philips_hts8100_ver-1.0_sm.pdf

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Published by LM 0802 V&MA Printed in the Netherlands Subject to modification EN 3139 785 33310 HTS8100/98 DVD Home Theater System CLASS 1 LASER PRODUCT 1 Technical Specifications and Connection Facilities 2 Location of PC Boards 2 Technical Specifications 4 2 Measurements Setup, Service Aid & Lead Free Requirements 5 Service Hints for Replacing Defective Loader 9 Service Hints for Power Box Cable Dressing 10 Service Hints for Dismantling of Main Unit 14 3 Directions For Use 15 4 Dismantling Instructions & Service Positions 17 5 Service Test Program 29 6 Block Diagram and Wiring Diagram 31 Main Unit Block Diagram 31 Power Box Block Diagram 32 Main Unit Wiring Diagram 33 Power Box Wiring Diagram 34 7 Circuit Diagram and PWB Layout 35 Main Unit Front Board: Circuit Diagram 35 Front Board PWB Layout: Front Display 37 PWB Layout: USB 39 PWB Layout: Door Control Board 40 AV Board: Circuit Diagram (Part 1 to Part 3) 41 PWB Layout: AV Board 44 © Copyright 2008 Philips Consumer Electronics B.V. Eindhoven, The Netherlands. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips. Version 1.0 Contents Page Contents Page SD 9.2 Board: Circuit Diagram (Part 1 to Part 3) 46 PWB Layout: SD 9.2 Board 49 HDMI Board: Circuit Diagram 51 PWB Layout: HDMI Board 55 AVIO Board: Circuit Diagram 57 PWB Layout: AVIO Board 58 IPOD Board: Circuit Diagram (Part 1 to Part 2) 59 PWB Layout: IPOD Board 61 8 Exploded View & Spare Parts List 63 Main Unit Exploded View 63 Speaker Box Assembly Exploded View 64 Subwoofer Powerbox Exploded View 65 Spare Parts List 66 Revision List 67

Transcript of philips_hts8100_ver-1.0_sm.pdf

  • Published by LM 0802 V&MA Printed in the Netherlands Subject to modification EN 3139 785 33310

    HTS8100/98DVD Home Theater System

    CLASS 1LASER PRODUCT

    1 Technical Specifications and Connection Facilities 2 Location of PC Boards 2 Technical Specifications 42 Measurements Setup, Service Aid & Lead Free Requirements 5 Service Hints for Replacing Defective Loader 9 Service Hints for Power Box Cable Dressing 10 Service Hints for Dismantling of Main Unit 143 Directions For Use 154 Dismantling Instructions & Service Positions 175 Service Test Program 296 Block Diagram and Wiring Diagram 31 Main Unit Block Diagram 31 Power Box Block Diagram 32 Main Unit Wiring Diagram 33 Power Box Wiring Diagram 347 Circuit Diagram and PWB Layout 35 Main Unit Front Board: Circuit Diagram 35 Front Board PWB Layout: Front Display 37 PWB Layout: USB 39 PWB Layout: Door Control Board 40 AV Board: Circuit Diagram (Part 1 to Part 3) 41 PWB Layout: AV Board 44

    Copyright 2008 Philips Consumer Electronics B.V. Eindhoven, The Netherlands.All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.

    Version 1.0

    Contents PageContents Page SD 9.2 Board: Circuit Diagram (Part 1 to Part 3) 46 PWB Layout: SD 9.2 Board 49 HDMI Board: Circuit Diagram 51 PWB Layout: HDMI Board 55 AVIO Board: Circuit Diagram 57 PWB Layout: AVIO Board 58 IPOD Board: Circuit Diagram (Part 1 to Part 2) 59 PWB Layout: IPOD Board 618 Exploded View & Spare Parts List 63 Main Unit Exploded View 63 Speaker Box Assembly Exploded View 64 Subwoofer Powerbox Exploded View 65 Spare Parts List 66 Revision List 67

  • EN 339 785 3330. Technical Specifications and Connection Facilities

    LOCATION OF PC BOARDS

    Front Board

    DVD Mechanism

    Door Control Board

    PCBs on the lower level

    PCBs on the Rear Frame and in the

    speaker cabinet

    AV Board

    Front Keys Board

    Front LED Board

    SD9.2 MPEG Board

    AVIO Board

    HDMI Board

    IPOD Board

    USB Board

  • EN 3339 785 3330Technical Specifications and Connection Facilities .

    AV BOARD

    TUNER MODULE

    SPEAKER BOARD

    AIO BOARD

    AMPLIFIER MODULE

    PSU

    POWER BOX

    VERSION VARIATIONS:

    HTS800/98

    Video (Yellow, Cinch) xSCART (CVBS/RGB) -TV AUDIO IN (TV 2) -

    AUDIO IN (LEFT/RIGHT) x0-7V~0~40V VOLTAGE SELECTOR switch(Power Box)

    x

    IG Dock. (Philips HTD 7001 Docking Station)

    x

  • EN 4 339 785 3330. Technical Specifications and Connection Facilities

    1.Specifications

    1.1 General:

    Power Supply Rating : 110-127V/220-240V ~50-60Hz switchable

    Power consumption : 120W Low Standby Power: : < 0.6W Dimension main unit : 935 x 146 x 136(mm) (w x h x d)

    1.2 Tuner FM

    Tuning range : 87.5-108MHz Grid : 50kHz IF frequency : 10.7MHz 25kHz Aerial input : 75 coaxial Sensitivity at 26dB S/N : < 7V Selectivity at 59/300kHz bandwidth : > 25dB IF rejection : > 60dB Image rejection : > 25dB Distortion at RF=1mV, dev. 75kHz : < 3% -3dB Limiting point : 8V Crosstalk at RF=1mV, dev. 67.5kHz : > 28dB

    1.3 AMPLIFIER:

    L/R output power : 1 x 70W min; 75W typical

    Centre : 1 x 95W min; 100W typical

    Surround : 1 x 70W min; 75W typical

    Subwoofer : 1 x 95W min; 100W typical

    Frequency response 3dB : 150Hz-20kHz Hum (Volume Minimum) : 200nW Residual noise (Volume Minimum) : 40nW

    Input sensitivity Aux In : 1V 3dB at 39k Scart In (TV in): : 500mV 3dB at 39k MP3 input sensitinity : 250mV 3dB at 39k

    1.4 COMPACT DISC/VCD/DVD:

    Video Decoding : MPEG-1/MPEG-2/ DivX 3/4/5/6, Ultra

    Video DAC : 12 Bits Signal System : PAL / NTSC Video Format : 4:3 / 16:9

    CVBS(SCART) Out 1)

    CVBS level : 1.0 0.1V p-p Luminance S/N : >= 55dB

    RGB/YUV Out 1) Amplitude : 0.7 0.1Vp-p S/N : >= 60dB

    1) Output terminals to be terminated with 75

  • EN 3139 78 33310Measurements Setup, Service Aid & Lead Free Requirements 2.

    LF Generator e.g. PM5110

    Recorder

    Use Universal Test Cassette CrO2 SBC419 4822 397 30069

    LEVEL METERe.g. Sennheiser UPM550

    with FF-filter

    S/N and distortion metere.g. Sound Technology ST1700B

    L

    R

    DUT

    or Universal Test Cassette Fe SBC420 4822 397 30071

    LEVEL METERe.g. Sennheiser UPM550

    with FF-filter

    S/N and distortion metere.g. Sound Technology ST1700B

    L

    R

    DUT

    CD

    Use Audio Signal Disc(replaces test disc 3)

    SBC429 4822 397 30184

    Bandpass250Hz-15kHz

    e.g. 7122 707 48001LF Voltmeter

    e.g. PM2534DUT

    S/N and distortion meter e.g. Sound Technology ST1700B

    Frame aeriale.g. 7122 707 89001

    Tuner AM (MW,LW)

    To avoid atmospheric interference all AM-measurements have to be carried out in a Faradays cage.Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).

    RF Generator e.g. PM5326

    Ri=

    50

    Bandpass250Hz-15kHz

    e.g. 7122 707 48001LF Voltmeter

    e.g. PM2534DUT

    RF Generator e.g. PM5326

    S/N and distortion meter e.g. Sound Technology ST1700B

    Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).

