Philips (Funai) PL10.4 40PFL5705
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Transcript of Philips (Funai) PL10.4 40PFL5705
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Service ManualContents
40 40PFL5505D/F740 40PFL5705D/F740 40PFL5705DV/F7
2010 Funai Electric Co., Ltd.
All rights reserved. No part of this manual may be reproduced, copied, transmitted, disseminated, transcribed, downloaded or stored in any storage medium, in any form or for any purpose without the express prior written consent of Funai. Furthermore, any unauthorized commercial distribution of this manual or any revision hereto is strictly prohibited.
Information in this document is subject to change without notice. Funai reserves the right to change the content herein without the obligation to notify any person or organization of such changes.
with the design is a registered trademark of Funai Electric Co., Ltd and may not be used in any way without the express written consent of Funai. All other trademarks used herein remain the exclusive property of their respective owners. Nothing contained in this manual should be construed as granting, by implication or otherwise, any license or right to use any of the trademarks displayed herein. Misuse of any trademarks or any other content in this manual is strictly prohibited. Funai shall aggressively enforce its intellectual property rights to the fullest extent of the law.
LCD TVchassis PL10.4
A01P5UF/A01P6UF/A01PKUF101015
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IMPORTANT SAFETY NOTICEProper service and repair is important to the safe, reliable operation of all P&F Equipment. The service procedures recommended by P&F and described in this service manual are effective methods of performing service operations. Some of these service special tools should be used when and as recommended.It is important to note that this service manual contains various CAUTIONS and NOTICES which should be carefully read in order to minimize the risk of personal injury to service personnel. The possibility exists that improper service methods may damage the equipment. It also is important to understand that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE. P&F could not possibly know, evaluate and advice the service trade of all conceivable ways in which service might be done or of the possible hazardous consequences of each way. Consequently, P&F has not undertaken any such broad evaluation. Accordingly, a servicer who uses a service procedure or tool which is not recommended by P&F must first use all precautions thoroughly so that neither his safety nor the safe operation of the equipment will be jeopardized by the service method selected.
The LCD panel is manufactured to provide many years of useful life. Occasionally a few non active pixels may appear as a tiny spec of color. This is not to be considered a defect in the LCD screen.
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TABLE OF CONTENTSSpecifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Standard Notes for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1Cabinet Disassembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Electrical Adjustment Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 How to Initialize the LCD TV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1Firmware Renewal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1Schematic Diagrams and Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1Exploded Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1
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1-1 PL10.4SP
SPECIFICATIONS< TUNER / NTSC >
ANT. Input ---------------------- 75 Unbal., F type
< TUNER / ATSC >
< LCD PANEL >
< VIDEO >
< AUDIO >All items are measured across 8 load at speaker output terminal with L.P.F.
Description Condition Unit Nominal Limit1. AFT Pull-In Range --- MHz 2.3 2.1
2. Synchronizing Sens.TV.ch.4
CA.ch.31CA.ch.87
dBdBdB
181818
202023
Description Condition Unit Nominal Limit1. Received Freq. Range (-28dBm) --- kHz --- 100
2. ATSC Dynamic Range (min / max)ch.4ch.10ch.41
dBmdBmdBm
---
---
---
-76/0-76/0
-76/+4
Description Condition Unit Nominal Limit
1. Native Pixel Resolution HorizontalVerticalpixelspixels
19201080
---
---
2. Brightness (w / filter) --- cd/m2 320 ---3. Viewing Angle HorizontalVertical
-88 to 88-88 to 88
---
---
Description Condition Unit Nominal Limit
1. Over Scan HorizontalVertical%%
55
5555
2. Color Temperature (component1)---
xy
K 120000.2720.278
---
3%3%
3. Resolution (composite video) HorizontalVerticallineline
400350
---
---
Description Condition Unit Nominal Limit1. Audio Output 10% Distortion (ATSC 0 dBfs) Lch/Rch W 10.0/10.0 9.0/9.02. Audio Distortion (NTSC) 500mW: Lch/Rch % 0.5/0.5 2.0/2.0
3. Audio Freq. Response (NTSC) -6dB: Lch-6dB: Rch
HzHz
70 to 10 k70 to 10 k
---
---
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2-1 LTVN_ISP
IMPORTANT SAFETY PRECAUTIONSPrior to shipment from the factory, our products are strictly inspected for recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.
Safety Precautions for LCD TV Circuit1. Before returning an instrument to the
customer, always make a safety check of the entire instrument, including, but not limited to, the following items:a. Be sure that no built-in protective devices are
defective and have been defeated during servicing. (1) Protective shields are provided on this chassis to protect both the technician and the customer. Correctly replace all missing protective shields, including any removed for servicing convenience. (2) When reinstalling the chassis and/or other assembly in the cabinet, be sure to put back in place all protective devices, including but not limited to, nonmetallic control knobs, insulating fishpapers, adjustment and compartment covers/shields, and isolation resistor/capacitor networks. Do not operate this instrument or permit it to be operated without all protective devices correctly installed and functioning. Servicers who defeat safety features or fail to perform safety checks may be liable for any resulting damage.
b. Be sure that there are no cabinet openings through which an adult or child might be able to insert their fingers and contact a hazardous voltage. Such openings include, but are not limited to, (1) spacing between the Liquid Crystal Panel and the cabinet mask, (2) excessively wide cabinet ventilation slots, and (3) an improperly fitted and/or incorrectly secured cabinet back cover.
c. Antenna Cold Check - With the instrument AC plug removed from any AC source, connect an electrical jumper across the two AC plug prongs. Place the instrument AC switch in the on position. Connect one lead of an ohmmeter to the AC plug prongs tied together and touch the other ohmmeter lead in turn to each tuner antenna input exposed terminal screw and, if applicable, to the coaxial connector. If the measured resistance is less than 1.0 megohm or greater than 5.2 megohm, an abnormality exists that must be corrected before the instrument is returned to the customer. Repeat this test with the instrument AC switch in the off position.
d. Leakage Current Hot Check - With the instrument completely reassembled, plug the AC line cord directly into a 120 V AC outlet. (Do not use an isolation transformer during this test.) Use a leakage current tester or a metering system that complies with American National Standards Institute (ANSI) C101.1 Leakage Current for Appliances and Underwriters Laboratories (UL) 1410, (50.7). With the instrument AC switch first in the on position and then in the off position, measure from a known earth ground (metal water pipe, conduit, etc.) to all exposed metal parts of the instrument (antennas, handle brackets, metal cabinet, screw heads, metallic overlays, control shafts, etc.), especially any exposed metal parts that offer an electrical return path to the chassis. Any current measured must not exceed 0.5 milli-ampere. Reverse the instrument power cord plug in the outlet and repeat the test.
ANY MEASUREMENTS NOT WITHIN THE LIMITS SPECIFIED HEREIN INDICATE A POTENTIAL SHOCK HAZARD THAT MUST BE ELIMINATED BEFORE RETURNING THE INSTRUMENT TO THE CUSTOMER OR BEFORE CONNECTING THE ANTENNA OR ACCESSORIES.
2. Read and comply with all caution and safety-related notes on or inside the receiver cabinet, on the receiver chassis, or on the Liquid Crystal Panel.
ALSO TEST WITHPLUG REVERSEDUSING ACADAPTER PLUGAS REQUIRED
TEST ALL EXPOSEDMETAL SURFACES
READING SHOULD NOT BE ABOVE 0.5 mA
EARTHGROUND
_
DEVICELEAKAGECURRENT
TESTER
+BEINGTESTED
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2-2 LTVN_ISP
3. Design Alteration Warning - Do not alter or add to the mechanical or electrical design of this TV receiver. Design alterations and additions, including, but not limited to circuit modifications and the addition of items such as auxiliary audio and/or video output connections, might alter the safety characteristics of this receiver and create a hazard to the user. Any design alterations or additions will void the manufacturer's warranty and may make you, the servicer, responsible for personal injury or property damage resulting therefrom.
4. Hot Chassis Warning -a. Some TV receiver chassis are electrically
connected directly to one conductor of the AC power cord and maybe safety-serviced without an isolation transformer only if the AC power plug is inserted so that the chassis is connected to the ground side of the AC power source. To confirm that the AC power plug is inserted correctly, with an AC voltmeter, measure between the chassis and a known earth ground. If a voltage reading in excess of 1.0 V is obtained, remove and reinsert the AC power plug in the opposite polarity and again measure the voltage potential between the chassis and a known earth ground.
b. Some TV receiver chassis normally have 85V AC(RMS) between chassis and earth ground regardless of the AC plug polarity. This chassis can be safety-serviced only with an isolation transformer inserted in the power line between the receiver and the AC power source, for both personnel and test equipment protection.
c. Some TV receiver chassis have a secondary ground system in addition to the main chassis ground. This secondary ground system is not isolated from the AC power line. The two ground systems are electrically separated by insulation material that must not be defeated or altered.
5. Observe original lead dress. Take extra care to assure correct lead dress in the following areas: a. near sharp edges, b. near thermally hot parts-be sure that leads and components do not touch thermally hot parts, c. the AC supply, d. high voltage, and, e. antenna wiring. Always inspect in all areas for pinched, out of place, or frayed wiring. Check AC power cord for damage.
6. Components, parts, and/or wiring that appear to have overheated or are otherwise damaged should be replaced with components, parts, or wiring that meet original specifications. Additionally, determine the cause of overheating and/or damage and, if necessary, take corrective action to remove any potential safety hazard.
7. Product Safety Notice - Some electrical and mechanical parts have special safety-related characteristics which are often not evident from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified by a # on schematics and in parts lists. Use of a substitute replacement that does not have the same safety characteristics as the recommended replacement part might create shock, fire, and/or other hazards. The product's safety is under review continuously and new instructions are issued whenever appropriate. Prior to shipment from the factory, our products are strictly inspected to confirm they comply with the recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.
