PETRONAS Technology

www.petronas.com

CONTENTS

ENHANCED OIL RECOVERY (EOR)

CO2 MANAGEMENT

CONTAMINANTS REMOVALHycaPure™ HgOnline Mercury Measurement System (OMMS)

ProAssure™ ClampProAssure™ WrapProAssure™ Wrap ExtremeIn Field Liner™Aqua MTM®

PIPeM™REMCOAT™

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PIPELINE INTEGRITY

FLOW ASSURANCE

SUSTAINABILITY

PROCESS OPTIMISATION

ASSET INTEGRITY

SolidClenz™PETRONAS Sand Solutions

iCON®

SmartCen™Mass Transfer TechnologyP-RBI™Sep-iSYS™Sep-iSYS™ LPPUSep-iSYS™ CSRUSep-iSYS™ CSUVibration Clamp™P-VIP™P-EDMS™

P-ALS™GUSA™PERSIS

P-IPF™FnGMap™P-ELSOR™P-ALARM

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HSE MANAGEMENT

ABOUT PETRONAS

TECHNOLOGY THE DIFFERENTIATOR

GEO IMAGING

DRILLING SOLUTIONSMG3DF™Intelligent Circulation While Drilling (iCWD™)

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ABOUTPETRONAS

Petroliam Nasional Berhad (PETRONAS) is Malaysia’s fully integrated oil and gasmultinational with proven capabilities in a broad spectrum of the petroleum value chain.Building on the success of managing Malaysia’s oil and gas field resources, PETRONAShas grown into a major global oil and gas company.

PETRONAS strives to contribute to the wellbeing of the people and nations whereverit operates by developing and adding value to oil and gas resources in a manner thatcarefully balances commercial, environmental and social considerations.

TECHNOLOGY THE DIFFERENTIATORIn today’s challenging market environment, PETRONAS leverages technology as a key differentiator in order to gain a competitive advantage. The organisation is a foremost provider of industry technologies and engineering innovation, pursuing new research frontiers relentlessly and redefining solutions which are economically more competitive and exert superior operating performance.

Technology developed by PETRONAS spans the entire oil and gas value chain. Programmes in seven Focus Areas – Enhanced Oil Recovery, CO

2 Management, Geo Imaging, Contaminant Removals, Advance Materials, Flow Assurance and

Sustainability – yield outstanding proprietary innovations. At the same time, the Group has its eye on niche technologies that will give a sharper edge in markets of the future.

Seismic Imaging provides state-of-the-art subsurface imaging and reservoir monitoring for exploration and production; Enhanced Oil Recovery (EOR) expands the lifespan of oil fields; and Carbon Dioxide (CO

2) Management enables operators to

capture, transport, store and utilise CO2 for other purposes, including EOR. In the area of Sustainability, the focus is on

development of non-conventional carbon feedstock as an alternative for petroleum-based products. Collectively, a competitive range of technologies add value to operations.

Removing Impurities

PETRONAS has a broad portfolio of advanced technologies and technical knowledge in the removal of contaminants from hydrocarbon feeds. These range from pre-engineered modular units to highly integrated, multiple technology operations and gas processing solutions. They enable customisation and efficient gas treatment, reducing footprint, hence minimising capital investment and operating costs.

Environmentally friendly technologies are pursued to manage high CO2 fields. Towards this end, PETRONAS successfully

developed PN-1™, a multi-layer membrane fibre capable of removing CO2 from natural gas effectively and economically. To

eliminate mercury from hydrocarbon feeds, ionic liquid technology HycaPure™ Hg efficiently mop up all species of the contaminant using novel customised formulations.

Pipeline Integrity

Protecting an extensive network of pipelines is a suite of solutions for pipeline maintenance, inspection, strengthening and repairs. These include In Field Liner ™, an internal pipeline composite corrosion barrier which can be installed in-situ; Aqua MTM®, a non-intrusive subsea pipeline inspection tool based on Magnetic Tomography Method (MTM); and PIPeM™ which monitors the “health status” of pipelines on real-time basis.

The ProAssureTM family of products, comprising ProAssureTM Wrap, ProAssureTM Wrap Extreme and ProAssureTM Clamp, leverage on the light-weight and corrosion-resistant qualities of highly durable composite materials to preserve pipeline integrity. Besides these, REMCOAT™ , a proprietary three-layer coating system, offers a cost-effective solution for pipeline protection against corrosion.

Flow Assurance

To maintain productivity, cutting-edge solutions have been created to handle solid deposition, emulsion treatment and sand management. The common issue of clogged wells is addressed by SolidClenzTM, a custom-designed formulation that effectively cleans out bores and tubings, increasing production significantly. Another innovation, PETRONAS Sand Solutions, is a comprehensive methodology utilising proprietary engineering tools for sand management in oil and gas production facilities.

Drilling Solutions

In drilling, the objective is to conduct operations safely and efficiently. Technologies that support this include MG3DF™, a high performance drilling fluid whose unique formulation gives outstanding drilling properties. Another state-of-the-art tool, iCWD™ or Intelligent Circulation While Drilling (iCWD), enables long periods of continuous drilling and minimises Non Productive Time (NPT).

Process Optimisation

PETRONAS has intensified efforts in process optimisation and reliability programmes. Innovations include iCON®, a process simulation software designed to enhance plant performance; SmartCenTM, an online, real-time metering supervisory system; Mass Transfer Technology which optimises downstream production and distillation processes; the Vibration Clamp™ that controls vibrations in piping systems; and P-RBITM, a web-based software that optimises plant inspection and maintenance, avoiding lengthy turnarounds and unplanned shutdowns.

Other solutions are Sep-iSYSTM, a separation system for waxy and fouling services, heavy slugging and sloshing facilities, and sand removal; P-VIP™, a process optimisation methodology that blends engineering knowhow and process simulation capability to increase yields and throughput, minimise hydrocarbon losses and improve energy efficiency; and P-EDMS™, a web-based engineering design and data management system. All these technologies have been successfully applied in PETRONAS facilities and have contributed to improved Overall Equipment Effectiveness (OEE).

