PHD Plastic Packaging Solutions
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Transcript of PHD Plastic Packaging Solutions
Plastic Packaging SolutionsInjection • Stretch • Extrusion • Blow Molding • Filling • Packaging
PPCIB10
Increase Production • Reduce Maintenance • Reduce Downtime • Reduce Scrap Bottles
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Depalletizer - Holds slip sheet whilecontainers are being removed.
Recommended Units:GRM ClampsSAL Slides
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Soft Drop to Gaylord - PHD Slides canbe used to lower bucket of preforms togaylord and PHD Cylinder or Rotary canbe used to rotate bucket to unloadpreforms.
Recommended Units:SD/SE SlidesRL Rotary Actuators
Descramble - PHD Actuators,Rotaries can be used to correctorientation of preforms. Cylindersand slides can be used in severalapplications
Recommended Units:SD/SE Slides1-8000 Rotary ActuatorsRIS Rotary ActuatorsTom Thumb® Cylinders
Stretch Blow Mold - PHD StretchRod Cylinders, Transfer Arms,Eject Slide, and Nozzle Cylinders
Recommended Units:BCS, BCZ, BST (See PPC Binder)
Descramble - PHD Actuators, rotaries can beused to correct orientation of bottles. Cylindersand slides can be used in several applications
Recommended Units:SD/SE Slides1-8000 Rotary ActuatorsRIS Rotary ActuatorsTom Thumb® Cylinders
Air-Veyor - Rail adjustmentto adjust air-veyor railsfor different size bottles.
Recommended Units:CV CylindersTom Thumb® Cylinders
Case Erect - PHD Actuators,Cylinders, Slides and Rotariesare used to form cartons.
Recommended Units:SD/SE and SxH/SxL Slides,CV and Tom Thumb®
Cylinders, 1-8000, RA, andRI Rotary Actuators
Package - PHD Actuators,Cylinders, Slides and Rotariesare used to fill cases.
Recommended Units:SD/SE and SxH/SxL Slides,CV and Tom Thumb®
Cylinders, 1-8000, RA, andRI Rotary Actuators.
Stretch Wrap - PHD Rotariesare used to rotate turn table
Recommended Units:SD/SE and SxH/SxL Slides, CVand Tom Thumb® Cylinders, 1-8000,RA, and RI Rotary Actuators, andML 304693 (Zecchetti Replacement)
Palletize - Here slides areused to divert boxes tobuild pallet layers andGrippers are used to squarelayers on the pallet.
Recommended Units:SD/SE and SFP SlidesGRR Grippers
Eject/Divert - PHD EjectSlide or replacement valveand cylinder.
Recommended Units:CV Cylinder with valveML309590 (Eject Slide)
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Specific to Keg Post-Fill Applications
Inverting -PHD Cylinders areused to orient kegs up forpalletizing.
Recommended Units:CV Cylinder
Diverting - PHD Rotaries areused to control diverter armmounted to conveyor.
Recommended Units:RAS150 Rotary Actuators
cylinder pivots sectionto stand keg upright
rejectconveyor
load cellto verifyweight
bearing block
stop block supports diverter
acceptedproductflow
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Shrink Pack - PHD Actuators, Cylinders,Slides, and Rotaries are used to wrapcarton.
Recommended Units:SD/SE and SxH/SxL Slides, CV and TomThumb® Cylinders, 1-8000, RA, and RL
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Fill - Fill Cylinders, valve openingcylinders, volumetric pumps,eject slides,
Recommended Units:Filler CylindersML309348 (2 Position)ML302807 (Volumetric Pump)Filler Cam Engagement SlideReplacement Cam Follower Wheels
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Labeling - PHDrotary actuatorsprovide a smoothand backlash-freepositioning forlabel applications
RecommendedUnit:RA Rotaries
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Injection Mold Preforms - PHD Slidesfor gantry
Recommended Units:SFP, SD/SE and SAL/SAH Slides
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Anywhere in the plant,we have the solution for your operation
maximize productivity
Find our productivity enhancing solutions to these processes on pages 5 through 7.
