Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in,...

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Pilot Tube Guided Boring & Pipe Ramming With Case Histories

Transcript of Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in,...

Page 1: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure

Pilot Tube Guided Boring

&

Pipe Ramming

With Case Histories

Page 2: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure

Pipe Ramming

PIPE RAMMING

Page 3: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure

Pipe RammingBASICS

• 4-in through 147-in casings

• 118-in, 122-in, 138-in & 147-in casingsSuccessfully Rammed

• Eliminates Slump or Rise

• Tools Configure to a Range of CasingDiameters

STANDARD RAMMING

Page 4: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure

THE PROCESS:

Typical Pipe Ramming Configuration

Page 5: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure

ROUTINE

12” Thru 36”

CHALLENGING

36” Thru 80”

ADVANCED

80” Thru 144”

Page 6: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 7: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure

Pipe Ramming

HDD

TECHNIQUES

Page 8: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure

CONDUCTOR BARREL

• Ram Casing Through Difficult Soils

• Preferable Starting Point for Drilling

• Guide for Down-hole or Mud Motors

• Friction-Free Section for Pullback

TECHNIQUES

Pipe Ramming

Page 9: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure

Conductor Barrel Step 1-Job Site

Page 10: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure

Conductor Barrel Step 2-Job Site

Page 11: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure

PIPE REMOVAL/ BORE

SALVAGE

• Rammer Attached to Product Pipe

• Percussion Removes Pipe from Bore

• Salvage Job

• Bore Again

TECHNIQUES

Pipe Ramming

Page 12: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure

Product Pipe Removal/Bore Salvage-Job Site

Page 13: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure

PULLBACK ASSIST

• Rammer Attached to Pipe During Pullback

• Percussion Keeps Pipe Moving

• Helps Prevent High Stress Levels

• Overcomes Hydrolock, Frees Pipe

TECHNIQUES

Pipe Ramming

Page 14: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure

Pullback Assist-Job Site

Page 15: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure

PIPE RAM RESCUE

• Used to Retrieve Stuck TBMs

• Reverse Line & Grade

• Casing Diameter Larger than Bore

• Ram Casing to Meet Trapped TBM

• Remove Spoil & Retrieve TBM

Pipe RammingTECHNIQUES

Page 16: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure

Pipe Ram Rescue-Job Site

Page 17: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure

GBM BACKGROUND

• On Grade & Alignment Installation

• Highly Accurate Installations

• Theodolite Guidance System

• Video Monitoring of Illuminated Target

• Angled Steering Head Similar to HDD

Pipe RammingCASE STUDIES

Page 18: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 19: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 20: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 21: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure

GBM BACKGROUND

• Pilot Tubes Installed behind Steering Head

• Next, Auger Head Tube Sections Installed

• As Auger Sections Installed, Pilot Tube Sections Removed at Exit Pit

• Next, Pipe Adapter Installed

• Product Casing Attached to Adapter

• Thrust into Place

Pipe RammingCASE STUDIES

Page 22: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure

GBM BACKGROUND

• Not All Soil Conditions or Pipe DiametersFavorable for total GBM Installation

• Pipe Ramming Assist

• After Pilot Tubes Installed on Line & Grade

• Special Ramming Adapters

• Rammer takes place of Auger

• Installation remains on Line & Grade

Pipe RammingCASE STUDIES

Page 23: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 24: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 25: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 26: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure

PROJECT BACKGROUND

• Sanitary Sewer Main

• 36-inch Diameter inside 54-inch Casing

• 160 feet in length

• New Development

• Under Concrete Creek Channel

• Creek runs through town

• Feeds into MN River

Pipe RammingCASE STUDIES

Page 27: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure

PROJECT BACKGROUND

• Grade Sensitive Project

• Avoid slump & disturbance of concrete channel

• Unstable, saturated ground conditions

• Engineer utilized slump monitoring equip.

Pipe RammingCASE STUDIES

Page 28: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 29: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 30: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 31: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 32: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure

PROJECT SPECS

• Began @ 1% Downhill Grade

• 4-inch Pilot Tube

Pipe RammingCASE STUDIES

Page 33: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 34: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 35: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 36: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 37: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 38: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 39: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 40: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure

PROJECT SPECS

• Installed 4-inch to 24-inch Adapter

• Pushed into place

Pipe RammingCASE STUDIES

Page 41: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 42: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 43: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 44: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 45: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 46: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure

PROJECT SPECS

• Installed 24-inch to 54-inch Adapter

• Pushed into place

Pipe RammingCASE STUDIES

Page 47: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 48: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure

PROJECT SPECS

• Remove Auger

• Weld 54-inch by 20-ft casing to adapter

• Set up pipe rammer

• Cut out steel bulk head

• Loose material & water flow

• Sandbags & Underlayment fabric to lessen flow

Pipe RammingCASE STUDIES

Page 49: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 50: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 51: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 52: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 53: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 54: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 55: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 56: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure

PROJECT RESULTS

• 1st Section Installed without incident

• Next section added and rammed in place

• Subsequent casing sections rammed in place

Pipe RammingCASE STUDIES

Page 57: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 58: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 59: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 60: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 61: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure

PROJECT RESULTS

• Casing installed on grade

• 24-in to 54-in Adapter Removed

• Spoil removed with auger

• Ramming Times: 20-50 Min/20-ft section

Pipe RammingCASE STUDIES

Page 62: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 63: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 64: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure
Page 65: Pilot Tube Guided Boring Pipe Ramming...BASICS •4-in through 147-in casings •118-in, 122-in, 138-in & 147-in casings Successfully Rammed •Eliminates Slump or Rise •Tools Configure

PROJECT RESULTS

• Slump Monitoring Results:

• Front of Launch Pit Levee Edge- 2 ½ inches

• Under Channel- ½ inch

• Receiving Pit Levee Edge- 1 ¼ inches

• All within tolerance

• Less slumping than anticipated

Pipe RammingCASE STUDIES