    Ri=

    50

    Tuner FM

    MEASUREMENT SETUP

    2.MeasurementsSetup,ServiceAid&LeadFreeRequirements

  • EN 3139 78 333102. Measurements Setup, Service Aid & Lead Free Requirements

    HANDLING CHIP COMPONENTS

    SERVICE AIDS

    Service Tools:

    Universal Torx driver holder .................................. 4822 395 91019

    Torx bit T10 150mm ............................................. 4822 395 50456

    Torx driver set T6 - T20 ......................................... 4822 395 50145

    Torx driver T10 extended ...................................... 4822 395 50423

    Compact Disc:

    SBC426/426A Test disc 5 + 5A ............................ 4822 397 30096

    SBC442 Audio Burn-in Test disc 1kHz ................. 4822 397 30155

    SBC429 Audio Signals disc .................................. 4822 397 30184

    Dolby Pro-logic Test Disc ...................................... 4822 395 10216

  • EN 73139 78 33310Measurements Setup, Service Aid & Lead Free Requirements 2.

    GB WARNINGAll ICs and many other semi-conductors aresusceptible to electrostatic discharges (ESD).Careless handling during repair can reduce lifedrastically.When repairing, make sure that you areconnected with the same potential as the massof the set via a wrist wrap with resistance.Keep components and tools also at thispotential.

    F ATTENTIONTous les IC et beaucoup dautressemi-conducteurs sont sensibles auxdcharges statiques (ESD).Leur longvit pourrait tre considrablementcourte par le fait quaucune prcaution nestprise leur manipulation.Lors de rparations, sassurer de bien tre reliau mme potentiel que la masse de lappareil etenfiler le bracelet serti dune rsistance descurit.Veiller ce que les composants ainsi que lesoutils que lon utilise soient galement cepotentiel.

    ESD

    D WARNUNGAlle ICs und viele andere Halbleiter sindempfindlich gegenber elektrostatischenEntladungen (ESD).Unsorgfltige Behandlung im Reparaturfall kandie Lebensdauer drastisch reduzieren.Veranlassen Sie, dass Sie im Reparaturfall berein Pulsarmband mit Widerstand verbundensind mit dem gleichen Potential wie die Massedes Gertes.Bauteile und Hilfsmittel auch auf dieses gleichePotential halten.

    NL WAARSCHUWINGAlle ICs en vele andere halfgeleiders zijngevoelig voor electrostatische ontladingen (ESD).Onzorgvuldig behandelen tijdens reparatie kande levensduur drastisch doen verminderen.Zorg ervoor dat u tijdens reparatie via eenpolsband met weerstand verbonden bent methetzelfde potentiaal als de massa van hetapparaat.Houd componenten en hulpmiddelen ook opditzelfde potentiaal.

    I AVVERTIMENTOTutti IC e parecchi semi-conduttori sonosensibili alle scariche statiche (ESD).La loro longevit potrebbe essere fortementeridatta in caso di non osservazione della pigrande cauzione alla loro manipolazione.Durante le riparazioni occorre quindi esserecollegato allo stesso potenziale che quello dellamassa dellapparecchio tramite un braccialettoa resistenza.Assicurarsi che i componenti e anche gli utensilicon quali si lavora siano anche a questopotenziale.

    GB ESD PROTECTION EQUIPMENT:

    Complete Kit ESD3 (small tablemat, wristband,connection box, extention cable and earth cable) ........... 4822 310 10671

    Wristband tester ....................................................................4822 344 13999

    CLASS 1LASER PRODUCT

    GB Warning !

    Invisible laser radiation when open.Avoid direct exposure to beam.

    S Varning !

    Osynlig laserstrlning nr apparaten r ppnad och sprrenr urkopplad. Betrakta ej strlen.

    SF Varoitus !

    Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiinankymttmlle laseristeilylle. l katso steeseen!

    DK Advarse !

    Usynlig laserstrling ved bning nr sikkerhedsafbrydere erude af funktion. Undg udsaettelse for strling.

    F"Pour votre scurit, ces documents doivent tre utiliss pardes spcialistes agrs, seuls habilits rparer votreappareil en panne".

    GBSafety regulations require that the set be restored to its originalcondition and that parts which are identical with those specified,be used

    Safety components are marked by the symbol ! .

    NLVeiligheidsbepalingen vereisen, dat het apparaat bij reparatie inzijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen,identiek aan de gespecificeerde, worden toegepast.

    De Veiligheidsonderdelen zijn aangeduid met het symbool !

    FLes normes de scurit exigent que lappareil soit remis ltatdorigine et que soient utiliss les pices de rechange identiques celles spcifies.

    Less composants de scurit sont marqus !

    DBei jeder Reparatur sind die geltenden Sicherheitsvorschriften zubeachten. Der Original zustand des Gerts darf nicht verndert werden;fr Reparaturen sind Original-Ersatzteile zu verwenden.

    Sicherheitsbauteile sind durch das Symbol ! markiert.

    I Le norme di sicurezza esigono che lapparecchio venga rimessonelle condizioni originali e che siano utilizzati i pezzi di ricambioidentici a quelli specificati.

    Componenty di sicurezza sono marcati con !

    GBAfter servicing and before returning set to customer perform a leakagecurrent measurement test from all exposed metal parts to earth ground toassure no shock hazard exist. The leakage current must not exceed0.5mA.

  • EN 8 3139 78 333102. Measurements Setup, Service Aid & Lead Free Requirements

    2.1 LeadFreeRequirements

    Pb(Lead)FreeSolderWhensoldering,besuretousethepbfreesolder.

    INDENTIFICATION:

    Regardless of special logo (not always indicated)

    one must treat all sets from1Jan2005 onwards, according next rules:

    Important note: In fact also products of year 2004 must be treated in this way as long as you avoid mixing solder-alloys (leaded/ lead-free). So best to always use SAC30 and the higher temperatures belong to this.

    Due to lead-free technology some rules have to be respected by the workshop during a repair:

    Use only lead-free solder alloy Philips SAC30 with order code 022 149 0010. If lead-free solder-paste is required, please contact the manufacturer of your solder-equipment. In general use of solder-paste within workshops should be avoided because paste is not easy to store and to handle.

    Use only adequate solder tools applicable for lead-free solder alloy. The solder tool must be able

    o To reach at least a solder-temperature of 400C, o To stabilize the adjusted temperature at the solder-tip o To exchange solder-tips for different applications. Adjust your solder tool so that a temperature around 30C

    380C is reached and stabilized at the solder joint. Heating-time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400C otherwise wear-out of tips will rise drastically and flux-fluid will be destroyed. To avoid wear-out of tips switch off un-used equipment, or reduce heat.

    Mix of lead-free solder alloy / parts with leaded solder alloy / parts is possible but PHILIPS recommends strongly to avoid mixed solder alloy types (leaded and lead-free). If one cannot avoid or does not know whether product is lead-free, clean carefully the solder-joint from old solder alloy and re-solder with new solder alloy (SAC30).

    Use only original spare-parts listed in the Service-Manuals. Not listed standard-material (commodities) has to be purchased at external companies.

    Special information for BGA-ICs: - always use the 12nc-recognizable soldering temperature profile of the specific BGA (for de-soldering always use the lead-free temperature profile, in case of doubt) - lead free BGA-ICs will be delivered in so-called dry-packaging (sealed pack including a silica gel pack) to protect the IC against moisture. After opening, dependent of MSL-level seen on indicator-label in the bag, the BGA-IC possibly still has to be baked dry. (MSL=Moisture Sensitivity Level). This will be communicated via AYS-website.

    Do not re-use BGAs at all.

    For sets produced before 1.1.200 (except products of 2004), containing leaded solder-alloy and components, all needed spare-parts will be available till the end of the service-period. For repair of such sets nothing changes.

    On our website www.atyourservice.ce.Philips.comyou find more information to:

    BGA-de-/soldering (+ baking instructions) Heating-profiles of BGAs and other ICs used in Philips-sets

    You will find this and more technical information within the magazine, chapter workshop news.

    For additional questions please contact your local repair-helpdesk.

  • EN 93139 78 33310Measurements Setup, Service Aid & Lead Free Requirements 2.