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2-3 LTVN_ISP
Precautions during ServicingA. Parts identified by the # symbol are critical for
safety.Replace only with part number specified.
B. In addition to safety, other parts and assemblies are specified for conformance with regulations applying to spurious radiation. These must also be replaced only with specified replacements.Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:1) Wires covered with PVC tubing2) Double insulated wires3) High voltage leads
D. Use specified insulating materials for hazardous live parts. Note especially:1) Insulation Tape2) PVC tubing3) Spacers4) Insulators for transistors.
E. When replacing AC primary side components (transformers, power cord, etc.), wrap ends of wires securely about the terminals before soldering.
F. Observe that the wires do not contact heat producing parts (heat sinks, oxide metal film resistors, fusible resistors, etc.)
G. Check that replaced wires do not contact sharp edged or pointed parts.
H. When a power cord has been replaced, check that 5~6 kg of force in any direction will not loosen it.
I. Also check areas surrounding repaired locations.J. Use care that foreign objects (screws, solder
droplets, etc.) do not remain inside the set.K. When connecting or disconnecting the internal
connectors, first, disconnect the AC plug from the AC supply outlet.
L. When installing parts or assembling the cabinet parts, be sure to use the proper screws and tighten certainly.
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2-4 LTVN_ISP
Safety Check after ServicingExamine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts and wires have been returned to original positions. Afterwards, perform the following tests and confirm the specified values in order to verify compliance with safety standards.
1. Clearance DistanceWhen replacing primary circuit components, confirm specified clearance distance (d) and (d') between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1)Table 1: Ratings for selected area
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
2. Leakage Current TestConfirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) is lower than or equal to the specified value in the table below.Measuring Method: (Power ON)Insert load Z between B (earth ground, power cord plug prongs) and exposed accessible parts. Use an AC voltmeter to measure across both terminals of load Z. See Fig. 2 and following table.
Table 2: Leakage current ratings for selected areas
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
AC Line Voltage Region Clearance Distance (d), (d)
110 to 130 V U.S.A. or Canada 3.2 mm
(0.126 inches)
AC Line Voltage Region Load Z Leakage Current (i) Earth Ground (B) to:110 to 130 V U.S.A. or Canada
0.15 F CAP. & 1.5 k RES. Connected in parallel i 0.5 mA rms
Exposed accessible parts
Chassis or Secondary Conductor
Primary Circuit
Fig. 1
d' d
AC Voltmeter (High Impedance)
Exposed Accessible Part
B Earth Ground Power Cord Plug Prongs
Z
Fig. 2
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3-1 TVN_SN
STANDARD NOTES FOR SERVICINGCircuit Board Indications1. The output pin of the 3 pin Regulator ICs is
indicated as shown.
2. For other ICs, pin 1 and every fifth pin are indicated as shown.
3. The 1st pin of every male connector is indicated as shown.
Pb (Lead) Free SolderPb free mark will be found on PCBs which use Pb free solder. (Refer to figure.) For PCBs with Pb free mark, be sure to use Pb free solder. For PCBs without Pb free mark, use standard solder.
How to Remove / Install Flat Pack-IC1. RemovalWith Hot-Air Flat Pack-IC Desoldering Machine:1. Prepare the hot-air flat pack-IC desoldering
machine, then apply hot air to the Flat Pack-IC (about 5 to 6 seconds). (Fig. S-1-1)
2. Remove the flat pack-IC with tweezers while applying the hot air.
3. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)
4. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)
CAUTION:1. The Flat Pack-IC shape may differ by models. Use
an appropriate hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat Pack-IC.
2. Do not supply hot air to the chip parts around the flat pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2)
Top View
Out In
Bottom ViewInput
5
10
Pin 1
Pin 1
Pb free mark
Fig. S-1-1
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3-2 TVN_SN
3. The flat pack-IC on the CBA is affixed with glue, so be careful not to break or damage the foil of each pin or the solder lands under the IC when removing it.
With Soldering Iron:1. Using desoldering braid, remove the solder from
all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)
2. Lift each lead of the flat pack-IC upward one by one, using a sharp pin or wire to which solder will not adhere (iron wire). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4)
3. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)
4. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)
Hot-airFlat Pack-ICDesolderingMachine
CBA
Flat Pack-IC
Tweezers
Masking Tape
Fig. S-1-2
Flat Pack-IC Desoldering Braid
Soldering Iron
Fig. S-1-3
Fine TipSoldering Iron
SharpPin
Fig. S-1-4
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3-3 TVN_SN
With Iron Wire:1. Using desoldering braid, remove the solder from
all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)
2. Affix the wire to a workbench or solid mounting point, as shown in Fig. S-1-5.
3. While heating the pins using a fine tip soldering iron or hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the CBA contact pads as shown in Fig. S-1-5.
4. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)
5. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)
Note: When using a soldering iron, care must be taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the CBA, handle it gently because it may be damaged if force is applied.
2. Installation1. Using desoldering braid, remove the solder from
the foil of each pin of the flat pack-IC on the CBA so you can install a replacement flat pack-IC more easily.
2. The I mark on the flat pack-IC indicates pin 1. (See Fig. S-1-7.) Be sure this mark matches the pin 1 on the PCB when positioning for installation. Then presolder the four corners of the flat pack-IC. (See Fig. S-1-8.)
3. Solder all pins of the flat pack-IC. Be sure that none of the pins have solder bridges.
To Solid Mounting Point
Soldering Iron
Iron Wire
or
Hot Air Blower
Fig. S-1-5
Fine TipSoldering IronCBA
Flat Pack-ICTweezers
Fig. S-1-6
Example :
Pin 1 of the Flat Pack-ICis indicated by a " " mark. Fig. S-1-7
Presolder
CBA
Flat Pack-IC
Fig. S-1-8
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3-4 TVN_SN
Instructions for Handling Semi-conductorsElectrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electrostatic charge during unpacking or repair work.
1. Ground for Human BodyBe sure to wear a grounding band (1 M) that is properly grounded to remove any static electricity that may be charged on the body.
2. Ground for WorkbenchBe sure to place a conductive sheet or copper plate with proper grounding (1 M) on the workbench or other surface, where the semi-conductors are to be placed. Because the static electricity charge on clothing will not escape through the body grounding band, be careful to avoid contacting semi-conductors with your clothing.
CBA
Grounding Band
Conductive Sheet orCopper Plate
1M
1M
CBA
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4-1 PL10.4DC
CABINET DISASSEMBLY INSTRUCTIONS1. Disassembly FlowchartThis flowchart indicates the disassembly steps for the cabinet parts, and the CBA in order to gain access to item(s) to be serviced. When reassembling, follow the steps in reverse order. Bend, route and dress the cables as they were.
2. Disassembly Method
Note:(1) Order of steps in procedure. When reassembling,
follow the steps in reverse order. These numbers are also used as the Identification (location) No. of parts in figures.
(2) Parts to be removed or installed.(3) Fig. No. showing procedure of part location(4) Identification of parts to be removed, unhooked,
unlocked, released, unplugged, unclamped, or desoldered. P = Spring, L = Locking Tab, S = Screw, H = Hex Screw, CN = Connector* = Unhook, Unlock, Release, Unplug, or Desoldere.g. 2(S-2) = two Screws (S-2), 2(L-2) = two Locking Tabs (L-2)
(5) Refer to the following "Reference Notes in the Table."
Step/Loc. No.
Part
Removal
Fig. No.
Remove/*Unhook/Unlock/Release/Unplug/Unclamp/
DesolderNote
[1] Stand Assembly D1 4(S-1) ---
[2] Rear Cabinet D1 15(S-2), 3(S-3) ---[3] Speaker-S D2 2(S-4), Desolder ---[4] Speaker D2D5
4(S-5), *CN3801, *CN3802 ---
[5] Stand Bracket D22(S-6), 4(S-7), (S-8), *CN1, AC Inlet Holder ---
[6] IR Sensor CBA UnitD2D5 *CN4051, *CN4052 ---
[7] Function CBA UnitD2D5
Function Knob, Knob Frame ---
[1] StandAssembly
[2] Rear Cabinet[7] FunctionCBA Unit
[8] Front Flare
[16] LCD ModuleAssembly
[4] Speaker
[5] Stand Bracket
[13] PCB Holder (D),(U)
[15] Side Holder (L),(R)
[14] Wall Mount Bracket(L),(R)
[17] Front Cabinet Assembly
[9] Shield Box
[6] IR Sensor CBA Unit
[3] Speaker-S
[10] Digital MainCBA Unit
[12] Power Supply CBA Unit
[11] Jack PCBHolder
[8] Front Flare D2 8(S-9), Boss(T), Boss(W) ---
[9] Shield Box D3(S-10), (S-11), 10(S-12), (S-13), 2(H-1), Jack Holder(A), Jack Holder(B)
---
[10] Digital Main CBA UnitD3D5
6(S-14), *CN3002, *CN4901, *CN4902 ---
[11] Jack PCB Holder D3 4(S-15), 2(S-16) ---
[12]Power Supply CBA Unit
D3D5 11(S-17), *CN4 ---
[13] PCB Holder(D),(U) D4 6(S-18) ---
[14]Wall Mount Bracket(L),(R)
D4 4(S-19) ---
[15] Side Holder(L),(R) D4 2(S-20), 4(S-21) ---
[16]LCD Module Assembly
D4 --------------- ---
[17]Front Cabinet Assembly
D4 --------------- ---
(1)
(2)
(3)
(4)
(5)
Step/Loc. No.
Part
Removal
Fig. No.