Asset Integrity

A suite of engineering solutions has been developed to maintain asset integrity. PETRONAS Asset Life Studies (P-ALSTM) evaluates plants to improve integrity, reliability and operability. GUSA™ assesses the integrity status for Fit-For-Purpose (FFP) of fixed offshore structures in fulfilling their required functions, while PETRONAS Equipment Reliability Strategy and Information System or PERSIS™ manages inspection, testing and preventive maintenance of assets.

HSE Management

PETRONAS places high priority on Health, Safety and Environment (HSE) standards and has developed its own technology solutions in this area. To maintain HSE standards in operations, PETRONAS Instrumented Protective Function (P-IPFTM) facilitates design assurance and safety standards in IPF implementation, and is an integral part of Process Safety Management. FnGMapTM

is a 3D fire and gas mapping visualisation software that optimises placement of fire and gas detectors to safeguard hydrocarbon environments, while P-ELSORTM governs the safety and operability of electrical systems in plants and facilities via its systematic tools and review methodology. Added to that, Alarm Management (P-ALARM™) methodology prevents operations beyond safety limits.

The thrust to constantly push the envelope and develop cutting edge technological solutions to challenges faced in the field enables PETRONAS to maintain its position as an industry leader.

ENHANCED OIL RECOVERY (EOR)

Enhanced Oil Recovery (EOR)Following the exploitation of oil/gas fields, production will begin a progressive decline and subsequently reach the mature stage through pressure depletion. In PETRONAS, extensive efforts are in place to increase the recoverable resources and/or production via Improved Oil Recovery (Primary and Secondary Recovery Mechanism) and ultimately Enhanced Oil Recovery (Tertiary Recovery). Implementation of new technologies has made an impact on increasing recovery rates and with continued technological advancement, there are still massive opportunities for further improvement. The goal is to increase oil recovery from the historical average of 35% and optimise production thus increasing value from the matured fields.

EOR technology includes the use of external energy added to the reservoir fluid system. Fundamental changes occur to physicochemical properties of displacing or displaced fluids. (i.e. density, interfacial tension & viscosity).

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+ Tapis WAG - 1st large scale EOR WAG full field implementation, showing positive response after more than 1 year of operations - Oil Incremental : 7500bopd (Q1 2016). Maximize production from “based wells” and “new wells” with new EOR facilities after 1 year of gas-water injection

+ Samarang GASWAG - 1st EOR GASWAG project in the world which improves oil recovery for at least another 20 years and recovery of 25MMStb

EOR PROJECT

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CO2 MANAGEMENT

CO2 Management

PETRONAS successfully introduced technical and commercial viable methods of developing high carbon dioxide (CO

2) fields, with end-to-end CO

2 management. The technology solution sustainably monetize gas fields with high

carbon dioxide content while minimising environmental impact. The end-to-end technology solution aims to unlock 21 tcf K5 70% CO

2 gas field through development and maturing new proprietary technologies Cryogenic Membrane

and CO2 Separation Twister.

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+ Develop the world’s first offshore CO2 cryogenic distillation facility to enable it to recover 4Tscf of

hydrocarbon gas from the 21Tscf gas reserve at the field

+ CO2 Cryogenic Distillation

- Provides very good CAPEX reduction, operational robustness and meets overall product specifications, thus making it technically and economically feasible to develop the challenging K5 Phase 1

+ CO2 Gas Twister

- Provides significant CAPEX reduction, significantly low OPEX, high purity product and still meeting overall product specifications

+ PN-2 Advanced Membrane - Provides better overall performance and improved operational robustness compared to conventional membranes, making it an effective future replacement to existing conventional membranes.

ACHIEVEMENTS

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CO2

MANAGEMENT

PN-1The PN-1™ membrane is a multi-fibre membrane design jointly developed by PETRONAS and Cameron Solutions Inc, utilising two or more different types of membrane fibres with different performance characteristics into a single membrane element.

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+ Improves separation performance and maximises overall gas processing capacity: - 10% increase in separation performance - 10%-15% hydrocarbon losses

+ Estimated 60% potential reduction of membrane skids total deck footprint and 40% potential reduction of membrane skids total weight

+ Potential cost savings – up to 5% CAPEX reduction

+ 7% reduction of annual replacement cost

BENEFITS

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GEO IMAGING

GEO IMAGINGThe GeoImaging (GI) Program, through the creation and utilisation of cutting-edge geophysical technology, aims to produce clearer and high-resolution subsurface images that will allow PETRONAS to “see” previously “unseen” upside potentials, monitor reservoirs, de-risk prospects and also reduce costs through optimal well and platform placements. GI Program covers the whole spectrum from geophysical theory, algorithms and workflows development under GI R&D, to field studies and applications under GI Technology, and also deployment of GI-developed technologies by GI Solutions. Specifically addressing PETRONAS’ geological and geophysical needs and challenges. Part of PETRONAS GI Program are Quantitative Geophysics and Subsurface Imaging.

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+ Quantitative Geophysics • eRGB – Spectral Decomposition Blending Workflow • Laplacian Filter – Advanced Edge Detection • Waveform Classification– Hybrid Pattern Recognition tool

+ Subsurface Imaging • Advanced Seismic Wave Propagation • Reverse-Time Migration • PETRONAS Advanced Computing Environment (PACETM)

GEO IMAGING PROGRAM

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CONTAMINANTS REMOVAL

HycaPure HgHydrocarbon production is more challenging with crude oil and gas containing higher levels of contaminants such as mercury, naphthenic acid and sulphur whichrequire technologies to remove the impurities tomaximise production value.

PETRONAS, in collaboration with Queen’s University of Belfast, has developed a proprietary ionic liquid mercury removal technology that removes mercury in itselemental, inorganic and organic forms which arepresent in natural gas feeds.

The Hycapure™ Hg portfolio comprises the adsorbent for dry gas feeds which is available commercially, as well as numerous other variants which are in advanced stages of development.

Mercury Removal from wet gas was successfully tested at the MLNG plant with results showing consistentperformance of < 0.01 ppb. Efforts are on-going to enhance removal capacity, targeting offshore applications.

