Petroleum Tank Technologies (PTT) Underground Petroleum Storage Tank (UPST) FRP Lining.
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Transcript of Petroleum Tank Technologies (PTT) Underground Petroleum Storage Tank (UPST) FRP Lining.
Petroleum Tank Technologies Petroleum Tank Technologies (PTT)(PTT)
Underground Petroleum Storage Tank (UPST) Underground Petroleum Storage Tank (UPST) FRP LiningFRP Lining
Leakage from an Underground Petroleum Leakage from an Underground Petroleum Storage Tank poses a significant risk toStorage Tank poses a significant risk to
- Persons,- Persons,
- Property,- Property,
- Environment, and- Environment, and
represents a major liability for the occupier / represents a major liability for the occupier / owner of the premisesowner of the premises
BackgroundBackground
LitigationLitigation LicenceLicence FinesFines ReputationReputation SalesSales Environment Remediation CostEnvironment Remediation Cost Loss of Strategic SiteLoss of Strategic Site
RiskRisk
RiskRisk
Ageing single wall UPSTs represent an Ageing single wall UPSTs represent an increasing environmental and financial riskincreasing environmental and financial risk
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Tanks refurbished in Japan using theTanks refurbished in Japan using theUV Curable FRP LiningUV Curable FRP Lining have not had a single warranty claim have not had a single warranty claim – many have been lined for more than 10 years– many have been lined for more than 10 years
To date, PTT has refurbished tanks in several states, some of which are included below:
Distributor Customer Location Tank Size & Q'ty
◈ Shell Distributor: Belven Enterprises Pty. Ltd. Collie WA 33,000 litres x 1 ea
◈ Mobil Distributor: TASCO Mildura VIC
27,000 litres x 1 ea
18,000 litres x 1 ea
11,500 litres x 1 ea
55,000 litres x 1 ea
45,000 litres x 2 ea
18,000 litres x 1 ea
27,000 litres x 1 ea
9,500 litres x 2 ea
17,000 litres x 1 ea
45,000 litres x 2 ea
18,000 litres x 1 ea
13,600 litres x 2 ea
12,000 litres x 1ea
45,000 litres x 2 ea
10,000 litres x 1 ea
27,800 litres x 1 ea
42,000 litres x 2 ea
27,000 litres x 2 ea
Extends the life of the UPST by at least 20 Extends the life of the UPST by at least 20 years – years – GuaranteedGuaranteed
Suitable for Ethanol storage up to 100% by Suitable for Ethanol storage up to 100% by the standard use of a final coating of Novolac.the standard use of a final coating of Novolac.
Permanent manhole makes futurePermanent manhole makes futurecleaning and inspections simplecleaning and inspections simple
Benefits of UV Cured FRP Benefits of UV Cured FRP LiningLining
Automatic inventory monitoring can beAutomatic inventory monitoring can beestablished via the manhole (ATG system)established via the manhole (ATG system)
Service Station continues to operateService Station continues to operateduring the tank reliningduring the tank relining
Average tank repaired in a weekAverage tank repaired in a week
Benefits of UV Cured FRP Benefits of UV Cured FRP LiningLining
Leaking tanks can be repairedLeaking tanks can be repaired
- EPA guidelines must be met,- EPA guidelines must be met,
- Site of the tank is critical,- Site of the tank is critical,
- Strict environmental assessment- Strict environmental assessmentprocess is followed.process is followed.
Benefits of UV Cured FRP Benefits of UV Cured FRP LiningLining
Install temporaryInstall temporaryenclosureenclosure
Empty fuel tankEmpty fuel tank
Cut concreteCut concrete
Cover sludge with detergent mixCover sludge with detergent mix
Work ProcedureWork Procedure
Purge Tank, reducing the atmosphere to zero Purge Tank, reducing the atmosphere to zero % LEL, and zero % VOC’s.% LEL, and zero % VOC’s.
Cut access hole in tankCut access hole in tank
Tank is cleanedTank is cleaned
Waste disposed of as per regulationsWaste disposed of as per regulations
Work ProcedureWork Procedure
Tank is inspected, ultrasonic thickness test.Tank is inspected, ultrasonic thickness test.
Testing is over entire internal surface, in a Testing is over entire internal surface, in a grid of 50 cm. squares.grid of 50 cm. squares.
Assessed for suitability for repairAssessed for suitability for repair
Work ProcedureWork Procedure
FRP Lining is appliedFRP Lining is applied
Sheets overlapSheets overlap
Joins are sealedJoins are sealed
FRP Lining is cured by UV lightFRP Lining is cured by UV light
Work ProcedureWork Procedure
Ethanol resistant Ethanol resistant coating appliedcoating applied
Tank is pressure tested Tank is pressure tested at 35 KPaat 35 KPa
Reinforcement and Reinforcement and concrete is replacedconcrete is replaced
Manhole cover is fittedManhole cover is fitted
Work ProcedureWork Procedure
Cost EffectiveCost Effective Minimum loss of Retail Sales Minimum loss of Retail Sales 20 Year Guarantee20 Year Guarantee Minimal Duration or DisruptionMinimal Duration or Disruption Safe ProcedureSafe Procedure Competent OperatorsCompetent Operators Professional ServiceProfessional Service
Petroleum Tank TechnologiesPetroleum Tank Technologies Underground Petroleum Storage Tank (UPST) Underground Petroleum Storage Tank (UPST)
FRP LiningFRP Lining