Pi General Brochure rev 2.0 - Performance … · 2018-07-24 · cold& hot blast,combustionair,waste...

General Overview

... Industrial specialists delivering maintenance & projectsolutions from around the world to improve your plant

reliability

“With the customized application of superior processequipment, refractory and wear resistant materials”

What can we dofor you as amtce or projectprofessional?

providesuperior

products fordemandingapplications

How?

Root cause analysis

Build solution & business case

Implement

Who? - A creative web brings together specialists to provide fullyintegrated solutions

TechnologyPartners

Products &Materials

ConsultingServices

Solutions

Wear

Process Solutions

measurableImprovementsto your plant

reliability

ProjectServices Solutions

Refractory

MaintenanceSupport services

Industrial specialists bringing maintenance & projectsolutions from around the world to

improve your plant reliability

www.pionline.ca [email protected]

B.D.I.

Bachman Dampjoint Inc.

Custom engineered PROCESS EQUIPMENT to extendthe life of your Plant operations

Adapting proven product designs solves the demanding requirements of heavyindustry. Key factors in each application are safety, dependability, energyefficiency and value. Full in-house fabrication and machining facility.

Product Line includes: Butterfly,guillotine, louver & double louver(tandem) dampers. Fabric, composite& metallic expansion joints (high andlow pressure), Gas flow diverters.Water control gates.

Applications include: COG, BFG,cold & hot blast, combustion air, wastegas & off-take fumes.

Specialty services:

Refractory liningsInstallation assistance

On site repairs to extend thelife of older equipment

…industrial specialists bringing maintenance & projectsolutions from around the world to



Th Jansen

Global Custom Valve Technology and Local Service

Specialty Valves for the metalsindustry:

• Goggle valves• Refractory lined gate valves for high

temperature applications• Fabricated Wedge/Gate valves• Double eccentric valves• Burners and ignition systems• Vacuum and steam valves for vacuum

degassing systems• Lever valves for gaseous media

Applications: CG Goggle, cold blast, hotblast, back draft, relief, equalizer,bleeders, coke, BF, LD, Nat. gas valvesplus many more.

A proven way to extend the life ofyour equipment assets; use our localOEM certified service includes valverepairs, replacement seals, gaskets etc.for all valve types to exactingspecifications.




AVK Donkin

AVK acquired Donkin and have updated thedesigns to current standards to be the onlymanufacturer of cast DD gate & check valves fordemanding operations around the battery andby-product plants.

AVK also manufacture a wide range of productsfor water applications.

AVK Donkin’s extensive range includes valvesand all types of fittings for COG & water.

Plus our local OEM certified serviceincludes valve repairs, replacementseals, gaskets etc. for all valve types toexacting specifications.



Specialty Cast Valves for Coke Oven Gas & Water applicationsover 100 years:


...the severe servicepump company

Friatec

Highly engineered products designed to handle corrosive anderosive fluids and gases, high temperatures and dirty flows.

Products

Our product offering includespumps, valves and engineeredoxide ceramics for a variety ofapplications. Proven pumpdesigns and materialscustomized for yourapplications. Friatec pumpsare manufactured withmetallic, ceramic and plasticmaterials to handle all typesof difficult fluids

Specialty pumps for severe applicationssuch as pickle lines, acid recovery plants, oils,tars and much more

Services

Analysis and definition of requirementsInstallation and start upRepairs and Troubleshooting




focus onperformance

Andritz Hydro

Pi now brings the worlds best water pumps toNorth American steel plants



ProductsDouble suction split case pump forconveying water and suspensionsVertical line shaft pump e.g. for anirrigation pumping stationProcess pumps for conveying waterand suspensions in differentindustries.

Services: Many years of experience andcomprehensive know-how are the solid footingfor the high performance standards met by ourpumps. Specialized know-how andunderstanding the customers’ requirementsmake us a preferred partner.Our innovative and targeted solutions fromsingle pumps to large pumping stations areconvincing arguments. We act as single-sourcesupplier: from development to the model test,from design to manufacture, to projectmanagement, site installation, service andtraining.This is why customers from all corners of theglobe rely on us and our long-term experienceover the entire value-added chain.


DANGO & DIENENTHALFiltertechnik GmbH

Pi now provides waters based solutions with Unique filter &strainer designs for Steel Plant Water systems

The Filterautomat & JET Filter arethe only fully automatic & self-cleaning units with a patentedslotted sieve design that kills mussellarvae mechanically and providesthe highest efficiency with zero by-pass leakage.

The Filterautomat slotted sieve basketsare also available as replacementbaskets for existing Kinney type units toprovide the improved features withproblem free operation & maintenance.

The JET Filterwill easily retrofitinto existing pipe

systems andprovide localized

protection ofequipment

packages and plantareas such as

pumps, packageboilers and heat

exchangers.




Advanced Industrial Systems

Designers and manufacturers of Removable/ReusableInsulation Systems

Products: When buying removable-reusable insulation systems, they must beproperly specified and professionally designed then manufactured fromquality materials to be durable, effective and easily re-installable many timesover; both effective & maintenance friendly.

Poor design can fail to protect the process or personnel with direconsequences!

Applications:

Freeze protection, energyconservation, personnel protection,process stability & acoustic reductionare the benefits, with user friendlyremoval and re-install fastenersystems.

No special tools required.

Ten fold Payback in energy savings and reduceddowntime



Services• Site inspections• Thermal Loss

calculations• Custom designed

and fittedsystems


OEM Valve Repair

Performance Improvement has an OEM

recognized valve manufacture and repair

facility, centrally located to serve the Great

Lakes region since 2005.

We specialize in preliminary inspections,

RCA and FMEA that allows us to extend the

planned life cycles of equipment while

maintaining OEM specifications.