Mercury Removal from naphtha, another breakthroughinnovation, efficiently removes both mercury andarsenic simultaneously from naphtha streams in a single stage, potentially offering significant savings incomparison with conventional dual-stage processes. Itdemonstrates superior adsorption capacity and isundergoing pilot testing.

Mercury Removal from condensate is custom-designed to eliminate all species of mercury from condensate streams. It was validated at a pilot plant, workingeffectively where commercially established material had failed to perform. The technology is being scaled up for commercial trial.

+ High mercury adsorption capacity that is better than current commercial adsorbents

+ Capable of handling mercury concentration surges in the gas stream during pipeline pigging activities

+ Direct replacement for current commercial products without any plant modification or additional costs required

BENEFITS

+ HycaPure™ Hg was deployed to remove mercury from gas in PETRONAS’ facilities in Kerteh and Paka

+ The ionic liquid mercury removal technology was voted by the British Science Museum as the “Most Important British Innovation of the 21st Century”

+ Won three International IChemE 2013 awards – Chemical Engineering Project of the Year, Sustainable Technology & 2013 Award for Outstanding Achievement in Chemical & Process Engineering, won IChemE Malaysia 2013 Award for Sustainable Technology and Teamwork Innovation Awards from the Royal Society of Chemistry UK in 2014

+ HycaPure™ Hg is going to be deployed at a PETRONAS facility in Bintulu, Sarawak

TESTIMONIALS

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CONTAMINANTS REMOVAL

Online Mercury Measurement

OMMS™ is an automated online analyser used to monitor total mercury in high pressure liquid hydrocarbons streams (e.g. natural gas condensate). It can also be used to measure mercury in other hydrocarbon streams such as naphtha.

The system is capable of receiving up to 6 different sample inputs which are analysed sequentially and can be automatically calibrated for each analytical run. The system has been successfully installed at PETRONAS Carigali Onshore Gas Terminal (OGT) in Kertih since 2011.

+ Faster acquisition of results

+ Reduce sampling and analytical errors

+ Eliminates personnel exposure to high pressure conditions and unwanted exposure to mercury (sampling and analysis)

BENEFITS

+ First online system to monitor mercury levels in high pressure liquid hydrocarbon (natural gas condensate)

+ Contributed to PCSB OGT environmental initiative, receiving the Exceptional Achievement award for Prime Minister Hibiscus Award (PMHA) in 2011 and 2013

+ Patent Filed, Title: “Sample Capture System and Method of Use”: (MyIPO App. No: 23501SG29/KJR/EDW/SKR)

+ OMMS™ successfully validated by international validation company to be in compliance to ISO and PTS requirements

TESTIMONIALS

..............................................................................................................................System (OMMSTM)

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PIPELINE INTEGRITY

ProAssureTM ClampProAssure™ Clamp is a leak containment solution. It is applied in anticipation of a leak to contain it, or in the eventof a leak, to arrest it.

Unlike other repair clamps, ProAssure™ Clamp is constructed from advanced composite materials so that it is both lightweight and corrosion resistant. The methods used to fabricate these clamps also provide a clear cost advantage and quick delivery even for non-standard sizes.

The clamp comprises two half shells with flanges, cylindrical in shape to conform to the pipe. During installation, the flanges are brought together and bolted in position to secure the repair. Pressure is contained by use of rubber seals.

+ Repairs can be deployed rapidly and cost-effectively

+ Corrosion resistant

+ Lightweight

+ High chemical and temperature resistance

+ Contributes to safer working conditions with no hot work required

BENEFITS

+ ProAssure™ Clamp has been awarded the JEC Europe 2014 Innovation Award in the Oil and Gas Category by JEC Composites, clinched the Excellence in Innovation Award from

the Cooperative Research Centres Association (CRCA), Australia in May 2014

+ Successfully deployed pilot trial at a PETRONAS facility in Kerteh in August, 2015

TESTIMONIALS

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PIPELINE INTEGRITY

ProAssureTM WrapProAssure™ Wrap is an overwrap pipeline repair system that is based on high strength composite materials. The composite is developed to afford quick in-situ repairs to be undertaken cost effectively. It is highly flexible and hence can overcome the issue of tight access and complex shaped pipelines. Upon application the wrap can harden through curing in ambient conditions. The wrap can be used to repair and restore the functionality of corroded and leaking pipelines whilst providing protection against further corrosion attack.

+ Live, in-situ repairs are possible, thus avoiding costly shutdowns and interruption to operations

+ Provides cost effective corrosion protection and assists in strengthening of pipelines

+ Cures at ambient temperature and does not require special handling during transportation

+ Contributes to safer working conditions with no or minimal hot work required

+ Qualified to ISO/TS 24817 and ASME PCC-2 by independent third party laboratory and signed off by

DNV GL

BENEFITS

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+ Successfully deployed pilot trial at a PCSB offshore platform in Miri, Sarawak in June, 2014

+ External application on caisson pipeline repair at an offshore field in Indonesia in January, 2016

+ Applied in locations including PCSB SKO and East Java, Indonesia to repair and rehabilitate

pipeworks

TESTIMONIALS

PIPELINE INTEGRITY

ProAssureTM Wrap Extreme

ProAssure™ Wrap Extreme is a composite overwrap repair system for corrosion prevention and strengthening of risers, pipelines and pipings, as well as other bonded repairs, both onshore and offshore.

Consisting of ‘E-Glass fibre’ pre-impregnated with a proprietary underwater epoxy resin formulation, ProAssure™ Wrap Extreme is designed to be applied and to cure in wet and underwater environments, while maintaining superioradhesion and mechanical properties.

+ Offers cost-effective corrosion protection and/or strengthening

+ Effective on dry surfaces as well as wet/subsea environments

+ Third party qualification by Det Norske Veritas Australia in compliance with ISO/TS 24817, ASME PCC-2 and PTS 31.40.60.12

+ Affords safer working conditions with no hot work required

BENEFITS

+ Awarded the Innovation Award Asia 2012 by JEC Composites

+ Shortlisted as Finalist in the Australian Innovation Challenge 2013, Minerals & Energy category

+ Proven track record, having been deployed at over 40 locations, predominantly at offshore sites and several onshore sites

+ Applied at more than 700 repair points, utilising approximately 7000 metres of materials, for repair and rehabilitation of offshore risers, topside/plant piping, refinery fire water lines, gas receiving lines, caissons and others

+ Subsea repairs have been installed up to 70 m depth

+ Value creation to-date, through Cost Avoidance, amounting to more than a quarter of a billion Ringgit

TESTIMONIALS

..............................................................................................................................Formerly known as PIPEASSURE TM

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In Field LinerTM

In Field Liner™ are flexible reinforced liners for the rehabilitation of hydrocarbon pipelines.

