10.11P

777 750

A1

A2

13 14 .9

23 24

33 34

43 44

53 54

63 64

71 72

81 82

91 92

01 02

PNOZ X10.11P

24V

A1

A2

-K18.1

33

34

-K142.1

33

34

S11

S33

Emergency Stop


S21

S34

-K18.1

43

44

-K142.1

43

44

S22

S37

S12

S12

S11

PNOZ X10.11P

Y1

S12

Y1

Y3

Y1

-K20.8

21

22

-K21.9

21

22

1 2

3 4

5 6

21 22 .8

3RT1016-1BB42

-K20

A1

A2

Y3

Y2

Page 2 of 2

24VDC

Y2

0VDC

24VDC6A

-F4

-K19.5

13

14

1 2

3 4

5 6

21 22 .8

3RT1016-1BB42

-K21

A1

A2

Notes

4.1-19

4.1



5.1-4.1-20

4.1


Category 4, EN 954-1PNOZ X10.11P – Interlinked machines, not galvanically isolated

Features

Dual-channel operation with detectionof shorts across contactsSeries connection of four E-STOPpushbuttons, not galvanically isolatedInterlinked machines (Master-Slave)Monitored resetContact expansion through PZE 9P andpositive-guided contactorsFeedback circuit to monitor contactexpansionUp to Category 4 of EN 954-1

Description

E-STOP functionWhen one of the E-STOP pushbuttons (S16,S18 ... S20) is operated, machine 1 (Master)plus machines 2 ... 4 (Slave) are stopped.When one of the E-STOP pushbuttons isoperated, the input circuit on the safetyrelay PNOZ X10.11P (K25) is interrupted, thesafety contacts on K25 open and contactorsK27 and K28 de-energise. This interruptsthe input circuits on the contact expandermodules PZE 9P (K26, K29, K32 and K35).Their safety contacts open and contactorsK30, K31, K33, K34, K36 and K37 de-energise.

Start/resetThe safety relay PNOZ X10.11P (K25) canbe started by pressing reset button S17 if:

E-STOP pushbuttons (S16, S18 .. S20)have not been operated andContactors K27 and K28 have de-energised andThe relays on the contact expandermodules PZE 9P (K26, K29, K32, K35)have de-energised andContactors K30, K31, K33, K34, K36 andK37 have de-energised.

Feedback circuitThe positive-guided N/C contacts oncontactors K27 ... K37 are monitored infeedback circuits Y1-Y2 of the respectivesafety relays and contact expandermodules. The feedback circuits areinterlinked.

Safety assessmentThe following equipment must beinstalled in a single mounting area(control cabinet) in order to exclude ashort across the output:- Safety relay PNOZ X10.11P (K25),

contactors K27 and K28(machine 1).

- Contact expander module PZE 9P(K29), contactors K30 and K31(machine 2).

- Contact expander module PZE 9P

(K32), contactors K33 and K34(machine 3).

- Contact expander module PZE 9P(K35), contactors K36 and K37(machine 4).

Earth faults and shorts between contactsin the input circuit are detected.A fault on the device does not lead to theloss of the safety function.The safety relay PNOZ X10.11P (K25) canbe started when the input circuit at K25 isclosed first, followed by reset button S17.This avoids an unwanted reset before theinput circuit is closed or as a result of thereset button being overridden.IE-STOP pushbuttons may be connectedin series in Category 4 (in accordancewith EN 954-1), if it is possible to predictthat only one E-STOP pushbutton willever be operated at one time.

Pilz products

Number Description Order number1 PNOZ X10.11P 777 7504 PZE 9P 777 1404 PITestop Set1.1 400 410

4.1-21

4.1


Revision

Name

0

21.06.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS


Category 4 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX10.11P

Directory:

..PNOZ\05PIL004

Page: 4

9

24VDC

0VDC

24VDC6A

-F7

-K25.3

13

14

1 2

3 4

5 6

21 22 .5

3RT1016-1BB42

-K27

A1

A2

1 2

3 4

5 6

21 22 .5

3RT1016-1BB42

-K28

A1

A2

-K25

A1

A2

PNOZ X10.11P

777 750

A1

A2

13 14 .1

23 24 .7

33 34 .8

43 44 5.1

53 54 5.2

63 64 5.5

71 72

81 82

91 92

01 02

PNOZ X10.11P

24V

A1

A2

S11

S33

S21

S34

start/reset

-S17

13

14

E-Stop

-S16

11

12

S22

S37

PITestop Set1.1

400 410

21

22

S12

S12

S11

PNOZ X10.11P

Y1

Machine 1

S12

Y1

/5.0K26/S11

/5.0K26/S21

/5.0S16/11

/5.0S16/21

Y3

Y1

-K27.1

21

22

-K28.1

21

22

Y3

Y2

Interlinked machines Master Slave with PZE,

E-Stop circuit not galvanically isolated

Y2

-K26

A1

A2

PZE 9P

777 140

-K25.3

23

24

U1

13 14 5.6

23 24 5.8

33 34 5.9

43 44

53 54

63 64

73 74

83 84

91 92

Y1 Y2

PZE 9P 24VAC/DC

24V

A1

A2

A3 Y1

K1

Y2

K2

PZE 9P

Y3

-K25.3

33

34

U2

Y4

/5.0K26/Y2

/5.0K25/Y1

Page 1 of 2

4.1-22

4.1


Revision

Name

0

21.06.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS


Category 4 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX10.11P

Directory:

..PNOZ\05PIL004

Page: 5

9

24VDC

0VDC

24VDC6A

-F8

-K29.1

13

14

1 2

3 4

5 6

21 22 .2

3RT1016-1BB42

-K30

A1

A2

4.5/ K26/S21

4.5/ K26/S11

4.5/ S16/11

4.5/ S16/21

4.9/ K26/Y2

4.9/ K25/Y1

1 2

3 4

5 6

21 22 .2

3RT1016-1BB42

-K31

A1

A2

-K29

PZE 9P

777 140

A1

A2

Machine 2

-K254.3

43

44

U1

13 14 .0

23 24

33 34

43 44

53 54

63 64

73 74

83 84

91 92

Y1 Y2

PZE 9P 24VAC/DC

24V

A1

A2

A3 Y1

-K30.0

21

22

-K31.1

21

22

E-Stop

-S18

11

12

PITestop Set1.1

400 410

K1

Y2

21

22

K2

PZE 9P

Y3

-K254.3

53

54

U2

Y4

24VDC

0VDC

24VDC6A

-F9

-K32.5

13

14

1 2

3 4

5 6

21 22 .5

3RT1016-1BB42

-K33

A1

A2

1 2

3 4

5 6

21 22 .5

3RT1016-1BB42

-K34

A1

A2

-K32

A1

A2

PZE 9P

777 140

Machine 3

-K254.3

63

64

U1

13 14 .4

23 24

33 34

43 44

53 54

63 64

73 74

83 84

91 92

Y1 Y2

PZE 9P 24VAC/DC

24V

A1

A2

A3 Y1

-K33.4

21

22

-K34.4

21

22

E-Stop

-S19

11

12

PITestop Set1.1

400 410

K1

Y2

21

22

K2

PZE 9P

Y3

-K264.7

13

14

Interlinked machines Master Slave with PZE,

E-Stop circuit not galvanically isolated

U2

Y4

24VDC

0VDC

24VDC6A

-F10

-K35.8

13

14

1 2

3 4

5 6

21 22 .8

3RT1016-1BB42

-K36

A1

A2

1 2

3 4

5 6

21 22 .8

3RT1016-1BB42

-K37

A1

A2

-K35

A1

A2

PZE 9P

777 140

Machine 4

-K264.7

23

24

U1

13 14 .7

23 24

33 34

43 44

53 54

63 64

73 74

83 84

91 92

Y1 Y2

PZE 9P 24VAC/DC

24V

A1

A2

A3 Y1

-K36.7

21

22

-K37.7

21

22

E-Stop

-S20

11

12

PITestop Set1.1

400 410

K1

Y2

Page 2 of 2

21

22

K2

PZE 9P

Y3

-K264.7

33

34

U2

Y4

Notes

4.1-23

4.1



5.1-4.1-24

4.1


Category 3, EN 954-1PNOZ XV1P – Safe standstill of a drive

Features

Dual-channel operationMonitored resetSafe standstill of a drive after E-STOPContact expansion through positive-guided contactorsFeedback circuit to monitor contactexpansionUp to Category 3 of EN 954-1

Description

E-STOP functionWhen the E-STOP pushbutton S1 isoperated, both the drive and the supply tothe drive are shut down after a delay time.When the E-STOP pushbutton S1 isoperated, the input circuit on the safetyrelay PNOZ XV1P (K1) is interrupted, safetycontact 14 on K1 opens immediately andtriggers a “fast stop” at the drive controllerA1.The delay-on de-energisation safety contact37-38 switches off contactors K2 and K3after a delay. In this way, the drive controllerA1 is isolated from the energy supply(mains) after a delay. The delay-on de-energisation time is set on the safety relay.

Start/resetThe safety relay PNOZ XV1P (K1) can bestarted by pressing reset button S2 if:

E-STOP pushbutton S1 has not beenoperated andContactors K2 and K3 have de-energised.

Feedback circuitThe positive-guided N/C contacts oncontactors K2 and K3 are monitored in thesafety relay’s feedback circuit S33-S34.

Safety assessmentThe safety relay (K1) and contactors K2and K3 must be installed in a singlemounting area (control cabinet) in orderto exclude a short across the output.Earth faults in the input circuit aredetected.A fault on the device does not lead to theloss of the safety function.The safety relay PNOZ XV1P (K1) can bestarted when the input circuit at K1 isclosed first, followed by reset button S2.This avoids an unwanted reset before theinput circuit is closed or as a result of thereset button being overridden.The delay time set for the safety relayPNOZ XV1P (K1) must be longer than themaximum braking time on the driveregulator A1.

Pilz products

Number Description Order number1 PNOZ XV1P 777 6011 PITestop Set1.1 400 410

4.1-25

4.1


Revision

Name

0

21.06.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS


Category 3 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZXV1P

Directory:

..PNOZ\05PIL004

Page: 1

9

24VDC

0VDC

-K1

A1

A2

PNOZ XV1P

777 601

S21

13 14 .5

23 24

37 38 .4

PNOZ XV1P 24VDC

24V

A1

A2

E-Stop

-S1

11

12

S22

PITestop Set1.1

400 410

21

22

S32

S14

PNOZ XV1P

t=0,1...3s

start/

reset

-S2

13

14

S11

S33

S12

S34

-K2

.4

21

22

-K3

.5

21

22

24VDC

4A

-F1

-K1

.2

37

38

1 2 .8

3 4 .8

5 6 .8

21 22 .3

3RT1016-1BB42

-K2

A1

A2

24VDC

4A

-F2

-K1

.2

13

14

1 2 .8

3 4 .8

5 6 .8

21 22 .3

3RT1016-1BB42

-K3

A1

A2

Safe stopping of a drive

by Emergency Stop

24VDC

0VDC

L1

L2

L3

-A1

quick

stop

400VAC

-F3

-K2

.4

1

2

-K3

.5

1

2

U1

U2

-X1 1

M3~

-M1

U1 V1 W1

3

4

3

4

V1

V2

2

5

6

5

6

W1

W2

3

PE-SCH.

PE


5.1-4.1-26

4.1


Category 3, EN 954-1PNOZ XV1P – Safe standstill of an exhaust fan

Features

Dual-channel operationMonitored resetDelayed standstill of an exhaust fanafter E-STOPContact expansion through positive-guided contactorsFeedback circuit to monitor contactexpansionUp to Category 3 of EN 954-1

Description

E-STOP functionWhen the E-STOP pushbutton S3 isoperated, motor M2 is shut downimmediately and motor M3 after a delaytime.When the E-STOP pushbutton S3 isoperated, the input circuit on the safetyrelay PNOZ XV1P (K4) is interrupted, safetycontact 13-14 on K1 opens immediately andcontactors K5 and K6 de-energise. Thesafety contact 37-38 opens after a delaytime. The contactors K7 and K8 de-energiseafter a delay time. The delay-on de-energisation time is set on the safety relayK1.


E-STOP pushbutton (S3) has not beenoperated and

Contactors K5, K6, K7 and K8 have de-energised.

Feedback circuitThe positive-guided N/C contacts oncontactors K5 ... K8 are monitored in thesafety relay’s feedback circuit S33-S34.

Safety assessmentThe safety relay (K4) and contactors K5,K6, K7 and K8 must be installed in asingle mounting area (control cabinet) inorder to exclude a short across theoutput.Earth faults in the input circuit aredetected.A fault on the device does not lead to theloss of the safety function.The safety relay PNOZ XV1P (K4) can bestarted when the input circuit is closedfirst, followed by reset button S4. Thisavoids an unwanted reset before theinput circuit is closed or as a result of thereset button being overridden.The risk analysis must show that thecontinued movement of the exhaust fanafter the E-STOP does not present anadditional hazard.

Pilz products


4.1-27

4.1


Revision

Name

0

21.06.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS


Category 3 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZXV1P

Directory:

..PNOZ\05PIL004

Page: 2

9

24VDC

0VDC

-K4

A1

A2

PNOZ XV1P

777 602

S21

13 14 .3

23 24

37 38 .5

PNOZ XV1P 24VDC

24V

A1

A2

E-Stop

-S3

11

12

S22

start/reset

-S4

13

14

PITestop Set1.1

400 410

21

22

S32

S14

-K5.3

21

22

-K6.4

21

22

PNOZ XV1P

t=1...30s

S11

S33

S12

S34

-K7.5

21

22

-K8.6

21

22

24VDC4A

-F4

-K4.1

13

14

1 2 .7

3 4 .7

5 6 .7

21 22 .2

3RT1016-1BB42

-K5

A1

A2

1 2 .7

3 4 .7

5 6 .7

21 22 .2

3RT1016-1BB42

-K6

A1

A2

24VDC4A

-F5

-K4.1

37

38

1 2 .8

3 4 .8

5 6 .9

21 22 .2

3RT1016-1BB42

-K7

A1

A2

1 2 .8

3 4 .8

5 6 .9

21 22 .2

3RT1016-1BB42

-K8

A1

A2

Delayed stopping of an exhaust fan

after Emergency Stop

24VDC

0VDC

L1

L2

L3

400VAC

-F6

-K5.3

1

2

-K6.4

1

2

-X2 1

M3 ~

-M2

U1 V1 W1

3

4

3

4

2

drive

5

6

5

6

3

PE-SCH.

PE

-F7

-K7.5

1

2

-K8.6

1

2

-X3 1

M3 ~

-M3

U1 V1 W1

3

4

3

4

2

extractor fan

5

6

5

6

3

PE-SCH.

