PHILIPP Cast-In Lifting Hoop - En

PHILIPP Cast-in Lifting HoopInstallation Instruction

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INSTALLATION INSTRUCTIONOF PHILIPP CAST-IN LIFTING HOOPS

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2007 PHILIPP GmbH, 63741 Aschaffenburg. Technical changes and errors reserved. Date: July 2007

The PHILIPP Cast-in Lifting Hoop is part of the PHILIPP Transport Anchor Systems.

The use of the PHILIPP Cast-in Lifting Hoop requires the compliance with this installation instruction and of the general installation instruction.

The PHILIPP Cast-in Lifting Hoops is designed for the transport of precast units. Multiple uses within the transport chain (from production to installation of the unit) are no repeated uses. Repeated uses are inadmissible.

Table 1: Permissible Loads and DimensionsArt.-No.Bright

Art.-No.Galvanized

Type Allowed FZ0-30[kN]

Colour Code H*

[mm]

b*

[mm]

dia.D

[mm]

Weight

[kg/100 pcs.]

PU

[pcs.]441008 442008 0.8 8.0 Pure white 210 100 6.0 9.0 1441012 442012 1.2 12.0 Flame red 225 110 7.0 12.0 1441016 442016 1.6 16.0 Light pink 235 120 8.0 15.0 1441020 442020 2.0 20.0 Pastell green 280 130 9.0 22.0 1441025 442025 2.5 25.0 Anthracite grey 315 140 10.0 32.0 1441040 442040 4.0 40.0 Emerald green 340 150 12.0 51.0 1441052 442052 5.2 52.0 Curry 360 160 14.0 70.0 1441063 442063 6.3 63.0 Light blue 390 195 16.0 100.0 1441080 442080 8.0 80.0 Silver grey 440 250 18.0 143.0 1441100 442100 10.0 100.0 Claret violet 525 270 20.0 204.0 1441125 442125 12.5 125.0 Sulfur yellow 570 300 22.0 265.0 1441160 442160 16.0 160.0 Blue lilac 615 330 24.0 382.0 1441200 442200 20.0 200.0 Yellow grey 730 360 28.0 570.0 1441250 442250 25.0 250.0 Clay brown 800 390 32.0 800.0 1

For the determination of the right type, please take into account our general installation instructions. The weight of 1.0ton results in 10kN.* The dimensions H, b and B are values for orientation which can vary depending on the location of the xation band.

The rope diameter D is also a value for orientation and can vary depending on the rope construction.

The PHILIPP Cast-in Lifting Hoop can only be used for axial and diagonal loading. Lateral loading is inadmissible.Higher bearing capacities are available from 280kN till 990kN in a special data sheet. Depending on the particular transport case it is necessary to contact our technical department before using PHILIPP Cast-in Lifting Hoops (280kN till 990kN).

For an individual consultation and work out of installation suggestions our technical hotline is available under +49 (0) 6021/ 4027-318 or [email protected].

On request the PHILIPP Cast-in Lifting Hoops are available with a bearing capacity till 990kN.


2007 PHILIPP GmbH, 63741 Aschaffenburg. Technical changes and errors reserved. Date: July 2007 3

1. Material

PHILIPP Cast-in Lifting Hoops consist of steel wire rope wich is formed to a hoop by connecting the wire ends with a cold-deformed pinch insert. The PHILIPP Cast-in Lifting Hoops are available in bright and galvanized quality.

2. Application

Prior concreting the unit the PHILIPP Cast-in Lifting Hoops are installed onto the mould. The installation of PHILIPP Cast-in Lifting Hoops through the mould of the unit requires thereafter an appropriate sealing of the mould. This is necessary to avoid imperfection of the anchorage of the PHILIPP Cast-in Lifting Hoops. The PHILIPP Cast-in Lifting Hoop has to be xed carefully at the reinforcement to avoid a moving during concreting. If necessary additional reinforcement bars must be installed. It must be ensured that no bars are laid over the ferrule (Picture 4). Different hooks can be used for the upper part which sticks out of the unit.

3. Marking

To have a visual differentiation of the different types the PHILIPP Cast-in Lifting Hoops are marked with a coloured capacity sign. It must be visible after concreting the unit. The capacity sign can be xed at the out sticking parts very easily due to its worked in ns.

The capacity signs of the PHILIPP Cast-in Lifting Hoops include the following data:

Manufacturer: PHILIPPBearing Capacity: 4000kgYear of manufacturing: 2007

4. Application Restrictions

During stocking the precast units the PHILIPP Cast-in Lifting Hoops must not be snapped off in an inadmissible way.

