Piling and drilling rig - liebherr.com · without jack-up system, counterweight and adapter for...
Transcript of Piling and drilling rig - liebherr.com · without jack-up system, counterweight and adapter for...
LRB 355.1
Piling and drilling rigEN-US
LRB 2504.07
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Concept and characteristics
The robust universal machine for a wide variety of applications:• Full displacement drilling • Continuous flight auger drilling• Double rotary drilling• Kelly drilling• Soil mixing• Vibrator slim design• Ring vibrator• Hydraulic hammer
Assistance systems:• Cruise Control for all main functions • Joystick control for all machine functions• Automatic shake-off function for working tools• Kelly Visualization• Ground Pressure Visualization• Radio remote control for concrete pump• Drilling assistant (single-pass process)• Leader inclination memory• Display of auger filling level• Kelly winch with freewheeling and with slack rope
monitoring and prevention
Kelly Visualization
10:5821
MODE
500
800
1100
1400
1700
2000rpm
0
20
40
60
80
100Nm%
1.69m0.00m/min
0
20
40
60
80
100
0
100
200
300
400
500
AUX KELLY
10.0kN
0.6kN
-2.63m0.00m/min
100kN
-6.7kN
74.4°
0
100
200
300
400bar
0.05m
1
0100200300400
bar 0.0
0mm/U m-4.6
0358
kNm
1.3°
°0.9
1.6°
0kN0kN 8.7°
Radio remote control
Concrete pump
Ground Pressure Visualization
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Technical data
Diesel enginePower rating according to ISO 9249
600 kW (805 hp) at 1700 rpm 750 kW (1005 hp) at 1700 rpm
Engine type Liebherr D 9512 A7-04Fuel tank capacity 343 gal with continuous level indicator and
reserve warningExhaust emission complies with EU 2016/1628 Stage V or NRMM
exhaust certification EPA/CARB Tier 4f
WinchesKelly winch with free fallLine pull effective 56,202 lbf (1st layer)Rope diameter 34 mmRope speed 0-279 ft/minOptional 66,139 lbs Kelly winch with free fall*Line pull effective 67,443 lbf (1st layer)Rope diameter 34 mmRope speed 0-262 ft/min* max. line pull only available in the operating mode Kelly drillingAuxiliary winchLine pull effective 17,985 lbf (3rd layer)Swing range left 180°, right 90°Radius adjustment device 8 ft Rope diameter 20 mmRope speed 0-177 ft/min
Crowd systemCrowd systemCrowd winchCrowd force 89,924 / 89,924 lbf (push / pull)Line pull effective 44,962 lbfTravel with 72.2 ft leader 60.7 ftTravel with 88.6 ft leader 77.1 ftRope speed 0-230 ft/minOptional free fall for hammer operation
Swing gearDrive system with fixed axial piston hydraulic motors, planetary
gearbox, pinionSwing ring triple-row roller bearing with external teeth and
2 swing drivesBrake hydraulically released multi–disc holding brakeSwing speed 0-2.4 rpm continuously variable
CrawlersDrive system with fixed axial piston hydraulic motorsCrawlers maintenance-free, with hydraulic chain tensioning
deviceBrake hydraulically released multi–disc holding brakeUndercarriage type 225Drive speed 0-1.3 mphTrack force 145,451 lbfGrousers 3-web grousers, width 35.4 inchUndercarriage type 260Drive speed 0-1.1 mphTrack force 167,483 lbfGrousers 3-web grousers, width 39.4 inch
Hydraulic systemHydraulic pumpsfor attachments 3x 105 + 2x 114 gal/min for kinematics 57 gal/min Hydraulic oil tank capacity
291 gal
Max. working pressure 5,801 PSIHydraulic oil A system of electronically monitored pressure
and return filters cleans the hydraulic oil. Any clogging is displayed in the cabin. The use of synthetic environmentally friendly oil is also possible.
