Ghe port equipments harbour mobile crane catalog jim ghe 3.91
Phil MottAMS-02 GSR Phase II1 AMS-02 Ground Handling Equipment (GHE) and Assembly Operations for the...
-
Upload
mark-richardson -
Category
Documents
-
view
221 -
download
1
Transcript of Phil MottAMS-02 GSR Phase II1 AMS-02 Ground Handling Equipment (GHE) and Assembly Operations for the...
Phil Mott AMS-02 GSR Phase II 1
AMS-02 Ground Handling Equipment (GHE) and
Assembly Operations for the GHE
Ground Safety Review – Phase II
September 8-10, 2008
Phil Mott
Phil Mott AMS-02 GSR Phase II 2
Documents Governing GHE Design
KHB 1700.7C Space Shuttle Payload Ground Safety Handbook
SW-E-0002E Ground Support Equipment General Design Requirements
NASA-STD 8719.9 formerly NSS/GO-1740.9B Standard for Lifting Devices and Equipment
Phil Mott AMS-02 GSR Phase II 3
Primary Support Stand (PSS)
Used for payload integration and shipping Two configurations: Low & High
Constructed with Aluminum 6061 Covers are Alumalite (painted
aluminum face sheet with plastic corrugate)
Factors of Safety 2 on yield 3 on ultimate
Phil Mott AMS-02 GSR Phase II 4
Primary Support Stand (PSS) – Low Configuration
Shipping Configuration 195” x 125” x 117” high Top Cover is removed
as one piece
Phil Mott AMS-02 GSR Phase II 5
Primary Support Stand (PSS) – High Configuration
Assembly/Integration Configuration
195” x 125” x 166” high
Phil Mott AMS-02 GSR Phase II 6
Primary Lifting Fixture (PLF) Used to lift the PSS and AMS-02 Welded steel A36 structure WLL: 26,800 lbs Factors of Safety
3 on yield 5 on ultimate
Initial proof load to 2X WLL Annual load test to 1X WLL
Phil Mott AMS-02 GSR Phase II 7
Multi Purpose Lifting Fixture (MPLF) Used to lift the Lower USS
(LUSS) into place on the Upper USS and to lift the PAS into place for attachment
Welded steel A36 structure WLL: 7000 lbs Factors of Safety:
3 on yield 5 on ultimate
Initial proof load to 2X WLL Annual load test to 1X WLL
Phil Mott AMS-02 GSR Phase II 8
Lower USS (LUSS) Shipping Fixture
Used to ship/move/install the Lower USS
Can be moved with forklift or crane/MPLF
Welded steel A36 structure
Phil Mott AMS-02 GSR Phase II 9
Other Hardware
Can be moved with forklift, crane, air pallet, hand carts, or by hand
All lifting hardware will meet NASA-STD 8719.9
Master Dewar
Transfer Dewar
Valve Box L
Valve Box S
Control System (5 racks)
Pumps (2)
Heat Exchanger
Hoses, Stands, Fittings, Etc
Power Supply (2)
Chiller
PVVV Vacuum Pump
UPS’s
Numerous computers
Toolboxes (2)
Fans
TRD GSE
Air Supply/Compressor
K Bottles
Phil Mott AMS-02 GSR Phase II 10
Assembly Operations
Phil Mott AMS-02 GSR Phase II 11
Arrival at KSC – Unload/Prep in the SSPF Airlock Crane PSS/Upper USS-02. Fork/Crane Lower USS-02 Fork/Crane all other Hardware
including CGSE
Phil Mott AMS-02 GSR Phase II 12
Arrival at KSC – Unload/Prep in the SSPF Airlock (cont)
Phil Mott AMS-02 GSR Phase II 13
Move Into SSPF – Footprint 7
Crane or air pallet PSS/USS-02
Crane, fork, or air pallet all other hardware
Phil Mott AMS-02 GSR Phase II 14
Unpacking Remove the upper cover from the
PSS using the MPLF or slings Remove the side panels from the PSS Remove the cover from the LUSS
Shipping Fixture Set up Cryosystem GSE (CGSE)
Phil Mott AMS-02 GSR Phase II 15
PSS Preparation for AMS-02 Assembly/Integration
Install Upper Columns and Beams on the PSS
Phil Mott AMS-02 GSR Phase II 16
PSS Preparation for AMS-02 Assembly/Integration
Raise the PSS/Upper USS-02 to the high position
Install supports
Phil Mott AMS-02 GSR Phase II 17
Installation of the Lower USS onto the Upper USS
Fork the Lower USS under the Upper USS in the PSS
Phil Mott AMS-02 GSR Phase II 18
Installation of the Lower USS onto the Upper USS (cont) Lift the Lower USS into position using the
MPLF Position hydraulic jacks under the Lower
USS for support and final positioning Attach Lower USS to Upper USS with
pins and bolts
Phil Mott AMS-02 GSR Phase II 19
Installation of the PAS Weight of PAS = 220 lbs PAS will be installed using
the LUSS, overhead crane, and bottle jacks
EBCS
PAS
Phil Mott AMS-02 GSR Phase II 20
Installation of the PAS (cont) Procedure similar to
Lower USS installation – Details in work
Place PAS on top of LUSS Shipping Fixture
Place under payload using forklift
Raise and rotate using bottle jacks
Phil Mott AMS-02 GSR Phase II 21
Installation of the Keel Weight of Keel = 67 lbs Keel will be a 2 person
manual lift and bolts installed by a 3rd person