Remove/*Unhook/Unlock/Release/Unplug/Unclamp/
DesolderNote
-
4-2 PL10.4DC
[2] Rear Cabinet
(S-1)
[1] Stand Assembly
(S-2)
(S-2)
(S-2)
(S-2)
(S-2)
(S-2)
(S-2)
(S-3)
Fig. D1
-
4-3 PL10.4DC
[4] Speaker
[4] Speaker
[3] Speaker-S
[8] Front Flare
[7] Function CBA Unit
[6] IR Sensor CBA Unit
[5] Stand Bracket
[3] Speaker-S
(S-4)
(S-4)(S-5)
(S-5)(S-6)
(S-7)
(S-7) (S-8)
(S-9)
(S-9)
(S-9)
(S-9)
(S-9)
Desolder
AC Inlet Holder
Boss(W)
Boss(T)
Boss(T)
Desolder
Knob Frame
Function Knob
Fig. D2
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4-4 PL10.4DC
[9] Shield Box
[10] Digital Main CBA Unit
(S-10)
(S-11)
(S-12)
(S-12)
(S-12)
(S-14)
(S-14)
(S-15)
(S-15)(S-16)
(S-17)
(S-17)(S-17)
(S-13)(H-1)
Jack Holder(A)
Jack Holder(B)
[11] Jack PCB Holder
[12] Power Supply CBA UnitFig. D3
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4-5 PL10.4DC
[14] Wall Mount Bracket(L)
[14] Wall Mount Bracket(R)
[15] Side Holder(R)[16] LCD Module Assembly
[17] Front Cabinet Assembly
[15] Side Holder(L)
[13] PCB Holder (U)
[13] PCB Holder (D)
(S-21)
(S-21)
(S-18)(S-18)
(S-19)
(S-19)
(S-20)
(S-21)
(S-21)
(S-20)
(S-19)
(S-19)
Fig. D4
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4-6 PL10.4DC
TV Cable Wiring Diagram
Digital Main CBA Unit
CN4001
CN3004
CN4052
CN2CN4
CN1
CN4051
CN3002CN4902 CN4901
CN3801
CN3802
Function CBA Unit
Power Supply CBA Unit
IR Sensor CBA UnitTo Speaker
To LCD Module AssemblyTo LCD Module Assembly
AC Cord
Fig. D5
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5-1 PL10.4EA
ELECTRICAL ADJUSTMENT INSTRUCTIONSGeneral Note: CBA is abbreviation for Circuit Board Assembly.Note: Electrical adjustments are required after
replacing circuit components and certain mechanical parts. It is important to perform these adjustments only after all repairs and replacements have been completed. Also, do not attempt these adjustments unless the proper equipment is available.
Test Equipment Required1. NTSC Pattern Generator (Color Bar W/White
Window, Red Color, Dot Pattern, Gray Scale, Monoscope, Multi-Burst)
2. Remote control unit3. Color Analyzer
How to set up the service mode:Service mode:1. Turn the power on.2. Press [0], [6], [2], [5], [9], [6] and [INFO] buttons on
the remote control unit in this order. The following screen appears.
1. Purity Check ModeThis mode cycles through full-screen displays of red, green, blue, and white to check for non-active pixels.1. Enter the Service mode.2. Each time pressing [7] button on the remote
control unit, the display changes as follows.
3. To cancel or to exit from the Purity Check Mode, press [PREV. CH] button.
"*" differs depending on the models.
[current]File code :Total checksum :Panel-Option code :
***-***-***-*
Push"0"key**-***-***
Press "POWER" key to exit.
[FRC]SoftwareID :Checksum :BootID :
Tuner :Safety :EDID : Lightsensor : **
********-*****
****
***
*****
Safety_NonPush"0"key
[7] button
Note:When entering this mode, the default setting is White mode.
Purity Check Mode
[7] button
Red mode
Green mode
Blue mode
Black mode[7] button
White mode
[7] button
[7] button
White 20% mode[7] button
-
5-2 PL10.4EA
The White Balance Adjustment should be performed when replacing the LCD Panel or Digital Main CBA Unit.
2. White Balance AdjustmentPurpose: To mix red, green and blue beams correctly for pure white. Symptom of Misadjustment: White becomes bluish or reddish.
1. Operate the unit for more than 60 minutes.2. Input the White Raster (70%=70IRE).3. Set the color analyzer to the CHROMA mode and
bring the optical receptor to the center on the LCD-Panel surface after zero point calibration as shown above.Note: The optical receptor must be set perpendicularly to the LCD Panel surface.
4. Enter the Service mode. Press [VOL] - button on the remote control unit and select C/D mode.
5. [CUTOFF]Press [1] button to select COR for Red Cutoff adjustment. Press [2] button to select COG for Green Cutoff adjustment. Press [3] button to select COB for Blue Cutoff adjustment.[DRIVE]Press [4] button to select DR for Red Drive adjustment. Press [5] button to select DG for Green Drive adjustment. Press [6] button to select DB for Blue Drive adjustment.
6. Adjust the data of 1(COR), 2(COG) and 3(COB) to 0 by using [CH] - or + button.
7. Adjust the data of 4(DR), 5(DG) and 6(DB) to 63 by using [CH] - or + button.
8. Adjust Drive so that the color temperature becomes 12000K (x= 0.272 / y= 0.278 0.003).
9. Adjust the highest data from the 4(DR), 5(DG) and 6(DB) to 127 by using [CH] - or + button. To adjust the rest of the two drive data, calculate the data by the following method.
{ (128 + A) x 255 / (128 + B) } - 128A: One of two data, except for the highest drive
data, you would like to calculate.B: The highest drive data.
For example:(When the current data says DR=70, DG=63 and DB=59.)
1: Adjust the highest data to 127. In this case, adjust the DR to 127.
2: Calculate the DG data. {(128+63)x255/(128+70)}-128=117.9The result for the DG data is 118.
3: Calculate the DB data.{(128+59)x255/(128+70)}-128=112.8The result for the DG data is 113.
10. To cancel or to exit from the White Balance Adjustment, press [PREV. CH] button.
Test Point Adj. Point Mode InputScreen [CH] + or -button C/D
White Raster (APL 70%)
M. EQ. Spec.Pattern Generator,
Color analyzerx= 0.272 0.003y= 0.278 0.003
Figure
Color AnalyzerL = 3 cm
Perpendicularity
INPUT: WHITE 70%
To avoid interference from ambinent light, this adjustment should be performed in a dark room.
-
6-1 PL10.12INT
HOW TO INITIALIZE THE LCD TVThe purpose of initialization is to place the set in a new out of box condition. The customer will be prompted to select a language and program channels after the set has been initialized.To put the program back at the factory-default, initialize the LCD TV using the following procedure.1. Turn the power on.2. Enter the service mode.
- To cancel the service mode, press [ ] button on the remote control unit.
3. Press [INFO] button on the remote control unit to initialize the LCD television.
4. "INITIALIZED" will appear in the upper right of the screen. "INITIALIZED" color will change to green from red when initializing is completed.
5. Unplug the AC Cord.
-
7-1 PL10.4FW
FIRMWARE RENEWAL MODEEquipment Requireda. USB storage deviceb. Remote Control Unit
Firmware Update Procedure1. Turn the power off and unplug the AC Cord.2. Insert the USB storage device to the USB port as
shown below.
3. Plug the AC Cord and turn the power on.4. After few seconds, the menu mode will appear on
the screen.Note:After 30 seconds without an operation, the menu mode will disappear automatically.To display the menu mode again, press the [MENU] button on the remote control unit.
5. Select Setup and press the [OK] button to display the setup menu.
6. Select Software update.7. Select Updates.8. Select USB.9. Press the [OK] button on the remote control unit to
enter the update mode.Update file selection screen appears as follows.
(Files included in the USB storage device are displayed.)
Note: To cancel the update mode, select Cancel and press the [OK] button.
10. Select the file and press [OK] button.11. The update will start and the following will appear
on the screen.
Note: If the above screen isnt displayed, repeat from step 1.
12. Select Yes and press the [OK] button to update.Note: Do not remove the USB storage device or turn the TV off while update is in progress.
13. When the firmware update is completed, the following will appear on the screen.
Remove the USB storage device from the USB port. Turn the power off and turn the power on again.
USB port
USB storage device
Rear Cabinet
Select an upgrade file
Cancel
*****_******.upg*****_******.upg*****_******.upg
"*" differs depending on the models.
1 2 3
Are you sure you want to update?
No Yes
Current Version:New Version:
***-***-***-***-* ********-******
*******-***-*-***-****
"*" differs depending on the models.
Update your TV with new software: Done
Software update is successful.Please remove the USB storage device
and restart the TV set.
-
8-1 PL10.4TR
TROUBLESHOOTING
The power cannot be turned on.FLOW CHART NO.1
Is 5V voltage supplied to Pin(6) of CN3002 on the Digital Main CBA Unit?
Is 3V voltage supplied to Pin(3) of CN3002 on the Digital Main CBA Unit?
Replace Power Supply CBA Unit.
Replace Power Supply CBA Unit.
Yes
Yes
Replace Digital Main CBA Unit.
Replace Digital Main CBA Unit.
No
No
Yes
When pressing power switch on the unit, LED is lighting or flashing?
See FLOW CHART NO.2
No
Yes
When pressing power switch on the remote control unit, LED is lighting or flashing?
See FLOW CHART NO.3
No
Yes
Yes
Is 3.3V voltage supplied to Pin(3) of CN3004 on the Digital Main CBA Unit?
No
Yes
Check the line between Pin(1) of CN4001 and Pin(3) of CN3004, and service it if defective.
Is 3.3V voltage supplied to Pin(1) of CN4001 on the Function CBA Unit?
No
Replace Function CBA Unit.Is the Pin(3) voltage of CN4001 0V when pressing power switch?
No
Check the line between Pin(3) of CN4001 and Pin(6) of CN3004, and service it if defective.
