PETROL PRESSURE WASHER · 2017. 6. 29. · pressure washer jet towards anyone, which includes...

PETROL PRESSURE WASHERModels P72800A, P73200A, P73200T, PGP200PWA & PGX200PWT

User Manual

First edition - April 2017


CONTENTS

4 - 6

7 - 12

13 - 14

15

16 - 18

19 - 24

25

26

27

28

29

29

29

1. SAFETY

2. QUICK START

3. STARTING PROCEDURE

4. STOPPING - SHUTDOWN PROCEDURE

5. USING THE MACHINE

6. MAINTENANCE

7. TROUBLESHOOTING

8. SPECIFICATION

9. PART LOCATIONS

10. DECLARATIONS OF CONFORMITY

11. RECYCLING & PRODUCT DISPOSAL

12. CONTACT DETAILS

13. MANUAL UPDATES

14. WARRANTY 29

1. SAFETY

1.1. General safety notes. 1.1.1. The operator of the machine is responsible for, and has a duty of care in making sure that the machine is operated safely and in accordance with the instructions in this user manual. Keep the manual safe and pass it on if the machine is loaned or sold to another user. 1.1.2. Please note the following safety points. 1.1.2.1. The machine should never be left it in a condition which would allow an untrained or unauthorised person/s to operate this machine. 1.1.2.1.1. All due care and diligence should be taken by the operator for the safety of, and with regard to those around whilst using the machine. 1.1.2.1.2. Some or all of the following - warning signs, symbols and/or PPE pictograms may appear throughout this manual. You MUST adhere to their warning/s. Failure to do so may result in personal injury to yourself or those around you.

Indicates a hazard, which, if not avoided, could result in serious injury or death.

Indicates a hazard, which, if not avoided, could result in serious injury.

Indicates a hazard which, if not avoided, might result in minor or moderate injury.

Indicates a situation that could easily result in equipment damage.

READ and keep the manual safe and pass it on if the machine is loaned or sold to another user. You MUST fully read instructions to make sure you use and operate machine safely. Appropriate Personal Protective Equipment (PPE), MUST be worn at all times when Machine is in use or being repaired.

1.2. Carbon monoxide (where applicable). 1.2.1. Carbon monoxide is a colourless and odourless gas. Inhaling this gas can cause death as well as serious long term health problems such as brain damage. 1.2.2. The symptoms of carbon monoxide poisoning can include but are not limited to the following; Headaches, dizziness, nausea, breathlessness, collapsing or loss of consciousness. 1.2.2.1. Carbon monoxide poisoning symptoms are similar to flu, food poisoning, viral infections and simply tiredness. It is quite common for people to mistake this very dangerous poisoning for something else. 1.2.2.2. To avoid carbon monoxide poisoning DO NOT use Petrol/Diesel- powered equipment inside any of the following; Home, garage, tent, camper van, mobile home, caravan or boat. This list is not exhaustive and if you are in any doubt contact your dealer. 1.2.3. If you think you have or someone around you has been affected by carbon monoxide poisoning; 1.2.3.1. Get them fresh air immediately, by leaving the affected area or by opening doors and windows. If safe and practical to do so make sure that the machine is turned off. DO NOT enter a room you suspect of having carbon monoxide present – instead call the emergency services. 1.2.3.2. Contact a doctor immediately or go to hospital - let them know that you suspect carbon monoxide poisoning.


1.2.4 DO NOT use in an enclosed area or a moving vehicle. 1.3. General fuel safety.

ALL FUELS ARE FLAMMABLE 1.3.1. Fire hazard - keep fuel away from all sources of ignition for example heaters, lamps, sparks from grinding or welding.

1.3.2. DO NOT carry out hot work on tanks that have contained fuel it is extremely dangerous. 1.3.3. ALWAYS keep work area clean and tidy. 1.3.4. ALWAYS clean up all spills promptly using correct methods i.e. absorbent granules and a lidded bin. 1.3.5. ALWAYS dispose of waste fuels correctly. 1.4. Fueling/De-fueling.

ALL FUELS ARE FLAMMABLE 1.4.1. ALWAYS fuel and defuel in a well-ventilated area outside of buildings. 1.4.2. ALWAYS wear correct, suitable and fit for purpose Personal Protective Equipment (PPE), suggested items are but not limited to safety gloves and overalls.