    2.2 ServiceHints

    2.2.1 ServiceHintsforReplacingDefectiveLoader

    CAUTIONCHARGEDCAPACITORSONTHESERVOBOARDMAYDAMAGETHEDRIVEELECTRONICSWHENCONNECTINGANEWDRIVE.THATSWHY,BESIDESTHESAFETYMEASURESLIKE SWITCHOFFPOWERSUPPLY ESDPROTECTIONADDITIONALACTIONSMUSTBETAKENBYTHEREPAIRTECHNICIAN.

    Thefollowingstepshavetobedonewhenreplacingthedefectiveloader: 1. Dismantling of the loader to access the ESD protection point if necessary. 2. SoldertheESDprotectionpoint*. 3. Disconnect flexfoil cable from the defective loader. 4. Put a paper clip on the flexfoil to short-circuit the contacts (fig.1) . Replace the defective loader with a new loader. 6. Remove paperclip from the flexfoil and connect it to the new loader. 7. Remove solder joint on the ESD protection point.

    ATTENTION: The laser diode of this loader is protected against ESD by a solder joint which shortcircuits the laserdiode to ground. For proper functionality of the loader this solder joint must be remove after connection loader to the set.

    Type 1 Type 2

    (ESD protection point is accessible from top of loader) (ESD protection point is accessible from bottom of the loader)

    *Onlyapplicablefordefectiveloaderneededtobesentbacktosupplierforfailureanalysisandtosupportbackcharging evidence. Thisisalsoapplicableforallpartnershipworkshops.

  • EN 10 3139 78 333102. Measurements Setup, Service Aid & Lead Free Requirements

    2.2.2 ServiceHintsforPowerBoxCableDressing

    The following procedures should be followed for Power Box Module assembly after being repaired.

    1) For the and 12 poles cables to Audio BD, paste a tape over them, ensuring it is firmly secured to the metal chassis.

    Figure2-1

    2) For the 8 pole cable between the PSU and TI amplifier, fold the cable as indicated, making it as close possible to metal chassis.

    Figure2-2

    3) Fold as indicated underneath the metal chassis for both point 1) and 2). Note that the cables underneath should be laid as close possible to the metal chassis also.

    Figure2-3

    4) For the FFC cable between Audio BD and TI amplifier, fold as indicated, making it sure that the cable should be outside of both boards.

    Figure2-4

  • EN 113139 78 33310Measurements Setup, Service Aid & Lead Free Requirements 2.

    ) For the FFC cables from the Audio BD to Tuner/Speaker/AIO BD, fold as indicated, hence, preventing them from touching the Audio BD itself.

    Figure2-5

    ) For the 9 pole cable linking from the Main Unit to the Power Box, tuck it underneath the tuner and above the 4 pole cinch connector and also making it as close as possible to the back metal plate.

    Figure2-6

    7) For reference to point ).

    Figure2-7

    8) The cables should be tied as indicated.

    Figure2-8

  • EN 12 3139 78 333102. Measurements Setup, Service Aid & Lead Free Requirements

    9) With reference to point 8), all cables should refrain from touching or even getting near to the PSU.

    Figure2-9

    10) Overview

    Figure2-10

    11) Paste a tape over the subwoofer cable on the Tuner as indicated. Secondly, the cable should be outside of the Audio BD, along the edge of the metal chassis.

    Figure2-11

    12) With reference to point 11).

    Figure2-12

  • EN 133139 78 33310Measurements Setup, Service Aid & Lead Free Requirements 2.

    13) With reference to point 11). Note that the cable should not be bent to the left across the Audio BD due to the excess cable when the unit is being push back inside the wooden Power Box.

    Figure2-13

    14) With reference to point 11).

    Figure2-14

  • EN 14 3139 78 333102. Measurements Setup, Service Aid & Lead Free Requirements

    2.2.3 ServiceHintsforDismantlingofMainUnit

    Before dismantling the main unit, unscrew the screws and detach the door panel assembly (120+121) as shown in the figure. Make sure to keep the face of the set (the door panel 121) away from scratches while dismantling or servicing the set.

    DetachDoorPanelAssemblyFigure2-15

    Unscrew the screws Door Panel

  • EN 153139 785 33310Directions for Use 3.

    3.1.DirectionsForUseThe following except of the Quick Use Guide serves as an introduction to the set.The Complete Direction for the Use can be downloaded in different languages from the internet site of Philips Customer care Center: www.p4c.philips.com

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  • EN 173139 785 33310Dismantling Instructions & Service Positions 4.

    3) Remove 2 screws to detach the AVIO board from the AVIO Bracket 135 as shown in figure 3.

    Figure 4-3

    4. Mechanical Instructions

    4.1 Dismantling of the Main Unit

    4.1.1 Dismantling of HDMI and AVIO boards

    1) Remove Door Cover Assembly SPK 004 and remove 10 screws to detach the Rear Cover 0047 as shown in Figure 1.

    Figure 4-1

    2) Remove 4 screws to detach HDMI board 1060 from the HDMI Bracket 134 as shown in figure 2.

    Figure 4-2

    Notes: The position numbers used in the instructions refer to the exploded view drawings in Chapter 8. Follow the Service Hints in Chapter 2 while dismantling the Main Unit, replacing the defective DVD mechanism and dismantling the power box.

    B

    C

    A

  • EN 18 3139 785 333104. Dismantling Instructions & Service Positions

    3) Remove 5 screws to detach the AVIO and AV assembly (1030+135+1020) from the rear frame 132 as shown in figure 6.

    Figure 4-6

    4) Then remove 3 more screws to detach the AV Board 1020 from the AVIO and AV assembly (1030+135+1020) as shown in figure 7.

    Figure 4-7

    4.1.2 Dismantling of SD9.2 MPEG board and AV board

    1) Remove 4 screws to detach the HDMI assembly (1060 + 134) from the rear frame 132 as shown in figure 4.

    Figure 4-4

    2) Remove 4 mounting screws to dismantle the SD9.2 Mono Board 1070 as shown in figure 5.

    Figure 4-5

    D

    F

    G

    E

  • EN 193139 785 33310Dismantling Instructions & Service Positions 4.

    4.1.3 Dismantling of Door Board, Motor Assembly, DVD Mechanism, and Front Board

    1) Remove the Rear Cover first (figure 1), remove the HDMI assembly (1060 + 134, figure 4), remove the SD9.2 Mono Board 1070 (figure 5), and then remove the Rear Frame assembly (132+1030+135+1020) by removing 13 screws as shown in figure 8.

    Figure 4-8

    1) Remove 4 screws to dismantle the Door Board, Motor and Gear Box Assembly (115+116+117+118+119+1090+1014). Remove1 screw to detach the Door Board 1014 from the Motor and Gear Box Assembly (115+116+117+118+119+1090). The mounting screws are shown in figure 9.

    Figure 4-9

    3) Remove 4 screws to dismount the DVD assembly (127+ 129 +1080) as shown in figure 10. Flip over the assembly to see the 4 screws that attach the DVD Mechanism 1080 to the Traverse Bracket 127 as shown in figure 11. Remove the screws and detach the DVD Mechanism from the Assembly (Follow Service Hints in chapter 2 for replacing the DVD mechanism.)

    Figure 4-10

    Figure 4-11

    4) Remove 3 screws to dismount the Front Board as shown in figure 12.

    Figure 4-12

    H

    I-2 I-1

    J

    K

    L

  • EN 20 3139 785 333104. Dismantling Instructions & Service Positions

    Summary of Dismantling Instructions (4.1.1 to 4.1.3)Door Cover 200-49/Rear Cover 200-47 (Speaker Box Assembly Exploded View)

    Remove 10 screws Ref: 4.1.1

    HDMI 1060 Remove 4 screws

    Ref: 4.1.1 AVIO 1030/ SCART 1040

    Remove 2 screws Ref: 4.1.1

    HDMI Bracket 134

    HDMI Assembly Remove 4 screws

    Ref: 4.1.1

    SD9.2 Mono Board 1070 Remove 4 screws

    Ref: 4.1.2

    AVIO/SCART Bracket 135

    AV Board 1020 Remove 2 screws

    Ref: 4.1.2

    AV Assembly Remove 5 screws

    Ref: 4.1.2

    Rear Frame 132

    PC Boards on the Rear Frame

    - HDMI/AVIO/AV/SD 9.2

    Rear Frame Assembly Remove 13 screws

    Ref: 4.1.3

    Door Board 1014 Remove 1

    screw

    Motor and Gear Box 115+116+117+118+119+1090

    Front Board Remove 3 screws

    Ref: 4.1.3

    Suspension Plate 129 & Traverse Bracket 127

    DVD mechanism 1080 Remove 4 screws

    Ref: 4.1.3

    Door Board, Motor and Gear Box Assembly

    Remove 4 screws Ref: 4.1.3

    DVD Assembly Remove 4

    screws Ref: 4.1.3

    PC Boards on the lower level (Door/Front Boards) and the DVD Mechanism

  • EN 213139 785 33310Dismantling Instructions & Service Positions 4.

