Phoneix Papers
Transcript of Phoneix Papers
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Presented by:
Kumar Prashant
Ram Kumar Singh
Nitin Champawat
Ashish Chaudhary
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The Indian paper industry has considerable
untapped potential. And low entry barriers make it
attractive to new entrants and the sector is
completely de-licensed. ------ U. Subramanyam
Consumption of paper in India is set to double
from the current 7 million tonnes per annum in thenext eight years, according to Indian Paper
Manufacturers Association (IPMA).
INTRODUCTION
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Some Facts about Mill made Paper
y The pulp and paper industry is the fifth largest consumer of energy,accounting for 4 percent of all the world's energy use.
y The pulp and paper industry uses more water to produce a ton of
product than any other industry.
y 40 percent of office paper still ends up in overburdened landfills.
y Producing pulp and paper casts a long ecological shadow beyond its
impacts on the world's forests. Converting trees into paper uses largeamounts of water, energy and chemicals and can generate vast amountsof air and water pollution.
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WhyHandmade Paper
For everytonne of paper used for recycling thesavings are:
at least 30000 litres of water
3000 - 4000 KWh electricity(enough for an average 3bedroomhouse for oneyear)
95% of air pollution.
28 - 70% less energyconsumption than virgin paper
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What Would You Prefer?What Would You Prefer?
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CompanyProfile
COMPANY NAME : PHOENIX PAPERS
TYPE : PRIVATE LIMITED
INDUSTRY : PAPER INDUSTRY
HEAD OFFICE : BEGUSARAI, BIHAR.
PRODUCT : HANDMADE PAPERS
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Mission, Vision & Objective
Mission & Vision
SAVE EARTH USE HANDMADE TREE FREE PAPER
Objective
To reduce the amount of paper waste generated by offices; To reduce the demand for paper made from virgin wood fibre;
To save our Planet Earth from Global Warming and Greenhouse Effect; To stop deforestation and to save our forest reserves; To cultivate habit of smart use of paper in people.
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PlacePlace Commercial Area
Ease of Transport
Lack of Handmade paper industry in the proposedarea
Availability of Raw Material
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Product
Handmade paper in sheets as per industry requirement.
Handmade paper in rolls for uses in magazines andnewspapers
We specialize in different types of color and texture ofsheets.
As per customer Specifications with variable GSM (Grams Per Square Meter) from 100 to250.
It can be a Bond Paper, Drawing Paper, Deckle EdgePaper, Certificate paper, Card Sheets and high gradeconverted stationery.
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Price
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Promotion
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Promotion Strategy
Advertising through Print Media
OnlineAdvertisement
Hoarding & Billboards
Direct Contact withCustomers
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SWOT Analysis
Strengths
Abundance of indigenous raw materials.
Availabilityof creative crafts work force.
Environment conscious
Weakness
Market concentration in few countries.
Lack of technologyfor product conversionleading to low production capacity.
Opportunity
Untapped potential of growing preferencesfor environmentallyfriendlyproducts
worldwide.
Increasing demand for hand made paper &products.
Up gradation of technologyfor paperconversion & improving productivity.
Improving & continuous market basedcreative product design & development.
Threat
Lack of appreciation ofhand madepaper & products in the domestic market.
Under-utilized, un-viable units dueto continuation of obsolete technology.
Growing competition globally.
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CreatingAwareness
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USP
QualityExcellent performance
Meets the same technical specifications as virginpapers(proposed).
Acid-free
Successfullyruns on the most demanding copiers, office
machines and printing presses
Aesthetic High to moderate brightness levels, with pleasing light
reflection
Ranges from clean, bright whites to a wide palette of colors
AvailabilityAvailable in virtuallyeverygrade of paper
Most printers, paper distributors, and retail outlets havesome recycled or handmade paper on their shelves
Choices are even greater ifyou order ahead of time
Financial
Buying in larger quantities and planning ahead furtherreduce price.
Eco- Friendly
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Demand & Growth Indicators
During the period 2003-08 while newsprintregistered a growth of 13%, Writing & Printing,Containerboard, Carton board and others registered
growth of 5%, 11%, 9% and 1% respectively.
India is the fastest growing market for paper globally.
Paper consumption is poised for a big leap forward insync with the economic growth and is estimated totouch 13.95 million tons by2015-16.
As per industryestimates, paper production is likelyto growat a CAGRof 8.4% while paper consumption will grow at aCAGRof 9% till 2012-13.
Industryanalysts anticipate that the demand for newsprintwill touch the level of about 1,650,000 by2009 against lastyears demand of approximately150,000 tons.
Government emphasis on use of Paper bags instead ofplastic bags.