The key operation is not functioning. FLOW CHART NO.2
No operation is possible from remote control unit. (Operation is possible from the unit.)FLOW CHART NO.3
Is 3.3V voltage supplied to Pin(3) of CN4052 on the IR Sensor CBA Unit?
Check AL+3.3V line and service it if defective.
Yes
Yes
Replace IR Sensor CBA Unit.
No
Yes
Is the "L" pulse sent out Pin(2) of CN4052 on the IR Sensor CBA Unit?
No
Check CL3004 and service it if defective.NoIs the "L" pulse sent out Pin(2) of CN3004 on the Digital Main CBA Unit?
Replace Digital Main CBA Unit.
-
8-2 PL10.4TR
Picture does not appear normally.FLOW CHART NO.4
Is 12V voltage supplied to Pin(10, 12, 13, 14) of CN3002 on the Digital Main CBA Unit?
Is 24V voltage supplied to Pin(1, 2, 3, 4,5) of CN4?
CL4901, CL4902, Digital Main CBA Unit or LCD Module may be defective. Check and replace these parts.
SP3801, SP3802, SP3803, SP3804, CL3801, CL3802, CL3803 or CL3804 may be defective. Check and replace these parts.
Replace Power Supply CBA Unit.
Replace Power Supply CBA Unit.
No
NoYes
Is 3V voltage supplied to Pin(1, 3) of CN3002 on the Digital Main CBA Unit?
Replace Power Supply CBA Unit.No
Yes
Yes
Audio is not outputted normally.FLOW CHART NO.5
Is 12V voltage supplied to Pin(10, 12, 13, 14) of CN3002?
Replace Power Supply CBA Unit.No
Yes
Are the audio signals outputted to Pin(1, 2) of CN3801 and Pin(1, 3) of CN3802?
Replace Digital Main CBA Unit.No
Yes
-
9-1
BLOCK DIAGRAMSSystem Control Block Diagram
PL10.4BLS
C31
KEY
SWIT
CH
IC31
01
IC33
01
40PF
L570
5D/F
7, 40
PFL5
705D
V/F7
(MAI
N MI
CRO
CO
NTRO
LLER
)
DIG
ITA
L M
AIN
CBA
UNI
T
IR S
ENSO
R CB
A U
NIT
FUNC
TIO
N CB
A
UNIT
LIG
HTSE
NSO
R
IC40
51R
EMOT
ESE
NSO
R
RS4
051
P-O
N+5V
D40
51PO
WER
CN40
01
AXO
AXI
X310
127
.576
MHz
OSC
B21
A21
X420
127
MH
zO
SC
OSC
XOO
SCXI
X310
212
MH
zO
SCAN
17AP
17
SCL
SDA
9 8
TU30
01(T
UNER
UNI
T)
KEY-
IN1
LIG
HT
AL16
AM16
LCD-
ON
AN8
LED
1AL
18
REM
OTE
AN23
P-O
N-H1
AP21
LCD-
P-O
NAM
21
CN40
52
CN40
51KE
Y-IN
13
3
CN30
02
CN30
04
Q300
1
Q300
2
H30
BACK
LIG
HT-AD
J
IC31
02 (M
EMOR
Y)IC
4604
+3.
3V R
EG.
IC42
01
(FRA
ME R
ATE
CONT
ROL)
SCL
SDA
AP24
AM23
6 5
IC42
03 (M
EMOR
Y)
SCL
SDA
6 5
B30
TU-S
CLTU
-SDA
STM
-SCL
Q461
1, Q
4612
Q490
2
STM
-SDA
LED
15
5
REM
OTE
22
LIG
HT7
7
KEY-
IN1
66
TO VI
DEO
/AUD
IOBL
OCK
DIA
GRA
MAM
P-M
UTE
AMP-
MUT
EAP
22
COM
P2-D
ETCO
MP2
-DET
G30
VGA-
SCL
VGA-
SCL
J5VG
A-SD
AVG
A-SD
AM
5
AP13
AN13
AP2
AN10
AE13
AF13
AL8
L1K1K2
L2
USB-
DP0
USB-
DM0
RES
ETH
UB-R
ESET
SCL0
SDA0
SCL2
SDA2
SCL1
SDA1
XTAL
-INXT
AL-O
UT
(USB
/LAN
I/F)
USB
USB/
LA
NI/F
1 2 55 56 52 53
59 58 12
CN37
06
CN37
05
USB(
-)
TX(-)
USB(
+)
TX(+)
RX(
-)R
X(+)
LAN
BACK
LIG
HT-SW
1
BACK
LIG
HT-AD
J5
AL+5
V6
P-O
N+12
V10
P-O
N+12
V12
P-O
N+12
V13
P-O
N+12
V14
P-O
N-H1
3
P-O
N+3.
3V
P-O
N+12
V
IC46
01+
2.7V
REG
.VC
C+1.
8V
VCC+
1.8V(1
)IC
4602
+1.
25V
REG
.VC
C+1.2
5V(1)
IC36
04+
5V R
EG.
SWIT
CHIN
G
IC36
07+
3.3V
REG
.
IC36
03+
1.8V
REG
.
TO PO
WER
SUP
PLY
BLO
CK D
IAG
RAM
(CN2
)
IC46
03+
1.8V
REG
.
P-O
N+5V
A+3.
3V
IC36
02+
1.25
V R
EG.
VCC+
1.25
V
IC36
01+
1.25
V R
EG.
AL+1
.25V
IC36
06+
3.3V
REG
.AL
+3.3
V
LCD+
12V
Q490
1SW
ITCH
ING
Q460
1, Q
4602
SWIT
CHIN
G
BUFF
ER
SW+1
2V
XOXIX3
301
25M
Hz
OSC
61 60
-
9-2 PL10.4BLV
Video/Audio Block Diagram
COM
PONE
NT-
AUDI
O(L)
-IN1
COM
PONE
NT-
AUDI
O(R
)-IN1
JK30
04
HD
MI/P
C-AU
DIO
-IN
JK30
11
JK30
05
DIG
ITA
L M
AIN
CBA
UNI
T
3
IC38
01 (A
UDIO
AM
P)
9 8 54
23,24
13,14
47,48
37,38
MUT
E CO
NTRO
L
CN38
01
SP38
01
SPEA
KER
L-CH
SP38
03
CN38
02
SP(R
)-1
SP38
02 SP38
04
SPEA
KER
R-C
H
PWM
GEN
E./G
AIN
CTL
PWM
GEN
E./G
AIN
CTL
DR
IVE2
JK30
12D
IGIT
ALAU
DIO
-OUT
(COA
XIAL
)Q3
807
BUFF
ER
SP(R
)+3
SP(L)
-1
SP(L)
+2
DR
IVE1
SPDI
F
TO SY
STEM
CO
NTRO
LBL
OCK
DIA
GRA
M
COM
PONE
NT-
AUDI
O(L)
-IN2
COM
PONE
NT-
AUDI
O(R
)-IN2
COM
P-AU
DIO
(L)-IN
2
COM
P-AU
DIO
(R)-I
N2
COM
P-AU
DIO
(L)-IN
1
HD
MI/P
C-AU
DIO
(L)-IN
HD
MI/P
C-AU
DIO
(R)-I
N
COM
P-AU
DIO
(R)-I
N1
JK30
09
JK30
10
AUD
IO S
IGNA
L
WF1
WF2
WF3
WF1
WF2
WF4
WF4
WF3
AMP(
L)+
AMP-
MUT
E
AMP(
L)-AM
P(R)
+AM
P(R)
-
COM
PONE
NT-Y-
IN1
COM
PONE
NT-Pb
-IN1
COM
PONE
NT-Pr
-IN1
JK30
01
JK30
02
JK30
03
TU30
01
DIF
-OUT
112
DIF
-OUT
213
(TUN
ER U
NIT) I
F-AG
CVI
DEO
14 19SI
F16
DIF
-OUT
1D
IF-O
UT2
TU-C
VBS
SIF
IF-A
GC
COM
-VID
EO-Y
-IN
1
COM
P2-D
ET
COM
-VID
EO-P
r-IN1
COM
-VID
EO-P
b-IN
1
COM
-VID
EO-Y
-IN
2
COM
-VID
EO-P
r-IN2
COM
-VID
EO-P
b-IN
2CO
MPO
NENT
-Y-
IN2
COM
PONE
NT-Pb
-IN2
COM
PONE
NT-Pr
-IN2
JK30
06
JK30
07
JK30
08
TO D
IGIT
ALSI
GNA
L PR
OCE
SSBL
OCK
DIA
GRA
M
JK37
01PC
-RG
BIN
1 2 3 13 14 15 12
VGA-
R-IN
VGA-
G-IN
VGA-
B-IN
VGA-
HSYN
CVG
A-VS
YNC
VGA-
SCL
VGA-
SDA
BUFF
ERQ3
003
VID
EO S
IGNA
L
-
9-3
Digital Signal Process Block Diagram
PL10.4BLD
DIG
ITA
L M
AIN
CBA
UNI
TIC
3101
(DIG
ITAL
SIG
NAL
PRO
CESS
)
IC32
01 (H
DMI S
W)
LCD
MO
DULE
ASSE
MBL
Y
CN49
01
LVD
S-TX
2-1(-
)40
LVD
S-TX
2-1(+
)39
LVD
S-TX
2-0(-
)42
LVD
S-TX
2-0(+
)41
LVD
S-TX