PE


5.1-4.1-28

4.1


Features

Dual-channel operationMonitored resetSafe standstill of a master drive afterE-STOPContact expansion through positive-guided contactorsFeedback circuit to monitor contactexpansionUp to Category 3 of EN 954-1

Description

E-STOP functionWhen the E-STOP pushbutton S1 isoperated, motor M1 is brought to a safestandstill via the master drive.When the E-STOP pushbutton S1 isoperated, the input circuit on the safetyrelay PNOZ XV2P (K1) is interrupted, safetycontact 13-14 on K1 opens immediately andshuts down the controller enable for themaster drive A1.Safety contact 37-38 opens after a delayand switches off contactors K2 and K3.Safety contact 47-48 opens after a delayand switches off the intermediate circuit ofthe master drive A1. This guarantees safestandstill.The delay-on de-energisation time is set onthe safety relay.

Category 3, EN 954-1PNOZ XV2P – Safe standstill of a master drive

Pilz products



E-STOP pushbutton S1 has not beenoperated andThe master drive’s feedback contact (A1,1/2) is closed andContactors K2 and K3 have de-energised.

Feedback circuitThe positive-guided N/C contacts oncontactors K2 and K3 and the masterdrive’s feedback contact are monitored inthe safety relay’s reset/feedback circuit S33-S34.

Safety assessmentThe safety relay (K1) and contactors K2and K3 must be installed in a singlemounting area (control cabinet) in orderto exclude a short across the output.Earth faults in the input circuit aredetected.A fault on the device does not lead to theloss of the safety function.The device can be started when the inputcircuit is closed first, followed by resetbutton S2. This avoids an unwanted resetbefore the input circuit is closed or as aresult of the reset button beingoverridden.

4.1-29

4.1


Revision

Name

0

21.06.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS


Category 3 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZXV2P

Directory:

..PNOZ\05PIL004

Page: 1

9

24VDC

0VDC

-K1

A1

A2

PNOZ XV2P

777 502

S31

Y39

13 14 .6

23 24

37 38 .4

47 48 .6

PNOZ XV2P 24VDC 3S

24V

A1

A2

S21

Y40

E-Stop

-S1

11

12

S22

S13

PITestop Set1.1

400 410

21

22

S32

PNOZ XV2P

t=0,1-3s

S14

start/reset

-S2

13

14

S11

S33

S12

S34

-K2.4

21

22

-K3.5

21

22

24VDC6A

-F1

-K1.1

37

38

1 2 .8

3 4 .8

5 6 .8

21 22 .3

3RT1016-1BB42

-K2

A1

A2

1 2 .8

3 4 .8

5 6 .8

21 22 .3

3RT1016-1BB42

-K3

A1

A2

-K1.1

13

14

Safe stopping with Masterdrive

after Emergency Stop

24VDC

0VDC

-K1.1

47

48

-A1

1

2

4

3

X

Y

L1

L2

L3

400VAC

PV

M

P24V

-F2

-K2.4

1

2

-K3.5

1

2

-T1

U1

U2

-X1 1

M3 ~

-M1

U1 V1 W1

3

4

3

4

V1

V2

2

5

6

5

6

W1

W2

3

PE-SCH.

PE

5.1-4.1-30

4.1


Safety Gate Applications

4.2-1

4.2


Contents Page

Safety gate applicationsPNOZ X1P – Test requirement via PLC Category 2* 4.2-2PNOZ X2P – PSEN 1.1p safety switch Category 4* 4.2-4PNOZ X2.8P – Connecting four PSEN 1.1p in series Category 3* 4.2-6PNOZ X2.8P – Connecting four PSEN 1.1p in series Category 3* 4.2-8PNOZ X2.8P – Connecting three PSEN cs2.1p in series Category 4* 4.2-10PNOZ X2.8P – PSEN me1S/1AS with guard locking Category 3* 4.2-12PNOZ X3P – PSEN me1S/1AS with guard locking and E-STOP Category 2* 4.2-16PNOZ X3P – Override with enable switch Category 4* 4.2-18PNOZ X3.10P – PSEN me1S/1AS and PSEN me2/2AS with guard locking Category 4* 4.2-20PNOZ X3.10P – Connecting two PSEN cs2.1p in series Category 4* 4.2-22PNOZ X8P – Standstill monitoring Category 3* 4.2-24PNOZ XV3P – Safe standstill of a master drive Category 3* 4.2-28



5.1-4.2-2

4.2


Category 2, EN 954-1PNOZ X1P – Test requirement via PLC

Pilz products

Number Description Order number1 PNOZ X1P 777 1002 PSEN me2/2AS 570 200

Features

Single-channel operationManual resetTest requirement via PLCContact expansion through positive-guided contactorFeedback circuit to monitor contactexpansionUp to Category 2 of EN 954-1

Description

Safety gate functionA PLC requires a switch-off test as part ofeach cycle.The opening and closing of a safety gate issignalled to the safety relay PNOZ X1P (K5)via the contacts on the safety switch PSENme2/2AS (S3, S4). The contacts on safetyswitches S3 and S4 are opened as soon asthe safety gate is opened. This interruptsthe input circuit and the safety contacts onthe PNOZ X1P (K5) open. Contactor K6 de-energises.Output A1.0 on PLC A3 switches offcontactor K6 as part of each cycle. OutputA1.0 cannot be reset until both safetyswitches S3 and S4 have been operatedand the N/C contact at K6 on input E0.1 isreclosed. This cyclical switch-off test mustbe available within the PLC’s user program.


The safety gates are closed andThe contacts on safety switches S3, S4are closed andContactor K6 has de-energised andOutput A1.0 is set.

Feedback circuitThe positive-guided N/C contact oncontactor K6 is monitored in the safetyrelay’s reset/feedback circuit Y1-Y2.

Safety assessmentEarth faults in the input circuit aredetected.A fault on the device does not lead to theloss of the safety function.The length of the test cycles on theswitch-off test must be determinedthrough a risk analysis. Inputs E0.2 andE0.3 monitor safety switches S3 and S4.Input E0.1 monitors contactor K6. If anerror occurs, output A1.1 is reset and theundervoltage trip K7 de-energises(undervoltage trip as second shutdownroute).

4.2-3

4.2


Revision

Name

0

20.04.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS

Safety gate application

Category 2 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX1P

Directory:

..PNOZ\05PIL004

Page: 2

9

24VDC

0VDC

-S3safetygate 1

-S4safetygate 2

PSENme 2/2AS

570 200

PSENme 2/2AS

570 200

PSENme 2/2AS

PSENme 2/2AS

-K5

11

12

11

12

A1

A2

PNOZ X1P

777 100

13 14 .5

23 24

33 34

41 42

PNOZ X1P 24VDC

24V

A1

A2

Y1

start/reset

-S5

13

14

-K6.5

61

62

PNOZ X1P

Y2

-K6.5

21

22

-A3

E0.1 E0.2 E0.3

PLC

A1.0

-K5.1

13

14

1 2 .8

3 4 .8

5 6 .8

21 22 .3

53 54

61 62 .2

71 72

83 84

3RT1016-1BB423RH19 11-1FA22

-K6

A1

A2

drive on

Safety gate with test request by PLC

A1.1

-K7

A1

A2

undervoltage

release

24VDC

0VDC

L1

L2

L3

400VAC

-Q1

1

2

3

4

5

6

-K6.5

1

2

-X1 1

M3 ~

-M1

U1 V1 W1

3

4

2

5

6

3

PE-SCH.

PE


5.1-4.2-4

4.2


Category 4, EN 954-1PNOZ X2P – PSEN 1.1p safety switch

Pilz products

Number Description Order number1 PNOZ X2P 777 3031 PSEN 1.1p 504 210

Features

Dual-channel operation with detectionof shorts across contactsMonitored resetContact expansion through positive-guided contactorsFeedback circuit to monitor contactexpansionUp to Category 4 of EN 954-1

Description

Safety gate functionThe opening and closing of a safety gate issignalled to the safety relay PNOZ X2P (K1)via the contacts on the safety switch PSEN1.1p (S1). The contacts on the safety switchS1 are opened as soon as the safety gate isopened. This interrupts the input circuit andthe safety contacts on the PNOZ X2P (K1)open. Contactors K2 and K3 de-energise.


The safety gate is closed andThe contacts on safety switch S1 areclosed andContactors K2 and K3 have de-energised.

Feedback circuitThe positive-guided N/C contacts oncontactors K2 and K3 are monitored in thesafety relay’s reset/feedback circuit S33-S34.

Safety assessmentThe safety relay PNOZ X2P (K1) andcontactors K2 and K3 must be installedin a single mounting area (control cabinet)in order to exclude a short across theoutput.Earth faults and shorts between contactsin the input circuit are detected.A fault on the device does not lead to theloss of the safety function.The device can be started when the inputcircuit is closed first, followed by resetbutton S2. This avoids an unwanted resetbefore the input circuit is closed or as aresult of the reset button beingoverridden.Increased protection againstmanipulation is required for hazardousmachinery such as presses. In this casewe recommend the use of two PSEN1.1p safety switches.

4.2-5

4.2


Revision

Name

0

31.08.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS


Category 4 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX2P

Directory:

..PNOZ\05PIL004

Page: 1

9

24VDC

0VDC

-K1

A1

A2

PNOZ X2P

777 303

13 14 .6

23 24

PNOZ X2P 24VAC/DC

A1

A2

S11

Y36

S21

Y37

-S1

PSEN1.1p-10

504 210

PSEN1.1p-10

S22

PNOZ X2P

S33

start/

reset

-S2

13

14

-K2

.6

21

22

-K3

.7

21

22

-W1

LiYY

4x0,25qmm

-W1

LiYY

4x0,25qmm

br

1

2

ws

bl

3

4

sw

S12

S34

Safety gate with PSEN 1.1p, monitored start

with extension contact by contactor

24VDC

4A

-F1

-K1

.3

13

14

1 2

3 4

5 6

21 22 .4

3RT1016-1BB42

-K2

A1

A2

1 2

3 4

5 6

21 22 .4

3RT1016-1BB42

-K3

A1

A2

24VDC

0VDC


5.1-4.2-6

4.2


Category 3, EN 954-1PNOZ X2.8P – Connecting four PSEN 1.1p in series

Pilz products

Number Description Order number1 PNOZ X2.8P 777 3014 PSEN 1.1p 504 2121 PSEN ix1 535 120

Features

Dual-channel operation with detectionof shorts across contactsSeries connection of 4 PSEN 1.1psafety switches using the PSEN ix1interfaceManual resetContact expansion through positive-guided contactorsFeedback circuit to monitor contactexpansionUp to Category 3 of EN 954-1

Description

Safety gate functionThe opening and closing of several safetygates is signalled to the safety relay PNOZX2.8P (K1) via the contacts on safetyswitches PSEN 1.1p (S2 ... S5). The PSENix1 interface (A1) switches the 4 safetyswitches in series.The contacts on one of the safety switchesS2 ... S5 are opened as soon as therespective safety gate is opened. InterfaceA1 interrupts the input circuit on the safetyrelay PNOZ X2.8P (K1) and the safetycontacts open. Contactors K2 and K3 de-energise.The interface A1 has 4 diagnostic outputs todisplay or evaluate the status of the safetyswitches via a PLC.


The safety gates are closed andThe contacts on safety switches S2 ... S5are closed andContactors K2 and K3 have de-energised.

Feedback circuitThe positive-guided N/C contacts oncontactors K2 and K3 are monitored in thesafety relay’s reset/feedback circuit S12-S34.

Safety assessmentThe safety relay PNOZ X2.8P (K1) andcontactors K2 and K3 must be installedin a single mounting area (control cabinet)in order to exclude a short across theoutput.Earth faults and shorts between contactsin the input circuit are detected.A fault on the device does not lead to theloss of the safety function.Not all faults are detected. Anaccumulation of undetected faults canlead to the loss of the safety function.With this application, therefore, it isnecessary to ensure that only one safetygate is open at a time or that the statusof each safety gate is checked. Use ofthe PSEN ix1 interface reduces theclassification in accordance withEN 60947-5-3 from PDF-M to PDF-S.

4.2-7

4.2


Revision

Name

0

14.04.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS


Category 3 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX2.8P

Directory:

..PNOZ\05PIL004

Page: 1

9

24VDC

0VDC

-K1

A1

A2

PNOZ X2.8P

777 301

S11

13 14 .2

23 24

33 34

41 42

PNOZ X2.8P

24V

A1

A2

start/reset

-S1

13

14

-K2.1

21

22

-K3.2

21

22

S21 S22

PNOZ X2.8P

S34

1 2

3 4

5 6

21 22 .1

3RT1016-1BB42

-K2

A1

A2

S12

S52

24VDC4A

-F1

-K1.0

13

14

1 2

3 4

5 6

21 22 .1

3RT1016-1BB42

-K3

A1

A2

-S2

safety gate 1

PSEN1.1p-12

504 212

-A1

PSEN ix1

535 120

PSEN1.1p-12

A1

-W2

LiYY

4x0,25qmm

-W2

LiYY

4x0,25qmm

11

br

1

2

ws

A1

13

bl

3

4

sw

14

A2

PSENix1

12

A2

-S3

safety gate 2

PSEN1.1p-12

504 212

PSEN1.1p-12

1

-W3

LiYY

4x0,25qmm

-W3

LiYY

4x0,25qmm

21

br

1

2

ws

2

23

bl

3

4

sw

24

Y8

22

Series connection by 4 safety gates

with PESN 1.1p and PSEN ix1

Y9

-S4

safety gate 3

PSEN1.1p-12

504 212

PSEN1.1p-12

3

-W4

LiYY

4x0,25qmm

-W4

LiYY

4x0,25qmm

31

br

1

2

ws

4

33

bl

3

4

sw

34

Y5

32

Y6

-A3

-S5

safety gate 4

PSEN1.1p-12

504 212

PSEN1.1p-12

safety

gate 1

E 0.0

Y1

-W5

LiYY

4x0,25qmm

-W5

LiYY

4x0,25qmm

41

br

1

2

ws

safety

gate 2

E 0.1

Y2

43

bl

3

4

sw

PLC

44

safety

gate 3

E 0.2

Y3

42

24VDC

0VDC

safety

gate 4

E 0.3

Y4


5.1-4.2-8

4.2


Category 3, EN 954-1PNOZ X2.8P – Connecting four PSEN 1.1p in series

Pilz products

Number Description Order number1 PNOZ X2.8P 777 3011 PZE X4P 777 5854 PSEN 1.1p 504 210

Features

Dual-channel operationSeries connection of four PSEN 1.1psafety switchesManual resetContact expansion through PZE X4Pand positive-guided contactorsFeedback circuit to monitor contactexpansionUp to Category 3 of EN 954-1

Description

Safety gate functionThe opening and closing of several safetygates is signalled to the safety relay PNOZX2.8P (K4) via the contacts on the PSEN1.1p safety switches (S6 ... S9). The 4 safetyswitches are connected in series.The contacts on one of the safety switchesS6 ... S9 are opened as soon as therespective safety gate is opened. Thesecontacts interrupt the input circuit on thesafety relay PNOZ X2.8P (K4) and the safetycontacts open. The contact expandermodule PZE X4P (K5) and contactors K6and K7 de-energise.