This technology is applied to the lining of pipelines such as those that run from onshore to offshore installations or between offshore installations, including oil or gas production well heads to offshore gathering platforms or offshore gathering platforms to onshore storage or process facilities.

+ More cost effective than offshore pipeline replacement

+ Minimal pipeline repair time

+ Quick and easy installation/ deployment

BENEFITS

+ Successfully deployed pilot trial at PETRONAS Carigali Sdn Bhd in September 2013

+ Successfully deployed commercial trial at a PCSB offshore platform in Miri, Sarawak in November 2014

TESTIMONIALS

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PIPELINE INTEGRITY

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PIPELINE INTEGRITY

Aqua MTM®

Aqua MTM® is a non-intrusive tool, based on Magnetic Tomography Method (MTM) used for subsea pipeline inspections, jointly-developed with Transkor-K.

It evaluates defects in metal and weld joints, monitoring any development of corrosion and assessing the state of corrosion based on the relative change in local stress levels in the pipeline.

This has an advantage over subsea inspection of unpiggable pipelines done using a temporary launcher and auxiliary pumping to run an Inline Inspection (ILI) tool, which is often costly even for short distance pipelines

+ Inspection of subsea /underwater pipelines, particularly for non-piggable pipelines

+ Uninterrupted pipeline inspection due to non-intrusive nature

+ Real-time pipeline inspection

+ Only one tool is required to inspect all pipeline sizes

BENEFITS

+ Pipeline inspections using this technology resulted in nearly 70% cost savings compared to

Inline Inspection (ILI) methods

+ To-date, a total of more than 250km of subsea pipelines have been inspected using Aqua MTM®

technology at PETRONAS facilities in Sabah and Sarawak as well as international clients in

Indonesia and Abu Dhabi

TESTIMONIALS

Underwater Pipeline Inspection Technology..............................................................................................................................

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PIPeMTM

PIPeMTM is a web-based Pipeline Integrity Performance Monitoring system that monitors the “health status” of pipelines on real-time basis

+ PIPeMTM monitors key pipeline integrity performance indicators and closure of action items from pipeline integrity programmes

+ Cost-effective and improves resource optimisation

+ Provides the platform for centralisation and management of historical data

+ It monitors compliance of pipeline inspections and maintenance programmes

+ It quickly identifies potential integrity issues which may result in major pipeline incidents

BENEFITS

+ PETRONAS’ Production Sharing Contract partners such as Shell, ExxonMobil, Murphy Oil, Talisman and Sapura Kencana Energy have adopted PIPeMTM for their pipeline integrity management

TESTIMONIALS

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PIPELINE INTEGRITY

Pipeline Integrity Performance Monitoring System

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REMCOATReactively Modified Polymeric Materials for Functional Coating (REMCOAT™) is a proprietary three-layer pipeline coating system comprising Polypropylene (PP) and Polyethylene (PE) variants that have been developed to be used with epoxy primers

+ Provides superior impact resistance, durability and protection against corrosion at competitive pricing

+ Suitable for most oilfield environment and has service temperatures of up to 110°C

+ Certified to the requirements of relevant industry standards: DIN 30670, DIN 30678, ISO21809, CAN/CSA Z245.21 and PTS 31.40.30.31

BENEFITS

+ REMCOAT™ has been tried and tested successfully in oilfield conditions including deployment at a

15.4km oil pipeline project in Iraq

TESTIMONIALS

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PIPELINE INTEGRITY

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FLOW ASSURANCE

SolidClenzSolidClenz™ is a unique and proven, custom-designed technology used to remove organic (wax, asphaltene, napthenate) and inorganic (CaCO3 and BaSO4 scales) solid deposits for wells, pipelines and heat exchangers to increase well flow and enhance production.

Jointly developed with Deleum Chemicals Sdn Bhd, the formulation of chemicals used in SolidClenz™ is based on the characteristics of the deposit and profile of each well.

+ Effective removal of tough deposits in and around well bore, production tubings, pipelines and heat exchangers

+ High temperature flexibility range of 80˚C to 240˚C

+ Modular technology and cost effective yielding high Return On Investment

+ Restores rock wettability

+ Long-term productivity improvement

BENEFITS

+ Since 2011, SolidClenz™ had been applied in 11 sites (wells, pipelines and heat exchangers),

creating more than USD100 million to the clients from increased oil production

+ Shortlisted as finalist for the Annual World Oil Awards 2014 and IChemE International Awards 2014

TESTIMONIALS

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Chemical Injection

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FLOW ASSURANCE

PETRONAS Sand Solutions..............................................................................................................................

PETRONAS Sand Solutions is a technology driven engineering solutions to achieve improved operation reliability and production enhancement via effective sand management.

+ Establish Safe Production Envelope via Sand Transport & Erosion Modelling to deliver incremental oil

+ Operation Optimisation via sand removal technology application, process system optimisation, sand surveillance for early sand warning and detection

+ SegmentiserLocate™ to optimise segmentiser placement of Stand-Alone Screen (SAS) completion in gas wells to reduce erosion risk on SAS and production impairment

+ Volumetric Sand Production Prediction to select the most effective down-hole sand control strategy

+ Optimises production while maintaining acceptable HSE and Asset Integrity

+ Plays a vital role in the Front End Engineering Design (FEED) of desanders, leading to effective selection, design and operation

+ Identifies further optimisations, operational issues and enhancements through continuous data analysis

+ Significant cost savings and productivity advantages compared to conventional OHGP completion, in the case of SegmentiserLocate™ application

+ Successful deployment at PCSB SKO (Bokor and Temana) and PCSB SBO (Sumandak) with significant production increment realised in several oil producing well-strings

+ Application of SegmentiserLocate™ in several wells in Malaysia and international assets have

led to more than RM20 million cost savings, compared to conventional Open Hole Gravel Pack (OHGP) completion

TESTIMONIALSBENEFITS

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SustainabilityPETRONAS proactively pursues environmentally friendly and sustainable initiatives. R&D in this area is aimed at achieving sustainability through business diversification and monetisation of non-carbon feedstock as replacement for petroleum-based products. Two programmes that have yielded exciting results are Bio-MEG and Bio-Polyols.