2-2(-
)38
LVD
S-TX
2-2(+
)37
LVD
S-TX
2-3(-
)32
LVD
S-TX
2-3(+
)31
LVD
S-TX
2-4(-
)30
LVD
S-TX
2-4(+
)29
LVD
S-TX
4-0(-
)27
LVD
S-TX
4-0(+
)26
LVD
S-TX
4-1(-
)25
LVD
S-TX
4-1(+
)24
LVD
S-TX
4-2(-
)23
LVD
S-TX
4-2(+
)22
LVD
S-TX
4-3(-
)17
LVD
S-TX
4-3(+
)16
LVD
S-TX
4-4(-
)15
LVD
S-TX
4-4(+
)14
LVD
S-TX
2CLK
(-)35
LVD
S-TX
2CLK
(+)34
LVD
S-TX
4CLK
(-)20
LVD
S-TX
4CLK
(+)19
AF17
B32
A32
AF16
AE16
AF15
AE15
AD15
AC15
AD16
AC16
AF20
AE20
AD20
AC20
AF19
AE19
AF18
AE18
AD18
AC18
AD19
AC19
AE17
AD17
AC17
B14
A14
C14
D14 B13
C13
A12
C12
A21
B21
D12B12
C21
D21 B20
C20
A19
B19
C19
D19 E12
E13
E20
E21
DIG
ITAL
SIG
NAL
PRO
CESS
HD
MI-I
N1
HD
MI-I
N2
JK37
05DA
TA0(+
)DA
TA0(-
)DA
TA1(+
)DA
TA1(-
)DA
TA2(+
)DA
TA2(-
)
HD
MI-D
ATA
HD
MI-C
LOCK
768 67 70 69 72 71 66 65 29 30
56 57 58 59 60 61 62 63
4 3 6 5 8 7 2 1 33 34 14 13 16 15 18 17 12 11 39 40
9 4 6 1 3 10 12 16 15 7 9 4 6 1 3 10 12 16 15
JK37
04
CLO
CK(+)
CLO
CK(-)
DATA
(0-15
)AD
DES
S(0-1
2)
IC44
01
DATA
(0-15
)AD
DES
S(0-1
2)
(DDR
2 SDR
AM)
DATA
(16-31
)AD
DES
S(0-1
2)
IC44
02
DATA
(16-31
)AD
DES
S(0-1
2)
(DDR
2 SDR
AM)
HD
MI
SW
P1 P2 N1
N2
M1
M2 L1 L2
HD
MI-I
N3
7 9 4 6 1 3 10 12 16 15
JK37
03
22 21 24 23 26 25 20 19 43 44
HD
MI-I
N4
7 9 4 6 1 3 10 12 16 15
JK37
02
AUD
IOD
ECO
DER
HD
MI
I/F
TO VI
DEO
/AUD
IOBL
OCK
DIA
GRA
M
VID
EOD
ECO
DER
CN49
02
LVD
S-TX
1-1(-
)30
LVD
S-TX
1-1(+
)29
LVD
S-TX
1-0(-
)32
LVD
S-TX
1-0(+
)31
LVD
S-TX
1-2(-
)28
LVD
S-TX
1-2(+
)27
LVD
S-TX
1-3(-
)22
LVD
S-TX
1-3(+
)21
LVD
S-TX
1-4(-
)20
LVD
S-TX
1-4(+
)19
LVD
S-TX
3-0(-
)17
LVD
S-TX
3-0(+
)16
LVD
S-TX
3-1(-
)15
LVD
S-TX
3-1(+
)14
LVD
S-TX
3-2(-
)13
LVD
S-TX
3-2(+
)12
LVD
S-TX
3-3(-
)7
LVD
S-TX
3-3(+
)6
LVD
S-TX
3-4(-
)5
LVD
S-TX
3-4(+
)4
LVD
S-TX
1CLK
(-)25
LVD
S-TX
1CLK
(+)24
LVD
S-TX
3CLK
(-)10
LVD
S-TX
3CLK
(+)9
A11
B11
C11
D11 B10
C10
A9 C9 A18
B18
D9B9 C18
D18 B17
C17
A16
B16
C16
D16 E10
E11
E18
E19
VID
EO S
IGNA
LA
UDIO
SIG
NAL
DATA
(0-7)
IC42
02(N
AND
FLAS
H ME
MORY
)
DATA
(0-7)
IC31
04(N
AND
FLAS
H ME
MORY
)
IC34
03(D
DR2 S
DRAM
)
IC34
01
(DDR
2 SDR
AM)
A/D
CONV
ERTE
RSW
D5
A15
D6
D4
VGA-
R-IN
VGA-
G-IN
VGA-
B-IN
D11D9
D12
COM
-VID
EO-P
r-IN1
COM
-VID
EO-P
b-IN
1CO
M-V
IDEO
-Y-IN
1
D7
D8A6
COM
-VID
EO-P
r-IN2
COM
-VID
EO-P
b-IN
2CO
M-V
IDEO
-Y-IN
2
DEM
ODU
LATO
R/M
PEG
DEC
ODE
RD
19
AUD
IO I/
F
B23
DIF
-OUT
1D
IF-O
UT2
D18
IF-A
GC
A31
IF-A
GC
A23
C24
C23
E31
C26
D26
D24
D25 A25
A26
VGA-
HSY
NCVG
A-VS
YNC
VGA-
HSY
NCVG
A-VS
YNC
A2B3
TU-C
VBS
IC42
01 (F
RAME
RAT
E CO
NTRO
L)
DATA
PRO
CESS
ING
FRC
LIN
E BU
FFER
GAM
MA
CORR
ECTO
R
LVD
SR
X
LVD
S O
UTPU
TDA
TAIN
PUT
LATC
H
B33
A33
C33
C34
E33
E34
F33
F34
H33
H34 J33
J34
K33
K34
M33
M34
N33
N34
D33
D34 L33
L34
AMP(
L)+AM
P(L)-
AMP(
R)+
AMP(
R)-
SPDI
F
COM
P-AU
DIO
(L)-IN
2CO
MP-
AUDI
O(R
)-IN2
A17
SIF
COM
P-AU
DIO
(L)-IN
1
HD
MI/P
C-AU
DIO
(L)-IN
HD
MI/P
C-AU
DIO
(R)-I
N
COM
P-AU
DIO
(R)-I
N1
DATA
0(+)
DATA
0(-)
DATA
1(+)
DATA
1(-)
DATA
2(+)
DATA
2(-)
HD
MI-D
ATA
HD
MI-C
LOCK
CLO
CK(+)
CLO
CK(-)
DATA
0(+)
DATA
0(-)
DATA
1(+)
DATA
1(-)
DATA
2(+)
DATA
2(-)
HD
MI-D
ATA
HD
MI-C
LOCK
CLO
CK(+)
CLO
CK(-)
DATA
0(+)
DATA
0(-)
DATA
1(+)
DATA
1(-)
DATA
2(+)
DATA
2(-)
HD
MI-D
ATA
HD
MI-C
LOCK
CLO
CK(+)
CLO
CK(-)
-
9-4
Power Supply Block Diagram
PL10.4BLP
LCD
MO
DULE
ASSE
MBL
Y
TO SY
STEM
CONT
ROL
BLO
CKD
IAG
RAM
(CN3
002)
HOT
COLD
HO
T CI
RCUI
T. B
E CA
REFU
L.
CN1
13
AC60
1AC
CO
RDAC
INLE
TLI
NE
FILT
ER
FL1
T901
L800
B
POW
ER S
UPPL
Y CB
A U
NIT
CN4
CN2
F1 5A/2
50V
10 695 7 2
7 5
3 4 2 1
1,2 1,27,8 7,8
5,6 5,64 42 1
4
T601
IN ENO
UT
2
14 3
2
Q801
BSW
ITCH
ING
Q801
A
VCC
SWIT
CHIN
G
(FEE
D BA
CK)
Q910
Q210
SCR2
10
PC90
1
Q904
14 3
2
(ISOL
ATOR
)PC
902
Q905
Q601
ASW
ITCH
ING
Q601
B
CT60
1
SCR6
01
SWIT
CHIN
G
(FEE
D BA
CK)
IC80
1(S
WITC
HING
CON
TROL
)
IC90
1(S
WITC
HING
CON
TROL
)
IC90
2(LI
NEAR
REG
ULAT
OR)
IC60
1(H
IGH-
VOLT
AGE
RES
ONA
NT C
ONT
ROL)
SWIT
CHIN
G
CONT
ROL
Q902
Q903
7
11
116
12
14
L800
A
SWIT
CHIN
G
CONT
ROL
HIG
H-VO
LTAG
ER
ESO
NANT
CONT
ROL
8
14 11 12 6 815
4 31 2
5 14 12 7 10 9 6 13 11 85 9
14 3
2
PC60
1
Q802
Q800
PAN
EL+2
4V1-
5
AL+5
V9
P-O
N-H1
12
P-O
N+12
V1-
4
BACK
LIGHT
-AD
J14
BACK
LIGHT
-SW
12
BACK
LIGHT
-AD
J10
BACK
LIGHT
-SW
14
LIN
EFI
LTER
FL2
BRID
GE
REC
TIFI
ER
BD1
4 3
1
CAUT
ION
!Fi
xed
volta
ge (o
r Auto
volta
ge se
lectab
le) po
wer s
upply
circu
it is u
sed i
n this
unit.
If M
ain
Fuse
(F1)
is blo
wn , c
heck
to se
e tha
t all c
ompo
nents
in th
e pow
er su
pply
circu
it ar
e no
t def
ectiv
e be
fore
you
con
nect
the
AC p
lug
to th
e AC
pow
er s
uppl
y.
Oth
erwi
se it
may
cau
se s
ome
com
pone
nts
in th
e po
wer s
uppl
y cir
cuit
to fa
il.
For c
ontin
ued
prot
ectio
n ag
ains
t risk
of f
ire,
repl
ace
only
with
sam
e ty
pe 5
A, 2
50V
fuse
.CA
UTIO
N ! :
ATTE
NTIO
N : U
tilise
r un
fusib
le d
e re
chan
ge d
e m
me
type
de
5A,
250
V.5A
/250
V
NOTE
:Th
e vo
ltage
for p
arts
in ho
t circ
uit is
mea
sure
d us
ing
hot G
ND a
s a
com
mon
term
inal
.