The safety gates are closed andThe contacts on safety switches S6 ... S9are closed andThe relays on the contact expandermodule PZE X4P (K5) have de-energisedandContactors K6 and K7 have de-energised.

Feedback circuitThe positive-guided N/C contacts oncontactors K6 and K7 are monitored in thesafety relay’s feedback circuit S12-S34. Thefeedback circuit on the safety relay is linkedto the feedback circuit on the contactexpander module PZE X4P.

Safety assessmentThe contact expander module PZE X4P(K5) and contactors K6 and K7 must beinstalled in a single mounting area(control cabinet) in order to exclude ashort across the output.Earth faults in the input circuit aredetected.Detection of short circuits betweencontacts in the input circuit (safetyswitch) is not required, due toclassification to Category 3 of EN 954-1.A fault on the device does not lead to theloss of the safety function.

Not all faults are detected. Anaccumulation of undetected faults canlead to the loss of the safety function.With this application, therefore, it isnecessary to ensure that only one safetygate is open at a time or that the statusof each safety gate is checked.

4.2-9

4.2


Revision

Name

0

31.08.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS


Category 3 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX2.8P

Directory:

..PNOZ\05PIL004

Page: 2

9

safaty

gate 1

safety

gate 2

24VDC

0VDC

-S6

-S7

PSEN1.1p-10

504 210

PSEN1.1p-10

504 210

PSEN1.1p-10

PSEN1.1p-10

-W6

LiYY

4x0,25qmm

-W6

LiYY

4x0,25qmm

-W7

LiYY

4x0,25qmm

-W7

LiYY

4x0,25qmm

br

1

2

ws

br

1

2

ws

bl

3

4

sw

bl

3

4

sw

safety

gate 3

safety

gate 4

-S8

-S9

PSEN1.1p-10

504 210

PSEN1.1p-10

504 210

PSEN1.1p-10

PSEN1.1p-10

-W8

LiYY

4x0,25qmm

-W8

LiYY

4x0,25qmm

-W9

LiYY

4x0,25qmm

-W9

LiYY

4x0,25qmm

br

1

2

ws

br

1

2

ws

bl

3

4

sw

bl

3

4

sw

-K4

A1

A2

PNOZ X2.8P

777 301

S11

13 14 .6

23 24

33 34

41 42

PNOZ X2.8P

24V

A1

A2

S21 S22

PNOZ X2.8P

S34

start/reset

-S10

13

14

-K6.8

21

22

-K7.9

21

22

S12

S52

Series connection by 4 safety gates

with PSEN 1.1p, without PSEN ix1,

extension contact and manual start

-K5

24VDC4A

-F2

-K4.4

13

14

A1

A2

PZE X4P

777 585

13 14 .8

23 24

33 34

43 44

Y1 Y2

PZE X4P 24VDC

24V

A1

A2 PZE X4P

Y1 Y2

24VDC4A

-F3

-K5.7

13

14

1 2

3 4

5 6

21 22 .5

3RT1016-1BB42

-K6

A1

A2

24VDC

0VDC

1 2

3 4

5 6

21 22 .5

3RT1016-1BB42

-K7

A1

A2


5.1-4.2-10

4.2


Category 4, EN 954-1PNOZ X2.8P – Connecting three PSEN cs2.1p in series

Pilz products

Number Description Order number1 PNOZ X2.8P 777 3013 PSEN cs2.1p 540 100

Features

Dual-channel operation with detectionof shorts across contactsSeries connection of 3 coded safetyswitches PSEN cs2.1pManual resetContact expansion through positive-guided contactorsFeedback circuit to monitor contactexpansionUp to Category 4 of EN 954-1

Description

Safety gate functionThe opening and closing of several safetygates is signalled to the safety relay PNOZX2.8P (K8) via the semiconductor outputson the coded safety switches PSEN cs2.1p(S11 ... S13). The 3 safety switches areconnected in series.The semiconductor outputs on one of thesafety switches S11 ... S13 are opened assoon as the respective safety gate isopened. These semiconductor outputsinterrupt the input circuit on the safety relayPNOZ X2.8P (K8) and the safety contactsopen. Contactors K9 and K10 de-energise.The coded safety switches PSEN cs2.1p(S11 ... S13) have a diagnostic output todisplay or evaluate the switch status via aPLC.


The safety gates are closed andThe semiconductor outputs on safetyswitches S11 ... S13 are closed andContactors K9 and K10 have de-energised.


Safety assessmentThe safety relay PNOZ X2.8P (K8) andcontactors K9 and K10 must be installedin a single mounting area (control cabinet)in order to exclude a short across theoutput.Earth faults and shorts between contactsin the input circuit are detected.A fault on the device does not lead to theloss of the safety function.Please note: When several coded safetyswitches PSEN cs2.1p are connected inseries, the delay-on de-energisation timeincreases in direct proportion to thenumber of interconnected safetyswitches.

Increased protection againstmanipulation is required for hazardousmachinery such as presses. In this casewe recommend the use of two PSENcs2.1p safety switches (per safety gate).

4.2-11

4.2


Revision

Name

0

23.05.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS


Category 4 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX2.8P

Directory:

..PNOZ\05PIL004

Page: 3

9

TRANSPONDER

24VDC

0VDC

-S11

PSENcs 2.1p

540 100

-W11

LiYC11Y

8x0,25qmm

-W11

LiYC11Y

8x0,25qmm

br

2

3

gn

-A3

ws

1

4

gb

Power/Fault

Safety Gate

Input

rs

6

5

gr

E 1.0

PLC

safety

gate 1

PSENcs 2.1p

rt

8

7

bl

TRANSPONDER

-S12

PSENcs 2.1p

540 100

-W12

LiYC11Y

8x0,25qmm

-W12

LiYC11Y

8x0,25qmm

br

2

3

gn

-A3

ws

1

4

gb

Power/Fault

Safety Gate

Input

rs

6

5

gr

E 1.1

PLC

safety

gate 2

PSENcs 2.1p

rt

8

7

bl

TRANSPONDER

-S13

PSENcs 2.1p

540 100

-W13

LiYC11Y

8x0,25qmm

-W13

LiYC11Y

8x0,25qmm

br

2

3

gn

-A3

ws

1

4

gb

Power/Fault

Safety Gate

Input

rs

6

5

gr

E 1.2

PLC

safety

gate 3

PSENcs 2.1p

rt

8

7

bl

Series connection safety gate with

PSENcs 2.1p and manual start

-K8

A1

A2

PNOZ X2.8P

777 301

S11

13 14 .9

23 24

33 34

41 42

PNOZ X2.8P

24V

A1

A2

S21

start/reset

-S14

13

14

-K9.8

21

22

-K10.9

21

22

S22

PNOZ X2.8P

S34

S12

S52

1 2

3 4

5 6

21 22 .7

3RT1016-1BB42

-K9

A1

A2

24VDC4A

-F4

-K8.7

13

14

1 2

3 4

5 6

21 22 .7

3RT1016-1BB42

-K10

A1

A2

24VDC

0VDC


5.1-4.2-12

4.2


Category 3, EN 954-1PNOZ X2.8P – PSEN me1S/1AS with guard locking

Pilz products

Number Description Order number1 PNOZ X2.8P 777 3011 PSWZ X1P 777 9491 PSEN me1S/1AS 570 000

Features

Dual-channel operation with detectionof shorts across contactsSafety gate switch with separateactuator and guard locking deviceManual resetContact expansion through positive-guided contactorsStandstill monitoring via PSWZ X1PFeedback circuit to monitor contactexpansionUp to Category 3 of EN 954-1

Description

Safety gate functionThe opening and closing of a safety gate issignalled to the safety relay PNOZ X2.8P(K11) via the contacts on the safety switchPSEN me1S/1AS (S15). Guard locking onthe safety switch can be released viapushbutton S16. Guard locking will not bereleased until standstill monitor PSWZ X1P(K12) has detected that motor M1 is atstandstill and the contacts at K12 areclosed.The contacts on safety switch S15 areopened as soon as the safety gate isopened. This interrupts the input circuit onthe PNOZ X2.8P safety relay (K11) and thesafety contacts open. Contactors KM1 andKM2 de-energise.

When the simultaneity requirement of thetwo input channels on the standstill monitorPSWZ X1P (K12) is exceeded, the unitswitches to a fault condition. K12 isreactivated by pressing reset button S18.The two auxiliary contacts on the safetyswitch PSEN me1S/1AS (S15) areconnected to a PLC to display or evaluatethe switch status.The standstill monitor PSWZ X1P (K12) hasa diagnostic output to display or evaluatestandstill via a PLC.


The safety gate is closed andThe contacts on safety switch S15 areclosed andContactors KM1 and KM2 have de-energised.

Feedback circuitThe positive-guided N/C contacts oncontactors KM1 and KM2 are monitored inthe safety relay’s feedback circuit S12-S34.

Safety assessmentThe safety relay PNOZ X2.8P (K11) andcontactors KM1 and KM2 must beinstalled in a single mounting area(control cabinet) in order to exclude ashort across the output.

Earth faults and shorts between contactsin the input circuit are detected.A fault on the device does not lead to theloss of the safety function.A break in the actuator on the safetyswitch PSEN me1S/1AS (S15) must beexcluded.

4.2-13

4.2


Revision

Name

0

28.04.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS


Category 3 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX2.8P

Directory:

..PNOZ\05PIL004

Page: 4

9

24VDC

0VDC

-S15

PSENme 1S/1AS

570 000

PSENme 1S/1AS

-K11

A1

A2

PNOZ X2.8P

777 301

21

22

S11

13 14 5.1

23 24

33 34

41 42

PNOZ X2.8P

24V

A1

A2

44

43

S21

31

32

S22

PNOZ X2.8P

S34

start/reset

-S17

13

14

S12

S52

13

14

-KM15.1

21

22

-KM25.2

21

22

E1

E2

-A3

Safety gate with PSENme 1S/1AS

with tumbler

E 2.0

PLC

safety gate

unlock

-A3

-K125.5

13

14

unlock

-S16

13

14

E 2.1

PLC

safety gate

open

Page 1 of 2

24VDC

0VDC

4.2-14

4.2


Revision

Name

0

28.04.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS


Category 3 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX2.8P

Directory:

..PNOZ\05PIL004

Page: 5

9

24VDC

0VDC

24VDC4A

-F6

-K114.3

13

14

1 2 .8

3 4 .8

5 6 .9

21 22 4.4

3RT1016-1BB42

-KM1

A1

A2

1 2 .8

3 4 .8

5 6 .9

21 22 4.4

3RT1016-1BB42

-KM2

A1

A2

-K12

A1

A2

PSWZ X1P

777 949

Y30

0V PLC/external

13 14 4.6

23 24

41 42

PSWZ X1P

A1

A2

reset

-S18

13

14

RES

Y31

+24V PLC/external

POWER

OUTPUT

FAULT

-A3

Y32

E 2.2

PLC

standstill

L1

Y35

V

CH.1

CH.2

Safety gate with PSENme 1S/1AS

with tumbler

CH.1 IN

CH.2 IN

L2

Y1

PSWZ X1P

L3

Y2

24VDC

0VDC

L1

L2

L3

400VAC

-F5

-KM1.1

1

2

-KM2.2

1

2

-X1 1

M3 ~

-M1

U1 V1 W1

3

4

3

4

2

Page 2 of 2

5

6

5

6

3

PE-SCH.

PE

Notes

4.2-15

4.2



5.1-4.2-16

4.2


Category 2, EN 954-1PNOZ X3P – PSEN me1S/1AS with guard locking and E-STOP

Pilz products

Number Description Order number1 PNOZ X3P 777 3131 PSEN me1S/1AS 570 0001 PIT es1.11 400 1001 PIT esb1.1 400 305

Features

Single-channel operation with E-STOPDual-channel operation with safetygate switchSafety gate switch with guard lockingdeviceManual resetContact expansion through positive-guided contactorsFeedback circuit to monitor contactexpansionUp to Category 2 of EN 954-1

Description

Safety gate functionThe opening and closing of a safety gate issignalled to the safety relay PNOZ X3P (K9)via the contacts on the safety switch PSENme1S/1AS (S4). Guard locking on the safetyswitch can be released via pushbutton S6.The contacts on safety switch S4 areopened as soon as the safety gate isopened. This interrupts the input circuit onthe PNOZ X3P safety relay (K9) and thesafety contacts open. Contactors K10 andK11 de-energise.The safety relay PNOZ X3P (K9) has adiagnostic output for display or forevaluation via a PLC.

E-STOP functionWhen the E-STOP pushbutton S7 isoperated, the input circuit on the safetyrelay PNOZ X3P (K9) is opened and thesafety contacts on K9 open. Contactors K10and K11 de-energise.


The E-STOP pushbutton S7 has not beenoperated andThe safety gate is closed andThe contacts on safety switch S4 areclosed andContactors K10 and K11 have de-energised.

Feedback circuitThe positive-guided N/C contacts oncontactors K10 and K11 are monitored inthe safety relay’s feedback circuit S33-S34.

Safety assessmentEarth faults in the input circuit aredetected.A fault on the device does not lead to theloss of the safety function.

4.2-17

4.2


Revision

Name

0

02.05.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS


Category 2 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX3P

Directory:

..PNOZ\05PIL004

Page: 2

9

24VDC

0VDC

-S4

PSENme 1S/1AS

570 000

PSENme 1S/1AS

21

22

44

43

31

32

13

14

unlock

-S6

13

14

E1

E2 -K9

A1

A2

PNOZ X3P

777 313

Y30

0V PLC/external

13 14 .8

23 24

33 34

41 42


24-240V

A1

A2

S31

Y31

+24V PLC/external

-A3

S21

Y32

E 5.0

PLC

PNOZ active

Series connection from 2-channel

safety gate and 1-channel emergency stop

S22

S13

S32

PNOZ X3P

S14

S11

S33

start/reset

-S5

13

14

-K10.8

21

22

-K11.9

21

22

E-Stop

-S7

11

12

S12

S34

PIT es1.11

400 100

PIT esb1.1

400 305

24VDC6A

-F2

-K9.5

13

14

1 2

3 4

5 6

21 22 .7

3RT1016-1BB42

-K10

A1

A2

1 2

3 4

5 6

21 22 .7

3RT1016-1BB42

-K11

A1

A2

24VDC

0VDC


5.1-4.2-18

4.2


Category 4, EN 954-1PNOZ X3P – Override with enable switch

Pilz products

Number Description Order number2 PNOZ X3P 777 3132 PSEN me2/2AS 570 200

Features

Dual-channel operation with detectionof shorts across contactsMonitored resetOverride safety gate with enable switchContact expansion through positive-guided contactorsFeedback circuit to monitor contactexpansionUp to Category 4 of EN 954-1

Description

Safety gate functionIn “Manual” mode, the guard function of thesafety gate is overridden after enable switchS18 is operated.The operating mode selector switch S19applies supply voltage

In “Manual” position to the safety relayPNOZ X3P (K30).In “Automatic” position to the safety relayPNOZ X3P (K33).