Noise emission / vibrationNoise emission according to 2000/14/EC directiveEmission sound pressure level LPA
75 dB(A) (in the cabin)
Guaranteed sound power level LWA
110 dB(A) (of the machine)
Vibration transmitted to the machine operator
< 8.2 ft/s2 (to the hand-arm system)< 1.6 ft/s2 (to the whole body)
Optional Eco-Silent ModeGuaranteed sound power level LWA
-3 dB(A) (of the machine)
Remarks:• Illustrations showing the types of application (e.g. Kelly drilling, continuous flight auger drilling etc.)
are examples only.• Weights can vary with the final configuration of the machine. The figures in this brochure may include options
which are not within the standard scope of supply of the machine.
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Leader 72.2 ft Leader 88.6 ft
Dimensions
35.4
inch
107´
9´´
10´10´´-14´9´´ 10´10´´-14´9´´15´5´´ 15´5´´
45°
45°
7°
7°
4´1´
´
89´4
´´
19´4´´
R 15´5´´
7°7°
35.4 inch
15´5´´
0-10
´6´´
0-1´
5´´
Operating weightTotal weight with undercarriage type 225 lbs 210,762The operating weight includes the basic machine LRB 355.1 (ready for operation – including 20 % filling of diesel tank) and 3x 13,228 lbs counterweight, without attachment and Kelly equipment.
Operating weightTotal weight with undercarriage type 225 lbs 224,210The operating weight includes the basic machine LRB 355.1 (ready for operation – including 20 % filling of diesel tank) with Kelly equipment and 3x 13,228 lbs counterweight, without attachment.
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Leader 88.6 ft
108´
39.4 inch
3´4´
´
16´11´´
20´1´´
R 15´5´´
10´10´´-14´9´´ 15´5´´
45°7°
7°7°
0-10
´11´
´
0-1´
Operating weightTotal weight with undercarriage type 260 lbs 239,863The operating weight includes the basic machine LRB 355.1 (ready for operation – including 20 % filling of diesel tank) with Kelly equipment and 3x 13,228 lbs counterweight, without attachment.
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Undercarriage type 225
Transport and weights
35.4 inch
11´6´´
6´2´
´
3´11
´´
12´6
´´
19´4´´ 23´10´´
6´5´´
4´11
´´
66´3´´
23´1´´
Leader 72.2 ft without Kelly equipmentincludes the basic machine LRB 355.1 (ready for operation – including 20 % filling of diesel tank) without counterweight and attachment.
lbs 171,079
19´4´´ 32´
74´5´´
23´1´´
Leader 88.6 ft with Kelly equipmentincludes the basic machine LRB 355.1 (ready for operation – including 20 % filling of diesel tank) without counterweight and attachment.
lbs 184,527
16´9´´
74´5´´
10´´4´´
8´8´´
4´5´
´11
´6´´
Leader 27 m with Kelly equipment, without crawlers, with jack-up system includes the basic machine LRB 355.1 (ready for operation – including 20 % filling of diesel tank) with jack-up system and adapter for casing oscillator, without counterweight and attachment.
lbs
161,158
13´1´´
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5´10´´ 35.4 inch19´4´´
11´6´´10´7´´10´2´´ 7´11´´
28´8´´
12´5
´´
11´5
´´4´
5´´
Basic machine versionswithout jack-up system, counterweight and adapter for casing oscillator
lbs 107,365
with jack-up system and adapter for casing oscillator, without counterweight and crawlers
lbs 83,996
LeaderLeader 72.2 ft without Kelly equipment lbs 63,714Leader 88.6 ft with Kelly equipment lbs 77,162
9´6´
´
11´3´´74´5´´66´3´´
Crawler type 225Weight lbs 16,314
35.4 inch
3´6´
´
19´4´´
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5´ 39.4 inch20´11´´
11´10´´28´8´´
12´9
´´
15´
7´´
Basic machine versionswithout jack-up system, counterweight and adapter for casing oscillator.
lbs 122,797
with jack-up system and adapter for casing oscillator, without counterweight and crawlers.