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Depalletizer - Holds slip sheet whilecontainers are being removed.
Recommended Units:GRM ClampsSAL Slides
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Soft Drop to Gaylord - PHD Slides canbe used to lower bucket of preforms togaylord and PHD Cylinder or Rotary canbe used to rotate bucket to unloadpreforms.
Recommended Units:SD/SE SlidesRL Rotary Actuators
Descramble - PHD Actuators,Rotaries can be used to correctorientation of preforms. Cylindersand slides can be used in severalapplications
Recommended Units:SD/SE Slides1-8000 Rotary ActuatorsRIS Rotary ActuatorsTom Thumb® Cylinders
Stretch Blow Mold - PHD StretchRod Cylinders, Transfer Arms,Eject Slide, and Nozzle Cylinders
Recommended Units:BCS, BCZ, BST (See PPC Binder)
Descramble - PHD Actuators, rotaries can beused to correct orientation of bottles. Cylindersand slides can be used in several applications
Recommended Units:SD/SE Slides1-8000 Rotary ActuatorsRIS Rotary ActuatorsTom Thumb® Cylinders
Air-Veyor - Rail adjustmentto adjust air-veyor railsfor different size bottles.
Recommended Units:CV CylindersTom Thumb® Cylinders
Case Erect - PHD Actuators,Cylinders, Slides and Rotariesare used to form cartons.
Recommended Units:SD/SE and SxH/SxL Slides,CV and Tom Thumb®
Cylinders, 1-8000, RA, andRI Rotary Actuators
Package - PHD Actuators,Cylinders, Slides and Rotariesare used to fill cases.
Recommended Units:SD/SE and SxH/SxL Slides,CV and Tom Thumb®
Cylinders, 1-8000, RA, andRI Rotary Actuators.
Stretch Wrap - PHD Rotariesare used to rotate turn table
Recommended Units:SD/SE and SxH/SxL Slides, CVand Tom Thumb® Cylinders, 1-8000,RA, and RI Rotary Actuators, andML 304693 (Zecchetti Replacement)
Palletize - Here slides areused to divert boxes tobuild pallet layers andGrippers are used to squarelayers on the pallet.
Recommended Units:SD/SE and SFP SlidesGRR Grippers
Eject/Divert - PHD EjectSlide or replacement valveand cylinder.
Recommended Units:CV Cylinder with valveML309590 (Eject Slide)
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ML307794
Specific to Keg Post-Fill Applications
Inverting -PHD Cylinders areused to orient kegs up forpalletizing.
Recommended Units:CV Cylinder
Diverting - PHD Rotaries areused to control diverter armmounted to conveyor.
Recommended Units:RAS150 Rotary Actuators
cylinder pivots sectionto stand keg upright
rejectconveyor
load cellto verifyweight
bearing block
stop block supports diverter
acceptedproductflow
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Shrink Pack - PHD Actuators, Cylinders,Slides, and Rotaries are used to wrapcarton.
Recommended Units:SD/SE and SxH/SxL Slides, CV and TomThumb® Cylinders, 1-8000, RA, and RL
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Fill - Fill Cylinders, valve openingcylinders, volumetric pumps,eject slides,
Recommended Units:Filler CylindersML309348 (2 Position)ML302807 (Volumetric Pump)Filler Cam Engagement SlideReplacement Cam Follower Wheels
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Labeling - PHDrotary actuatorsprovide a smoothand backlash-freepositioning forlabel applications
RecommendedUnit:RA Rotaries
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Injection Mold Preforms - PHD Slidesfor gantry
Recommended Units:SFP, SD/SE and SAL/SAH Slides
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We speak your language.