Stocking the precast units outside can lead to a reduction of the corrosion resistance. In case of corrosion the transport of precast units with the PHILIPP Cast-in Lifting Hoops is inadmissible

Picture 2

The aluminium ferrules must not be installed close to the surface. The concrete cover upon the ferrule has to be determined using the following equation:

cferrule 1-2 * cmin (acc.to. DIN 1045-1 Section 6 and Table 4)

Concretes and mortars with very high chloride percentage should not be used for the PHILIPP Cast-in Lifting Hoop with aluminium ferrules.

For this application a ferrule made from steel is more suitable and can be delivered by PHILIPP. A very high chloride percentage exists if the values given in the German Standard DIN 206-1 and DIN 1045-2 are exceeded. Furthermore the DIHT-guide line 97 must be taken into account.


Picture 3


5. Safety Advice

The transition radius of the load hooks must comply with rope diameter of the PHILIPP Cast-in Lifting Hoop (Picture 3). The use of too small, too big or too sharp edged load hooks leads to an earlier replacement state. Welding or other strong heat in uences on the PHILIPP Cast-in Lifting Hoop are inadmissible.

6. Reinforcement

For installation of the PHILIPP Cast-in Lifting Hoop the concrete units need to have a minimum surface reinforcement (Table 2).

Picture 4

Table 2: Minimum Surface Reinforcement

Type Mesh Reinforcement[mm/m]

L [mm]

H [mcm]

0.8 131 400 250 1.2 131 450 300 1.6 131 500 350 2.0 188 550 350 2.5 188 650 450 4.0 188 700 500 5.2 188 800 550 6.3 188 950 600 8.0 221 1050 70010.0 221 1200 80012.5 221 1300 90016.0 221 1500 100020.0 377 1700 115025.0 377 1950 1300

L

H

During the use of PHILIPP Cast-in Lifting Hoop the following points must be taken into account:

- the use of destroyed PHILIPP Cast-in Lifting Hoops with wire break, crushes, buckling and corrosion is inadmissible

- contact of the PHILIPP Cast-in Lifting Hoop with acid and brine must be avoided- the PHILIPP Cast-in Lifting Hoop must not be loaded by diagonal tension with an inclination of 30 (Picture 4)- The recess for the hook must be chosen in a way that during hook up of PHILIPP Cast-in Lifting Hoop no

inadmissible lever arm occurs.

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An already existing static-structural reinforcement may be taken into account on requested minimum reinforcement acc. to Table 2.

This minimum reinforcement can be replaced by comparable stirrups with longitudinal reinforcement. At rst time of lifting the concrete strength must be 15 N/mm. Should it be necessary to cut out single bars for installation of PHILIPP Cast-in Lifting Hoop, they have to be replaced by bars with equal diameter, strength and suf cient overlapping length according to DIN 1045-1. The user is personally responsible for further transmission of load into the unit.

In case of the use of shackles the pin diameter must not be smaller than twice the rope diameter. For higher load bearing capcities we recomand a bold diameter which is not smaller than 5 times of the rope diameter.



7. Axis Distance, Edge Distance, Thickness of the Unit

To ensure a safe load transfer, the installation and positioning of the PHILIPP Cast-in Lifting Hoop minimum dimensions and minimum axis distances are required. The unit thicknesses d given in Table 3 cover axial and diagonal loading and are valid for parallel and vertical installation of the PHILIPP Cast-in Lifting Hoop. The reduced unit thicknesses dred are only valid for a concrete strength of 30 N/mm2. On use of PHILIPP Cast-in Lifting Hoops it must be considered that the values e and f comply with the values from Table 3.

Table 3: Minimum Axis Distance, Minimum Edge Distance, Minimum Thickness of the Unit

Type allow. FZ0-30

e f aa ar w = 15N/mm2 w = 30N/mm2

d d dred dred[kN] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]

0.8 8.0 150 60 540 270 70 130 50 130 1.2 12.0 160 65 620 310 90 140 60 140 1.6 16.0 165 70 690 350 120 170 80 170 2.0 20.0 200 80 830 420 140 170 100 170 2.5 25.0 230 85 890 450 160 180 110 180 4.0 40.0 240 100 1000 500 220 220 150 220 5.2 52.0 260 100 1030 520 290 290 200 220 6.3 63.0 280 110 1150 580 320 320 220 270 8.0 80.0 320 120 1290 650 400 400 280 28010.0 100.0 390 135 1460 730 440 440 310 31012.5 125.0 420 150 1620 810 560 560 390 39016.0 160.0 450 165 1860 930 620 620 430 43020.0 200.0 550 180 2120 1060 680 680 480 48025.0 250.0 600 200 2410 1210 750 750 530 530

For ascertainment of the right load bearing capacity please follow our general installation instruction and technical advices. The weight of 1.0ton results in 10kN.

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PHILIPP Cast-In Lifting Hoop - En

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