lbs 86,862
Undercarriage type 260
39.4 inch
11´10´´
12´1
0´´
20´11´´
4´4´
´
74´5´´
Leader 88.6 ft with Kelly equipmentincludes the basic machine LRB 355.1 (ready for operation – including 20 % filling of diesel tank), without counterweight and attachments.
lbs 199,959
17´4´´
10´9´´
7´3´´
4´5´
´
4´5´
´
12´1
0´´
Leader 88.6 ft with Kelly equipment, without crawlers, with jack-up systemincludes the basic machine LRB 355.1 (ready for operation – including 20 % filling of diesel tank) with jack-up system and adapter for casing oscillator, without counterweight and attachment.
lbs
164,024
31´4´´
13´1´´
22´2´´
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DBA 300Weight lbs 26,015
Vibrator slim design 1500 HWeight lbs 19,621
15´9´´
7´3´
´
8´5´´
13´5´´
39.4 inch
4´
20´11´´
Counterweight (standard)
Weight lbs 3x 13,228
Counterweight (option)
Weight lbs 1x 13,228
Additional counterweight (option, only for
double rotary drilling)
Weight lbs 2x 13,228
2´10´´ 4´10´´ 2´2´´
1´4´
´
1´4´
´
1´4´
´1´
2´´3´7´´
4´2´´
11´5´´
15´4´´
6´5´
´
16´5´´
BAT 450.1Weight lbs 19,842
MAT 120Weight lbs 13,228
5´10
´´
6´11´´
7´9´
´
8´1´
´
5´10
´´
5´11´´
Crawler type 260Weight lbs 22,707
OptionsAdapter for casing oscillator lbs 2,866Jack-up system (incl. adapter for casing oscillator)
lbs 8,598
Elevating working platform lbs 1,102Concrete supply line lbs 1,764
5´10
´´
8´6´´
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Full displacement drilling
BAT 450.1
Performance dataRotary drive - torque lbf-ft 331,903Rotary drive - speed rpm 38Max. drilling depth ft 84.6Drilling depth with 10 m Kelly extension ft 117.5Max. pull force (crowd winch and Kelly winch) lbf 202,328Max. drilling diameter* inch 23.6Above drilling depths are valid for the use of standard tools and for the X value of 22.8 inch shown in the illustration. Using the 72.2 ft leader the given maximum drilling depth must be reduced by 16.4 ft. * Other drilling diameters available on request
Open without extension, with water tank
107´
9´´
Closed with extension
130´
7´´
X X
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Continuous flight auger drilling
BAT 450.1
Performance dataRotary drive - torque lbf-ft 331,903Rotary drive - speed rpm 38Max. drilling depth ft 83.7Drilling depth with 10 m Kelly extension ft 116.5Max. pull force (crowd winch and Kelly winch) lbf 202,328Max. drilling diameter* inch 47.2 Above drilling depths take into account that an auger cleaner is used and the cardan joint has been removed. Above drilling depths are valid for the use of standard tools and for the X value of 13.8 inch shown in the illustration. Using the 72.2 ft leader the given maximum drilling depth must be reduced by 16.4 ft *Other drilling diameters available on request
Detailed view of BAT 450.1
130´
7´´
X
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Double rotary drilling
DBA 300
X
107´
9´´
Performance dataRotary drive I - torque lbf-ft 0-221,267Rotary drive I - speed rpm 0-26Rotary drive II - torque lbf-ft 0-110,634Rotary drive II - speed rpm 0-30Max. drilling diameter* inch 35.40Max. pull force (crowd winch and Kelly winch) single fall lbf 146,126Max. pull force (crowd winch and Kelly winch) two fall*** lbf 202,328Max. drilling depth** ft 85.3Above drilling depths are valid for the use of standard tools and for an X value of 11.8 inch. Using the 72.2 ft leader the given maximum drilling depth must be reduced by 16.4 ft. Due to differences in the max. admissible load capacities, the combinations of drilling depth and drilling diameter may be limited. * Other drilling diameters available on request ** When using a protective hose, the maximum drilling depth must be reduced by 31.5 inch *** When using a two-fall pulling device, the maximum drilling depth must be reduced by 8.2 ft