We understandyour unique automation requirements.
is focused totally on the specific needs of the plastic packaging industry —We speak your language. We have standard component stretch rods, nozzle and needle cylinders, fillers, transfer arms and a variety of unique solutions. PHD PPC Components are the actuators of choice to keep your blow molding lines running while increasing productivity and reducing downtime and scrap. PHD also offers a complete line of pneumatic and hydraulic cylinders, escapements, grippers, slides, rotary actuators, clamps, multi-motion actuators, and proximity switches which can be combined or used individually to provide the motion your downstream application requires. With millions of component variations, we can help pick, place, twist, turn, lift, grip, reach, rotate, eject, and clamp what you need to increase your productivity. If an application requires a modified component, our Plastic Packaging Components team is ready to help. We welcome special requests for unique products, regardless of quantity or frequency of order. PHD and our local MDN partner will work closely with you to find a solution to your needs.
This dedicated division
Ask us how we can help your company with the greeninitiative!
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(List marks of PHD which appear on promotional material) are either registered trademarks or trademarks of PHD, Inc. Any other marks or names referenced herein are either registered trademarks or trademarks of their respective owners. No association with or endorsement of any company, organization, or product is intended or should be inferred.
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transfer arms
nozzles
stretch rods
BCS Stretch Rod CylindersDirect replacement for Sidel® Series1 and Series2 machinesMounts into the same space and bolt patternSuperior deliveryLonger life and reduced maintenance
Series1 Nozzle Cylinder Upgrade for Mechanical NozzlePneumatic can save energy, improves production/quality and enables your machine to run lighter preforms
BCZ Nozzle CylindersDirect replacement for Sidel® Model Series2 CSD & Heat Set machinesValve manifold assembled to cylinder available as standardLonger life
Series1 Pneumatic Nozzle Cylinder (SB02-SB06)Mounts into the same space and bolt patternsLonger life, less downtimeSimplified design and maintenanceProvides energy savings with enhanced sealing technology
BST Transfer ArmsDirect replacement for Sidel® Series1 SB02 through SB040 MachinesSignificantly more rigid design than other transfer armsDesigned to operate over 20 million cycles
Replacement Stretch Rod Cylinders for Sidel® Universal MachinesLonger lifeReduces maintenance and downtimeDirect replacement
Replacement for Krones® Stretch Rod CylindersLonger lifeReduces maintenance and downtimeDirect replacement
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We offer many direct replacementsfor your existing components!
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6 6Dual Cavity Nozzle CylindersDirect replacement for Sidel® Model Series2 CSD & Heat Set machinesValve manifold assembled to cylinder available as standardLonger life
BST Transfer Arm withPreferential Head
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filler cylinders
Preform/Bottle Eject SlideDirect replacement for Series2Direct valve manifold provides quicker response with higher kinetic energy capacity
Preferential Preform/Bottle Eject SlideDirect replacement for Series2Direct valve manifold provides quicker response with higher kinetic energy capacity
Replacement Preform/Bottle Eject SlideDirect replacement for Sidel® Series1Blow mold machine can run fasterConsistent preform/bottle ejectionMinimizes stress on transfer arm jaws
Fill LineEject SlideRepeatable ejection High kinetic energy capacityUses proven PHD thruster slide technology
FCA Filler CylinderDirect replacement of competitor diaphram unitSignificantly longer lifeReduces maintenance and downtime
Replacement Filler CylinderDirectly interface on Krones® filling machinerySignificantly longer lifeHigh precision
Fill LIne Eject Cylinder/ MRO Direct ReplacementProvides rapid repeatable ejection function due to MAC valve design and PHD cylinder technologyHigh kinetic energy capacity
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11Filler Cam Engagement SlideStainless steel shafts and tool plate make this unit corrosion resistantCounterbored tool plate mounting holes recess bolt ends, reducing overall unit length
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eject & filler cam slides
typical filler application
11Krones® Replacement Filler CylinderDirectly interface on Krones® filling machinerySignificantly longer lifeHigh precision
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For more information,request the PPC Binder and CD.