“Automatic” mode:The opening and closing of a safety gate issignalled to the safety relay PNOZ X3P (K30)via the contacts on the safety switchesPSEN me2/2AS (S16, S17). The contacts onsafety switches S16 and S17 are opened assoon as the safety gate is opened. Thisinterrupts the input circuit on the safety

relay PNOZ X3P (K30) and the safetycontacts open.Contactors K31 and K32 de-energise.

“Manual” mode:The supply voltage to the safety relay PNOZX3P (K30) is shut down, the safety contactsat K30 open. Contactors K31 and K32 de-energise.If enable switch S18 is put in position 2, thecontacts at S18 are closed.The input circuit at K33 is closed. If resetbutton S20 is operated, the safety contactson safety relay K33 will close. ContactorsK31 and K32 energise.

Enable switch S18:Position 1: OFF function, not depressedPosition 2: Enable function, depressed asfar as the middle setting (positivefeedback)Position 3: OFF function with positiveseparation


Operating mode selector switch S19 isswitched to “Automatic” andThe contacts on safety switches S16 andS17 are closed andContactors K31 and K32 have de-energised.

The safety relay PNOZ X3P (K33) can bestarted by pressing reset button S20 if:

Operating mode selector switch S19 isswitched to “Manual” andEnable switch S18 is in position 2 andContactors K31 and K32 have de-energised.

Feedback circuitThe positive-guided N/C contacts oncontactors K31 and K32 are monitored inthe feedback circuits S33-S34 of safetyrelays K30 and K33.

Safety assessmentThe following equipment must beinstalled in a single mounting area(control cabinet) in order to exclude ashort across the output:- Safety relays K30 and K33- Contactors K31 and K32- Operating mode selector switch S19Earth faults and shorts between contactsin the input circuit are detected.A fault on the device does not lead to theloss of the safety function.

Safety relays PNOZ X3P (K30) / PNOZX3P (K33) can be started when the inputcircuit at K30 / K33 is closed first,followed by reset button S15 / S20. Thisavoids an unwanted reset before theinput circuit is closed or as a result of thereset button being overridden.Enable mode partly disables the safetydevices. Anyone spending time in thedanger zone with an enable switch mustbe able to detect hazardous conditions atan early stage and take appropriatecountermeasures. Every person whospends time in the danger zone mustcarry an enable switch with them.Releasing the enable switch S18 ordepressing it fully into position 3 cancelsthe enable function. Returning the switchto position 1 from position 3 does notmake the enable function operative.

4.2-19

4.2


Revision

Name

0

31.05.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS


Category 4 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX3P

Directory:

..PNOZ\05PIL004

Page: 4

9

safety gate

closed

24VDC

0VDC

PSENme 2/2AS

570 200

PSENme 2/2AS

570 200

-S16

-S17

PSENme 2/2AS

PSENme 2/2AS

11

12

11

12

-K30

A1

A2

PNOZ X3P

777 313

Y30

13 14 .8

23 24

33 34

41 42


24-240V

A1

A2

-S19

0: autom.

1: hand

S31

Y31

0 1 2

S21

Y32

S22

S13

S32

PNOZ X3P

S14

start/reset

-S15

13

14

S11

S33

S12

S34

-K31.8

21

22

-K32.9

21

22

-S18

-K33

A1

A2

PNOZ X3P

777 313

a

b

21 3

aE1

E3

E4

E2

bE1

E3

E4

E2

Function

Y30

13 14 .9

21 22

31 32

43 44

3RH11 22-1BB40

A1

A2

Bridging of a safety gate

with enable switch and

operating mode selector switch

1 2 3

S31

Y31

-X18 br

0,34mmý br

br

E1

br

0,34mmý br

-X18 br

S21

Y32

bl

bl

bl

E2

bl

bl

bl

S22

S13

sw

sw

sw

E3

sw

sw

sw

gr

gr

gr

E4

gr

gr

gr

S32

PNOZ X3P

S14

start/reset

-S20

13

14

PE

PE

PE

S11

S33

enable switch

ZSA2A4G10A

S12

S34

-K31.8

61

62

-K32.9

61

62

24VDC6A

-F5

-K30.2

13

14

1 2

3 4

5 6

21 22 .4

53 54

61 62 .8

3RT1016-1BB423RH19 21-1EA11

-K31

A1

A2

24VDC

0VDC

-K33.6

13

14

1 2

3 4

5 6

21 22 .4

53 54

61 62 .8

3RT1016-1BB423RH19 21-1EA11

-K32

A1

A2


5.1-4.2-20

4.2


Category 4, EN 954-1PNOZ X3.10P – PSEN me1S/1AS and PSEN me2/2AS with guard locking

Pilz products

Number Description Order number1 PNOZ X3.10P 777 3141 PSEN me1S/1AS 570 0001 PSEN me2/2AS 570 200

Features

Dual-channel operation with detectionof shorts across contactsSafety gate switches with separateactuator and guard locking deviceSecond safety switch with separateactuatorMonitored resetContact expansion through positive-guided contactorsFeedback circuit to monitor contactexpansionUp to Category 4 of EN 954-1

Description

Safety gate functionThe opening and closing of a safety gate fortechnical processing purposes is signalledto the PNOZ X3.10P safety relay (K1) via thecontacts on the safety switches PSENme1S/1AS (S1). Guard locking on safetyswitch S1 can be released via pushbuttonS4.The technical processing purposes are notsafety-related. For example, there is nosafe standstill monitoring.

The contacts on safety switches S1 and S2are opened as soon as the safety gate isopened. This interrupts the input circuit onthe safety relay PNOZ X3.10P (K1) and thesafety contacts open. Contactors K2 and K3de-energise.

The safety relay PNOZ X3.10P (K1) has adiagnostic output for display or forevaluation via a PLC.


The safety gate is closed andThe contacts on safety switches S1 andS2 are closed andContactors K2 and K3 have de-energised.


Safety assessmentThe safety relay PNOZ X3.10P (K1) andcontactors K2 and K3 must be installedin a single mounting area (control cabinet)in order to exclude a short across theoutput.Earth faults and shorts between contactsin the input circuit are detectedA fault on the device does not lead to theloss of the safety function.The device can be started when the inputcircuit is closed first, followed by resetbutton S3. This avoids an unwanted resetbefore the input circuit is closed or as aresult of the reset button beingoverridden.

When the safety switch is released, thesafety gate can be opened. Hazardousmovements must not overrun or thesafety distance must be an appropriatelength.

4.2-21

4.2


Revision

Name

0

23.05.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS


Category 4 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX3.10P

Directory:

..PNOZ\05PIL004

Page: 1

9

24VDC

0VDC

-S1

PSENme 1S/1AS

570 000

PSENme 1S/1AS

21

22

44

43

31

32

13

14

unlock

-S4

13

14

E1

E2

-K1

A1

A2

PNOZ X3.10P

777 314

A1

A2

13 14 .8

23 24

33 34

41 42


24V

A1

A2

S31

Y30

0V PLC/external

S21

Y31

+24V PLC/external

-A3

S22

Y32

Safety gate with PSENme 1S/1AS with guard

locking and 2. switch PSENme 2/2AS

E 9.0

PLC

PNOZ active

S32

PNOZ X3.10P

S13

-S2

PSENme 2/2AS

570 200

PSENme 2/2AS

S11

S14

11

12

S12

S33

start/reset

-S3

13

14

-K2.8

21

22

-K3.9

21

22

S15

S34

S16

24VDC6A

-F1

-K1.5

13

14

1 2

3 4

5 6

21 22 .7

3RT1016-1BB42

-K2

A1

A2

1 2

3 4

5 6

21 22 .7

3RT1016-1BB42

-K3

A1

A2

24VDC

0VDC


5.1-4.2-22

4.2


Category 4, EN 954-1PNOZ X3.10P – Connecting two PSEN cs2.1p in series

Pilz products

Number Description Order number1 PNOZ X3.10P 777 3142 PSEN cs2.1p 540 100

Features

Dual-channel operation with detectionof shorts across contactsSeries connection of 2 coded PSENcs2.1p safety switchesMonitored resetContact expansion through positive-guided contactorsFeedback circuit to monitor contactexpansionUp to Category 4 of EN 954-1

Description

Safety gate functionThe opening and closing of several safetygates is signalled to the safety relay PNOZX3.10P (K7) via the semiconductor outputson the coded safety switches PSEN cs2.1p(S8, S9). The 2 safety switches areconnected in series.The semiconductor outputs on one of thesafety switches S8 or S9 are opened assoon as the respective safety gate isopened. These semiconductor outputsinterrupt the input circuit on the safety relayPNOZ X3.10P (K7) and the safety contactsopen. Contactors K8 and K9 de-energise.The coded safety switches PSEN cs2.1p(S8, S9) and the safety relay PNOZ X3.10P(K7) each have a diagnostic output todisplay or evaluate the switch status via aPLC.


The safety gates are closed andThe semiconductor outputs on safetyswitches S8 and S9 are closed andContactors K8 and K9 have de-energised.


Safety assessmentThe safety relay PNOZ X3.10P (K7) andcontactors K8 and K9 must be installedin a single mounting area (control cabinet)in order to exclude a short across theoutput.Earth faults and shorts between contactsin the input circuit are detected.A fault on the device does not lead to theloss of the safety function.Please note: When several coded safetyswitches PSEN cs2.1p are connected inseries, the delay-on de-energisation timeincreases in direct proportion to thenumber of interconnected safetyswitches.Increased protection againstmanipulation is required for hazardousmachinery such as presses. In this casewe recommend the use of two PSENcs2.1p safety switches (per safety gate).

The device can be started when the inputcircuit is closed first, followed by resetbutton S7. This avoids an unwanted resetbefore the input circuit is closed or as aresult of the reset button beingoverridden.

4.2-23

4.2


Revision

Name

0

23.05.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS


Category 4 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX3.10P

Directory:

..PNOZ\05PIL004

Page: 3

9

TRANSPONDER

0VDC

24VDC

-S8

PSENcs 2.1p

540 100

-W8

LiYC11Y

8x0,25qmm

-W8

LiYC11Y

8x0,25qmm

br

2

3

gn

-A3

ws

1

4

gb

Power/Fault

Safety Gate

Input

rs

6

5

gr

E 9.1

PLC

safety gate 1

PSENcs 2.1p

rt

8

7

bl

TRANSPONDER

-S9

PSENcs 2.1p

540 100

-W9

LiYC11Y

8x0,25qmm

-W9

LiYC11Y

8x0,25qmm

br

2

3

gn

-A3

ws

1

4

gb

Power/Fault

Safety Gate

Input

rs

6

5

gr

E 9.2

PLC

safety gate 2

PSENcs 2.1p

rt

8

7

bl

-K7

A1

A2

PNOZ X3.10P

777 314

A1

A2

13 14 .8

23 24

33 34

41 42


24V

A1

A2

S31

Y30

0V PLC/external

S21

Y31

+24V PLC/external

Series connection of two PSENcs 2.1p,

monitored start

-A3

S22

Y32

E 9.0

PLC

PNOZ active

S32

PNOZ X3.10P

S13

S11

S14

S12

S33

start/

reset

-S7

13

14

-K8

.8

21

22

-K9

.9

21

22

S15

S34

S16

24VDC

6A

-F3

-K7

.5

13

14

1 2

3 4

5 6

21 22 .7

3RT1016-1BB42

-K8

A1

A2

24VDC

1 2

3 4

5 6

21 22 .7

3RT1016-1BB42

-K9

A1

A2

0VDC


5.1-4.2-24

4.2


Category 3, EN 954-1PNOZ X8P – Standstill monitoring

Features

Dual-channel operationSafety gate switch with separateactuator and guard locking deviceSecond safety switch codedGuard locking released after monitoredstandstillMonitored resetContact expansion through positive-guided contactorsFeedback circuit to monitor contactexpansionUp to Category 3 of EN 954-1

Description

Safety gate functionThe opening and closing of a safety gate issignalled to the safety relay PNOZ X8P (K4)via the contacts on the safety switch PSENme1S/1AS (S2) and the semiconductoroutputs on the coded safety switch PSENcs2.1p (S3). Guard locking on safety switch S2can be released via pushbutton S4. Guardlocking will not be released until the safetycontacts on the standstill monitor PSWZX1P (K7) are closed.The standstill monitor PSWZ X1P (K7)monitors motor M1 for standstill. Whenstandstill is achieved, the safety contacts onK7 are closed.The contacts on safety switch S2 and thesemiconductor outputs on the coded safetyswitch S3 are opened as soon as the safety

Pilz products

Number Description Order number1 PNOZ X8P 777 7601 PSWZ X1P 777 9491 PSEN me1S/1AS 570 0001 PSEN cs2.1p 540 100

gate is opened. This interrupts the inputcircuit on the safety relay PNOZ X8P (K4)and the safety contacts open. ContactorsK5 and K6 de-energise.When the simultaneity requirement of thetwo input channels on the standstill monitorPSWZ X1P (K7) is exceeded, the unitswitches to a fault condition. K7 isreactivated by pressing reset button S6.


The safety gate is closed andThe contacts on safety switch S2 areclosed andThe semiconductor outputs on the codedsafety switch S3 are closed andContactors K5 and K6 have de-energised.

The safety standstill monitor PSWZ X1P (K7)starts automatically once standstill isdetected.

Feedback circuitThe positive-guided N/C contacts oncontactors K5 and K6 are monitored in thesafety relay’s feedback circuit Y1-Y2.

Safety assessmentThe safety relay PNOZ X8P (K4) andcontactors K5 and K6 must be installedin a single mounting area (control cabinet)in order to exclude a short across theoutput.Earth faults in the input circuit aredetected.A fault on the device does not lead to theloss of the safety function.The device can be started when the inputcircuit is closed first, followed by resetbutton S5. This avoids an unwanted resetbefore the input circuit is closed or as aresult of the reset button beingoverridden.Series connection is permitted in thisapplication example because a singlefault in the safety switch is detected.