-
10-1 PL10.4SC
SCHEMATIC DIAGRAMS AND TEST POINTSStandard NotesWARNINGMany electrical and mechanical parts in this chassis have special characteristics. These characteristics often pass unnoticed and the protection afforded by them cannot necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts that have these special safety characteristics are identified in this manual and its supplements; electrical components having such features are identified by the mark # in the schematic diagram and the parts list. Before replacing any of these components, read the parts list in this manual carefully. The use of substitute replacement parts that do not have the same safety characteristics as specified in the parts list may create shock, fire, or other hazards.
Notes:1. Do not use the part number shown on these
drawings for ordering. The correct part number is shown in the parts list, and may be slightly different or amended since these drawings were prepared.
2. All resistance values are indicated in ohms (K = 103, M = 106).
3. Resistor wattages are 1/4W or 1/6W unless otherwise specified.
4. All capacitance values are indicated in F (P = 10-6 F).
5. All voltages are DC voltages unless otherwise specified.
6. This schematic diagrams are masterized version that should cover the entire PL10.4 chassis models.Thus some parts in detail illustrated on this schematic diagrams may vary depend on the model within the PL10.4 chassis.Please refer to the parts lists for each models.
7. The Circuit Board layout illustrated on this service manual is the latest version for this chassis at the moment of making this service manual. Depend on the mass production date of each model, the actual layout of each Board may differ slightly from this version.
-
10-2 PL10.4SC
LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON THE FOLLOWING PAGES:1. CAUTION:
CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH SAME TYPE_A,_V FUSE.ATTENTION: UTILISER UN FUSIBLE DE RECHANGE DE MME TYPE DE_A,_V.
2. CAUTION: Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit. If Main Fuse (F1) is blown, first check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail.
3. Note:1. Do not use the part number shown on the drawings for ordering. The correct part number is shown in the
parts list, and may be slightly different or amended since the drawings were prepared.2. To maintain original function and reliability of repaired units, use only original replacement parts which are
listed with their part numbers in the parts list section of the service manual.
4. Voltage indications on the schematics are as shown below: Plug the TV power cord into a standard AC outlet.:
5. How to read converged lines
6. Test Point Information
2 315.0 5.0
Voltage Indicates that the voltage is not consistent here.
Power on mode(Unit: Volt)
3
2
1
A B C D
1-B1
1-D3
AREA D3
AREA B1
1-D3
Distinction AreaLine Number (1 to 3 digits)
Examples:1. "1-D3" means that line number "1" goes to the line number "1" of the area "D3". 2. "1-B1" means that line number "1" goes to the line number "1" of the area "B1".
: Indicates a test point with a jumper wire across a hole in the PCB.
: Used to indicate a test point with a component lead on foil side.
: Used to indicate a test point with no test pin.
: Used to indicate a test point with a test pin.
-
10-3 PL10.4SCD1
Digital Main 1 Schematic DiagramThe order of pins shown in this diagram is different from that of actual IC3101. IC3101 is divided into five and shown as IC3101 (1/7) ~ IC3101 (7/7) in this Digital Main Schematic Diagram Section.
1 NOTE:
-
10-4 PL10.4SCD2
Digital Main 2 Schematic DiagramThe order of pins shown in this diagram is different from that of actual IC3101. IC3101 is divided into five and shown as IC3101 (1/7) ~ IC3101 (7/7) in this Digital Main Schematic Diagram Section.
1 NOTE:
-
10-5 PL10.4SCD3
Digital Main 3 Schematic Diagram
The order of pins shown in this diagram is different from that of actual IC3101. IC3101 is divided into five and shown as IC3101 (1/7) ~ IC3101 (7/7) in this Digital Main Schematic Diagram Section.
1 NOTE:
-
10-6 PL10.4SCD4
Digital Main 4 Schematic Diagram
The order of pins shown in this diagram is different from that of actual IC3101. IC3101 is divided into five and shown as IC3101 (1/7) ~ IC3101 (7/7) in this Digital Main Schematic Diagram Section.
1 NOTE:
-
10-7 PL10.4SCD5
Digital Main 5 Schematic Diagram
The order of pins shown in this diagram is different from that of actual IC3101. IC3101 is divided into five and shown as IC3101 (1/7) ~ IC3101 (7/7) in this Digital Main Schematic Diagram Section.
1 NOTE:
-
10-8
Digital Main 6 Schematic Diagram
The order of pins shown in this diagram is different from that of actual IC3101. IC3101 is divided into five and shown as IC3101 (1/7) ~ IC3101 (7/7) in this Digital Main Schematic Diagram Section.
1 NOTE:
PL10.4SCD6
-
10-9 PL10.4SCD7
Digital Main 7 Schematic Diagram
The order of pins shown in this diagram is different from that of actual IC3101. IC3101 is divided into five and shown as IC3101 (1/7) ~ IC3101 (7/7) in this Digital Main Schematic Diagram Section.
1 NOTE:The order of pins shown in this diagram is different from that of actual IC4201. IC4201 is divided into five and shown as IC4201 (1/5) ~ IC4201 (5/5) in this Digital Main Schematic Diagram Section.
2 NOTE:
-
10-10 PL10.4SCD8
Digital Main 8 Schematic DiagramThe order of pins shown in this diagram is different from that of actual IC4201. IC4201 is divided into five and shown as IC4201 (1/5) ~ IC4201 (5/5) in this Digital Main Schematic Diagram Section.
2 NOTE:
-
10-11 PL10.4SCD9
Digital Main 9 Schematic Diagram
The order of pins shown in this diagram is different from that of actual IC4201. IC4201 is divided into five and shown as IC4201 (1/5) ~ IC4201 (5/5) in this Digital Main Schematic Diagram Section.
2 NOTE:
-
10-12 PL10.4SCD10
Digital Main 10 Schematic Diagram
The order of pins shown in this diagram is different from that of actual IC4201. IC4201 is divided into five and shown as IC4201 (1/5) ~ IC4201 (5/5) in this Digital Main Schematic Diagram Section.
2 NOTE:
-
10-13 PL10.4SCD11
Digital Main 11 Schematic Diagram
The order of pins shown in this diagram is different from that of actual IC4201. IC4201 is divided into five and shown as IC4201 (1/5) ~ IC4201 (5/5) in this Digital Main Schematic Diagram Section.
2 NOTE:
-
10-14 PL10.4SCD12
Digital Main 12 Schematic Diagram
-
10-15 PL10.4SCD13
Digital Main 13 Schematic Diagram
-
10-16 PL10.4SCP
Power Supply Schematic Diagram
NOTE:The voltage for parts in hot circuit is measured using hot GND as a common terminal.
CAUTION !Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. If Main Fuse (F1) is blown , check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail.
For continued protection against risk of fire, replace only with same type 5 A, 250V fuse.
CAUTION ! :
ATTENTION : Utiliser un fusible de rechange de mme type de 5A, 250V.5A/250V
-
10-17 PL10.4SCF
Function Schematic Diagram
-
10-18 PL10.4SCIR
IR Sensor Schematic Diagram
-
10-19
Power Supply CBA Top View
NOTE:The voltage for parts in hot circuit is measured using hot GND as a common terminal.
Because a hot chassis ground is present in the power supply circuit, an isolation transformer must be used when repairing.Also, in order to have the ability to increase the input slowly, when troubleshooting this type of power supply circuit, a variable isolation transformer is required.
CAUTION !Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. If Main Fuse (F1) is blown , check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail.
For continued protection against risk of fire, replace only with same type 5 A, 250V fuse.
CAUTION ! :
ATTENTION : Utiliser un fusible de rechange de mme type de 5A, 250V.5A/250V
DPS-40
-
10-20
Power Supply CBA Bottom ViewNOTE:The voltage for parts in hot circuit is measured using hot GND as a common terminal.
Because a hot chassis ground is present in the power supply circuit, an isolation transformer must be used when repairing.Also, in order to have the ability to increase the input slowly, when troubleshooting this type of power supply circuit, a variable isolation transformer is required.
CAUTION !Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. If Main Fuse (F1) is blown , check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail.
For continued protection against risk of fire, replace only with same type 5 A, 250V fuse.
CAUTION ! :
ATTENTION : Utiliser un fusible de rechange de mme type de 5A, 250V.5A/250V
DPS-40
-
WAVEFORMS
PL10.4WF11-1
Input: NTSC Color Bar Signal (with 1kHz Audio Signal)
WF1 ~ WF4 = Waveforms to be observed at Waveform check points. (Shown in Schematic Diagram.)