    4.1.4. Dismantling of USB Board and IPOD Board

    1) In order to dismantle the USB Board 1013 and IPOD Board 1050, it is required to remove the iPOD Cover (Speaker Box Assembly Exploded View) by unscrewing the 8 screws as shown in figure 13.

    Figure 4-13

    2) Remove 3 screws to dismantle the IPOD Board 1050 from the Bracket 140 as shown in figure 14.

    Figure 4-14

    3) Remove 3 screws to detach the Bracket 140 together with USB Board 1013 as shown in figure 15.

    Figure 4-15

    4) Flip over the assembly (140+1013) and remove 4 screws to detach the USB Board 1013 from the Bracket 140 as shown in figure 16.

    Figure 4-16

    M

    N

    P

    O

  • EN 22 3139 785 333104. Dismantling Instructions & Service Positions

    4.2.2. Dismantling of the Speaker Grill Front Assembly

    Remove 9 more screws from the Rear Cabinet 0044 (5 screws on one side and 4 screws on the other side as shown in figure 20-a, and figure 20-b) to detach 2 Speaker Grill Front Assemblies SPK001 from the both sides of the Front Cabinet.

    Figure 20-a

    Figure 20-b

    Note: Insert a screw driver gently between the Speaker Grill Front Assembly SPK001 and the Speaker Frame 0005+ 0007. Then force out the Speaker Grill Front Assembly from the Speaker Frame.

    4.2. Dismantling of Speaker Box Assembly

    4.2.1. Dismantling of the Disc Compartment Assembly

    1) Remove the Rear Cover, all the PC Boards on the rear frame and on the lower level, and the DVD Mechanism. (Follow the procedures in article 1.1)

    2) Remove 2 screws as shown in figure 17 and detach the Door Panel Pre-Assembly P001.

    Figure 17

    3) Remove 12 screws (6 screws on the front as shown in figure 18 and 6 screws on the Rear Cabinet as shown in figure 19) to detach the disc compartment assembly P002 from the Speaker Box Assembly 200.

    Figure 18

    Figure 19

    T

    Q

    R

    S

  • EN 233139 785 33310Dismantling Instructions & Service Positions 4.

    3) Insert a screw driver gently between the Cabinet Front Assembly SPK002 and the Rear Cabinet 0044. Force the screw driver carefully in the direction as shown in figure 23 to dismantle the Cabinet Front Assembly from the Rear Cabinet.

    Figure 23

    4.2.4. Dismantling of the Speaker units

    Remove the screws as shown in figure 24 to take out the Speaker Units. (0009, 0011, 0032, and 0034)

    Figure 24

    4.2.3. Dismantling of the Front Cabinet Assembly

    1) Remove 4 Grommets 0025 and 4 screws from the Front Cabinet 0008 (2 on one side and 2 on the other side as shown in figure 21-a and figure 21-b).

    Figure 21-a

    Figure 21-b

    2) Remove 10 more screws on the Rear Cabinet 0044 as shown in figure 22.

    Figure 22

    U-1

    U-2

    V

    WWWW

  • EN 24 3139 785 333104. Dismantling Instructions & Service Positions

    Summary of Dismantling Instructions (4.2)

    Rear CoverPC Boards on the Rear FrameRear FramePC Boards on the lower level, DVDMechanismRef: 4.1

    Door Panel Pre-Assembly P001(inMain Unit Exploded View)Ref: 4.2.1

    Disc Compartment Assembly P002 (in Main Unit Exploded View)Remove 12 screws (6 screws on the front, and 6 screws on the Rear Cabinet)

    Ref: 4.2.1

    Speaker Grill Front Assembly SPK001 (in Breakdown of Speaker Box Assembly 200)Remove 9 screws (4 screws on one side and 5 screws on the other side)

    Ref: 4.2.2

    Cabinet Front Assembly SPK002 (in Breakdown of Speaker Box Assembly 200)Remove 4 screws at the Front (2 screws on each side)Remove 10 screws on the Rear CabinetInsert Screwdriver, Force Open

    Ref: 4.2.3

    Speaker Units 0009, 0011, 0032, and 0034 (in Breakdown of Speaker Box Assembly 200)Remove the screwsTake out Speakers

    Ref: 4.2.4

  • EN 253139 785 33310Dismantling Instructions & Service Positions 4.

    4.3 Dismantling of the Subwoofer Power Box

    1) Loosen 5 screws at the base of the Subwoofer (as shown in figure 14) and remove 5 screws at the back (as shown in figure 15). Then pull out the Power Box Assembly.

    Subwoofer Figure 4-14

    Subwoofer Figure 4-15

    2) Remove1 screw for Tuner 1020, 3 screws for Speaker Board 1060, and 1 screw for AIO board 1050 to detach them from the Rear Plate 230. Remove 1 screw attached to the Rear Plate 230 and 2 screws attached to the bracket 236 for dismantling of the Audio Board 1040. Mounting Screws are shown in figure 16 and figure17.

    Subwoofer Figure 4-16

    M

    N

    O

    O

    O O

    Subwoofer Figure 4-17

    3) Remove 4 screws for dismantling of the Amplifier Module 1010 as shown in figure 18.

    Subwoofer Figure 4-18

    O

    P

  • EN 26 3139 785 333104. Dismantling Instructions & Service Positions

    4) To dismantle the PSU 1030, it is necessary to dismantle the Bottom Plate Assembly (1030 +161) from the Rear Plate 230 (remove 3 screws as shown in figure 19) and the bracket 236 (remove 3 screws from both sides of the bracket 236 as shown in figure 20 and figure 21). Then detach the Bottom Plate Assembly (1030 +161) from the Rear Plate 230 and remove 4 screws detach the PSU 1030 from the Bottom Plate 161 as shown in figure 22.

    Subwoofer Figure 4-19

    Subwoofer Figure 4-20

    Subwoofer Figure 4-21

    Q

    Q

    Q

    Subwoofer Figure 4-22

    R

  • EN 273139 785 33310Dismantling Instructions & Service Positions 4.

    4.4 Service Positions

    Notes: The AVIO (SCART) bracket 135, the HDMI bracket 134 and the rear frame 132 should be removed for main unit service positions. Refer to the set-wiring diagram for the correct cable connection between boards.

    Figure 4-27Service Position 1

    MPEG Board, AV Board, AVIO Board, Door Control Board and HDMI Board

    Figure 4-28Service Position 2

    Front Display Board and Door Control Board

    HDMI Board

    Insulation Sheet

    AVIO (/37/59/93)

    or SCART (/05/12) Board

    Door Control Board

    Front Display Board

    Figure 4-29Service Position 3

    IPOD Board and USB Board

    Figure 4-30Power Box Service Position 4

    Amplifier Module and Speaker Board

    USB BoardIPOD Board

    AV Board

    MPEG Board

    Door Control Board

    Insulation Sheet

    Speaker Board

    Amplifier Module

  • EN 28 3139 785 333104. Dismantling Instructions & Service Positions

    Figure 4-31Power Box Service Position 5

    Audio Board, IO Board and Speaker Board

    Figure 4-32Power Box Service Position 6

    PSU

    Insulation Sheet

    Speaker Board

    AV Board

    IO Board

    Insulation Sheet

  • EN 293139 785 33310Service Test Program 5.

    5. Service Test Program

    To start Service Test Program, power up the set, open the tray

    with remote control or front panel key and press 2,5,8 on the remote control. The tray will close

    by itself and the set will display S-Vxx-yy.