We also offer metallurgical testing and

analysis with an eye to longer & more

predictive life cycles.

We service not only

Th. Jansen valves but will

gladly inspect, service and

repair many other valve

makes. This includes

refractory lining high temp

valves in our cast shop.



Fast turnaround of high quality repairs for all steel plant valves


Central Machine and Marine

CMM

Complete fabrication and machining services,specializing in rapid repairs and batch

manufacturing for end-users and OEM’s.

Facilities:

Large fabrication & welding shop

Full service machine shop

CNC capability on various m/c’s

Large size capacity VBM’s

Detail design capability

In-situ machining service

ISO certified

From the largest fabrications and valves to the smallest, intricate partsCMM has the ability to quickly mobilize its resources for emergencyrepairs and new parts.




Piller Industrieventilatoren hasserved industry since 1909.

Over 260 employees make specialtyfans which ensure your productionfacilities run reliably.

We also provide complete after salesService of all fans and help resolveoperational problems to keep yourfacilities running reliably.

Products

For steel plants Piller coke oven gas blowers providereliable operation under extreme conditions.

Technical Services

At TSC we provide technical support to end users of all typesand makes of fans. This includes performance, load & overspeed testing, fault finding, repairs, upgrading, and re-rating.This can be On site or in our own testing facilities.



PILLER TSC Blower Corporation

Always at your services


TPL & Clayton Walker

Industrial Gas Recovery systems: turn waste gas to energy &reduce CO2 emissions!

Global leader s in gasholders of different types and all sizes plus relatedprocess equipment: 3 way valves, goggles valves, expansion joints,boosters, coolers and electro-static precipitators.

Technical services include:

Preliminary and definitive viability studies Process and Project management Start up and optimization field services Problem solving and energy efficiency improvements

Products:

Gas recovery systems &equipment for the metals industry:

Coke oven gasBlast Furnace gasSteelmaking gas.Synthetic blends of the above




For facilities which measure downtime as dollars lost, Steel Imageprovides answers to eliminaterepeat equipment failures &prevent lost production time.

Steel Image develops solutions byidentifying how & why acomponent failed.

Metallurgical failure analysis tohelp solve equipment failures whichhave resulted in costly productiondowntime or safety issues.

Laboratory analysis is conducted onfailed components to preciselydetermine the cause of failure.

This information can be applied todevelop cost-effective solutions toprevent future failures



Steel Image

Know your failure


Cladware

Brospec Fusionbond, Metalarc & Transmateria

Overlaid WEAR SOLUTIONS to extend the life of bothyour plant and Mobile Equipment

Typical ApplicationsWear plates and liners for chutes, hoppers, conveyors, mixers, bins, fanblades, vibro-feeders, fan housings, deflector plates, slurry pipe, crushers,knifes, shafts, etc.

Plants

Coal and ore docks, Re-claimers, Sinter, Coke, BF stock housesand bell/BL Tops, mill scale systems. Parts for heavy miningand construction equipment.

Materials:Chrome carbide overlay of plate or pipeprovides excellent protection for abrasion,impact and high temperature areas.Spherical Tungsten and FerroTungsten -Titanium Carbides overlay geometricshapes for even longer life. Specialty Iron,Nickel & Cobalt based alloys in either wireor powder format

...Industrial specialists bringing maintenance & projectsolutions from around the world to





Castware

Cast Material style WEAR SOLUTIONS toextend the life of your Plant and Mobile

Equipment

Materials:

•Specialty castings, studs, chains andpads for the heaviest duty service.•Composite brazed castings providemore wear and impact resilience.•New PENALLOY Titaniumintegrated castings

Studs prolong the life of a shaft up to 5times longer

Typical ApplicationsShafts, Chutes, hoppers, conveyors, mixers, bins, grinders.Parts for heavy mining and construction equipment.

Plants

Coal and ore docks, stacker/re-claimers, Sinter plants, cokehandling, Blast furnace stock houses and Bell type/B.L.Tops, mill scale systems. Parts on material moving andconstruction mobile equipment.




Ceraware by Durex Camline

Ceramic based WEAR SOLUTIONS to extend the life of yourProcess plant and Mobile Equipment

Ceramic plugs in rubber tile panels

Typical Applications

Sliding wear applications and mild impact applications for awide range of ores, aggregates and coal/coke. Linings forpipes, elbows handling hot gases.

Plants

Parts for heavy mining and construction equipment. Coaland ore docks, Reclaimers, Sinter, coke, Blast furnace stockhouses and bell/BL Tops, HSM mill scale systems.

Materials include:

• Ceramics that are either directmount or rubber and urethanecomposite mounted for increasedimpact resistance.

• Pre-made tile banks for rapidchange-out.

• Zirconia-corundum eutectic &high alumina interstitialvitreous phase linings.


Refractories Plus

REFRACTORYSOLUTIONS to extend the life of yourProcess plant and equipment

Typical ApplicationsCoke oven door plugs, wall repairs, pre-cast blocks & sealing ropes,BF hearth & stack linings, Stove linings, checkers & pre-cast blocks, taphole splash plates, trough covers.BOF vessel & ladle linings, reheat lancesFurnace & ladle linings, tap holes and consumablesTorpedo linings, valve, pipe and duct linings, ceramic papers and boards.

Services

Site Inspection, Installation & Supervision

Shop & in-situ castings



Products:

Materials technology and innovativeapplication experience.Shapes, Linings, Covers and CustomCastings provide excellent protection fromhot gases and liquid metals.Carbon & graphite from Ukraine.Refractory shapes from China

Pi General Brochure rev 2.0 - Performance … · 2018-07-24 · cold& hot blast,combustionair,waste...

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Transcript of Pi General Brochure rev 2.0 - Performance … · 2018-07-24 · cold& hot blast,combustionair,waste...