The platform for direct conversion of palm waste feedstock to Bio-MEG, or bio-based mono ethylene glycol, is robust, carbon-efficient and competitive, with 30% higher conversion efficiency than the bio-ethanol route. Another robust synthesis approach involves the production of bio-based polyols and polyol esters from palm oil based fatty acids. The products from this process, which are important intermediates in the production of polyurethanes (PU) and lubricants, perform on par with petroleum derived equivalents.

+ Strong business growth potential due to the simplicity and robustness of these technologies

+ ‘Palm-based Polyester Polyols and Polyol Esters’ won the IChemE Malaysia Awards 2015 in the Sustainable Technology Category, and was nominated in the IChemE Global Awards 2015 in the same category.

TESTIMONIALS

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SUSTAINABILITY

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MG3DFMG3DFTM a high performance drilling fluid from PETRONAS, demonstrates outstanding drilling properties. The viscosity - volatility relationship of the base oils is outstanding and deemed as a prerequisite for excellent lubricant formulation with numerous high grade additives of different charateristics. This fluid is compatible with various mud drilling additives available from mud formulators.

MG3DFTM is a Group III Non-Aqueous Drilling Fluid (NADF) under International Association of Oil and Gas Producers(OGP) classification.

+ Low viscosity characteristic (<2.5cSt at 400C) which offers excellent drilling performance at shallow water, deep water and HTHP wells drilling

+ Exhibits high flash point of >900C to reduce potential fire hazard

+ Superior pour point of <420 C suitable for extreme environment (cold climate) and deep water drilling

BENEFITS

+ Proven successful in drilling activities conducted in the shallow waters Bujang-7 well, and deep water wells Limbayong-3

TESTIMONIALS

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DRILLING SOLUTIONS

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DRILLING SOLUTIONS

iCWD

iCWD is a circulation sub, placed as one of the bottom hole assembly (BHA) for drilling. Its design is based on a remotely controlled 3-way valve system, enabling driller to command the tool in any of the special mode below:

+ Normal Drilling Mode+ Bypass Mode+ Hole Cleaning Mode+ Isolation Mode

iCWD provides significant cost saving for drilling operations in challenging drilling enviroment.

+ Lost Circulation Material Placement - Quick and efficient LCM placement while protecting the

sensitive BHA tools against damage

+ Cementing at losses zone - In severe losses cases, placement cement plug is possible through BHA without the need to pull out of hole

+ Hole Cleaning - Hole cleaning helps to remove cutting Beds, which is a source of stuck pipe,

particularly while pulling out of hole

+ Isolation Mode - Downhole isolation mode to isolate the top pipe from BHA

KEY FEATURES

Intelligent Circulation While Drilling ..............................................................................................................................

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+ Won ‘Spotlight on New Technology Award’ by OTC Asia 2016

TESTIMONIALS

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iCON®

iCON® is a steady state and dynamic process simulation software for the enhancement of plant performance, designs, operations and process optimisation.

BENEFITS

+ More than 300 licences worldwide, with a growing market share

+ Application in upstream optimisation has generated oil increment of 2% per field

+ Start-up and shut down stability test for smooth Floating LNG operation

+ Reduced pigging frequency for upstream pipelines by 30%

+ Fuel gas optimisation for COGEN plant steam generation

+ Production increment via Value Improvement Projects (VIP) via plant wide optimisation

+ Standard application across all PETRONAS plants and facilities

TESTIMONIALS

Process Simulation Software..............................................................................................................................

+ Offers multiple engineering solutions via built-in Optimiser and Regression Tools

+ Open architecture allows seamless integration with third party software and database such as OLGA, PVTsim, HTRI, IPR/VLP data and proprietary thermo property packages

+ Fast and easy way to monitor plant and equipment performance through online modelling with Plan Data Historian

+ Highly reliable thermodynamic engine due to wide range of component database and specialised

thermodynamic property packages

+ Fast and accurate in performing equipment sizing and rating for separators, tray columns, heat

exchanges, relief valves, control valves and gas orifice

+ Enables operability and stability test via dynamic modelling for new facilities

+ GUI based Utility System modelling and optimisation for Steam System, Gas and Steam

Turbines, Boilers/HRSGs and Furnaces

+ With the new pipeline pigging modelling, pig location and velocity can be tracked throughout the gathering system for single or multiple pipes. It can be combined with the Event Scheduler to develop a pigging schedule for pipelines at regular intervals

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SmartCen

SmartCen™ is a Smart Centralised Fiscal Metering Supervisory System. The online, real-time Metering Supervisory System was developed in collaboration with Spirit Innovative Technologies for use in all Custody Transfer and Fiscal Allocation metering operations whilst supporting remote monitoring, diagnosing and troubleshooting of metering systems.

+ Minimal human intervention during metering activities

+ Centralised data enabling proper analysis, trending and diagnostic on field instrumentation and devices,

including flow meters

+ Facilitates metering system validations via integrated validation software which could standardise validation methods, reduce the validation period and improve

system availability

+ Real-time verification of flow computer computation enabling quick detection of abnormalities

+ Real-time metering data accessible remotely enables quick response to metering issues

+ Ensuring mis-measurement caused by instrument failure/partial failure that leads to billing errors to be

acted upon

BENEFITS

+ Deployed at more than 15 metering sites including Onshore Gas Terminals, Onshore and Offshore Crude Oil Terminals, Pipeline Metering

Installations, LNG Plants and Offshore Platforms

+ Completed the Dry Gas Diverted Manifold and EMAS North Malay Basin projects as of FY2014

+ Deployment completed at 16 locations that include offshore platforms, Floating Storage & Offloading (FSO) and refinery plant

+ SmartCen™ clinched the 2015 Special Meritorious Awards for Engineering Innovation (SMEA) under Intelligent Systems and Components category

TESTIMONIALS

Enhanced Metering Supervisory Computer System..............................................................................................................................