4.2-25

4.2


Revision

Name

0

24.05.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS


Category 3 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX8P

Directory:

..PNOZ\05PIL004

Page: 2

9

24VDC

0VDC

TRANSPONDER

-S2

PSENme 1S/1AS

570 000

-S3

PSENcs 2.1p

540 100

PSENme 1S/1AS

-W3

LiYC11Y

8x0,25qmm

-W3

LiYC11Y

8x0,25qmm

br

2

3

gn

21

22

ws

1

4

gb

Power/Fault

Safety Gate

Input

rs

6

5

gr

PSENcs 2.1p

rt

8

7

bl

44

43

31

32

13

14

E1

E2

24VDC4A

-F2

-K73.5

13

14

unlock

-S4

13

14

-K4

A1

A2

PNOZ X8P

777 760

Y31

13 14 3.2

23 24

33 34

41 42

51 52

PNOZ X8P 24VDC

24V

A1

A2

Safety gate with PSENme 1S/1AS, PSENcs 2.1p

and standstill monitoring

S11

Y30

S21

Y32

S12

Y35

S22

S33

start/reset

-S5

13

14

S12

S34

S11

PNOZ X8P

S37

S52

Y1 Y1

-K53.2

21

22

-K63.3

21

22

Page 1 of 2

24VDC

0VDC

Y2

4.2-26

4.2


Revision

Name

0

24.05.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS


Category 3 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX8P

Directory:

..PNOZ\05PIL004

Page: 3

9

24VDC

0VDC

24VDC6A

-F3

-K42.6

13

14

1 2 .8

3 4 .8

5 6 .9

21 22 2.9

3RT1016-1BB42

-K5

A1

A2

1 2 .8

3 4 .8

5 6 .9

21 22 2.9

3RT1016-1BB42

-K6

A1

A2

-K7

A1

A2

PSWZ X1P

777 949

Y30

13 14 2.4

23 24

41 42

PSWZ X1P

24-240V

A1

A2

reset

-S6

13

14

RES

Y31

POWER

OUTPUT

FAULT

Y32

L1

Y35

Safety gate with PSENme 1S/1AS, PSENcs 2.1p

and standstill monitoring

V

CH.1

CH.2

CH.1 IN

CH.2 IN

L2

Y1

PSWZ X1P

L3

Y2

24VDC

0VDC

400VAC

-F4

-K5.2

1

2

-K6.3

1

2

-X1 1

M3 ~

-M1

U1 U2 V1

V2

3

4

3

4

2

Page 2 of 2

5

6

5

6

3

PE-SCH.

PE

Notes

4.2-27

4.2



5.1-4.2-28

4.2


Category 3, EN 954-1PNOZ XV3P – Safe standstill of a master drive

Pilz products

Number Description Order number1 PNOZ XV3P 777 5122 PSEN me2/2AS 570 200

Features

Dual-channel operationMonitored resetSafe standstill of a master drive after asafety gate is openedContact expansion through positive-guided contactorsFeedback circuit to monitor contactexpansionUp to Category 3 of EN 954-1

Description

Safety gate functionAfter the safety gate is opened, motor M1 isbrought to a safe standstill via the masterdrive.The opening and closing of a safety gate issignalled to the safety relay PNOZ XV3P(K1) via the contacts on the safety switchesPSEN me2/2AS (S1, S2). The contacts onsafety switches S1 and S2 are opened assoon as the safety gate is opened. Safetycontact 13-14 on the PNOZ XV3P (K1)opens immediately and shuts down thecontroller enable for the master drive A1.This way the master drive A1 can have acontrolled shutdown.Safety contact 47-48 on K1 opens after adelay and switches off contactors K2 andK3.

Safety contact 57-58 on K1 opens after adelay and switches off the intermediatecircuit of the master drive A1.The delay-on de-energisation time is set onthe safety relay K1.


The safety gate is closed andThe contacts on safety switches S1 andS2 are closed andThe master drive’s feedback contact (A1,1/2) is closed andContactors K2 and K3 have de-energised.

Feedback circuitThe positive-guided N/C contacts oncontactors K2 and K3 and the masterdrive’s feedback contact are monitored inthe safety relay’s reset/feedback circuit S33-S34.

Safety assessmentThe safety relay PNOZ XV3P (K1) andcontactors K2 and K3 must be installedin a single mounting area (control cabinet)in order to exclude a short across theoutput.Earth faults in the input circuit aredetected.A fault on the device does not lead to theloss of the safety function.


4.2-29

4.2


Revision

Name

0

23.05.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS


Category 3 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZXV3P

Directory:

..PNOZ\05PIL004

Page: 1

9

24VDC

0VDC

safety gate

closed

-S1

-S2

PSENme 2/2AS

570 200

PSENme 2/2AS

570 200

PSENme 2/2AS

PSENme 2/2AS

11

12

11

12-K1

A1

A2

PNOZ XV3P

777 512

S11

Y39

13 14 .6

23 24

33 34

47 48 .6

57 58 .7

PNOZ XV3P 24VDC 3S

24V

A1

A2

S12

Y40

S21

S13

S31

PNOZ XV3P

t=0,1...3s

S14

S32

S33

start/reset

-S3

13

14

S22

S34

-K2.6

21

22

-K3.6

21

22

24VDC6A

-F1

-K1.3

47

48

1 2 .8

3 4 .9

5 6 .9

21 22 .5

3RT1016-1BB42

-K2

A1

A2

Safe standstill of a master drive

after opening a safety gate

-K1.3

13

14

1 2 .8

3 4 .9

5 6 .9

21 22 .5

3RT1016-1BB42

-K3

A1

A2

24VDC

0VDC

-K1.3

57

58

-A1

1

2

4

3

X

Y

L1

L2

L3

400VAC

PV

M

P24V

-F2

-K2.6

1

2

-K3.6

1

2

-T1

U1

U2

-X1 1

M3 ~

-M1

U1 V1 W1

3

4

3

4

V1

V2

2

5

6

5

6

W1

W2

3

PE-SCH.

PE

5.1-4.2-30

4.2


ESPE Applications

2

4.3-1

4.3


Contents Page

ESPE applicationsPNOZ X2.9P – PSEN op4F light curtain Category 4* 4.3-2PNOZ X3P – PSEN op4F light curtain Category 4* 4.3-4PNOZ X3.10P – PSEN op4F light curtain Category 4* 4.3-6PNOZ X8P – PSEN op4H light curtain Category 4* 4.3-8PNOZ X10.11P – PSEN op4H light curtain Category 4* 4.3-10


ESPE Applications

5.1-4.3-2

4.3


Category 4, EN 954-1PNOZ X2.9P – PSEN op4F light curtain

Pilz products

Number Description Order number1 PNOZ X2.9P 777 3001 PZE X4P 777 5851 PSEN op4F 630 050

Features

Dual-channel operation with detectionof shorts across contacts via light curtainMonitored resetLight curtain with semiconductor outputContact expansion through PZE X4Pand positive-guided contactorsFeedback circuit to monitor contactexpansionUp to Category 4 of EN 954-1

Description

Light curtain functionThe interruption of light curtain PSEN op4F(B1/B2) is signalled to the safety relay PNOZX2.9P (K1) via the two semiconductoroutputs on receiver B2.The semiconductor outputs on the safetylight curtain’s receiver B2 are opened assoon as the light curtain is interrupted. Thisinterrupts the input circuit on the safetyrelay PNOZ X2.9P (K1) and the safetycontacts open. The contact expandermodule PZE X4P (K2) and contactors K3and K4 de-energise.The top and bottom DIP switches on thereceiver B2 must be set at the sameposition. For the light curtain to resetautomatically, number 4 on both DIPswitches must be switched to ON.


The light curtain is not interrupted andThe semiconductor outputs on safetylight curtain B1/B2 are closed andThe relays on the contact expandermodule PZE X4P (K2) have de-energisedandContactors K3 and K4 have de-energised.

Feedback circuitThe positive-guided N/C contacts oncontactors K3 and K4 are monitored in thesafety relay’s feedback circuit S12-S34. Thefeedback circuit on safety relay K1 is linkedto the feedback circuit on the contactexpander module K2.

Safety assessmentThe contact expander module PZE X4P(K2) and contactors K3, K4 must beinstalled in a single mounting area(control cabinet) in order to exclude ashort across the output.Earth faults and shorts between contactsin the input circuit are detected via thelight curtain.A fault on the device does not lead to theloss of the safety function.A single fault in the light curtain isdetected.


4.3-3

4.3


Revision

Name

0

23.06.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS

ESPE application

Category 4 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX2.9P

Directory:

..PNOZ\05PIL004

Page: 1

9

24VDC

PE

0VDC

-B1

1

3

2

4

PE

transmitter

SAFE

POWER ON

24VDC

0V

n.b.

n.b.

PSEN op4F-14-015

630 050

-B2

receiver

HIGH ALIGN

LOW ALIGN

BREAK

SAFE

24VDC

0V

Test/Start

Muting 1

Muting 2

OSSD1

OSSD2

LAMP

ON

12 3 4

2

7

1

3

4

5

6

8

PE

-K1

A1

A2

PNOZ X2.9P

777 300

S11

13 14 .6

23 24

33 34

41 42

PNOZ X2.9P 24VDC

24V

A1

A2

Y36

S12

Y37

PNOZ X2.9P

S34

start/reset

-S2

13

14

S52

-K3.8

21

22

-K4.9

21

22

-K2

Analysis of one PSEN op4

with monitored start and

expander module with PZE X4P

24VDC4A

-F1

-K1.4

13

14

A1

A2

PZE X4P

777 585

13 14 .8

23 24

33 34

43 44

Y1 Y2

PZE X4P 24VDC

24V

A1

A2

Y1

PZE X4P

Y2

24VDC4A

-F2

-K2.6

13

14

1 2

3 4

5 6

21 22 .5

3RT1016-1BB42

-K3

A1

A2

1 2

3 4

5 6

21 22 .5

3RT1016-1BB42

-K4

A1

A2

24VDC

PE

0VDC

ESPE Applications

5.1-4.3-4

4.3


Category 4, EN 954-1PNOZ X3P – PSEN op4F light curtain

Pilz products

Number Description Order number1 PNOZ X3P 777 3131 PZE X5P 777 1501 PSEN op4F 630 050

Features

Dual-channel operation with detectionof shorts across contacts via light curtainMonitored resetLight curtain with semiconductor outputContact expansion through PZE X5Pand positive-guided contactorsFeedback circuit to monitor contactexpansionUp to Category 4 of EN 954-1

Description

Light curtain functionThe interruption of light curtain PSEN op4F(B1/B2) is signalled to the safety relay PNOZX3P (K1) via the two semiconductor outputson receiver B2.The semiconductor outputs on the safetylight curtain’s receiver B2 are opened assoon as the light curtain is interrupted. Thisinterrupts the input circuit on the safetyrelay PNOZ X3P (K1) and the safetycontacts open. The input circuit on thecontact expander module PZE X5P (K2) isinterrupted and the safety contacts open.Contactors K3 and K4 de-energise.The top and bottom DIP switches on thereceiver B2 must be set at the sameposition. For the light curtain to resetautomatically, number 4 on both DIPswitches must be switched to ON.

The safety relay PNOZ X3P (K1) and contactexpander module PZE X5P (K2) havediagnostic outputs for display or forevaluation via a PLC.


The light curtain is not interrupted andThe semiconductor outputs on safetylight curtain B1/B2 are closed andThe relays on the contact expandermodule PZE X5P (K2) have de-energisedandContactors K3 and K4 have de-energised.

Feedback circuitThe positive-guided N/C contacts oncontactors K3 and K4 are monitored in thesafety relay’s feedback circuit S33-S34. Thefeedback circuit on safety relay K1 is linkedto the feedback circuit on the contactexpander module K2.

Safety assessmentThe contact expander module PZE X5P(K2) and contactors K3 and K4 must beinstalled in a single mounting area(control cabinet) in order to exclude ashort across the output.Earth faults and shorts between contactsin the input circuit are detected via thelight curtain.A fault on the device does not lead to theloss of the safety function.

A single fault in the light curtain isdetected.The device can be started when the inputcircuit is closed first, followed by resetbutton S1. This avoids an unwanted resetbefore the input circuit is closed or as aresult of the reset button beingoverridden.

4.3-5

4.3


Revision

Name

0

23.06.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS

ESPE application

Category 4 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX3P

Directory:

..PNOZ\05PIL004

Page: 1

9

24VDC

PE

0VDC

-B1

1

3

2

4

PE

transmitter

SAFE

POWER ON

24VDC

0V

n.b.

n.b.

PSEN op4F-14-015

630 050

-B2

receiver

HIGH ALIGN

LOW ALIGN

BREAK

SAFE

24VDC

0V

Test/Start

Muting 1

Muting 2

OSSD1

OSSD2

LAMPON

12 3 4

2

7

1

3

4

5

6

8

PE

-K1

A1

A2

PNOZ X3P

777 313

Y300V PLC/external

13 14 .8

23 24 .8

33 34

41 42


24-240V

A1

A2

S31

Y31

+24V PLC/external

-A3

S21

Y32

E 4.0

PLC

ESPE clear

S22

S13

S32

PNOZ X3P

S14

S11

S33

-K3.8

21

22

-K4.9

21

22

S12

S34

start/reset

-S1

13

14

Analysis of one PSENop 4 with

monitored start and expander module

-K2

A1

A2

PZE X5P

777 150

0V PLC/external

-A3

+24V PLC/external

Y31

13 14 .9

23 24

33 34

43 44

53 54

Y1 Y2

PZE X5P 24VDC

24V

A1

A2

Y30

Y1

E 4.1

PLC

PZE active

Y2

Y32

U

Y35

-A3

-K1.3

13

14

K1

Y3

-K1.3

23

24

E 4.2

PLC

PZE fault

PZE X5P

K2

Y4

1 2

3 4

5 6

21 22 .5

3RT1016-1BB42

-K3A1

A2

24VDC4A

-F1

-K2.6

13

14

24VDC

PE

0VDC

1 2

3 4

5 6

21 22 .5

3RT1016-1BB42

-K4A1

A2

ESPE Applications

5.1-4.3-6

4.3


Category 4, EN 954-1PNOZ X3.10P – PSEN op4F light curtain

Pilz products

Number Description Order number1 PNOZ X3.10P 777 3141 PSEN op4F 630 050

Features

Dual-channel operation with detectionof shorts across contacts via light curtainMonitored resetLight curtain with semiconductor outputContact expansion through positive-guided contactorsFeedback circuit to monitor contactexpansionUp to Category 4 of EN 954-1

Description

Light curtain functionThe interruption of light curtain PSEN op4F(B1/B2) is signalled to the safety relay PNOZX3.10P (K4) via the two semiconductoroutputs on receiver B2.The semiconductor outputs on the safetylight curtain’s receiver B2 are opened assoon as the light curtain is interrupted. Thisinterrupts the input circuit on the safetyrelay PNOZ X3.10P (K4) and the safetycontacts open. Contactors K5 and K6 de-energise.The top and bottom DIP switches on thereceiver B2 must be set at the sameposition. For the light curtain to resetautomatically, number 4 on both DIPswitches must be switched to ON.The safety relay PNOZ X3.10P (K4) has adiagnostic output for display or forevaluation via a PLC.


The light curtain is not interrupted andThe semiconductor outputs on safetylight curtain B1/B2 are closed andContactors K5 and K6 have de-energised.


Safety assessmentThe safety relay PNOZ X3.10P (K4) andcontactors K5 and K6 must be installedin a single mounting area (control cabinet)in order to exclude a short across theoutput.Earth faults and shorts between contactsin the input circuit are detected via thelight curtain.A fault on the device does not lead to theloss of the safety function.A single fault in the light curtain isdetected.The device can be started when the inputcircuit is closed first, followed by resetbutton S5. This avoids an unwanted resetbefore the input circuit is closed or as aresult of the reset button beingoverridden.