    Display shows SERVICE

    followed by ROM version S-Vxx-yy

    S refers to Service Mode V refers to Version xx refers to Software version number of BEA (counting up from 01 to 99) yy refers to Software version number of Front uP (counting up from 01 to 99)

    5.1 Display Test

    Purpose: This test is used to check the driving circuits, the display and whether there are any short-circuits, open-circuits or any other defects.

    Display test key =

    Player: Following display patterns are used to test the display and its connections to P.

    Pattern 1: Default: All display control pins are ON. All LEDs are ON- to check the open-circuits

    Pattern 2: Alternate display control pins are on (Test Pattern: 0x55) - to check the short-circuits on Data port

    5.2 How to exit Service Test Program

    Disconnect power cable from the AC mains.

    key

    "DisplayTest"triggered?

    n

    y

    Activate and display

    "Pattern1"

    key

    "DisplayTest"triggered?

    n

    y

    Activate and display

    "Pattern2"

    Main Menu

    Display Test

    key

    " "triggered?

    n

    y

  • EN 30 3139 785 333105. Service Test Program

    5.1.1 Reprogramming of DVD version Matrix After repair, the customer setting and region code may be lost. Reprogramming will put the set back in the state in which it has left the factory, ie. with the default setting and the allowed region code.

    Model Region Region Code TV Type

    HTS8100/98 APAC 3 MULTI

    To reprogram do as follows: 1) Power up the set and select DISC source. 2) Open the tray with remote control or front panel key. 3) Press the following buttons on the Remote Control: ...........for HTS8100/98 4) The display shows YYYY-ZZ and the tray will close. YYYY = model number (eg. 8300, 8500, etc.) ZZ = slash stroke version (eg. 01, 69, etc.)

    5.1.2 Procedure to check software version 1) Power up the set and select DISC source. 2) Open the tray with remote control or front panel key. 3) Press DISPLAY button on the Remote control. 4) The TV screen will show:

    SD9.2-Vxx 8100-zz dd Servo:aaaaaaaa Reg:DD Fyy Pbb IGcc

    xx = BEA Software Versionzz = Stroke Version dd = Default stroke version regionaaaaaaaa = Servo Software VersionDD = User set regionyy = Front Software Versionbb = Powerbox Module Software Versioncc = iGIS module Software Version

    5.1.3 Burningoffirmware1. Unzip the zip-archive attached with this service information.2. Start the CD burning software and create a new CD Project (Data disc) with the following settings: a. File System: ISO9660 b. Format: MODE 2/XA c. Recording format: Single Session (Track at once), Finalized CD3. Place the content of the zip-archive into the root directory of the new CD project.4. Burn the data onto a blank CDR or CDRW.

    Note: ISO9660 is mandatory, UDF discs are not supported! ThefinalCDROMmustnotcontainanyotherdataexcept thefilefromthezip-archive.

    5.1.4 Proceduretoupgradethefirmware1. Power up the set and open tray.2. Insert the prepared Upgrade CDROM and close the tray.3. The OSD will Display:

    Upgradefiledetected Important: Do not unplug or switch off this device during the upgrade File Copying->Upgrading

    4. The tray will then open to allow the upgrade disc to be taken out.5. Take out the upgrade disc. It may take one or two minutes to complete the ERASE and WRITE processes.6. When the upgrade process is successfully completed, the tray is pulled in and the set will go to normal mode automatically.

    5.1.5 Proceduretocheckthefirmwareversiontoconfirm upgrading1. Power up the set and open tray.2. Press the button on the Remote Control.3. Thefirmwareversionwillbedisplayedonthetoplefthandcorner of the OSD.

    5.1.6 Trade Mode Trade mode is a feature that will block all set keys when enabled. It is for dealers to prevent customers fromremoving disc, changing source etc using the set keys.Rotary and Remote Control (RC) keys are still allowed inTrade mode.

    To activate Trade Mode:1) Power up the set and select DISC source.2) Open tray by press OPEN/CLOSE button on the setor press and hold STOP button on the RC. 3) Then press buttons on the RC. 4) The display shows TRA ON and the tray will close. Trade Mode is now enabled.

    To deactivate Trade Mode:1) Power up the set and select DISC source.2) Open tray by press and hold STOPbutton on the RC.3) Then press buttons on the RC.4) The display shows TRA OFF and the tray will close.Trade Mode is now disabled.

    5.1.7 Procedure to change Tuner Grid (/59 only) (not available for all versions). In some countries, the frequency step between adjacent channels in the (AM/ MW)/ FM band is 9 kHz/ 50 kHz (10 kHz/100 kHz in some areas).Note: Changing the tuning grid erases all previously stored preset radio stations.

    1) Press SOURCE repeatedly until RADIO FM or RADIO AM/MW appears.2) Press STANDBY-ON to switch the main unit to standby mode.3) Press STANDBY-ON again to power up.4) Press until GRID 9 or GRID 10 appears.

  • EN 313139 785 33310 6.Block Diagram, Wiring Diagram

    3139-249-39381-130-A3-sh1.pdf 2007-03-05

    Main Unit Block Diagram

  • EN 323139 785 33310

    AIOBOARD

    SPEAK BOARD

    Primary 1

    -33V

    -12VA

    +12VA

    +5VL +VCC-VCC

    Optical

    Stby control

    +12VL

    PSU

    Class D AMP

    Sub

    Analog

    Signal

    TO subwoofer

    FR/FL, SR/SL

    Cen

    Analog

    Signal

    L

    FR/SR/CEN

    R

    Sono-wave speaker

    Sono-wave speaker connector( HTS6600

    FR/FL/SL/SR/CEN

    FL/SL/CEN

    TO HTS8100 one Bar Speaker

    +12VL

    +5VL

    12VL, +5VL, -33V, -12VA,

    +12VA, GND, GNDA, STBY_PB,

    5V_EVER, PWR_DN

    Primary 2

    GND

    GNDA

    +5V_EVER

    GND

    STBY_PB

    TUNer

    AUX1

    AUX2

    Sirius

    HEF4052B ADC

    CS5340

    ADC I2S

    DATA

    SPDIF REC

    AK4113

    DSP

    DSPC56371AF180

    1.25V3V33V33V3

    I2S_SPDIF_DATA

    Coxial Input

    SPDIF0

    +5V6-5V6

    3V3 +5VL

    SPDIFIN1

    EEPROM

    RDS

    Micro Controller SCL1, SDA1

    TPA5050

    TPA5050

    Delay IC

    Delay IC

    I2S_D_Data

    3V33V3

    3V3

    FM_DET(From Tuner)

    +5VL

    3V3+3V3uP

    I2S Data , I2S_MCLK, I2S_SCLK,I2S_LRCLK

    FREQ_HOP, AMP_RST, AMP_ERR

    AMP NTC

    SEL0

    SEL1

    AUDIO BOARD

    SPDIF1

    RST_ADC

    Buffer

    74LVC1G125GW

    OSC.