Source: IPMA
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Customers
End users of paper are both industrial and individuals
The $10 billion Indian pharmaceutical industry
$8.5 billion Indian consumer products industry
$6.1 billion processed food industrysegment
Schools, colleges, offices are also major end users of
paper
Book publishing firms, print media and newspaperpublishers are another major industrial end users of paper
The expanding printing and packaging sectors are theintermediate end users of paper.
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C
ompetitors Kagzi Handmade Paper Industries, Jaipur
Krishna Lamicoat Private Limited, Bangalore
Rohit Commercial Private Limited, Kolkata
Perfect Image,Anand
Xebec International, Lucknow
R. M.Associates,NewDelhi
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Future PlanFuture Plan
ForwardIntegration
Paper Bags VisitingCards Photo Frame
Gift Box Letter Head Telephone Index
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Employee Motivation
Organization Culture
Health and safety
Employee retention policy
Women Labour
Training and Development
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CEO 4 lakh
CFO 3 lakh
COO 3 lakh
CMO 3 lakh
Scientist 3 lakh
Labour(50) 36 thousand
Name Salary(per annum)
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CEO
CFO R&DCMO COO
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RAW MATERIALS
Str w.
Disc r c tton cloth.
W ste p per.
W ste cr ft.
T ilor c tting.
Hosiery w ste.
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PROCESS OF MAKING HANDMADE PAPER:
Sheetofhand made paper can e made intwo ways:
DippingMethod:
LiftingMethod:
SortinganddustingRagchopping
Beating Couching
Pressing Drying
CleaningandSizing Calendaring
Cutting
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Jute, stow
,rag,cotton,waste
cutting
MakingmouldSheet making y
all press /Roller
Drying
cham er/su
ndrying
calendaringcuttingTesting/
inspecti
on
packaging marketing
Flow chartof production process:
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IMPORTANT TECHNOLOGIES ANDSYSTEMSDEVELOPEDFORWASTEPAPERRECYCLING.
DispersionofContaminants:Removal ofContaminants:
PrintingInks are removed y three progressive stages of
thedeinkingprocess.
Chemical Treatment for contaminant removal.Mechanical Treatments.
A FEW IMPORTANT AND NOVEL TECHNIQUES/SYSTEMS
Reveres cleaning.
Ahlstrom - Fi re flow System.Frotapulper.
Dry-sorting.
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MACHINERIES AND EQUIPMENTS
Jute/ straw cutter machines.
Ragchopper.
Ball press/Roller machine.
Rag/straw greendigester.Dryingcham er.
Calendaring/Rollingmachine.
Paper cuttingmachine.
Knifegrinder.Frameandother equipment.
Trolley.
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QUALITY CONTROL PROCEDURE
Mostofhandmade sector ignorequality control procedure
leadingto poor realizationandhigh level of rejection.
Weare implementingthis procedure inthe process of
purchasingraw materials, inspection procedures and
control of pulp parameters.
Acceptance procedure for pulp canensurethat paperproduce will e suitable from down line processes up to
finishingstages.
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MISCELLANEOUS CALCULATIONS
Item Name Sale Price per ton
QuantityDemanded
(annually)
(ton)
Total Sale Value( Rs.)
Handmade Paper 50000 360 180 lacs
TOTAL SALES 180 lacs
1) TOTAL SALES REVENUE:
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Amount ( in lacs)2.Calculation of Raw Material 54.00(360 ton*15000 per ton)
3. Calculation of Labour(50*36000) 18.00
4. Calculation of manufacturing Expenses 21.6(Including Power & water)
5. Calculation of selling & distribution Expenses 9.0(5% of sales)
6. Calculation of Maintenance & Repair Expenses 1.8(1% of Sales)
7. Calculation of other Expenses 3.6(2% of sales)
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DEPRECIATION ON FIXED ASSETS: (Rs In Lac)
PARTICULARS RATE
OF
DEP.
INV DEP
AFTER
Istyear
NET BLOCK DEP
AFTER
2nd year
NET
BLOCK
LAND --- 30 ----- 30 --- 30
FURNITURE & FIXTURE 15% 5 0.75 4.25 0.63 3.62
PLANT AND MACHINERY
25% 15 3.75 11.25 2.81 8.44
BUILDING 10% 15 1.5 13.5 1.35 12.15
ELECTRIC INSTALLATION 20% 3 0.60 2.40 0.48 1.92
OTHER FIX ASSET
(IT EWUIPMENTS)
15% 2 0.30 1.70 0.25 1.45
TOTAL 70 6.9 63.1 5.52 57.58
(Note: Depreciation is charged by WDV method as per Income Tax Act)
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LOAN RE-PAYMENT SCHEDULE:-:---(RS InLac)
YEA
RAMOUNT
INTEREST
@14% pa
INSTALLMENT
PAID
1 OPENING 28 3.92 4
CLOSING 24
2OPENING
24 3.36 4
CLOSING 20
3 OPENING 20 2.8 4
CLOSING 16
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Financial cost: (Rs In Lacs)
S. No.
Particulars 1stYear 2 ndYear
01 Interest on Long Term
Loan 3.92 3.3602 Interest on Working
Capital
1.46
1.62
TOTAL 5.38 4.98
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WORKING CAPITAL REQUIREMENT STATEMENT:-(RS In Lacs)
S. No. Particulars % of
margi
n
Holding Period Total
Amt.