1.4.3. When fueling/de-fueling ALWAYS avoid inhaling fumes 1.4.4. When de-fueling ALWAYS use a propriety fuel retriever. 1.4.5. ALWAYS carry fuel in the correct and clearly marked container.

1.5. Electrical safety.

1.5.1. Electricity can kill - NEVER use pressure washer jet to come into contact with LIVE or ENERGISED equipment. It can also cause severe burns. 1.5.2. NEVER work on or near electricity with wet hands, wet clothing, and wet gloves. 1.6. Vibrations. 1.6.1. Prolonged use of hand held (operated) machines will cause the user to feel the effects of/from vibrations. These vibrations can lead to white finger (Raynaud's phenomenon) or carpal tunnel syndrome. This condition reduces the ability of the hand to feel and regulate temperature, causing numbness and heat sensations and may cause nerve damage and circulatory tissue death. 1.6.2. Not all factors that lead to white finger disease are known, but cold weather, smoking and other diseases that affect blood vessels and blood circulation as well as large and long-lasting impact of shocks are considered factors in the formation of white finger. Note the following to reduce the risk the white finger and carpal tunnel syndrome: 1.6.2.1. Wear gloves and keep your hands warm 1.6.2.2. Take regular breaks 1.6.3. All of the above precautions may help reduce the risk of white finger disease but not rule out carpal tunnel syndrome. Long-term and regular users are therefore recommended to observe the condition of your hands and fingers. Seek medical attention immediately if any of the above symptoms should occur. 1.8. Noise. 1.8.1. The operating noise of the machine can damage your hearing. Wear hearing protection such as earplugs or ear defenders to protect your hearing. Long- term and regular users are advised to have hearing checked regularly. Be especially vigilant and cautious when wearing hearing protection because your ability to hear alarm warnings will be reduced. 1.8.2. Noise emissions for this equipment is unavoidable. Carry out noisy work at approved times and for certain periods. Limit the working time to a minimum. For your personal protection and protection of people working nearby it is also advisable for them to wear hearing protection.


1.8.3. See CERTIFICATE of CONFORMITY section for Outdoor Noise declaration of conformity.

1.9. Machine specific safety.

1.9.1. NEVER direct the outlet of the pressure washer jet towards anyone, which includes adults, children, all pets and livestock or other objects that can be damaged. 1.9.2. You MUST know how to STOP the machine quickly. You MUST also know how to safely bleed the built up pressure. 1.9.3. To reduce the risk of injury, close supervision is necessary when a product is used near children. 1.9.4. You MUST be thoroughly familiar with the controls. 1.9.5. Stay alert – watch what you are doing. 1.9.6. DO NOT operate the product when fatigued or under the influence of alcohol or drugs. 1.9.7. Keep operating area clear of all persons not involved in the pressure washing process. 1.9.8. DO NOT overreach or stand on unstable support. You MUST maintain good footing and balance at all times. Be careful that you do not slip on any water residue. You MUST keep working surface free of excess water 1.9.9. Follow the maintenance instructions specified in the manual. 1.9.10. DO NOT leave the pump running for longer than 1 minute without using the pump will overheat. Damaged caused in this way will invalidate any warranty. 1.9.11. DO NOT let the unit freeze. You MUST always empty the machine of all water after use and before storage – this is especially important in very cold weather or at times when the weather gets down to freezing temperatures. 1.9.12. Only operate the machine outdoors. 1.9.13. NEVER use the pressure washer to spray dangerous liquids such as petrol, acids etc. 1.9.14. The exhaust will be HOT during and shortly after use – You MUST keep all body

parts and flammable materials clear of the exhaust at all times. 1.9.15. NEVER under any circumstance attempt to repair the high pressure hose. You MUST instead replace any damaged hose or other high pressure components. 1.9.16. Under NO circumstances should you modify or alter the Pressure Washer in any way. Modifications can create serious safety hazards and will also void the warranty.


2. QUICK START

2.1. This guide is meant to serve as a quick reference for operating your Pressure washer it is for convenience and the user should read the safety section first.

FOR OUTDOOR USE ONLY.

This Pressure washer produces carbon monoxide - a poisonous, colourless & odourless gas that can cause death or serious injury. Petrol is highly flammable, always handle with extreme care and in a well ventilated area.

Always remove HT lead from spark plug when checking machine or changing parts.