4.3-7

4.3


Revision

Name

0

23.05.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS

ESPE application

Category 4 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX3.10P

Directory:

..PNOZ\05PIL004

Page: 2

9

24VDC

PE

0VDC

-B1

1

3

2

4

PE

transmitter

SAFE

POWER ON

24VDC

0V

n.b.

n.b.

PSEN op4F-14-015

630 050

-B2

receiver

HIGH ALIGN

LOW ALIGN

BREAK

SAFE

24VDC

0V

Test/Start

Muting 1

Muting 2

OSSD1

OSSD2

LAMP

ON

1 2 3 4

2

7

1

3

4

5

6

8

PE

-K4

A1

A2

PNOZ X3.10P

777 314

A1

A2

13 14 .8

23 24

33 34

41 42


24V

A1

A2

S31

Y30

0V PLC/external

S21

Y31

+24V PLC/external -A3

S22

Y32

ESPE PSEN op4

with monitored start of PNOZ X3.10P

E 9.0

PLC

PNOZ active

S32

PNOZ X3.10P

S13

S11

S14

S12

S33

start/reset

-S5

13

14

-K5.8

21

22

-K6.9

21

22

S15

S34

S16

24VDC6A

-F2

-K4.5

13

14

1 2

3 4

5 6

21 22 .7

3RT1016-1BB42

-K5

A1

A2

1 2

3 4

5 6

21 22 .7

3RT1016-1BB42

-K6

A1

A2

PE

0VDC

24VDC

ESPE Applications

5.1-4.3-8

4.3


Category 4, EN 954-1PNOZ X8P – PSEN op4H light curtain

Pilz products

Number Description Order number1 PNOZ X8P 777 7601 PSEN op4H 630 150

Features


Description

Light curtain functionThe interruption of light curtain PSEN op4H(B1/B2) is signalled to the PNOZ X8P safetyrelay (K1) via the two semiconductoroutputs on receiver B2.The semiconductor outputs on the safetylight curtain’s receiver B2 are opened assoon as the light curtain is interrupted. Thisinterrupts the input circuit on the safetyrelay PNOZ X8P (K1) and the safetycontacts open. Contactors K2 and K3 de-energise.The top and bottom DIP switches on thereceiver B2 must be set at the sameposition. For the light curtain to resetautomatically, number 4 on both DIPswitches must be switched to ON.The safety relay PNOZ X8P (K1) has adiagnostic output for display or forevaluation via a PLC.




Safety assessmentThe safety relay PNOZ X8P (K1) andcontactors K2, K3 must be installed in asingle mounting area (control cabinet) inorder to exclude a short across theoutput.Earth faults and shorts between contactsin the input circuit are detected via thelight curtain.A fault on the device does not lead to theloss of the safety function.A single fault in the light curtain isdetected.The device can be started when the inputcircuit is closed first, followed by resetbutton S1. This avoids an unwanted resetbefore the input circuit is closed or as aresult of the reset button beingoverridden.

4.3-9

4.3


Revision

Name

0

23.05.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS

ESPE application

Category 4 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX8P

Directory:

..PNOZ\05PIL004

Page: 1

9

PE

0VDC

24VDC

-B1

1

3

2

4

PE

transmitter

SAFE

POWER ON

24VDC

0V

n.b.

n.b.

PSEN op4H-30-015

630 150

-B2

receiver

HIGH ALIGN

LOW ALIGN

BREAK

SAFE

24VDC

0V

Test/Start

Muting 1

Muting 2

OSSD1

OSSD2

LAMP

ON

1 2 3 4

2

7

1

3

4

5

6

8

PE

-K1

A1

A2

PNOZ X8P

777 760

0V PLC/external

-A3

+24V PLC/external

Y31

13 14 .8

23 24

33 34

41 42

51 52

PNOZ X8P 24VDC

24V

A1

A2

E 8.0

PLC

ESPE clear

S11

Y30

S21

Y32

-A3

S12

Y35

E 8.1

PLC

ESPE clear

S22

S33

ESPE PSEN op4

with monitored start of PNOZ X8P

S12

S34

start/reset

-S1

13

14

S11

PNOZ X8P

S37

S52

Y1 Y1

-K2.8

21

22

-K3.9

21

22

Y2

24VDC6A

-F1

-K1.4

13

14

1 2

3 4

5 6

21 22 .7

3RT1016-1BB42

-K2

A1

A2

1 2

3 4

5 6

21 22 .7

3RT1016-1BB42

-K3

A1

A2

24VDC

PE

0VDC

ESPE Applications

5.1-4.3-10

4.3


Category 4, EN 954-1PNOZ X10.11P – PSEN op4H light curtain

Pilz products

Number Description Order number1 PNOZ X10.11P 777 7501 PSEN op4H 630 150

Features


Description

Light curtain functionThe interruption of light curtain PSEN op4H(B1/B2) is signalled to the safety relay PNOZX10.11P (K11) via the two semiconductoroutputs on receiver B2.The semiconductor outputs on the safetylight curtain’s receiver B2 are opened assoon as the light curtain is interrupted. Thisinterrupts the input circuit on the safetyrelay PNOZ X10.11P (K11) and the safetycontacts open. Contactors K12 and K13 de-energise.The top and bottom DIP switches on thereceiver B2 must be set at the sameposition. For the light curtain to resetautomatically, number 4 on both DIPswitches must be switched to ON.

Start/resetThe safety relay PNOZ X10.11P (K11) canbe started by pressing reset button S11 if:


Feedback circuitThe contacts on contactors K12 and K13are monitored in the safety relay’s feedbackcircuit Y1-Y2.

Safety assessmentThe safety relay PNOZ X10.11P (K11) andcontactors K12, K13 must be installed ina single mounting area (control cabinet) inorder to exclude a short across theoutput.Earth faults and shorts between contactsin the input circuit are detected via thelight curtain.A fault on the device does not lead to theloss of the safety function.A single fault in the light curtain isdetected.The device can be started when the inputcircuit is closed first, followed by resetbutton S11. This avoids an unwantedreset before the input circuit is closed oras a result of the reset button beingoverridden.

4.3-11

4.3


Revision

Name

0

23.05.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS

ESPE application

Category 4 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX10.11P

Directory:

..PNOZ\05PIL004

Page: 1

9

24VDC

PE

0VDC

-B1

1

3

2

4

PE

transmitter

SAFE

POWER ON

24VDC

0V

n.b.

n.b.

PSEN op4H-30-015

630 150

-B2

receiver

HIGH ALIGN

LOW ALIGN

BREAK

SAFE

24VDC

0V

Test/Start

Muting 1

Muting 2

OSSD1

OSSD2

LAMP

ON

1 2 3 4

2

7

1

3

4

5

6

8

PE

-K11

A1

A2

PNOZ X10.11P

777 750

A1

A2

13 14 .8

23 24

33 34

43 44

53 54

63 64

71 72

81 82

91 92

01 02

PNOZ X10.11P

24V

A1

A2

S11

S33

start/reset

-S11

13

14

S21

S34

S22

S37

S12

S12

S11

PNOZ X10.11P

Y1

ESPE PSEN op4

with monitored start of PNOZ X10.11P

S12

Y1

Y3

Y1

-K12.8

21

22

-K13.8

21

22

Y3

Y2 Y2

24VDC6A

-F2

-K11.4

13

14

1 2

3 4

5 6

21 22 .6

3RT1016-1BB42

-K12

A1

A2

1 2

3 4

5 6

21 22 .6

3RT1016-1BB42

-K13

A1

A2

24VDC

PE

0VDC

5.1-4.3-12

4.3


Safety Mat Applications

2

4.4-1

4.4

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected] 2005-06

Contents Page

Safety mat applicationsPNOZ X7P – Safety mat monitoring Category 4* 4.4-2PNOZ X9P – Safety mat monitoring Category 4* 4.4-4



5.1-4.4-2

4.4


Category 4, EN 954-1PNOZ X7P – Safety mat monitoring

Pilz products

Number Description Order number1 PNOZ X7P 777 059

Features

Single-channel operationManual resetStructure of safety mats: positive-guided N/C contacts connected inseriesContact expansion through positive-guided contactorsFeedback circuit to monitor contactexpansionUp to Category 4 of EN 954-1

Description

Safety mat functionWhen safety mat A1 is actuated (HSMType P7-24 from Haake), the contacts onthe safety mat are opened. The supplyvoltage to the safety relay PNOZ X7P (K6)is interrupted, the safety contacts at K6open. Contactors K7 and K8 de-energise.


Safety mat A1 has not been actuatedandContactors K7 and K8 have de-energised.


Safety assessmentThe safety relay PNOZ X7P (K6) andcontactors K7 and K8 must be installedin a single mounting area (control cabinet)in order to exclude a short across theoutput.Earth fault in the input circuit is detected.A fault on the device does not lead to theloss of the safety function.The connection leads on safety mat A1must be screened.The safety relay PNOZ X7P only achievesCategory 4 in accordance with EN 954-1in conjunction with the HSM Type P7-24safety mat from Haake.

4.4-3

4.4


Revision

Name

0

23.05.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS

Safety mat application

Category 4 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX7P

Directory:

..PNOZ\05PIL004

Page: 3

9

24VDC

0VDC

-A1

-K6

A1

A2

PNOZ X7P

777 059

13 14 .4

23 24

PNOZ X7 24VAC/DC

24V

A1

A2

Haake safety mat

typ: HSM

Y1

start/reset

-S6

13

14

-K7.4

21

22

-K8.5

21

22

PNOZ X7P

Y2

24VDC4A

-F3

-K6.3

13

14

1 2

3 4

5 6

21 22 .3

3RT1016-1BB42

-K7

A1

A2

1 2

3 4

5 6

21 22 .3

3RT1016-1BB42

-K8

A1

A2

Haake HSM safety mat monitoring

with PNOZ X7P

24VDC

0VDC


5.1-4.4-4

4.4


Category 4, EN 954-1PNOZ X9P – Safety mat monitoring

Pilz products

Number Description Order number1 PNOZ X9P 777 609

Features

Single-channel operationMonitored resetStructure of safety mats: positive-guided N/C contacts connected inseriesContact expansion through positive-guided contactorsFeedback circuit to monitor contactexpansionUp to Category 4 of EN 954-1

Description

Safety mat functionWhen safety mat A1 is actuated (HSM TypeP7-24 from Haake), the contacts on thesafety mat are opened. The input circuit onthe safety relay PNOZ X9P (K13) isinterrupted, the safety contacts on K13open. Contactors K14 and K15 de-energise.


Safety mat A1 has not been actuatedandContactors K14 and K15 have de-energised.

Feedback circuitThe positive-guided N/C contacts oncontactors K14 and K15 are monitored inthe safety relay’s feedback circuit Y1-Y2.

Safety assessmentThe safety relay PNOZ X9P (K13) andcontactors K14 and K15 must beinstalled in a single mounting area(control cabinet) in order to exclude ashort across the output.Earth fault in the input circuit is detected.A fault on the device does not lead to theloss of the safety function.The connection leads on safety mat A1must be screened.The device can be started when the inputcircuit is closed first, followed by resetbutton S10. This avoids an unwantedreset before the input circuit is closed oras a result of the reset button beingoverridden.

4.4-5

4.4


Revision

Name

0

23.05.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS

Safety mat application

Category 4 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX9P

Directory:

..PNOZ\05PIL004

Page: 3

9

24VDC

0VDC

-K13

A1

A2

PNOZ X9P

777 609

13 14 .7

23 24

33 34

43 44

53 54

63 64

73 74

81 82

91 92

PNOZ X9P 24VDC

A1

A2

Y31

Y30

S11

Y32

S21

Y35 S33

start/reset

-S10

13

14

-A1

S22

S34

S12

PNOZ X9P

S37

Haake safety mat

typ: HSM

S11

Y1

S52

Y1

-K14.7

21

22

-K15.8

21

22

Y2

Haake HSM safety mat monitoring

with PNOZ X9P

24VDC6A

-F5

-K13.2

13

14

1 2

3 4

5 6

21 22 .5

3RT1016-1BB42

-K14

A1

A2

1 2

3 4

5 6

21 22 .5

3RT1016-1BB42

-K15

A1

A2

24VDC

0VDC


5.1-4.4-6

4.4


Muting Applications

2

4.5-1

4.5


Contents Page

Muting applicationsPMUT X1P – Cross muting with lamp monitoring Category 4* 4.5-2PMUT X1P – Serial muting with lamp monitoring Category 4* 4.5-6


Muting Applications

5.1-4.5-2

4.5


Category 4, EN 954-1PMUT X1P – Cross muting with lamp monitoring

Pilz products

Number Description Order number1 PMUT X1P 778 0102 PSEN op1.1 630 3212 PSEN op1.2 630 3222 PIT si1.1 620 010

Features

Dual-channel operation with detectionof shorts across contacts via light curtainCross muting with two muting sensorsand monitoring of the muting lampsMonitored resetLight curtain with semiconductoroutputContact expansion through positive-guided contactorsFeedback circuit to monitor contactexpansionUp to Category 4 of EN 954-1

Description

Muting functionThe interruption of the light curtain issignalled to the safety relay PMUT X1P (K1)via the two semiconductor outputs onreceiver B2.The semiconductor outputs on the safetylight curtain’s receiver B2 are opened assoon as the light curtain is interrupted. Thisinterrupts the input circuit on the safetyrelay PMUT X1P (K1) and the safetycontacts open. Contactors K2 and K3 de-energise.If both muting sensors S2 and S4 becomeactive within 3 s (simultaneity), muting isstarted. The input circuit on the safety relayPMUT X1P (K1) is overridden. Muting isended when one muting sensor at most (S2or S4) is active. The input circuit on the

safety relay PMUT X1P (K1) is reactivated.When muting is active, muting lamp H1 willlight. During the muting cycle, the PMUTX1P (K1) monitors the coiled filament on theconnected muting lamps. If muting lamp H1is defective, K1 automatically switches tomuting lamp H2. If both muting lamps aredefective and the light curtain is interrupted,the safety contacts on the safety relayPMUT X1P (K1) are opened.If the simultaneity requirement (3s) of mutingsensors S2 and S4 is exceeded, the safetyrelay PMUT X1P (K1) will switch to a faultcondition. Once the fault has been rectified,the simultaneity requirement can be reset bypressing key switch S6.

Start/resetThe safety relay PMUT X1P (K1) can bestarted by pressing reset button S5 if:

Muting sensors S2 and S4 have not beenactivatedThe light curtain is not interrupted andThe semiconductor outputs on safetylight curtain B1/B2 are closed andContactors K2 and K3 have de-energised.


Safety assessmentThe safety relay PMUT X1P (K1) andcontactors K2 and K3 must be installedin a single mounting area (control cabinet)in order to exclude a short across theoutput.Earth faults and shorts between contactsin the input circuit are detected via thelight curtain.A fault on the device does not lead to theloss of the safety function.