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Mass Transfer TechnologyThe Mass Transfer Technology consists of column internals with various features, with three new patented distillation column/separator products. This tray technology is made up of Downcomer Distributor, Wet Gas Separator Internals and High Performance Vapour Distributor/Vapour Horn. A collaboration that took place in 2007 between PETRONAS and AMT International Inc. had resulted in this enabling technology for higher performance in distillation processes.

+ Tray Technologies - High performance Tray - Conventional Tray

+ Packing Technologies - Structured Packing - Random Packing - Conventional Random Packing

+ Column Internals Technologies - High Performance Tower Internals for Tray and Packed columns

+ Increases capacity by up to 40% and tray efficiency by 10%

+ 20% lower in pressure drop and higher turn down ratio

+ Shorter installation time due to quick connect features

+ Longer column run-time made possible by lower fouling rate

BENEFITS

+ Deployed at a number of locations within PETRONAS OPUs and achieved favourable yield

optimisation

+ Deployed at a number of locations within Malaysia, including delivery of ADV-P trays to PETRONAS’ facilities overseas, on top of the tray

rectification works at a PETRONAS facility in Bintulu, Sarawak

TESTIMONIALS

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PRBI

PRBITM is a new generation web-based, API 580 code compliant Risk Based Inspection software for the optimisation of plant inspection and maintenance activities. It evaluates the distribution of risk of failure for all types of pressurised process equipment. It estimates remnant life based on the in-service damage mechanism and design codes. The software delivers an optimised inspection plan for each asset. PRBITM is a standardised application across all PETRONAS plants and facilities

+ Facilitates extension of plant run length and execution of Special Scheme of Inspection in line of

DOSH requirement

+ Optimises inspection and maintenance plan while enhancing asset integrity assurance

+ Basis for Regulators to standardise requirements and audits

+ Determines the risk and material damage mechanism in relation to process parameters and predicts future risk with the potential process and environment changes

BENEFITS

+ Malaysian Department of Occupational Safety and Health (DOSH) has adopted PRBITM web-based application to deploy a Specialised Scheme of Inspection (SSI) at PETRONAS facilities

+ Successful PRBITM application at plants and platforms across the group which has enabled

plant run length extension through SSI, managed to extend run length up to 75 months

+ PRBITM has also been adopted for development of Offshore Self-Regulation (OSR) programme, which will eventually allow DOSH to provide

surveillance of equipment at offshore facilities

TESTIMONIALS

PETRONAS Risk Based Inspection..............................................................................................................................

TM

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Sep-iSYSTM

Sep-iSYS™ is a 3-phase integrated separation technology jointly developed with NGL Tech Sdn Bhd, specifically for oil and water separation. Sep-iSYS™ is made up of two sections – slug and sand, and gas and liquid entrainment.

It is suitable for both onshore and offshore applications where space is limited and is particularly suitable for waxy and fouling fluid services.

The separator configuration enables the internal portion of the gas section separator to function efficiently without the risk of blockage owing to the build-up of wax in the internal of the separator

+ Up to 50% CAPEX reduction compared to conventional design

+ Up to 50% footprint and weight reduction as less equipment and instrumentation is required

+ Higher equipment availability due to online sand flushing and cleaning facilities

+ Protects downstream system from liquid carry-over due to high separation efficiency

+ Stable flow during slugging and minimal pressure drop

+ Capable of breaking down the emulsion before the liquid enters the separator

+ Applicable for green and brown facilities

BENEFITS

+ Launched commercially in 2012, as one of PETRONAS’ Technology Products

+ First unit operational on a floating production storage and offloading facility in,Vietnam,

September 2011

+ Second unit operational on a floating production storage and offloading facility in India, March 2013

+ Third unit is the Sep-iSYS EWT/EPS version operational for PETRONAS’ facilities in Sarawak in October 2013 and August 2014

+ Fourth Sep-iSYS™ unit installed on a facility in Indonesia and has been operating since May 2014

+ Fifth unit is included in the detailed design for PETRONAS Floating LNG2

TESTIMONIALS

Separator With Integrated Polishing Scrubber..............................................................................................................................

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Sep-iSYS LPPUTM

Sep-iSYS™ Low Pressure Production Unit (LPPU) is a system tailored for boosting the pressure of production fluidsfrom low pressure wells. It is well suited for remote wellhead platforms where wells have insufficient pressure to deliver well fluids to production header. The system does not require any intensive maintenance, complex pumpingsystems, associated utilities and controls

+ Compact and lightweight, requiring only small footprint

+ Suitable for brown and green fields + Self-contained system, with no external utilities required, except for HP gas source for motive gas

+ No pumps and power generation required + Low system complexity and controls, with minimum/

no manning required

+ Optional usage for slug and/or sand handling

+ Optional usage for partial or full vent gas recovery

BENEFITS

Low Pressure Production Unit (LPPU)..............................................................................................................................

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+ LPPU installation at an offshore PCSB facility for Low Pressure Production Unit has been in operations since July 2015

TESTIMONIALS

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Sep-iSYS CSRSTM

A system of the Sep-iSYS™ technology that is specially tailored for fields with sand problems. The system provides:

+ Sand removal down to 40 microns+ Slug handling+ Coarse gas liquid separation

+ Efficient slug handling and flow stabilisation

+ High sand removal efficiency + Low and fixed pressure drop

+ Small system footprint and minimal instrumentation

+ High turndown limit

+ Modular system allows easy retrofit for existing cyclonic desanders

BENEFITS

Cyclonic Sand Removal System (CSRS)..............................................................................................................................

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Sep-iSYS CSUTM

Sep-iSYS™ Crude Stabilisation Unit (CSU) is a system tailored to provide a compact and cost-effective system for early production of wells. Its application is suitable for remote wellhead platforms as it does not require intensive maintenance, complex pumping systems, associated utilities and controls

+ Compact and lightweight, requiring only small footprint

+ Suitable for brown and green fields

+ Self-contained system, with no external utilities required

+ No pumps and power generation required + Low system complexity and controls, with minimum/no manning required

+ Lower maintenance

BENEFITS

Crude Stabilisation Unit (CSU)..............................................................................................................................