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Performance dataRotary drive - torque lbf-ft 331,903Rotary drive - speed rpm 38Max. drilling diameter uncased ft 6.6Max. drilling diameter* cased ft 4.9Max. drilling diameter below the leader ft 14.4
Other drilling diameters available on request. When using a casing oscillator, value X must be reduced by 63 inch. *Depends on the design of the casing driver
Kelly drilling
Kelly barsA X** Drilling depth Weightft ft ft lbs
MD 36/3/30 39.0 48.6 88.6 16,755MD 36/3/36 45.6 42.0 108.3 20,283MD 36/4/30 32.6 55.1 88.6 18,740MD 36/4/42 42.5 45.3 128.3 24,030MD 36/4/48 49.0 40.4 148.0 26,676MD 36/4/54 52.3 35.4 167.7 28,660MD 36/4/60 57.3 30.5 187.3 31,085MD 36/4/66 62.2 25.6 207.0 33,731** Values valid for 88.6 ft leader. For machines with 72.2 ft leader value X is
reduced by 16.4 ft
BAT 450.1
X
A
6´3´´
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Soil mixing
Performance data 3MA 35Rotary drive - torque 1st gear lbf-ft 25,815Rotary drive - speed 1st gear rpm 62Rotary drive - torque 2nd gear lbf-ft 12,907Rotary drive - speed 2nd gear rpm 124Max. mixing depth ft 82Max. pull force lbf 89,924 Above mixing depth is valid for the use of standard tools and for the X value of 27.6 inch shown in the illustration. Twin and triple mixing equipment available for longitudinal or transverse mounting.
3MA 35 BAT 450.1MAT 120
Performance data BAT 450.1
Rotary drive - torque lbf-ft 331,903Rotary drive - speed rpm 38Max. mixing depth ft 84
Mixing depth with 10 m Kelly extension ft 116.8Max. mixing diameter* ft 11.1Above mixing depth is valid for the use of standard tools and for the X value of 29.9 inch shown in the illustration.* If the mixing diameter is 6.6 ft or more the mixing paddle is always located below the leader, other diameters available on request
Performance data MAT 120Rotary drive - torque lbf-ft 84,820Rotary drive - speed rpm 100Max. mixing depth ft 85.3Max. mixing diameter* ft 4.9Above mixing depth is valid for the use of standard tools and for the X value of 11.8 inch shown in the illustration. *Other mixing diameters available on request
X X X
105´
4´´
105´
4´´
124´
1´´
Using the 72.2 ft leader the given maximum mixing depths must be reduced by 16.4 ft.
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Vibrator slim design
1500 H
Performance dataStatic moment lbf-ft 0-22,127Max. frequency rpm 2160Max. pull force lbf 345,082Max. amplitude with clamp inch 5.7Total weight without clamp lbs 15,873Total weight with clamp lbs 18,298Dynamic weight with clamp lbs 9,149Max. pile element length ft 86.9Swing range vibrator ° +/- 50The given pile element length is valid for the X value of 19.7 inch shown in the illustration. Using the 72.2 ft leader the given maximum pile element length must be reduced by 16.4 ft.
105´
4´´
X
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Ring vibrator
32 VMR
Performance dataStatic moment lbf-ft 0-23,602Max. frequency rpm 2300Max. pull force lbf 418,144Pile element diameter inch 22-24Max. pile element length ft 131.2Total weight lbs 30,644Using the 72.2 ft leader the given maximum pile element length must be reduced by 16.4 ft.
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Hydraulic hammer
H 15L
with 22,046 lbs drop weight
Performance dataDrop weight lbs 22,046Max. rated energy lbf-ft 110,634Blow rate max. energy blows/min 30Max. blow rate blows/min 80Kelly winch (pile winch) lbf 56,202Total weight lbs 39,992Max. pile length ft 80.4The given pile element length is valid for the X value of 19.7 inch shown in the illustration. Using the 72.2 ft leader the given maximum pile element length must be reduced by 16.4 ft.