    DSO751SV

    EXTAL

    Buffer74LVC1G32GW

    XT1

    RST_AK4113

    RST _DSP

    RST_CIRCUIT

    Buffer

    74LVC1G32GW

    I2S_MCLK

    I2S_MCLK

    I2S_MCLK

    FAN_DET

    FAN SWITCH

    CIRCUIT

    FAN_CTRL

    FAN

    INT_DSP

    PWR_DN

    TO Center UnitCU_DET

    Wake_UP

    TU_RDS_CLK

    TU_RDS_DATA

    From Center Unit

    12VL

    +5V_EVER TO Center Unit

    AMP BOARD12VL

    +5V_EVER

    TO HTS8100 one Bar Speaker

    3139-249-40141-130-A3 pbx.pdf 2006-08-04

    Power Box Block Diagram

    6.Block Diagram, Wiring Diagram

  • EN 333139 785 33310 6.Block Diagram, Wiring Diagram

    Main Unit Wiring Diagram

    11 +5VL

    10 FRONT_SDA

    9 FRONT_SCL 1 GND

    1 LED_STDBY_R 1 LED_STDBY_RD 8 FRONT_IRQ 2 +12V

    2 LED_ON_BL 2 LED_ON_BL 7 GND 3 GND

    3 +5VSTBY 3 +5VSTBY 6 RC6 4 -24V 4 GND 4 GND

    5 GND 5 GND 3 STBY SW 3 STBY SW

    4 +5VC 6 PBOX_IRQ 2 KEY1 2 KEY1

    3 +5VC 7 +5VSTBY 1 KEY2 1 KEY2

    2 SDA_1 8 +5VL

    1 SCL_1 9 STBY_CTRL0

    1 LOAD-

    2 LOAD+

    3 TROUT 1 NC 1 HDMI_MUTE 1 NC 50 NC

    4 GND 2 NC 2 GND 2 GND 49 NC

    5 TRIN 1 GND 3 GND 3 SCL_HDMI 3 SCL_HDMI 48 GND

    2 LD_DVD 1 LOAD- 11 +5VL 4 Y9 (NC) 4 SDA_HDMI 4 SDA_HDMI 47 Y9 (NC)

    3 NC 2 LOAD+ 10 FRONT_SDA 5 GND 5 HDMI_INT 5 HDMI_INT 46 GND

    4 HFM 3 TROUT 9 FRONT_SCL 6 Y8 (NC) 6 NC 6 NC 45 Y8 (NC)

    5 MD 4 GND 8 FRONT_IRQ 7 GND 7 GND 7 GND 44 GND

    1 GND 6 LD_CD 5 TRIN 7 GND 8 Y7 8 SPDIF_OUT 8 SPDIF_OUT 43 Y7

    2 LD_DVD 7 VR_DVD 6 RC6 9 GND 9 GND 9 GND 42 GND

    3 NC 8 VR_CD 5 GND 10 Y6 10 PCM_LR 10 PCM_LR 41 Y6

    4 HFM 9 NC 4 +5VC 11 GND 11 +5VC 11 NC 40 GND

    5 MD 10 E 3 +5VC 12 Y5 12 PCM_LsRs 12 PCM_LsRs 39 Y5

    6 LD_CD 11 VCC 2 SDA_1 13 GND 13 +5VC 13 NC 38 GND

    7 VR_DVD 12 VC 1 SCL_1 14 Y4 14 PCM_LFe 14 PCM_LFe 37 Y4

    8 VR_CD 13 GND 15 GND 15 NC 15 NC 36 GND

    9 NC 14 F 16 Y3 16 PCM_Cs 16 PCM_Cs 35 Y3

    10 E 15 B 17 GND 17 NC 17 NC 34 GND

    11 VCC 16 A 18 Y2 18 PCM_LRCK 18 PCM_LRCK 33 Y2

    12 VC 17 RF 19 GND 19 GND 19 GND 32 GND

    13 GND 18 CD/DVD 20 Y1 20 PCM_SCLK 20 PCM_SCLK 31 Y1

    14 F 19 D 21 GND 21 GND 21 GND 30 GND

    15 B 20 C 22 Y0 22 PCM_MCLK 22 PCM_MCLK 29 Y0

    16 A 21 T- 23 GND 23 GND 23 GND 28 GND

    17 RF 22 T+ 24 V_CLK 24 NC 24 NC 27 V_CLK

    18 CD/DVD 23 F+ 25 GND 25 GND 25 GND 26 GND

    19 D 24 F- 26 NC 26 NC 26 NC 25 NC

    20 C 1 GND 27 GND 24 GND

    21 T- 2 Active_stby 28 C9 (NC) 23 C9 (NC)

    22 T+ 1 SP- 3 NC 29 GND 22 GND

    23 F+ 2 SP+ 4 GND 30 C8 (NC) 21 C8 (NC)

    24 F- 3 GND 5 NV 31 GND 20 GND

    4 LIMIT_SW 1 PCM_MCLK 6 NC 32 C7 19 C7

    5 SLED- 2 GND 7 NC 33 GND 18 GND

    6 SLED+ 3 PCM_BCLK 8 MCU_RST 34 C6 1 +5V 17 C6

    4 AUX_IN(DAC_STB) 9 GND 35 GND 2 NC 16 GND

    5 PCM_LRCLK 10 TVin_Det 36 C5 3 GND 15 C5

    6 GND 11 GND 37 GND 4 +3V3_D 14 GND

    1 SP- 7 PCM_DATA0 12 +3V3 38 C4 5 GND 13 C4

    2 SP+ 8 GPO0 (S0) 13 GND 39 GND 6 +3V3_D 12 GND

    3 GND 9 GPO0 (S1) 14 SDA_1 40 C3 7 +12V 11 C3

    4 LIMIT_SW 10 GND 15 SCL_1 41 GND 10 GND

    5 SLED- 11 SPDIF_OUT 16 GND 42 C2 9 C2

    6 SLED+ 12 GND 17 MCU_RX 43 GND 8 GND

    13 GPIO_4 (SEL_0) 18 MCU_TX 44 C1 7 C1

    USB 14 GPIO_5 (SEL_1) 19 MCU_IRQ 45 GND 6 GND4 GND 15 MUTE_CTRL1 20 Line_Det 46 C0 5 C0

    3 D+ 16 MUTE_CTRL2 21 GND 47 GND 4 GND

    2 D- 48 HSYNC 1 R_REF 3 HSYNC

    4 GND 1 +5V 49 NC 2 R_V 2 NC

    3 D+ 50 VSYNC 3 R_REF 1 VSYNC

    2 D- 4 B_U

    1 +5V 5 B_REF

    6 G_Y

    7 G_REF

    8 CVBS_REF

    LINE_IN 9 CVBS_DVD1 Line_L 1 Line_L 10 CVBS_REF

    2 GND_A 2 GND_A 1 PCM_MCLK 1 GND 1 GND 1 +5VC

    3 Line_R 3 Line_R 2 GND 2 Active_stby 2 +12V 2 NC

    4 Line_Det 4 Line_Det 3 PCM_BCLK 3 NC 3 GND 3 GND

    4 AUX_IN(DAC_STB) 4 GND 4 -24V 4 +3V3_D

    5 PCM_LRCLK 5 NV 5 GND 5 GND

    SCART 6 GND 6 NC 6 PBOX_IRQ 6 +3V3_D18 MUTE_CTRL2 7 PCM_DATA0 7 NC 7 +5VSTBY 7 +12V

    17 SCART_OUT_L 8 GPO0 (S0) 8 MCU_RST 8 +5VL

    18 MUTE_CTRL2 16 GND_A 9 GPO0 (S1) 9 GND 9 STBY_CTRL0

    17 SCART_OUT_L 15 SCART_OUT_R 10 GND 10 TVin_Det

    16 GND_A 14 GND_A 11 SPDIF_OUT 11 GND 1 CVBS_REF

    15 SCART_OUT_R 13 SCART_IN_L 12 GND 12 +3V3 2 CVBS_DVD

    14 GND_A 12 GND_A 13 GPIO_4 (SEL_0) 13 GND 3 CVBS_REF

    13 SCART_IN_L 11 SCART_IN_R 14 GPIO_5 (SEL_1) 14 SDA_1 4 G_REF

    12 GND_A 10 GND_V 15 MUTE_CTRL1 15 SCL_1 5 G_Y

    11 SCART_IN_R 9 CVBS 16 MUTE_CTRL2 16 GND 6 B_REF

    10 GND_V 8 GND_V 17 MCU_RX 7 B_U

    9 CVBS 7 R 18 MCU_TX 8 R_REF

    8 GND_V 6 GND_V 19 MCU_IRQ 1 A_L 9 R_V 1 A_L

    7 R 5 G 20 Line_Det 2 GND_A 10 R_REF 2 GND_A

    6 GND_V 4 GND_V 21 GND 3 A_R 3 A_R

    5 G 3 B 4 +5VC 4 +5VC

    4 GND_V 2 P8 5 +5VC 5 +5VC

    3 B 1 P16 1 +12V 6 MCU_TX 6 MCU_TX

    2 P8 2 GND 7 MCU_RX 7 MCU_RX

    1 P16 3 -33V 8 MCU_IRQ 8 MCU_IRQ

    AVIO 4 +5VSTBY 9 GND 9 GND1 GND_A 5 STBY_CTRL0 10 +3V3_D 10 +3V3_D

    2 TV_LEFT 6 SPDIF_IN 11 GND 11 GND

    3 GND_A 7 NC 12 +12V 12 +12V

    4 TV_RIGHT 8 NC 13 -12V 13 -12V

    5 GND_V 9 IRQ# 14 MCU_RST 14 MCU_RST