AUDIOAUDIO 0.1V0.1V 0.5m0.5ms
WF4 JK3004, JK3009
VIDEO-PrVIDEO-Pr 0.2V0.2V 2020s
JK3003, JK3008WF3
VIDEO-Pb VIDEO-Pb 0.2V0.2V 2020s
JK3002, JK3007WF2
VIDEO-YVIDEO-Y 0.2V0.2V 2020s
JK3001, JK3006WF1
-
PL10.4WI12-1
WIRING DIAGRAM
TUNE
R UN
IT
HD
MI/P
C-
AUDI
O-IN
AC60
1AC
CO
RD
POW
ER S
UPPL
Y CB
A U
NIT
DIG
ITA
L M
AIN
CBA
UNI
T
HD
MI-
CONN
ECTO
R-1
D-S
UBCO
NNEC
TOR
HD
MI-
CONN
ECTO
R-2
HD
MI-
CONN
ECTO
R-3
HD
MI-
CONN
ECTO
R-4
LCD
MO
DULE
ASS
EMBL
Y
CL38
011
CN38
01
2SP
(L)-
SP(L)
+
CL38
021
CN38
02
3
SP(R
)-
SP(R
)+2
NU
SP38
01
SPEA
KER
L-CH
SP38
03
SP38
04
SP38
02
SPEA
KER
R-C
H
COM
PONE
NT-Y-
IN1
COM
PONE
NT-Pb
-IN1
COM
PONE
NT-Pr
-IN1
COM
PONE
NT-
AUDI
O(L)
-IN1
COM
PONE
NT-
AUDI
O(R
)-IN1
COM
PONE
NT-Y-
IN2
COM
PONE
NT-Pb
-IN2
COM
PONE
NT-Pr
-IN2
COM
PONE
NT-
AUDI
O(L)
-IN2
COM
PONE
NT-
AUDI
O(R
)-IN2
CN49
02
DIG
ITAL
AU
DIO
-OUT
(C
OAXI
AL)
IR S
ENSO
R CB
A U
NIT
FUNC
TIO
N CB
A
UNIT
CL30
04
CL30
02
CL40
01
CL40
1
11
GND
33
AL+3
.3V
22
REM
OTE
44
P-O
N+5V
55
LED
16
6KE
Y-IN
17
7LI
GHT
CN40
52CN
3004
CN40
01CN
4051
33
KEY-
IN1
22
GND
11
AL+3
.3V
CN49
01
24LV
DS-
TX4-
1(+)
25LV
DS-
TX4-
1(-)
26LV
DS-
TX4-
0(+)
27LV
DS-
TX4-
0(-)
28G
ND29
LVD
S-TX
2-4(+
)30
LVD
S-TX
2-4(-
)31
LVD
S-TX
2-3(+
)32
LVD
S-TX
2-3(-
)33
GND
34LV
DS-T
X2CL
K(+)
35LV
DS-T
X2CL
K(-)
36G
ND37
LVD
S-TX
2-2(+
)38
LVD
S-TX
2-2(-
)39
LVD
S-TX
2-1(+
)40
LVD
S-TX
2-1(-
)41
LVD
S-TX
2-0(+
)42
LVD
S-TX
2-0(-
)43
GND
44G
ND45
GND
46N
U47
LCD+
12V
48LC
D+12
V49
LCD+
12V
50LC
D+12
V51
LCD+
12V
23LV
DS-
TX4-
2(-)
22LV
DS-
TX4-
2(+)
21G
ND20
LVDS
-TX4
CLK(-
)19
LVDS
-TX4
CLK(+
)18
GND
17LV
DS-
TX4-
3(-)
16LV
DS-
TX4-
3(+)
15LV
DS-
TX4-
4(-)
14LV
DS-
TX4-
4(+)
13G
ND12
NU
11N
U10
FRC-
CTRL
49
NU
8BA
CKLIG
HT-AD
J7
FRC-
CTRL
16
NU
5N
U4
NU
3N
U2
FRC-
CTRL
51
NU
CN30
02
CN4
CN2
14P-
ON+
12V
13P-
ON+
12V
12P-
ON+
12V
11G
ND10
P-O
N+12
V9
GND
8G
ND7
GND
6AL
+5V
5BA
CKLIG
HT-AD
J(PWM
)4
GND
3P-
ON-
H12
BACK
LIGHT
-AD
J(DC)
1BA
CKLI
GHT-
SW
CN1 321
1235467891011121314
24LV
DS-T
X1CL
K(+)
25LV
DS-T
X1CL
K(-)
26G
ND27
LVD
S-TX
1-2(+
)28
LVD
S-TX
1-2(-
)29
LVD
S-TX
1-1(+
)30
LVD
S-TX
1-1(-
)31
LVD
S-TX
1-0(+
)32
LVD
S-TX
1-0(-
)33
GND
34G
ND35
GND
36N
U37
LCD+
12V
38LC
D+12
V39
LCD+
12V
40LC
D+12
V41
LCD+
12V
23G
ND22
LVD
S-TX
1-3(-
)21
LVD
S-TX
1-3(+
)20
LVD
S-TX
1-4(-
)19
LVD
S-TX
1-4(+
)18
GND
17LV
DS-
TX3-
0(-)
16LV
DS-
TX3-
0(+)
15LV
DS-
TX3-
1(-)
14LV
DS-
TX3-
1(+)
13LV
DS-
TX3-
2(-)
12LV
DS-
TX3-
2(+)
11G
ND10
LVDS
-TX3
CLK(-
)9
LVDS
-TX3
CLK(+
)8
GND
7LV
DS-
TX3-
3(-)
6LV
DS-
TX3-
3(+)
5LV
DS-
TX3-
4(-)
4LV
DS-
TX3-
4(+)
3G
ND2
NU
1N
UCL
4901
CL49
02
CL38
03
CL38
04
1PA
NEL
+24V
2PA
NEL
+24V
3PA
NEL
+24V
4PA
NEL
+24V
5PA
NEL
+24V
6G
ND7
GND
8G
ND9
GND
10G
ND11
NU
14BA
CKLIG
HT-AD
J(PWM
)13
BACK
LIGHT
-AD
J(DC)
12BA
CKLI
GHT-
SW
CL60
1
USB
JACK
LAN
CO
NNEC
TOR
40PF
L570
5D/F
7,
40PF
L570
5DV/
F7
-
13-1 PL10.4CEX
EXPLODED VIEWSCabinet
Front Cabinet Assembly
L17
A12A19
A18
A17
L14
L17
L6B39
L6
L1
LCD-1L17
B39
L17 L17
B29
B7
L7
L6
L6
L1
B38
B28
B28
B5
B31
L17L17
L17
L17L6
L6
L5
L17
L17
L16
L16
B6
L7
L7
L7
B12
L36
B42
B41L17
L17
L17
S6
B37
B39
B39
B10
X11
A22
L6CL4902
CL4901
CL3002
CL3004
A9
L17
L12
B1
TH4201
B8
B9B18
B18
A2
L12
L5
L5L6
L5
A10
L13
L6
L17
L6
L6
L5 B31
L5 L5
L5
L5
L5
L5 L5B29
B39
A5 A4
A16
CL3801
CL601
TH3001
TH3801TH3101
See Electrical Parts Listfor parts with this mark.
Digital Main CBA Unit
Power Supply CBA Unit
IR Sensor CBA Unit
Function CBA Unit
CL4001
SP3801
SP3802
B39
B55
A12
S6
X14
SP3803
CL3803
SP3804CL3804
CL3802
CL401
L17
40PFL5705DV/F7
40PFL5705DV/F7
-
13-2 PL10.4PEX
Packing
S2
Strapping Strip
Carton Sealing Tape
S1
X1
Some Ref. Numbers are not in sequence.
S3
A22
X4
X3
L14
S6
S6
S4
FRONT
X10X8X12AC601X7X6X2
S4
S5
S6
X13
40PFL5705D/F7, 40PFL5705DV/F7
40PFL5505D/F7,40PFL5705D/F7
40PFL5705DV/F7
FRONT
X2
X19
X20
S13
40PFL5705DV/F7
X18
X21S6
S13
-
20100324 14-1 A01P5CA
PARTS LIST [40PFL5505D/F7]Mechanical Parts
PRODUCT SAFETY NOTE: Products marked with a # have special characteristics important to safety. Before replacing any of these components, read carefully the product safety notice in this service manual. Don't degrade the safety of the product through improper servicing.NOTE: Parts that are not assigned part numbers (---------) are not available.