X
105´
4´´
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BAT 450.1
Shock absorber
Drive motors
Gearbox
Cardan joint
Kelly shock absorber:• Newly developed Kelly shock absorber for highest
demands• Possibility of adjusting the strength of the Kelly shock
absorber for different Kelly bar weights
Automatic gearbox for best operating comfort:• No stopping required to change gears• No interruption of the drilling process• Continuous optimization of speed
Highest availability through easy set-up:• No mechanical shift gearbox• Low maintenance requirements
Flexibility through modular design:• Exchangeable cardan joint for other casing drivers• Exchangeable drive adapters for use of other Kelly bars• Quickly exchangeable equipment for other methods of
operation
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Ground Pressure Visualization
Kelly Visualization
Features:• The actual ground pressure is calculated in real time• The maximum admissible ground pressure can be
individually predefined• The utilization is continuously calculated and displayed on
the monitor in the operator’s cab• Audible and visual warnings when the predefined values
are approached
Your benefits:• Increased safety on the jobsite due to consideration of
prevailing ground conditions.• Higher operator comfort thanks to clearly displayed
information and warning signal• Prevention of critical or stressful situations before they
occur• User-friendly and intuitive handling in the operator’s cab
Your benefit:• Time saving: The operator no longer needs to search for
the interlocking recesses• Higher availability: The machine needs less repair and
maintenance work• More safety: Correct locking prevents damage to the
Kelly bar• Cost reduction: Smooth operation results in higher
performance and less wear
16:2123
MODE
500
800
1100
1400
1700
2000rpm
0
20
40
60
80
100Nm%
16.13m0.00m/min
0
20
40
60
80
100
0
50
100
150
200
AUX KELLY
35.2kN
2.3kN
0
25
50
75
100
%56.5
4.08m0.00m/min
80kN
23.7kN
90.0°
0
100
200
300
400bar2.37m
1.19m2
0100200300400
bar 1 0.0
0mm/U m0.0
050100150200250
kNm
0.0°
°2.1
2.1°
%49.0
2kN13kN 0.4°
10:5821
MODE
500
800
1100
1400
1700
2000rpm
0
20
40
60
80
100Nm%
1.69m0.00m/min
0
20
40
60
80
100
0
100
200
300
400
500
AUX KELLY
10.0kN
0.6kN
-2.63m0.00m/min
100kN
-6.7kN
74.4°
0
100
200
300
400bar
0.05m
1
0100200300400
bar 0.0
0mm/U m-4.6
0358
kNm
1.3°
°0.9
1.6°
0kN0kN 8.7°
all measurements displayed on this page are metric
Liebherr-Werk Nenzing GmbHDr. Hans Liebherr Str. 1, 6710 Nenzing/Austria
+43 50809 41-473www.liebherr.com, [email protected]/LiebherrConstruction
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The Liebherr Group of Companies
Wide Product RangeThe Liebherr Group is one of the largest construction equipment manufacturers in the world. Liebherr’s high- value products and services enjoy a high reputation in many other fields. The wide range includes domestic appliances, aerospace and transportation systems, machine tools and maritime cranes.
Exceptional Customer BenefitEvery product line provides a complete range of models in many different versions. With both their technical excellence and acknowledged quality, Liebherr products offer a maxi-mum of customer benefits in practical applications.
State-of-the-art TechnologyTo provide consistent, top quality products, Liebherr attaches great importance to each product area, its components and core technologies. Important modules and components are developed and manufactured in-house, for instance the entire drive and control technology for construction equipment.
Worldwide and IndependentHans Liebherr founded the Liebherr family company in 1949. Since then, the family business has steadily grown to a group of more than 130 companies with nearly 44,000 employees located on all continents. The corporate headquarters of the Group is Liebherr-International AG in Bulle, Switzerland. The Liebherr family is the sole owner of the company.
www.liebherr.com