    6 CVBS 10 SDA_1-P 15 GND 15 GND

    7 GND_V 11 NC 16 +5VC 16 +5VC

    1 GND_A 12 SCL_1-P 17 +5VC 17 +5VC

    2 TV_LEFT 13 CU_Det 18 GND 18 GND

    3 GND_A

    4 TV_RIGHT

    5 GND_V

    6 CVBS

    7 GND_V

    FRONT DISPLAYClass 3, 2-layer

    140mm X 50mm

    KH

    M31

    3AH

    CU

    SBB

    oard

    Line

    _IN

    24P

    0.5

    FFC

    H

    6P P

    H V

    4P E

    H H 4

    P EH

    V

    FRONT KEYSClass 21-layer

    4P P

    H H

    4P P

    H H

    Scar

    t Boa

    rd (E

    uro

    Onl

    y)C

    lass

    2,1

    -laye

    r 80

    mm

    X 5

    0mm

    18P

    1.25

    FFC

    V

    18P

    1.25

    FFC

    H

    AV BOARDClass 5 , 2-layer90mm X 115mm

    MPEG BOARDSD9.2

    Class 54-layer

    90mm X 105mm

    4P P

    H H

    4P P

    H H

    7P 1

    .25

    FFC

    H

    11P EH H

    11P EH V

    9P EH H

    26P

    0.5

    FFC

    H

    50P

    0.5

    FFC

    H

    50P

    0.5

    FFC

    H /

    22P

    0.5

    FFC

    H

    26P

    0.5

    FFC

    H /

    40P

    0.5

    FFC

    H7P

    PH

    H S

    M

    16P 1.25 FFC H

    16P 1.25 FFC H 21P 1.25 FFC H

    21P 1.25 FFC H

    7P P

    H H

    9P EH H

    18P

    1.00

    FFC

    H

    18P

    1.00

    FFC

    H

    HDMI BOARDClass 64-layer

    70mm X 110mm

    5P PH V

    13P DIN

    DOOR CONTROLBOARD

    Class 3, 2-layer

    5P P

    H H

    CBLE PH 05P/280/05P PH 26ST BK

    8003

    FFC

    FO

    IL 2

    4P/1

    80/2

    4P

    AD

    0.5

    MM

    P

    8004

    CB

    LE P

    H 0

    6/18

    0/06

    P PH

    28

    ST B

    K

    8012CBLE PH 04P/480/04P PH 26ST BK

    8007

    CB

    LE M

    IS 0

    4P/4

    00/0

    4P

    MIS

    26O

    S

    8014

    FFC

    FO

    IL

    18P/

    120/

    18P

    AD

    8011FFC FOIL 16P/140/16P AD FOLD

    8010FFC FOIL 21P/240/21P AD FOLD

    CABLE MIS 09P/100/09P MIS 26OS

    8016CBLE PH 07P/220/07P PH 26ST BK

    8017FFC FOIL 18P/560/18P AD 1MMP

    8009FFC FOIL 50P/120/50P BD 0.5MMP

    8008FFC FOIL 26P/120/26P AD 0.5MMP

    8006CBLE 11P/280/11P MIS 26OS

    8005 8013

    1302

    1304

    1101 1103

    1102

    1105

    1212

    1203

    1208

    1302 1301

    1103

    1301

    1202

    1201

    1204 1104

    1100

    11021105

    1402

    1403 1004

    1101

    1104

    1102

    1100

    1203

    #1 - For /37 Version

    #2 - For Europe(/05 /12) Versions

    7P 1

    .25

    FFC

    H

    1103

    AVI

    O B

    oard

    (RO

    W)

    Cla

    ss 2

    , 1-la

    yer

    80m

    m X

    50m

    m

    3P P

    H H

    3P P

    H H

    Front LED Class 2, 1-Layer

    8015

    FFC

    FO

    IL

    07P/

    120/

    07P

    AD

    #1

    #2

    #2

    #1

    #1

    IG BoardClass 52-layer

    50mm X 52mm

    1303

    1205

    10P

    1.00

    FFC

    H

    10P

    1.00

    FFC

    H

    1305

    8018FFC FOIL 10P/220/10P BD 1MMP

    Class 3, 2-layer

    3139-243-39441-132-A3-sh1.pdf 2007-03-05

  • EN 343139 785 33310

    From Center unit -13P min din cable To mains socket

    8009 only for Eu and AP

    1301 140010P FFC 1.25 AD 10P FFC 1.25 AD 1201 1200 5P EH VERTICAL 5P EH VERTICAL

    1 GND 10 GND 9P EH RJ45 1 +5VL 1 +5VL 1 MAINS2 VCC 9 VCC HTS6600/8100 HTS5950 2 +12VL 2 +12VL 2 MAINS3 NC/RDS 8 NC/RDS 1 WakeUp SCL_P 3 GND 3 GND4 TU_R 7 TU_R 2 IRQ GND 4 +5VSTBY 4 +5VSTBY

    5 TU_STEREO 6 TU_STEREO 3 SCL SDA_P 5 -33V 5 -33V 1 SELECTOR

    6 TU_L 5 TU_L 4SDA

    GND 2 SELECTOR

    7 TU_TUNED 4 TU_TUNED 5 Cu_det SPDIF 1401 12P EH VERTICAL 3 SELECTOR8 SDA 3 SDA 6 -33V IRQ# 12P EH VERTICAL 1 +5VL

    9 SCL 2 SCL 7 +5VSTBY VOL+ 1 +5VL 2 GND10 PORT_S 1 PORT_SEL 8 +12V VOL- 2 GND 3 +5VL

    9 GND 3 +5VL 4 +5VL1402 4 +5VL 5 GND

    2H EH /Vertical 5 GND 6 +12VA 8P EH VERTICAL1 LED 6 +12VA 7 GND_A 1 +VCC2 GND 7 GND_A 8 -12VA 2 +VCC

    8 -12VA 9 STBY AMP 3 +VCC9 STBY AMP 10 PWR_DN 4 GND_A

    10 PWR_DN 11 +12VL 5 GND_A11 +12VL 12 GND 6 GND_A12 GND 7 +12VL

    8 +5VL

    1202

    20P 1.25 FFC AD

    1304 1 GND

    TCS7927 2 I2S_SCLK

    1 +5V (900mA) 3 GND

    2 +5V_EN 4 I2S_LRCK

    3 SR_RX 5 GND

    4 SR_TX 6 I2S_MLK

    5 GND 7 GND 1.25 FFC AD6 SR_L 8 I2S_FLR 1 GND 8P EH VERTICAL

    7 GND_A 9 GND 2 I2S_SCLK 1 +VCC8 SR_R 10 I2S_CSW 3 GND 2 +VCC9 GND 11 GND 4 I2S_LRCK 3 +VCC

    10 GND 12 I2S RLR 5 GND 4 GND_A11 GND 13 GND 6 I2S_MCLK 5 GND_A

    SIRIUS 14 SDA 7 GND 6 GND_A15 SCL 8 I2S_FLR 7 +12VL16 GND 9 GND 8 +5VL17 AMP_RST 10 I2S_CSW

    18 ERR 11 GND

    1203 19 NTC 12 I2S RLR6P EH 20 FREQ_HOP 13 GND

    1 BOOT 14 SDA

    2 UART_RX 1207 (hts8100/6600) 15 SCL

    3 UART_TX 1 FRONT 16 GND

    4 GND 2 SUR 17 AMP_RST

    5 UART_CTS 3 CEN 18 ERR6 UART_RTS 4 GND 19 NTC

    Remarks : HTS8100/6600- 1207 is inserted; 20 FREQ_HOP

    HTS5950-1206 is inserted.

    1208 and 1206 is at same location,

    optional insertion.