Invest.
Max per
finance
by Bank
(75%)
Own
Fund
(25%)
A Current Asset
1.STOCK-Raw Material
-Work In Process
-Finished Goods
1.Debtors
25
25
25
25
1/2 month ofpurchase
month of sales
month of sales
1 month of sales
2.253.75
7.5
15
1.69
2.81
5.62
11.25
0.56
0.94
1.88
3.75
TOTAL 28.5 21.38 7.12
B Current Liabilities
Creditors
2 month of purchase 9 6.75 2.25
NET WORKING CAPITAL (A-B) 19.5 14.63 4.87)
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COST OF PROJECT:- (Rs InLacs)
INVEST IN FIXED ASSETS
-LAND-------------------------- 30-PLANT AND MACHINERY-------- 15
-BUILDING----------------------- 15
-FURNITURE & FIXTURE-------------- 5
-ELECTRIC INSTALLATION----------- 3
-OTHER FIXED ASSETS------------ 2 70
INVEST IN WORKING CAPITAL 28.5
INVEST IN PRELIMINARY EXPENCES 3
TOTAL 101.5
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MEANS OF FINANCE
LOAN FROM BANK:(RS In Lac)
LONG TERM LOAN 28WORKING CAPITAL LOAN 14.625
SUPPORT FROM CREDITOR9
OWN INVESTMENT 49.875
TOTAL 101.5
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PROJECTED PROFITABILITY STATEMENT:---(Rs In Lac)
PARTICULARS 1st Year 2nd Year
INCOME
SALES 180 200
TOTAL 180 200
EXPENSES
RAW MATERIAL 54 60
LABOUR 18 18
SALARY 21.5 21.5
MANUFACTURING EXPENSES 21.6 24OTHER EXPENSES 3.6 4
MAINTENANCE & REPAIR 1.8 2
RESEARCH AND DEVELOPMENT 9 10
SALES AND DIS. EXP. 9 10
PRELIMNARY EXPENSES W/F 1 1
FINANCIAL COST 5.38 4.98
DEP. 6.9 5.52
TOTAL 151.78 161
PROFIT BEFORE TAX 28.22 39
Less- corporate tax 33% 9.31 12.87
Profit after tax 18.91 26.13
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PROJECTED FUND FLOW STATEMENT
PARTICULARS 1st Year 2nd Year
SOURCE OF FUND:
OPENING BALANCE -- 22.80
LOAN FROM BANK:
LONG TERM LOAN 28 --------
WORKING CAPITAL LOAN 14.62 ---------
SUPPORT FROM CREDITORS 9 -------
OWN INVESTMENT 49.87-------
FUNDS FROM OPERATION
PROFIT AFTER TAX 18.91 26.13
DEPRECIATION 6.9 5.52
PRELIMINARY EXPENCES 1 1
TOTAL 128.30 55.45
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APPLICATION OF FUND
INVESTMENT IN FIXED ASSETS70
-------
INVESTMENT IN WORKING CAPITAL 28.5 --------
INVESTMENT IN PRELIMINARY
EXPENCES3 -------
LOAN REPAYMENT 4 4
TOTAL 105.5 4
CASH 22.80 51.45
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PARTCULARS 1st Year 2nd Year
1: LIABILITY
OWN FUND 49.87 49.87
GENERAL RESERVE 18.90 45.03
LONG TERM LOAN 24 20
SUNDRY CREDITOR 9 10
WORKING CAPITAL LOAN 14.62 16.25
TOTAL 116.40 141.69
PROJECTED BALANCE SHEET :---(Rs In Lac)
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2:APPLICATION OF FUND (RS In Lac) (RS In Lac)
FIXED ASSETS (NET BLOCK) 63.1 57.58
CURRENT ASSETS:
STOCK & DEBTOR 28.5 31.66
CASH 22.80 51.45
3:MISCELLANEOUS EXPENDITURE:
PRELIMINARY EXPENCES 2 1
TOTAL 116.40 141.69
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BREAK EVEN POINT
FIXED COST 39.5 LACS VARIABLE COST 112.28 LACS TOTAL COST 151.78 LACS
SELLING PRICE PER TON 50,000 RS VARIABLE COST PER TON 31,200 RS
B.E.P ( IN UNITS) = FIXED COSTSELLING PRICE PER TON V.COST PER TON
= 210 TON
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References:
Khadi and Village Industries Commision
Indian Paper Manufacturing Association
www.wasteonline.org.in
www.handmadepaper.org.in
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