A single fault in the light curtain isdetected.The device can be started when the inputcircuit is closed first, followed by resetbutton S5. This avoids an unwanted resetbefore the input circuit is closed or as aresult of the reset button beingoverridden.The light beams from muting sensors S1/S2 and S3/S4 must cross within thedanger zone.Muting sensors S1/S2 and S3/S4 mustbe tested at appropriate intervals. Ifmuting is active, it will need to bedeactivated in order to do this (nocontinuous muting).

4.5-3

4.5


Revision

Name

0

23.06.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS

Muting application

Category 4 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PMUTX1P

Directory:

..PNOZ\05PIL004

Page: 1

9

safety area

-B1 -B2

-S1 -S4

-S2-S3

24VDC

PE

0VDC

-B1

1

3

2

4

5

6

7

8

PE

Sick

C4000S

+24V

Test

GND

n.c.

n.c.

n.c.

n.c.

n.c.

PE

transmitter

-B2

Sick

C4000R

+24V

RES

OSSD1

OSSD2

GND

EDM

ADO

RR

+24V

receiver

1

5

3

4

2

6

7

8

PE

/2.5-K1/S12

/2.5-K1/S22

-S1

muting sensor 1

transmitter

PSEN op1.2

630 322

-W1

LiCY11Y

4x0,25qmm

-W1

LiCY11Y

4x0,25qmm

br

1

POWER ON

2

ws

PSEN op1.2

bl

3

4

sw

-S2

muting sensor 1

receiver

PSEN op1.1

630 321

-W2

LiCY11Y

4x0,25qmm

-W2

LiCY11Y

4x0,25qmm

AUSGANG

STABILIT�T

Cross muting with

lamp monitoring

br

1

2

ws

PSEN op1.1

bl

3

4

sw

/2.0-K1/S1+

/2.0-K1/S1-

/2.0-K1/S1

-S3

muting sensor 2

transmitter

PSEN op1.2

630 322

-W3

LiCY11Y

4x0,25qmm

-W3

LiCY11Y

4x0,25qmm

br

1

POWER ON

2

ws

PSEN op1.2

bl

3

4

sw

-S4

muting sensor 2

receiver

PSEN op1.1

630 321

-W4

LiCY11Y

4x0,25qmm

-W4

LiCY11Y

4x0,25qmm

AUSGANG

STABILIT�T

br

1

2

ws

PSEN op1.1

bl

3

4

sw

Page 1 of 2

/2.0-K1/S2+

/2.0-K1/S2-

/2.0-K1/S2

24VDC

PE

0VDC

4.5-4

4.5


Revision

Name

0

23.06.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS

Muting application

Kategorie 4 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PMUTX1P

Directory:

..PNOZ\05PIL004

Page: 2

9

0VDC

24VDC

-K1

A1

A2

PMUT X1P

778 010

1.9/ -K1/S2-

1.9/ -K1/S2

1.9/ -K1/S2+

1.6/ -K1/S1-

1.6/ -K1/S1

1.6/ -K1/S1+

S1+

S3-

13 14 .7

23 24

33 34

41 42

PMUT X1P 24VDC

24V

A1

A2

S1

S3

S1-

S3+

S2+

S4-

S2

S4

S2-

S4+

ML1

-H1

X1

X2

LA+

LB+

ML2

-H2

X1

X2

PIT si1.1

620 010

PIT si1.1

620 010

LA-

LB-

start

-S5

13

14

S33

S43

warm

restart

-S6

13

14

S34

S44

1.4/ -K1/S22

S21

Y1

-K2

.6

21

22

-K3

.7

21

22

PMUT X1P

S22

Y2

S31

S11

1.4/ -K1/S12

Cross muting with

lamp monitoring

S32

S12

S51

Y30

1 2 .8

3 4 .9

5 6 .9

21 22 .5

3RT1016-1BB42

-K2

A1

A2

Y31

S52

Y32

24VDC

6A

-F2

-K1

.1

13

14

Y33

S61

Y34

1 2 .8

3 4 .9

5 6 .9

21 22 .5

3RT1016-1BB42

-K3

A1

A2

Y35

S62

Y36

24VDC

0VDC

GND

L1

L2

L3

400VAC

-F1

-K2

.6

1

2

-K3

.7

1

2

-X1 1

M3~

-M1

U1 V1 W1

Page 2 of 2

3

4

3

4

2

5

6

5

6

3

PE-SCH.

PE

Notes

4.5-5

4.5


Muting Applications

5.1-4.5-6

4.5


Category 4, EN 954-1PMUT X1P – Serial muting with lamp monitoring

Pilz products

Number Description Order number1 PMUT X1P 778 0102 PIT si1.1 620 010

Features

Dual-channel operation with detectionof shorts across contacts via light curtainSerial muting with four muting sensorsand monitoring of the muting lampsMonitored resetLight curtain with semiconductoroutputContact expansion through positive-guided contactorsFeedback circuit to monitor contactexpansionUp to Category 4 of EN 954-1

Description

Muting functionThe interruption of the light curtain issignalled to the safety relay PMUT X1P (K4)via the two semiconductor outputs onreceiver B4. The semiconductor outputs onthe safety light curtain’s receiver B4 areopened as soon as the light curtain isinterrupted. This interrupts the input circuiton the safety relay PMUT X1P (K4) and thesafety contacts open. Contactors K5 and K6de-energise.If both muting sensors S7 and S8 becomeactive within 3 s (simultaneity), muting isstarted. The input circuit on the safety relayPMUT X1P (K4) is overridden. Mutingsensors S9, S10 must energise while S7 andS8 are still active. Only then can S7 and S8

be made inactive. The muting cycle will thencontinue. Muting is ended when only mutingsensor S9 or S10 is active. The input circuiton the safety relay PMUT X1P (K4) isreactivated.When muting is active, muting lamp H3 willlight. During the muting cycle, the PMUTX1P (K4) monitors the coiled filament on theconnected muting lamps. If muting lamp H3is defective, K4 automatically switches tomuting lamp H4. If both muting lamps aredefective and the light curtain is interrupted,the safety contacts on the safety relayPMUT X1P (K4) are opened.If the simultaneity requirement (3 s) ofmuting sensors S7, S8 and S9, S10 isexceeded, the PMUT X1P safety relay (K4)will switch to a fault condition. Once thefault has been rectified, the simultaneityrequirement can be reset by pressing keyswitch S12.

Start/resetThe safety relay PMUT X1P (K4) can bestarted by pressing reset button S11 if:

Muting sensors S7, S8 and S9, S10 havenot been activatedThe light curtain is not interrupted andThe semiconductor outputs on safetylight curtain B3/B4 are closed andContactors K5 and K6 have de-energised.


Safety assessmentThe safety relay PMUT X1P (K4) andcontactors K5 and K6 must be installedin a single mounting area (control cabinet)in order to exclude a short across theoutput.Earth faults and shorts between contactsin the input circuit are detected via thelight curtain.A fault on the device does not lead to theloss of the safety function.A single fault in the light curtain isdetected.

The device can be started when the inputcircuit is closed first, followed by resetbutton S11. This avoids an unwantedreset before the input circuit is closed oras a result of the reset button beingoverridden.Muting sensors S7 ... S10 must be testedat appropriate intervals. If muting isactive, it will need to be deactivated inorder to do this (no continuous muting).

4.5-7

4.5


Revision

Name

0

23.06.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS

Muting Applikation

Kategorie 4 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PMUTX1P

Directory:

..PNOZ\05PIL004

Page: 3

9

safety area

-B3 -B4

-S8-S8

-S7

-S9

-S10

24VDC

PE

0VDC

-B3

1

3

2

4

5

6

7

8

PE

Sick

C4000S

+24V

Test

GND

n.c.

n.c.

n.c.

n.c.

n.c.

PE

transmitter

-B4

Sick

C4000R

+24V

RES

OSSD1

OSSD2

GND

EDM

ADO

RR

+24V

receiver

1

5

3

4

2

6

7

8

PE

/4.5-K4/S12

/4.5-K4/S22

Serial muting with

lamp monitoring

Page 1 of 2

24VDC

PE

0VDC

4.5-8

4.5


Revision

Name

0

23.06.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS

Muting application

Category 4 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PMUTX1P

Directory:

..PNOZ\05PIL004

Page: 4

9

0VDC

24VDC

-K4

A1

A2

PMUT X1P

778 010

-S9

muting

sensor 3

S1+

S3-

13 14 .7

23 24

33 34

41 42

PMUT X1P 24VDC

24V

A1

A2

muting

sensor 1

-S7

S1

S3

S1-

S3+

-S10

muting

sensor 4

S2+

S4-

muting

sensor 2

-S8

S2

S4

S2-

S4+

ML1

-H3

X1

X2

LA+

LB+

ML2

-H4

X1

X2

PIT si1.1

620 010

PIT si1.1

620 010

LA-

LB-

start

-S11

13

14

S33

S43

warm

restart

-S12

13

14

S34

S44

3.6/ -K4/S22

S21

Y1

-K5

.6

21

22

-K6

.7

21

22

PMUT X1P

S22

Y2

S31

S11

3.6/ -K4/S12

Serial muting with

lamp monitoring

S32

S12

S51

Y30

1 2 .8

3 4 .9

5 6 .9

21 22 .5

3RT1016-1BB42

-K5

A1

A2

Y31

S52

Y32

24VDC

6A

-F4

-K4

.1

13

14

Y33

S61

Y34

1 2 .8

3 4 .9

5 6 .9

21 22 .5

3RT1016-1BB42

-K6

A1

A2

Y35

S62

Y36

24VDC

0VDC

GND

L1

L2

L3

400VAC

-F3

-K5

.6

1

2

-K6

.7

1

2

-X2 1

M3~

-M2

U1 V1 W1

Page 2 of 2

3

4

3

4

2

5

6

5

6

3

PE-SCH.

PE

Further Applications

2

4.6-1

5.14.6


Contents Page

Further applicationsPNOZ X7P – Tolerance switch (level switch) with PZE X4VP Category 1* 4.6-2PSWZ X1P – Releasing safety gate guard locking after standstill Category 3* 4.6-4



5.1-4.6-2

5.14.6


Category 1, EN 954-1PNOZ X7P – Tolerance switch (level switch) with PZE X4VP

Pilz products

Number Description Order number1 PNOZ X7P 777 0591 PZE X4VP 777 582

Features

Single-channel operationAutomatic resetContact expansion through contactorFeedback circuit to monitor PZE X4VPUp to Category 1 of EN 954-1

Description

FunctionThe installation or application of levelswitches can lead to inadvertent operation.To prevent inadvertent operation, the delay-on de-energisation PZE X4VP (K4) ignoresbrief interruptions of the level switch. Thetolerance time depends on the delay-on de-energisation set on the PZE X4VP (K4).When the level switch S5 is operated, thesupply voltage on the safety relay PNOZX7P (K3) is interrupted and the safetycontacts on K3 open.The supply voltage to the contact expandermodule PZE X4VP (K4) is interrupted, thesafety contacts on K4 open after a delay.Contactor K5 de-energises after the delay-on de-energisation time elapses on thecontact expander module K4.If the supply voltage to the safety relay K3 isreconnected within the delay-on de-energisation time on K4, the safety contactson K4 remain closed.

Start/resetWhen level switch S5 is closed, the safetyrelay PNOZ X7P (K3) starts automatically.If level switch S5 is opened and then closedagain within the delay-on de-energisationtime on K4, the PNOZ X7P (K3) startsautomatically via delay-on de-energisationsafety contact 17-18 on K4.

Feedback circuitFeedback circuit Y1-Y2 on safety relay K3 islinked to feedback circuit Y1-Y2 on thecontact expander module K4. The delay-onde-energisation safety contact on contactexpander module K4 is also connected inparallel. In this way, safety relay K3 can berestarted (within K4‘s release time), evenwhen safety relay K3 has not de-energised.

Safety assessment

Earth fault in the input circuit is detected.A fault on the device does not lead to theloss of the safety function.The level switch S5 must be classified asa well-tried component.

4.6-3

5.14.6


Revision

Name

0

23.06.05

WED

Date

Name

Dep.

1

19.01.05

WED

CS

Liberal switch application

Category 1 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PNOZX7P

Directory:

..PNOZ\05PIL004

Page: 2

9

24VDC

0VDC

-K3

levelswitch

-S5

1

2

A1

A2

PNOZ X7P

777 059

13 14 .5

23 24

PNOZ X7 24VAC/DC

24V

A1

A2

Y1

-K4.5

17

18

PNOZ X7P

Y2

-K4

-K3.3

13

14

A1

A2

PZE X4VP

777 582

17 18 .3

27 28 .7

37 38

47 48

Y1 Y2

PZE X4VP 24VDC 2S F

24V

A1

A2

Y1

Level switch in connection

with PZE X4V

PZE X4VP

t=2s fest

Y2

24VDC4A

-F2

-K4.5

27

28

1 2

3 4

5 6

21 22

3RT1016-1BB42

-K5

A1

A2

24VDC

0VDC


5.1-4.6-4

5.14.6


Category 3, EN 954-1PSWZ X1P – Releasing safety gate guard locking after standstill

Pilz products

Number Description Order number1 PNOZ X3P 777 3131 PSWZ X1P 777 9491 PSENme 1S/1AS 570 0001 PSENme 2/2AS 570 200

Features

Dual-channel operation with detectionof shorts across contactsSafety gate switches with separateactuator and guard locking deviceSecond safety switch with separateactuatorGuard locking released after monitoredstandstillMonitored resetContact expansion through positive-guided contactorsFeedback circuit to monitor contactexpansionUp to Category 3 of EN 954-1

Description

Safety gate functionThe opening and closing of a safety gate issignalled to the safety relay PNOZ X3P (K1)via the contacts on safety switchesPSENme 1S/1AS (S1) and PSENme 2/2AS(S2). Guard locking on safety switch S1 canbe released via pushbutton S4. Guardlocking will not be released until the safetycontacts on the standstill monitor PSWZX1P (K2) are closed.The standstill monitor PSWZ X1P (K2)monitors standstill on motor M1. Whenstandstill is achieved, the safety contacts onK2 are closed.

When the simultaneity requirement of thetwo input channels on the standstill monitorPSWZ X1P (K2) is exceeded, the unitswitches to a fault condition. K2 isreactivated by pressing reset button S7.The star-delta start-up on motor M1 isstarted via the start button S5 and switchedoff via the stop button S6.The contacts on safety switches S1 and S2are opened as soon as the monitored safetygate is opened. This interrupts the inputcircuit on K1 and the safety contacts on thePNOZ X3P (K1) open. Contactors K3 andK3.1 plus timer K6 de-energise.


The safety gate is closed andThe contacts on safety switches S1 andS2 are closed andContactors K3 and K3.1 have de-energised.

The standstill monitor PSWZ X1P (K2) startsautomatically once standstill is detected.

Feedback circuitThe contacts on contactors K3 and K3.1 aremonitored in the safety relay’s feedbackcircuit S33-S34.

Safety assessmentThe safety relay PNOZ X3P (K1) andcontactors K3 and K3.1 must be installedin a single mounting area (control cabinet)in order to exclude a short across theoutput.Earth faults and shorts between contactsin the input circuit are detected.A fault on the device does not lead to theloss of the safety function.