2.2. This product comes partially assembled and carefully packaged and should include, 2 x rubber feet, 2 x Fixed wheels, 2 x Axles, 2 x Large flange nuts, 1 x Spanner set, 1 x Bracket, 4 x Flange bolts, 4 x Small flange nuts, 1 x Spray gun, 1 x Lance c/w 5 nozzles, 4 x Large washers, 1 x High pressure hose, User manual, Warranty registration form.

2.3. At this point, check that you have all of the included items listed above. If any are missing or damaged, call 01646 687 880 or email [email protected].

2.4. Shipping plug. Important, do not run the pump with the red transit plug installed, this will void your warranty!

Remove the red shipping plug (fitted on pump) and install the vented operating plug. Using a 11/16 inch/18mm spanner carefully remove the red shipping plug from the pump as shown. Remove the vented plug from the bag attached to the red shipping plug. Install the vented plug as

shown. Install by hand and secure finger tight.


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2.5. Rubber feet assembly.

Using the bolts supplied attach the brackets with the rubber feet on to the frame. Insert the bolts from the outside of the unit towards the inside and secure the bolts with the cap nuts provided using 10mm

wrenches. Do not over-tighten. A second person should steady the frame for this step. Repeat the process for both feet.

2.6. Axle and wheel assembly.

Place large diameter washer on to the axle shaft and insert the axle into the wheel/tyre assembly as shown, you may have to use a rubber mallet to tap the axle through the wheel opening.

Slide the axle wheel assembly onto the frame assembly and place a washer onto the axle and secure with a supplied nut. Tighten using suitable spanner and socket. Tighten securely but DO NOT

overtighten. A second person should steady the frame for this step.


2.7. Handle assembly.

The handle assembly is folded down for transportation, pull handle upwards and lock into position using the knob on the right hand side of the machine as viewed from the rear of machine. To undo knob pull outwards, raise the handle and release knob so that it locates the hole in frame.

2.8. Upper support assembly.

Using the 4 bolts provided, insert the bolts through the front of the frame handle support. Next hold the Upper support against the back of the frame handle support and secure the bolts using a large

Phillips head screwdriver into the Upper Support. Be careful to make sure the bolt does not cross-thread into the upper support. Do not over-tighten.


2.9. Wand/Gun – trigger assembly.

Attach the wand into the handle as shown below. Start off gently so that you do not cross thread the attachments. Screw into place in a clockwise direction. Tighten using a suitable spanner but DO NOT

over tighten.

Attach the high pressure hose to gun/trigger as shown below. Start off gently so that you do not cross thread the attachments. Screw into place in a clockwise direction. Tighten by hand, DO NOT over

tighten.

Attach the high pressure hose to the pump as shown below. Start off gently so that you do not cross thread the attachments. Screw into place in a clockwise direction. Tighten by hand, DO NOT over

tighten.


2.10. Adding engine oil. See adding pump oil section 2.12.

To add oil you must make sure that the machine is on a flat level and stable surface. Remove the oil filler cap/dipstick. Using a suitable funnel fill with oil to the top of the oil filler neck thread. From empty the engine takes 600ml of SAE15W40 oil. Once the engine has been filled with oil securely replace the oil

filler cap/dipstick. Make sure that any spills are properly cleaned up before starting the machine.

2.11. Adding fuel.

To add fuel you must make sure that the machine is on a flat level and stable surface. Remove the fuel filler cap. Using a suitable funnel fill with fresh unleaded petrol to within 25mm of the top of the fuel

tank. From empty the engine takes 3.6L of fresh unleaded petrol. Once the fuel tank has been filled with petrol securely replace the fuel cap. Make sure that any spills are properly cleaned up before starting

the machine. From empty the engine takes 3.6L.


2.12. Adding pump oil (Only on the following models P73200T/PGX200PWT). See adding engine oil section 2.10.

Adding pump oil – From empty the pump takes 300ml of SAE15W40. To check oil level view the sight glass the level should be at the midway point. If the level is low undo the Vent plug and top up with oil using a suitable funnel. Make sure that any spills are properly cleaned up before starting the machine.


3. STARTING PROCEDURE Before starting make sure machine is clear of materialsand all non-essential persons.

The machine is shipped without fuel & oil therefore you MUST fill the engine with fuel & oil before starting the engine. Failure to do so will result in engine damage which will not be covered by warranty.