Ref. No. Description Part No.FRONT CABINET ASSEMBLY A01P5UF 1EM025067
A2 REAR CABINET A01P5UF 1EM024850A4 FUNCTION KNOB A01P5UF 1EM327097A5 KNOB FRAME A01P5UF 1EM223763A9 JACK HOLDER(A) 5K A01P5UF 1EM223750A10 JACK HOLDER(B) 5K A01P5UF 1EM327099A12# RATING LABEL A01P5UF ----------A16 FRONT FLARE A01P5UF 1EM024849A17 JACK LABEL-A A01P5UF 1EM430739A18 JACK LABEL-B A01P5UF 1EM430740A19 JACK LABEL-C A01P5UF 1EM430741A22 STAND ASSEMBLY(SWIVEL) A01P5UF 1EMN25480AB1 SHIELD BOX 5K A01P5UF 1EM024855B5 STAND BRACKET A01P5UF 1EM024853B6 WALL MOUNT BRACKET(L) 5K A01P5UF 1EM024851B7 WALL MOUNT BRACKET(R) 5K A01P5UF 1EM024852B8 PCB HOLDER(U) 40W5K A01P5UF 1EM223751B9 PCB HOLDER(D) 40W5K A01P5UF 1EM223752B10 AC INLET HOLDER 5K A01P5UF 1EM327102B12 JACK PCB HOLDER 40W5K A01P5UF 1EM024854B18 GASKET(15X4X2) A01Q0UF 1EM430743B28 BOSS(W) A01P5UF 1EM327100B29 BOSS(T) A01P5UF 1EM327101B31 GASKET(60X4XT2) A01P5UF 1EM430738B37 SIDE HOLDER(L) A01P5UF 1EM223753B38 SIDE HOLDER(R) A01P5UF 1EM223754B39 CLOTH(10X180XT0.5) L0336JG 0EM408827B41 SHEET(KEY) A01P5UF 1EM431457B42 SHEET(SENSOR) A01P5UF 1EM431458B55 CLOTH(30X15XT0.5) A01P5UF 1EM432337CL401 WIRE ASSEMBLY 14PIN 14PIN/240MM/RED
BLKWX1A01P5-303
CL601 WIRE ASSEMBLY 2PIN 2PIN/200MM/WHITE BLK
WX1A01P5-308
CL3002 WIRE ASSEMBLY 14PIN 14PIN/125MM/RED BLK
WX1A01P5-307
CL3004 WIRE ASSEMBLY 7PIN 7PIN/440MM/RED BLACK
WX1A01P5-301
CL3801 WIRE ASSEMBLY 2PIN 2PIN/355MM/RED BLACK
WX1A01P5-305
CL3802 WIRE ASSEMBLY 3PIN 3PIN/575MM/RED BLACK
WX1A01P5-306
CL3803 WIRE ASSEMBLY 2PIN 2PIN/330MM/RED BLACK
WX1A01P5-309
CL3804 WIRE ASSEMBLY 2PIN 2PIN/330MM/RED BLACK
WX1A01P5-309
CL4001 WIRE ASSEMBLY 3PIN 3PIN/740MM/RED BLACK
WX1A01P5-302
CL4901 WIRE ASSEMBLY 51PIN 51PIN/527MM WX1A01P5-102
CL4902 WIRE ASSEMBLY 41PIN 41PIN/528MM WX1A01P5-101TH3001 THERMOSTAR TMS-L-2 15X15HC XK10000X4005TH3101 THERMAL SHEET TMS-L-3 20X20HC XK10000X4009TH3801 THERMAL SHEET TMS-L-3 7X7HC XK10000X4010TH4201 THERMAL SHEET TMS-L-3 20X20HC XK10000X4009L1 SCREW P-TIGHT M4X14 BIND HEAD+BLK GBHP4140L5 ASSEMBLED SCREW ( D9 M3X6 ) A71F0UH 1EM424392BL6 SCREW SEMS M4X8 PAN HEAD + FPJ34080L7 DOUBLE SEMS SCREW M5X8 M5X8 PAN
HEAD+FPJ35080
L12 SCREW S-TIGHT M3X8 BIND HEAD+ GBHS3080L13 HEX SCREW #4-40 7MM 1EM430139L14 STAND SCREW KIT A01P5UF 1ESA23829L16 ASSEMBLED SCREW (D16.5/M4X14)
A73F2FP1EM425499
L17 SCREW P-TIGHT 3X12 BIND HEAD+ BLK GBHP3120L36 DOUBLESEMS SCREW M3X8 A01P7UH 1EM432184LCD-1 LCD MODULE 40W LTA400HF09 UDULCD0SM003SP3801 SPEAKER MAGNETIC SB-05N43C DS06520XQ002SP3802 SPEAKER MAGNETIC SB-05N43B DS06520XQ001SP3803 SPEAKER MAGNETIC S025FH02 DS06220XQ001SP3804 SPEAKER MAGNETIC S025FH02 DS06220XQ001
PACKINGS1 CARTON(T) A01P5UF 1EM327244S2 CARTON(B) A01P5UF 1EM327245S3 STYROFOAM TOP A01P5UF 1EM025409S4 STYROFOAM BOTTOM A01P5UF 1EM025410S5 SET BAG A91H5UF 1EM326697S6 SERIAL NO.LABEL A01Q0UF ----------
ACCESSORIESAC601# CORD W/O A GND WIRE UL/CSA/ 162/NO/
BLACKWAV0162LW001
X1 OENERS MANUAL BAG A91H5UF 1EM429581X2# OWNERS MANUAL A01P5UF 1EMN26019X3 REMOTE CONTROL UNIT YKF255-007 URMT42JHG002X4 BATTERY R03-B500/01S XB0M451CZB01X6 QUICK START GUIDE A01P5UF 1EMN26020X7 REGISTRATION CARD A01P5UF 1EMN26042AX8 CHILD SAFETY SHEET A91H5UF 1EMN25001X10 WALL MOUNT INSTRUCTION A01P5UF 1EMN26041AX11 CONNECTION GUIDE A01P5UF 1EM327858X12 CABLE MANAGEMENT TIE(BLACK) A01F2UH 1EM431197
Ref. No. Description Part No.
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20100324 14-2 A01P5EL
Electrical PartsPRODUCT SAFETY NOTE: Products marked with a # have special characteristics important to safety. Before replacing any of these components, read carefully the product safety notice in this service manual. Don't degrade the safety of the product through improper servicing.NOTES: 1. Parts that are not assigned part numbers (---------)
are not available.2. Tolerance of Capacitors and Resistors are noted
with the following symbols.
POWER SUPPLY CBA UNIT
DIGITAL CBA ASSEMBLY
C.....0.25% D.....0.5% F.....1%G.....2% J......5% K.....10%M.....20% N.....30% Z.....+80/-20%
Ref. No. Description Part No.POWER SUPPLY CBA UNIT UPBPSPDEL002
Ref. No. Description Part No.DIGITAL CBA ASSEMBLYConsists of the following
A01P5MMA-001
DIGITAL MAIN CBA UNITFUNCTION CBA UNITIR SENSOR CBA UNIT
A01P5MMA-001-DMA01P5MMA-001-FNA01P5MMA-001-IR
-
20100607 14-3 A01P6CA
PARTS LIST [40PFL5705D/F7]Mechanical Parts
PRODUCT SAFETY NOTE: Products marked with a # have special characteristics important to safety. Before replacing any of these components, read carefully the product safety notice in this service manual. Don't degrade the safety of the product through improper servicing.NOTE: Parts that are not assigned part numbers (---------) are not available.Different parts from the original model 40PFL5505D/F7
Ref. No. Description Part No.A9 JACK HOLDER(A) 5K A01P6UF 1EM327157A12# RATING LABEL A01P6UF ----------A17 JACK LABEL-D A01P6UF 1EM430897S1 CARTON(T) A01P6UF 1EM328317X2# OWNERS MANUAL A01P6UF 1EMN26141X3 REMOTE CONTROL UNIT YKF255-008 URMT42JHG003X11 CONNECTION GUIDE A01P6UF 1EM327859X13 NETFLIX GUIDE A01P6UF 1EMN26319
-
20100607 14-4 A01P6EL
Electrical PartsPRODUCT SAFETY NOTE: Products marked with a # have special characteristics important to safety. Before replacing any of these components, read carefully the product safety notice in this service manual. Don't degrade the safety of the product through improper servicing.NOTES: 1. Parts that are not assigned part numbers (---------)
are not available.2. Tolerance of Capacitors and Resistors are noted
with the following symbols.
Different parts from the original model 40PFL5505D/F7
C.....0.25% D.....0.5% F.....1%G.....2% J......5% K.....10%M.....20% N.....30% Z.....+80/-20%
Ref. No. Description Part No.DIGITAL CBA ASSEMBLYConsists of the following
A01P6MMA-003
DIGITAL MAIN CBA UNITFUNCTION CBA UNITIR SENSOR CBA UNIT
A01P6MMA-003-DMA01P6MMA-003-FNA01P6MMA-003-IR
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20100922 14-5 A01PKCA
PARTS LIST [40PFL5705DV/F7]Mechanical Parts
PRODUCT SAFETY NOTE: Products marked with a # have special characteristics important to safety. Before replacing any of these components, read carefully the product safety notice in this service manual. Don't degrade the safety of the product through improper servicing.NOTE: Parts that are not assigned part numbers (---------) are not available.Different parts from the original model 40PFL5505D/F7
Ref. No. Description Part No.A9 JACK HOLDER(A) 5K A01P6UF 1EM327157A12# RATING LABEL A01PKUF ----------A17 JACK LABEL-D A01P6UF 1EM430897S1 CARTON(T) A01PKUF 1EM329459S2 CARTON(B) A01P5UF 1EM327245AS6 SERIAL NO. LABEL A01PKUF ----------S13 CARTON LABEL A01PKUF ----------X2# OWNERS MANUAL A01PKUF 1EMN27003X3 REMOTE CONTROL UNIT YKF255-008 URMT42JHG003X6 QUICK START GUIDE A01PKUF 1EMN27004X11 CONNECTION GUIDE A01P6UF 1EM327859X13 NETFLIX GUIDE A01P6UF 1EMN26319X14 ADDENDUM SHEET 3 A01P2UF 1EMN27179X18 WIRELESS LAN ADAPTOR WU5205 UWLUSBACM001X19 LEAFLET A01P6UF 1EMN27040X20 VUDU SHEET A01PKUF 1EMN27000X21 DONGLE LABEL A01PKUF ----------
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20100922 14-6 A01PKEL
Electrical PartsPRODUCT SAFETY NOTE: Products marked with a # have special characteristics important to safety. Before replacing any of these components, read carefully the product safety notice in this service manual. Don't degrade the safety of the product through improper servicing.NOTES: 1. Parts that are not assigned part numbers (---------)
are not available.2. Tolerance of Capacitors and Resistors are noted
with the following symbols.
Different parts from the original model 40PFL5505D/F7
C.....0.25% D.....0.5% F.....1%G.....2% J......5% K.....10%M.....20% N.....30% Z.....+80/-20%
Ref. No. Description Part No.DIGITAL CBA ASSEMBLYConsists of the following
A01PKMMA-002
DIGITAL MAIN CBA UNITFUNCTION CBA UNITIR SENSOR CBA UNIT
A01PKMMA-002-DMA01PKMMA-002-FNA01PKMMA-002-IR
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15-1 PL10.4REV
REVISION HISTORY
Chassis PL10.4 2010-04-16 40PFL5505D/F7 added 2010-06-28 40PFL5705D/F7 added 2010-10-15 40PFL5705DV/F7 added
SPECIFICATIONSIMPORTANT SAFETY PRECAUTIONSSTANDARD NOTES FOR SERVICINGCABINET DISASSEMBLY INSTRUCTIONSELECTRICAL ADJUSTMENT INSTRUCTIONSHOW TO INITIALIZE THE LCD TVFIRMWARE RENEWAL MODETROUBLESHOOTINGBLOCK DIAGRAMSSCHEMATIC DIAGRAMS AND TEST POINTSWAVEFORMSWIRING DIAGRAMEXPLODED VIEWSPARTS LIST [40PFL5505D/F7]PARTS LIST [40PFL5705D/F7]PARTS LIST [40PFL5705DV/F7]REVISION HISTORY