The device can be started when the inputcircuit is closed first, followed by resetbutton S3. This avoids an unwanted resetbefore the input circuit is closed or as aresult of the reset button beingoverridden.Using the standstill monitor PSWZ X1P(K2) means it is only possible to achieveCategory 3 in accordance with EN 954-1.

4.6-5

5.14.6


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Standstill monitoring application

Category 3 EN 954-1

2 3 4

Pilz GmbH & Co.KG

Felix-Wankel-Str.2

73760 Ostfildern

5 6 7 8

PSWZX1P

Directory:

..PNOZ\05PIL004

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9

24VDC

0VDC

-S1

PSENme 1S/1AS

570 000

PSENme 1S/1AS

21

22

44

43

31

32

13

14

24VDC4A

-F2

-K22.5

13

14

unlock

-S4

13

14

E1

E2

-K1

A1

A2

PNOZ X3P

777 313

Enable of the safety gate guard locking

after standstill

Y30

13 14 2.0

23 24

33 34

41 42


24-240V

A1

A2

S31

Y31

S21

Y32

-S2

PSENme 2/2AS

570 200

S22

S13

PSENme 2/2AS

11

12

S32

PNOZ X3P

S14

S11

S33

start/reset

-S3

13

14

-K32.1

21

22

-K3.12.2

21

22

S12

S34

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0VDC

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CS

Standstill monitoring application

Category 3 EN 954-1

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73760 Ostfildern

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24VDC

0VDC

24VDC4A

-F3

-K11.6

13

14

start

-S5

13

14

stop

-S6

21

22

17 18 .4

17. 28 .3

3RP1574-1NP30

-K6

A1

A2

delta-wye

-K2.5

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42

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54

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3 4 .9

5 6 .9

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53 54 .1

61 62

3RT1016-1BB423RH19 21-1EA11

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net

1 2 .8

3 4 .9

5 6 .9

21 22 1.8

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-K3.1

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net

-K6.0

17.

28

-K5.4

21

22

1 2 .8

3 4 .8

5 6 .8

21 22 .4

3RT1016-1BB42

-K4

A1

A2

wye

-K6.0

17

18

-K4.3

21

22

1 2 .8

3 4 .9

5 6 .9

21 22 .3

3RT1016-1BB42

-K5

A1

A2

delta

-K2

A1

A2

PSWZ X1P

777 949

Y30

13 14 1.3

23 24

41 42 .1

PSWZ X1P

24-240V

A1

A2

reset

-S7

13

14

RES

Y31

POWER

OUTPUT

FAULT

Enable of the safety gate guard locking

after standstill

Y32

L1

Y35

V

CH.1

CH.2

CH.1 IN

CH.2 IN

L2

Y1

PSWZ X1P

L3

Y2

24VDC

0VDC

-K4.3

1

2

3

4

5

6

400VAC

-F1

-K3.1

1

2

-K3.1.2

1

2

-X1 1

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-M1

U1

U2

V1

V2

W1

W2

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1

2

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Pilz – Your Partner ForPractical Training


5.1

6-12-15.1-1

Contents Page

Pilz – Your Partner For Practical TrainingIntroduction 5.1-2

Pilz – Your Partner For Practical Training

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected] 2004-056-22-2

5.1-2

5.1

Benefit from the expertise of one of theleading brands in automation technology

As a result of many years’ experience, workwith the standards’ committees andthorough expertise in the area of safeautomation technology, Pilz is the idealpartner for practical training. Pilz offers alarge number of seminars and courses onthe widest range of subjects to bothmanufacturers and users alike– worldwide, in various languages, to the

samed standard. For example:

General safety-related issuesNew machinery safety standardsProgramming and maintenanceError evaluation and diagnostics

Whether you need a basic seminar or anadvanced course, we can help to prepare youindividually in the best way possible foreveryday work situations. We will happily dothis at your premises, directly on the machine.

Pilz – Your Partner For Practical Training

IntroductionCustomised training concepts

More information on our complete seminarprogram, conditions of registration andseminar venues can be found on theInternet, where you also have theopportunity to register directly online:

www.pilz.com

Why not find out more about our attractiverange of training courses!

6-12-14.1-1

6

Service


6.1

6.1-1

Contents Page

ServicePre-sales/after sales – Services, concepts and solutions 6.1-2Addresses of the technical offices in Germany 6.1-3

Service


6.1-2

6.1

Service

Pre-sales/after salesServices, concepts and solutions

Plant assessmentAnalysis and assessment of thesafety-related condition of yourplant and machinery. Presentation

of basic proposals for improvement.

Risk assessmentAssessment of the hazards andrisks on plant and machinery,based on standards and norms.

Safety conceptBased on the risk assessment,appropriate protective measurescan be selected and a safety

concept drawn up.

Safety designPilz can undertake all the tasksrequired to implement a project:component selection, preparation

of circuit diagrams, programming, controlcabinet, installation, commissioning.

CE servicesCo-ordination and implementationof all the activities necessary forthe “CE conformity” of plant and

machinery.

Safety sign-offCheck of all the relevant safety-related documents, creation ofcheck lists and examination of

plant and machinery.

Technical supportOur engineers can support you inthe selection, use and applicationof our products. They are in

constant contact with customers from thewidest range of industries and industrialsectors and are happy to answer yourqueries at any time.

E-Mail:[email protected]

24-hour hotline:+49 711 3409-444

Training and educationA wide range of seminars andcourses help to pass on thebasics to minimise risks and

safeguard your success.

Worldwide representativesOur worldwide network ofsubsidiaries and sales partnersensures comprehensive support

and assistance with your questions andproblems.

InternetOur homepage at www.pilz.comprovides the latest information,electronic shopping, direct

dialogue and enquiry functions, as well asextensive download options.

E-BusinessThe focus of Pilz’s E-Businessactivities is to strengthencustomer orientation through the

use of new media and to increase addedvalue via a supplementary business modelfor Business-to-Business.

Supply and repair serviceFrom a fast, economical repairthrough to a long supplyguarantee to safeguardyour

investment – always expect more from Pilz.

Certificates and approvalsPilz is certified to DIN ISO 9001.International approvals andcertification from recognised test

bodies confirm our products’ suitability forworldwide use.

We are happy to advise you, in theconfiguration phase or duringcommissioning.


6.1

6.1-3

Pilz GmbH & Co. KGSichere AutomationTechnisches Büro PirmasensKarlstraße 2266969 LembergTelephone: 06331 6981-11Telefax: 06331 6981-61

Pilz GmbH & Co. KGSichere AutomationTechnisches Büro ReutlingenLichtensteinstraße 3872124 PliezhausenTelephone: 07127 8905-10Telefax: 07127 8905-11

Pilz GmbH & Co. KGSichere AutomationTechnisches Büro SiegburgAdolf-Kolping-Platz 1253721 SiegburgTelephone: 02241 57160Telefax: 02241 57076

Pilz GmbH & Co. KGSichere AutomationTechnisches Büro SingenOb den Häusern 378250 TengenTelephone: 07736 921952Telefax: 07736 921953

Pilz GmbH & Co. KGSichere AutomationTechnisches Büro BielefeldMackenbrucher Straße 35 a33813 OerlinghausenTelephone: 05202 926012Telefax: 05202 926013

Pilz GmbH & Co. KGSichere AutomationTechnisches Büro BonnCimbernstraße 353859 NiederkasselTelephone: 02208 914128Telefax: 02208 914129

Pilz GmbH & Co. KGSichere AutomationTechnisches Büro DresdenHauptstraße 3201445 RadebeulTelephone: 0351 83639-96/-97Telefax: 0351 83639-98

Field office in Berlin:Telephone: 030 4408987Telefax: 030 44359047

Pilz GmbH & Co. KGSichere AutomationTechnisches Büro FilderstadtUhlbergstraße 75/170794 FilderstadtTelephone: 0711 7785244Telefax: 0711 7785245

Pilz GmbH & Co. KGSichere AutomationTechnisches Büro FrankfurtHeinrich-Böll-Str. 2763110 RodgauTelephone: 06106 624641Telefax: 06106 624677

Pilz GmbH & Co. KGSichere AutomationTechnisches Büro GießenWaldstraße 2635452 HeuchelheimTelephone: 0641 9661788Telefax: 0641 9661789

Service

AddressesTechnical offices in Germany

Dresden

Frankfurt

Bonn

Bielefeld

Gießen

Mönchengladbach

Nürnberg

Reutlingen München

Hannover Pirmasen

Singen

Siegburg

Filderstadt

Pilz GmbH & Co. KGSichere AutomationTechnisches Büro HannoverOsterwalder Straße 830827 GarbsenTelephone: 05131 4918-0Telefax: 05131 4918-10

Pilz GmbH & Co. KGSichere AutomationTechnisches Büro Münchenlndustriestraße 44 b82194 GröbenzellTelephone:08142 4670-0Telefax: 08142 54541

Pilz GmbH & Co. KGSichere AutomationTechnisches BüroMönchengladbachGirmen 3252525 HeinsbergTelephone: 02452 939-877Telefax: 02452 939-878

Pilz GmbH & Co. KGSichere AutomationTechnisches Büro NürnbergPoppenleite 696152 BurghaslachTelephone: 09552 980568Telefax: 09552 980569

NL

CH

CN

DE

DK

ES

FI

FR

GB

IE

JP

KR

MX

NZ

PT

SE

TR

AT

AU

BE LU

BR...

www

US

IT

Pilz Ges.m.b.H.Sichere AutomationModecenterstraße 141030 WienAustriaTelephone: +43 1 7986263-0Telefax: +43 1 7986264E-Mail: [email protected]

Pilz AustraliaSafe AutomationSuite C1, 756 Blackburn RoadClayton, Melbourne VIC 3168AustraliaTelephone: +61 3 95446300Telefax: +61 3 95446311E-Mail: [email protected]

Pilz BelgiumSafe AutomationBijenstraat 49051 Gent (Sint-Denijs-Westrem)BelgiumTelephone: +32 9 3217570Telefax: +32 9 3217571E-Mail: [email protected]

Pilz do BrasilAutomação SeguraRua Ártico, 123 - Jd. do Mar09726-300São Bernardo do Campo - SPBrazilTelephone: +55 11 4337-1241Telefax: +55 11 4337-1242E-Mail: [email protected]

Pilz lndustrieelektronik GmbHGewerbepark HintermättliPostfach 65506 MägenwilSwitzerlandTelephone: +41 62 88979-30Telefax: +41 62 88979-40E-Mail: [email protected]

Pilz China Representative OfficeSafe AutomationRm. 704-706No. 457 Wu Lu Mu Qi (N) RoadShanghai 200040ChinaTelephone: +86 21 62494658Telefax: +86 21 62491300E-Mail: [email protected]

Pilz GmbH & Co. KGSichere AutomationFelix-Wankel-Straße 273760 OstfildernGermanyTelephone: +49 711 3409-0Telefax: +49 711 3409-133E-Mail: [email protected]

Pilz Skandinavien K/SSafe AutomationEllegaardvej 25 L6400 SonderborgDenmarkTelephone: +45 74436332Telefax: +45 74436342E-Mail: [email protected]

Pilz lndustrieelektronik S.L.Camí Ral, 130Polígono Industrial Palou Nord08400 GranollersSpainTelephone: +34 938497433Telefax: +34 938497544E-Mail: [email protected]

Pilz Skandinavien K/SSafe AutomationNuijamiestentie 5 A00400 HelsinkiFinlandTelephone: +358 9 27093700Telefax: +358 9 27093709E-Mail: [email protected]

Pilz France Electronic1, rue Jacob MayerBP 1267037 Strasbourg Cedex 2FranceTelephone: +33 3 88104000Telefax: +33 3 88108000E-Mail: [email protected]

Pilz Automation TechnologySafe AutomationWillow House, Medlicott CloseOakley Hay Business ParkCorbyNorthants NN18 9NFUnited KingdomTelephone: +44 1536 460766Telefax: +44 1536 460866E-Mail: [email protected]

Pilz Ireland Industrial AutomationCork Business and Technology ParkModel Farm RoadCorkIrelandTelephone: +353 21 4346535Telefax: +353 21 4804994E-Mail: [email protected]

Pilz ltalia SrlAutomazione sicuraVia Meda 2/A22060 Novedrate (CO)ItalyTelephone: +39 031 789511Telefax: +39 031 789555E-Mail: [email protected]

Pilz Japan Co., Ltd.Safe AutomationShin-Yokohama Fujika Building 5F2-5-9 Shin-YokohamaKohoku-kuYokohama 222-0033JapanTelephone: +81 45 471-2281Telefax: +81 45 471-2283E-Mail: [email protected]

Pilz Korea Ltd.Safe Automation#428 Midas Tower775-1 Janghang DongIlsan Gu, Goyang CityGyeonggi Province 411-837Republic of KoreaTelephone: +82 31 8159541Telefax: +82 31 8159542E-Mail: [email protected]

Pilz de Mexico, S. de R.L. de C.V.Automatización SeguraCircuito Pintores # 170Cd. SateliteC.P. 53100Naucalpan de Juarez, Edo. de MexicoMexicoTelephone: +52 55 5572 1300Telefax: +52 55 5572 4194E-Mail: [email protected]

Pilz NederlandVeilige automatiseringPostbus 1864130 ED VianenNetherlandsTelephone: +31 347 320477Telefax: +31 347 320485E-Mail: [email protected]

Pilz New ZealandSafe Automation5 Nixon RoadMangereAucklandNew ZealandTelephone: +64 9 6345350Telefax: +64 9 6345352E-Mail: [email protected]

Pilz Industrieelektronik S.L.R. Eng Duarte Pacheco, 1204 Andar Sala 214470-174 MaiaPortugalTelephone: +351 229407594Telefax: +351 229407595E-Mail: [email protected]

Pilz GmbH & Co. KGSichere AutomationFelix-Wankel-Straße 273760 Ostfildern, GermanyTelephone: +49 711 3409-0Telefax: +49 711 3409-133E-Mail: [email protected] A

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Pilz Skandinavien K/SSafe AutomationEnergigatan 10 B43437 KungsbackaSwedenTelephone: +46 300 13990Telefax: +46 300 30740E-Mail: [email protected]

Pilz Emniyet OtomasyonÜrünleri ve Hizmetleri Tic. Ltd. †ti.ƒsmail Pa‡a Sokak No: 8Ko‡uyolu/Kadıköy34718 ƒstanbulTurkeyTelephone:+90 216 5452910Telefax: +90 216 5452913E-Mail: [email protected]

Pilz Automation Safety L.P.7150 Commerce BoulevardCantonMichigan 48187USATelephone: +1 734 354-0272Telefax: +1 734 354-3355E-Mail: [email protected]

In many countries we arerepresented by sales partners.

Please refer to our Homepagefor further details or contact ourheadquarters.

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PILZ PNOZ X Application Manual GB

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Transcript of PILZ PNOZ X Application Manual GB