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Vibration ClampVibration ClampTM is a new tool that was developed by PETRONAS to control pipe vibrations in onshore and offshorefacilities that can be used for insulated and non-insulated piping systems

+ Can be used for both insulated and non-insulated piping system

+ Able to hold vibration level up to 33Hz and more

+ Designed for piping usage with temperature range of up to 300oC

+ No pumps and power generation required + Able to hold significant level of pipe loading

BENEFITS

..............................................................................................................................

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+ The Vibration ClampTM has been installed at a PETRONAS’ facility since August 2013 and piping vibration issues have been successfully resolved

TESTIMONIALS

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TM

P-VIP

P-VIP™ (PETRONAS Value Improvement Program) is a Process Optimisation methodology that blends engineering knowhow and process simulation capability. It is applicable in both Upstream and Downstream facilities.

P-VIP™ is used to assess, improve and monitor plant performance and track gap closure efforts. It is supported by a complete suite of tools, including:

+ iCON™ - Inflow Performance Relationship (iCONTM-IPR)+ Strategic Energy Review (SER)+ Flare Reduction & Recovery (FRR)+ Energy & Loss Management (ELM)+ Steam System Modelling, such as iOU + Profit Tracker

P-VIP™ enhances the following:

+ Yield Performance

+ Throughput Performance

+ Energy Performance

+ Hydrocarbon Loss Performance

BENEFITS

+ P-VIP™ has been used to streamline and align practices in PETRONAS Groupwide in an

engineering structured approach to assess and improve plant performance

+ Reduction in hydrocarbon losses while ensuring environmental compliance supports the

Corporate Sustainability agenda for energy efficiency and zero flaring targets

+ P-VIP™ enables the achievement of reliable, repeatable and replicable performance

TESTIMONIALS

PETRONAS Value Improvement Program..............................................................................................................................

TM


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P-EDMS

The PETRONAS Engineering Data Management System (P-EDMS™) is a web-based engineering design and data management system. It leverages on a Smart Plant system and provides a single platform to integrate and manage a range of engineering applications and solutions. The solution ensures effective engineering data sharing and avoids duplication of resources.

P-EDMS™ enables documents to be retrieved electronically from any location with Internet access, saving time and costs, besides providing full traceability and enabling collaboration during the review process. For asset owners, the solution offers a seamless handover of projects from engineering design through to procurement, construction, commissioning and finally operations.

Projects with teams located in different time zones benefit greatly from this system, as well as large projects where

thousands of documents at different revision levels can be managed electronically.

+ Standardises EDMS on a single platform

+ Ensures data and design consistency across projects and operations

+ Includes standards and governance that cover Project Documentation, Numbering Conventions, Handover Technical Specifications and Document Control

+ Facilitates Integrated Turnaround Management Systems (iTAMS)

+ Functions as an Engineering Design Library

BENEFITS

+ P-EDMS™ has been used in over 30 projects and operating units in 14 countries, by over 30

contractors

+ Successful applications in PETRONAS’ Upstream and Downstream projects plant operation

TESTIMONIALS

PETRONAS Engineering Data Management System..............................................................................................................................

TM


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P-ALSPETRONAS Asset Life Study

PETRONAS Asset Life Study (P-ALSTM) is an independent quantitative engineering study to establish the current ‘health’ and predict the remaining ‘useful life’ of assets. Based on the design criteria, operation, inspection and maintenance history of an asset, P-ALSTM helps to determine its current operational status and viability to be able to further operate safely to a period determined by the asset owner. P-ALSTM is a standardised application across all PETRONAS plants and facilities.

Typically, P-ALS™ would be conducted before the end of the asset’s design life to determine the rejuvenation requirements to further operate the asset beyond its design life, as determined by the asset owner, in a safe and reliable manner

P-ALS™ is also effective in: • Identifying premature operational and/or maintenance degradation of equipment • Determining the potential obsolescence of major equipment which are unlikely to achieve safe and reliable operational effectiveness in an asset’s typical design life of 20 years • Asset life extension program e.g. rejuvenation, revamp

+ Provides clear strategy for phased asset capital expenditure plan to coincide with the turnaround

plan so as to minimise overall expenditure and downtime

+ Enhancement to equipment’s short-term maintenance and inspection plan

BENEFITS

+ P-ALSTM has been implemented at 60 sites covering Upstream, Gas Operations, Refineries, Petrochemicals and Downstream Distributions including Fuel Depot and Aviation Fuel Terminals

+ P-ALSTM has assisted plants in realising the Asset Health and Remnant life with a total value creation of RM100 million per year

TESTIMONIALS

..............................................................................................................................

TM

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ASSET INTEGRITY

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GUSA

PETRONAS Global Ultimate Strength Analysis (GUSA™) is an engineering solution that assesses the integrity status for Fit-For-Purpose (FFP) of fixed offshore structures in fulfilling their required functions.

Throughout their operating life, offshore structures are susceptible to risk factors such as design modifications, material deterioration, ageing, damages and natural disaster threats.

In an environment as critical as offshore assets, GUSA™ provides the edge in structural integrity assessment of offshore structures through preemptive engineering recommendations to operators, complete with specific mitigation actions to be implemented.

+ Avoidance of repair/strengthening of structure

+ Prolonged inspection intervals for cost avoidance

+ Compliant with ISO19902 safety requirements

+ Supports the PETRONAS Structural Integrity Management System (SIMS) in ensuring the technical

integrity of existing fixed offshore structures by meeting code requirements

BENEFITS

+ Standardised application across all PETONAS fixed offshore facility structures

+ Continues to support PMO, SKO, SBO and PETRONAS’ international facilities with an estimated total cost optimisation of more than

RM400 million

TESTIMONIALS

PETRONAS Global Ultimate Strength Analysis..............................................................................................................................

TM

ASSET INTEGRITY

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PERSIS

PETRONAS Equipment Reliability Strategy & Information System (PERSIS™) is a web-based engineering management system to develop specific asset and equipment reliability strategies such as preventive maintenance, inspection and operations strategies through sharing of Equipment Degradation Mechanism (EDM), Risk Ranking, MPLAN and Equipment Basic Care (EBC).