    1302 1206( hts5950)5P FFC 1.25 8P FFC 1.25

    1 SPDIF_IN1 Remarks : HTS8100/6600/5950- 1305 is inserted; 1 FRONT1101 2 GND HTS6000-1302 is inserted. 2 SUR 12P EH

    7P FFC 1.25 3 SPDIF_IN0 3 CEN 1 SR-1 SPDIF_IN1 4 GND 4 GND 2 SR+2 GND 5 SPDIF_OPT 5 3.3V VREF 3 SL-3 SPDIF_IN0 6 GND 6 SPK_CTRL 4 SL+4 GND 7 +5VL 7 SPK_DET0 5 R-5 SPDIF_OPT 8 SPK_DET1 6 R+6 GND 1305 7 L-7 +5VL 1 SPDIF_IN1 1204 8 L+

    8002 2 GND 2P EH V 9 CTR- 4P EH

    Remarks : HTS8100/6600/5950; 4P FFC 1.25 1103 3 SPDIF_IN0 1 FAN 10 CTR- 1 SUB-1 SPDIF_IN1 4 GND 2 GND 11 CTR+ 2 SUB-2 GND 12 CTR+ 3 SUB+

    inserted 3 SPDIF_IN0 4 SUB+4 GND

    2P EH 1102

    1 SPDIF_IN1

    2 GND To 8100/6600 sub woofer

    12P DIPMATE

    1 SR-

    12P EH 4P FFC 1.25 2 SR+1 SR- 1 FRONT 3 SL-2 SR+ 2 SUR 4 SL+3 SL- 3 CEN 5 R-4 SL+ 4 GND 6 R+

    5 R- 7 L-

    6 R+ 8 L+

    7 L- 9 CTR-

    8 L+ 10 CTR-

    From Center unit -13P min din cable 9 CTR- 11 CTR+

    10 CTR- 12 CTR+

    11 CTR+ 140312 CTR+

    1401 1405 1406

    Sirius receiver

    To 8100 speaker

    1103 is inserted;

    HTS6000-1101 is

    AUDIO BOARD (APB)

    CLASS-5, 2 LAYER

    90X150

    PSU Module

    TI AMPLIFIERModule

    TUNER

    Module

    8100/6600 SPEAKER PCB

    AIOB PCB

    L Sono SP con. (6600) R Sono SP con.

    (6600)

    Center

    FLSLSRFR

    coaxial

    Optical

    1100

    7100

    8000

    8003

    8004

    8006

    8005

    8008

    8007

    8001

    8010

    8012

    TO Fan

    To power box LED

    3139 111 02721

    FFC FOIL 10P/080/10P AD

    3139 241 03171

    3139 241 03161

    FFC FOIL 04P/100/04P AD

    FFC FOIL 07P/100/07P AD

    3139 111 03091

    CBLE MIS 05P/220/05P MIS 26OS

    CBLE MIS 12P/180/12P MIS 260S

    3139 241 03181

    3139 111 01831

    CBLE MIS 08P/220/08P MIS 26OS

    FFC FOIL 20P/080/20P AD

    3139 241 01921

    FFC FOIL 04P/080/04P AD

    3139 110 36051

    CBLE MIS 12P/080/12P OE 26OS

    3139 241 03091

    3139 241 03151

    CBLE MAINS ASSY 100MM

    3139-249-40151-132-A3 pbx.pdf 2006-08-04

    Power Box Wiring Diagram

    6.Block Diagram, Wiring Diagram

  • EN 353139 785 33310 7.Block Diagram, Wiring Diagram

    Main UnitFront Board: Circuit Diagram (Part 1)

    RESET

    VASS

    INT3

    INT2INT4

    INT5

    XTINXTOUT

    SCL V

    P9

    V

    SO1

    56

    765432

    292827262524

    234

    TC1

    SCK0

    0123456

    SI1

    SCK1

    DVO

    TEST

    VKKVDDVAREF

    141312111098

    SDA22

    TC3

    P1

    STOP

    P2

    SI0

    SO0

    P3

    AIN

    3130

    P5

    PD

    V3

    P6

    V

    P7

    V

    P8

    23

    16

    2120191817

    P4

    AIN

    10

    15

    VSS

    PDO

    2

    1

    XTAL

    P0

    PPG

    PWM

    TC4

    13121110

    7

    INT0INT1TC2

    F113 B2F114 E1F115 E1F116 E1F117 E1F118 E1F119 E1

    4101 G36100 B56102 I56103 I107100 C67101 H27102 D5

    F121 E1F123 F1F124 F1F125 G2F126 H2F127 H2F128 B11F129 B13F130 F11F131 C6F132 C6F133 F6F134 F6

    3122 H83123 I93124 H103125 H133126 I133127 I133128 G11

    F104 C2F105 A2F106 A2F108 A2F110 B2F111 B2F112 B2

    3103 D33104 D33105 D33106 F23107 F23108 D43109 D4

    7103 H47104 I57105 H8

    7106 F127107 F127108 F137109 H137110 H37111 C4F101 C2F102 C2F103 C2

    2141 F132142 E132143 E132144 E132145 E132146 E132147 E13

    3129 F113130 G133131 G143132 F133133 E123134 C103135 B103136 B133137 C133140 G33141 D63142 H33143 I33144 C53145 H53146 G43147 G54100 F3

    2116 F32117 D42118 D42119 D52120 D52123 C62124 C7

    3110 C53111 C63112 D53113 F63114 F63115 F43116 F53117 G63118 G63119 H43120 H53121 I5

    2101 A42102 A42103 B42104 B52105 B5

    2148 E132149 D132150 D132151 D132152 D132153 D132154 D132155 D132156 C43100 I33101 H23102 B5

    2125 C82126 F52127 F52129 H92130 H92131 I92132 H122133 H122134 G112135 G132136 F122137 E112138 E112139 F132140 F13

    D

    E

    F

    G

    H

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    2106 D22107 D22108 E22109 E22110 E32111 F22112 F22114 F22115 F3

    1106 C51107 H21108 A112100 B3

    1 2 3

    A

    B

    C

    D

    E

    F

    11 12 13 14

    1 12 13 14

    A

    B

    C

    G

    H

    I

    1100 C24 5 6 7 8 9 10 1102 A21104 F11105 F6

    2 3 4 5 6 7 8 9 10 11

    7109

    3111

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    10R

    2151 100p

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    7108

    33n

    2137

    9

    12345678

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    3121

    10K

    F118

    F106

    2123

    100u

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    2149 100p

    3115

    2K7

    1K0

    3108

    311710K

    47p

    2114

    +5V

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    10K

    3144

    +5V_IR

    33n

    2156

    BC847BW7103

    F134

    2153 100p

    2135

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    1

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    CD5

    GND

    3

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    NC

    4

    OUTP

    7104BC847BW

    NCP303LSN307111

    F115

    3K3

    3101

    100p2146

    F129

    2104

    100n

    2126

    22p

    2110

    47p

    100p2142

    47p

    F110

    2111

    F114

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    3122

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    21362139 100p

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    330p

    1105

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    32K

    768

    100p2150

    2138

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    35V

    2125

    47n

    2R2

    3135

    2130

    100u

    10K

    3130

    2116

    F104

    F117

    100n

    3109

    10K

    89

    35V

    22u

    2105

    1-440053-1

    1

    1011

    234

    567

    1104

    2141 100p

    470R

    3128

    3123

    1K0

    1K0

    3112

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    2K7

    3116

    10K

    2145 100p

    2143 100p

    3141

    10K

    3103

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    3134

    4R7

    100p2154

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    1K0

    F133

    F132

    2155 100p

    47p

    2109

    100n

    2107

    F108

    330R

    3133

    47u21

    06 16V

    10K

    3124

    10K

    3119

    3106

    3K3

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    100p2144

    10R3110

    47R

    3120

    F123

    1K2

    3125

    F103

    F116

    1K03118

    100p2148

    2117

    2u2

    2102

    100n

    3102

    10K

    39

    3840 78

    7

    9

    8

    69707172

    7374757677

    10

    13

    596061626364

    65666768

    48

    4950515253545556

    5758

    353637

    41424344454647

    24

    25

    2627282930313233

    34

    17

    18

    19

    20

    2122

    14

    1211

    23

    7980123456

    1516

    3VS

    7100TMP87PM74ZFG

    MICROPROCESSOR

    7105

    TSOP4836YA1

    2GND

    1OUT

    100n

    2132

    16V

    47u21

    01

    F127

    3136

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    F121

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    4101

    4100

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