3.1. Starting procedure. – from cold i.e. machine has not been run for some time.

Starting procedure for a COLD engine. Move the fuel tap to the ON position, Move the throttle lever to mid position and the choke lever to the START position. Turn the engine switch ON. SLOWLY pull the recoil

starter handle until you feel a resistance then pull firmly with a smooth, steady motion to start. Pull the handlestraight out to avoid excessive rope wear from the starter rope guide. Always pull in the trigger gun when starting.

DO NOT let go of the recoil starter handle instead allow it to return gently. After the engine starts slowly move the choke lever to the RUN position until the engine runs smoothly.

NOTE: To extend the life of the recoil starting rope periodically check its condition. If the rope is frayed, have it replaced immediately.

NOTE - The choke position for starting may vary depending upon temperatures and other factors. Once engine is running and warm, turn choke to the RUN position


The water must be turned on prior to starting the washer, pull the spray trigger to ensure water is moving the through the lines and out the nozzle without any leaks before starting the unit. Failure to do this will result in damage to the seals which will not be covered under warranty due to overheating

Starting procedure for a warm engine. Move the fuel tap to the ON position, Move the throttle lever to mid position and the choke lever to the RUN position. Turn the engine switch ON. SLOWLY pull the

recoil starter handle until you feel a resistance then pull firmly with a smooth steady motion to start.Pull the handle straight out to avoid excessive rope wear from the

starter rope guide. DO NOT let go of the recoil starter handle instead allow it to return gently. NOTE: To extend the life of the recoil starting rope periodically check its condition. If the rope is frayed,

have it replaced immediately.

3.3. During use. 3.3.1. Under long, continuous-run operating conditions, be prepared to : 3.3.1.1. Check the fuel on a regular basis. DO NOT re-fuel when the engine is running or HOT.3.3.1.2. Check engine oil level each time you refuel. See engine owner’s manual for more details. 3.3.1.3. Check pump oil level before each use.

3.2. Starting procedure. – from warm i.e. machine has been run recently.


The water must be turned on prior to starting the washer, pull the spray trigger to ensure water is moving the through the lines and out the nozzle without any leaks before starting the unit. Failure to do this will result in damage to the seals which will not be covered under warranty

NEVER disconnect the high-pressure hose from the pump or spray gun while the system is pressurised. Relieve pressure by squeezing the spray gun trigger after the engine has been turned OFF.

4.1. Before stopping/shutting down the machine allow the engine to cool down for a few minutes, by allowing it to run at low speed. 4.2. You MUST allow the engine to come to a full stop before carrying out any maintenance on the machine. 4.3. To stop the machine.

Turn engine switch to the OFF position. Turn the water supply OFF.

Operate the spray gun trigger to release system pressure. Remove the garden hose and pressure hose. Remove nozzle from spray gun. Check that the fuel valve is in the OFF position. If detergents were used, remove detergent injector tube from the pump. You MUST allow the engine to cool for at least five minutes before storing, a hot engine is a fire hazard.

4. STOPPING – SHUTDOWN PROCEDURE


You MUST STOP using the machine if any of the following occur.

• The engine speed changes with no control.• In case of misfire• In case of high vibration.

If you are not familiar with this type of machine you should seek advice and guidance from your dealer. DO NOT attempt to lift or move the machine while the engine is running.

5.1. Machine use. 5.1.1. Position the machine in such a way that it cannot move during use, maintenance, cleaning, adjustment, assembly of accessories or spare parts, as well as under storage. 5.1.2. DO NOT force the machine. Use the correct machine for your application. The correct machine will do the job better and safer at the rate for which it is designed. 5.1.3. DO NOT change the engine governor settings or over-speed the engine. The governor controls the maximum safe operating speed of the engine. 5.1.4. DO NOT run the engine at a high speed when you are not using it. 5.1.5. DO NOT put hands or feet near the high pressure jet. Failure to observe these safety instructions could result in serious injury. 5.1.6. Use only attachments and accessories approved by the manufacturer. Failure to do so can result in personal injury, and may invalidate any warranty. 5.1.7. DO NOT allow persons unfamiliar with the machine or these instructions to operate it. This machine is extremely is dangerous in the hands of untrained users. 5.2. Work area. 5.2.1. Thoroughly inspect the area to be worked, keep the working area clean and free of debris to prevent tripping. Operate on a flat level ground. 5.2.2. NEVER place any part of your body where it would be in danger if movement should occur during assembly, installation, and operation, maintenance, repairing or moving.5.2.3. Keep all bystanders, children, and pets at least 23m (75 feet) away. If you are approached, stop the unit immediately. 5.2.4. The operator or user is responsible for preventing accidents or hazards occurring to other people, their property, and themselves. 5.2.5. Start the engine carefully according to instructions. 5.2.6. Before starting the pressure washer, make sure that the area to pressure washed is free of all obstacles. 5.2.7. Whenever you leave the operating position you MUST always shut down the engine, disconnect spark plug HT lead, keeping them away from the spark plugs to prevent accidental starting, and wait for all moving parts to come to a complete stop. 5.2.8. ALWAYS stop the engine before moving the machine. 5.2.9. NEVER cover the machine while the exhaust is still hot. 5.2.10. NEVER operate the machine on slopes. 5.2.11. Move the machine at least 3m away from the refueling point before starting engine.5.2.12. Inspect that all nuts and bolts are tight and well connected to ensure the safety and