The PERSIS™ tool and database assists in developing short-term and long-term equipment strategies through:

+ Standardisation application by providing Centralised Equipment Degradation and Preventive Maintenance Strategy e.g. Preventive Maintenance (PM), Equipment Basic Care (EBC) Information into web base with backups,

accessible from multiple locations

+ Structured management of Asset Engineering Data and Information across OPUs and Projects

+ Smooth interface between other Management Systems and Engineering Solutions such as PETRONAS Maintenance Management System (PMMS), and strong support services

+ Expedite the development of Equipment Reliability Strategies

+ Risk Based Approached

+ Web-based application

BENEFITS

+ Successfully rolled out to PETRONAS’ Upstream and Downstream operating units

TESTIMONIALS

PETRONAS Equipment Reliability Strategy & Information System..............................................................................................................................

TM

ASSET INTEGRITY

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P-IPF

An engineering design methodology and study to provide design assurance for the implementation of Instrumented Protective Function that is in full compliance to PTS 30.80.10.10 and IEC 61508/61511.

The IPF study consists of two parts:

1. IPF Classification: A quantification of the risk level • Dangerous Failure • Safe Failure

2. IPF Verification: A study to confirm that the instrument safety design meets the required risk level

The study will ensure risk to be mitigated by IPF layer is correctly quantified and IPF layer is designed appropriately to mitigate the risk.

+ Reduces over-engineering, thereby reducing project cost and increases plant reliability and reduces spurious trip

+ Prevents under-engineering, thereby increasing plant safety integrity

+ Common platform: Standardised safety risk methodology applied across all PETRONAS plants and

facilities

BENEFITS

+ Successful application at more than 200 P-IPF™ reviews

+ PETRONAS has 35 instrument engineers who are certified by TUV Functional Safety

TESTIMONIALS

PETRONAS Instrumented Protective Function..............................................................................................................................

TM

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HSE MANAGEMENT

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A three-dimensional fire and gas mapping visualisation software that accurately quantifies the detection coverage of a given process area; thus, optimising the placements and number of detectors.

With FnGMap™, 3D models of site equipment are built and areas of detection coverage provided by detectors can be simulated and quantified. FnGMapTM has been endorsed by PETRONAS as one of its Standard Engineering Solutions for Groupwide implementation. It is also complies to the International Guideline, ISA-TR84.00.07

+ Fast and accurate when determining optimum placement of fire and gas detectors, thereby avoiding

over/under engineering

+ Fit for purpose design balancing safety and economical

BENEFITS

+ Successful deployment in over 40 PETRONAS’ Upstream and Downstream facilities

+ FnGMap™ won the Most Commendable Award for Process Safety at the inaugural Institution of Chemical Engineers (IChemE) Malaysia Awards 2013

TESTIMONIALS

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HSE MANAGEMENT

FnGMapTM

3D Fire and Gas Mapping..............................................................................................................................

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This is an independent and structured engineering review of complex electrical generation, distribution and protection system to enhance the safety and operability of plants and facilities.

P-ELSOR™ is a tool used to verify electrical system safety and operability during preliminary and detail design stages. It identifies potential safety and operability related issues due to design and human errors.

• Standardised application across all PETRONAS plants and facilities• Provides a systematic review methodology to address any discrepancy and/or inadequacy with regards to design parameters, philosophy as well as installation, operation and maintenance of electrical-related systems and equipment• Product complements the safety requirements from International Standard (e.g. IEC 61850, NFPA 70)

+ Improve electrical system safety and reliability by

• Addressing operational limitations upfront • Verification of the system operability to susceptibility to upsets • Avoiding nuisance tripping of existing plants during tie–in and commissioning

BENEFITS

+ Successful deployment in more than 60 PETRONAS’ facilities greenfield and brownfield

TESTIMONIALS

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HSE MANAGEMENT

P-ELSORTM

PETRONAS Electrical Safety and Operability Review..............................................................................................................................

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Alarm Management is an integral part of Process Safety Management, providing an independent layer of protection to prevent operations beyond safety limits. PETRONAS Alarm Management (P-ALARM™) was

developed for this purpose. It consists of:

• Alarm Philosophy - guidelines on implementation and management of alarm systems.

• Alarm Rationalisation - studies to reconcile each process alarm with the principles and requirements of

the alarm philosophy and standards. • Alarm Suppression – assessments to identify the permissive and parameters for intelligent alarm management

+ The P-ALARM™ software:

• Is fully compliant with PTS 14.12.08• Is referenced to EEMUA Recommendations• Facilitates alarm rationalisation and priority analysis• Includes Automated Alarm Variable Table generation• Incorporates Process Safety Time Analysis• Provides automated guide-word and consistency

checks• Includes dynamic and static alarm suppression analysis

The P-ALARM™ methodology and standards have the following benefits:

+ Ensure consistency in standard and design of Alarm Management System

+ Seamless integration with SOL and IPF+ Differentiated approach allows efficient execution of

Alarm Management Study regardless of project size+ Comprehensive life-cycle analysis

BENEFITS

P-ALARM™ is endorsed for implementation across all PETRONAS facilities and projects. It has been implemented in PETRONAS’ Upstream and Downstream facilities as well as third party projects, significantly improving alarm performance

TESTIMONIALS

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HSE MANAGEMENT

P-ALARMTM

PETRONAS Alarm Management..............................................................................................................................

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CONTACT INFORMATION

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For further information, please contact:

PETRONAS Technology Ventures Sdn BhdLevel 47, Tower 1, PETRONAS Twin TowersKuala Lumpur City Center, 50088 Kuala Lumpur, Malaysia

Tel: +603 2051 4107Fax: +603 2026 4877Email: www.petronas.com

©2016 PETROLIAM NASIONAL BERHAD (PETRONAS)All rights reserved. PETRONAS makes no representation or warranty, whether expressed or implied, as to the accuracy or completeness of the facts presented.PETRONAS disclaims responsibility from any liability arising out of reliance on the contents of this publication

www.petronas.com

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