more solutions for plastic packaging
Needle CylindersDirect replacementMounts into the same space and bolt patternsProvides significantly longer life and reduces maintenance and downtimeReduces “suckback”Improves exhaust
Cut Sheet ThermoformingCylinderDirect replacementWithstands high tempsFully field-repairableSignificantly longer life and reduces downtime
RA Rotary ActuatorsFull featured rotaryHigh axial and radial bearing loads Zero backlash at ends of rotationWide variety of options and accessories
1-8000 Rotary ActuatorsHeavy dutyWide variety of options and accessories Versatile designHigh torque
RI Rotary ActuatorsHigh torqueHigh axial and radial bearing load Thru hole shaft for built-in air communication ports
RL Rotary ActuatorsLow costOEM style rotaryHigh axial and radial bearing loadHigh torque/package size
Zecchetti ReplacementIncreased rotational stabiliity and controlled velocity to reduce dropped bottlesPHD Rotary mounts into same space and bolt pattern Direct replacement for Rotomation Model A42-100-TC-D11-3C1, 3-3a-1/4-2
Slip Sheet PullerStandard PHD GRM Clamp and SAL Slide technologyRobust design with long lifeModular design for quick installation and easy maintenance
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GRR Guardian® GrippersNarrow width and a wide range of available jaw travelsCompact design provides high grip force and large moment capacities with low overall weightRugged build withstands high impact and shock loads
Tom Thumb® CylindersLong life design for low maintenanceNFPA repairable for extended lifeproviding long term savingsWide range fo options for easy application and reduced design time
SD/SE SlidesShort or long body in 5 bore sizesStandard or oversize shaftsSeveral switch optionsOver 45 standard optionsEasy mounting
CV CylindersISO/VDMA interchange for easy mounting (metric unit)Imperial unit provides simplified integration in imperial facilitiesPTFE wear ring and built-in shock pads Rodlok® option for easy and dependable locking of piston rod
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SxH/SxL9 bore sizesNo metal to metal contactCorrosion-resistant options provide protection in harsh environmentsTwin switch slots for flush switch mounting
SFP SlidesLong travel lengths (27 mm up to 1800 mm, and 40 mm up to 3400 mm)Space-saving designSmooth, precise movementHigh load capacity, very low deflection
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Replacement Cam Follower WheelsSignificantly longer life than competitor wheelsCan be made in a variety of materials and sizes
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STPCompact design utilizes rail bearing technology for smooth precision movement5 sizes with a variety of optionsMounts directly to Series SFP to create rugged, compact, precise pick-and-place devices
SFMMultiple adjustable midstopsSpace saving rodless slide designLowest deflection and highest moment capacity combination in the industryAvailable in 2 bore sizesPrecision rail bearing
SGLong travelHighest load capacity saddle type slideLowest cost per travel length and loadAvailable in 6 bore sizes Rodlok® option available
GRSLow profile, high forceRugged jaw support, hardened jaws and hardcoated bearing surfaces5 sizes2 jaw travels each size
GRWJaws have large tooling surfaces and precision dowel holes for accurate tooling attachmentLarge diameter jaw guides allow long tooling lengths and high moment capabilities and reduce deflectionDependable design5 sizes
GRT3 jaw design provides self-centering and maximum contact between part and jaw toolingIdeal for high moment applications8 sizes
GRKIdeal for assembly and roboticsHighest average grip force to weight ratioPrecision jaw movement wear compensating over life of the unitHigh moment capacity allows for long tooling and high part weights4 sizes
electricEGRKIdeal for assembly and roboticsLong or short jaw travels with high force or high speed for maximum flexibilityPrecision jaw movement wear compensating over life of the unitHigh moment capacity allows for long tooling and high part weights3 sizes
More automation solutions from PHD
For information on other PHD products,ask for the PHD Main Catalog.
PHD, Inc.9009 Clubridge Drive
P.O. Box 9070, Fort Wayne, Indiana 46899 U.S.A.Phone (260) 747-6151 • Fax (260) 747-6754
www.phdinc.com • [email protected]
PHDinEurope GmbHArnold-Sommerfeld-Ring 252499 Baesweiler, Germany
Tel. +49 (0)2401 805 230 • Fax +49 (0)2401 805 232www.phdinc.com • [email protected]
3M-I 12/09 8000
For more information,request the PPC Binder and CD.