5. USING THE MACHINE


The water must be turned on prior to starting the washer, pull the spray trigger to ensure water is moving the through the lines and out the nozzle without any leaks before starting the unit. Failure to do this will result in damage to the seals which will not be covered under warranty

reliability of this machine prior to any operation.

5.2 Using the machine.

ALWAYS Start slowly with half throttle and keep a firm grip on lance.

5.2.1. Before starting the machine you MUST connect to and turn on a water supply and high pressure hose to the machine, connect the lance and trigger assembly. 5.2.1. Nozzle selection. The machine is supplied with 5 nozzles. Red/Yellow/Green/White and Black. With the exception of the Black (soap nozzle) they all give a different spray pattern.

0° - Pin point, for use on hard/embedded dirt/grime on brick/ concrete patios

surfaces

15 °/25 ° - Concentrated to optimize cleaning power and time, for use on paint

stains, oil, dense dirt and mildew. On wooden decks, walls, drives and patio

surfaces. 40 ° - Efficient for general cleaning power, for use on general loose dirt/grime paint stains, oil, dense dirt and mildew. Can be

used on most surface such as cars, wooden decks outdoor furniture and patios

Soap injection – Used to apply cleaning solutions to surfaces recommended by

detergent supplier. Can be used to prepare all surfaces to provide thorough cleaning.

5.2.2. The quick–release on the lance allows you to switch between five different quick-release nozzles. DO NOT change nozzles whilst the lance trigger is operated. Pull back the collar on the quick release mechanism and remove the nozzles and fit the desired nozzle.5.2.3. Cleaning tips. Before cleaning you are advised to jet wash a test area first and only when you are happy with the results should you proceed with the current task. 5.2.3.1. For most effective cleaning, keep nozzle from 8 to 24 inches away from cleaning surface. 5.2.3.2. If you get nozzle too close, especially using a high pressure nozzle, you may damage surface being cleaned. 5.2.4. Using black soap nozzle.


NEVER use chemicals or caustic liquids that cause bodily injury and/or property damage. You MUST always follow the manufacturer’s advice and guidance on how to use detergents5.2.4.1. To apply detergent, follow these steps: Fit black soap nozzle, prepare detergent solution as required by job, place small filter end of detergent siphoning tube into detergent container. NOTE: Make sure the filter is fully submerged in detergent while applying detergent. This washer will only draw soap with the black soap nozzle. The Red, Yellow, Green and White nozzles will not draw soap. 5.2.4.2. Apply detergents to the surface using long even and overlapping strokes. In general leave the detergent on the surface for five minutes or as advised by the detergent manufacturer. DO NOT allow the detergent to dry on the surface. 5.4.4.3. Once you have completed the soap application process you MUST flush the detergent siphoning system after each use by placing the filter into a bucket of clean water, then run the pressure washer in low pressure for 1-2 minutes. Failure to do this will result in blocked siphoning tubes and filter.


Always stop the engine and unplug the spark plug before doing any repairs or maintenance. Never touch the rotating nylon cord or blade. Check and maintain fuel & oil levels regularly, and maintain the correct levels. Frequently check at regular intervals for the tightness of all nuts, bolts and screws. If the machine vibrates badly stop the machine and take it to a service dealer.

Always refuel in a well-ventilated area with the engine off and spark plug HT cap removed. Whilst carrying out maintenance you must wear appropriate Personal Protective Equipment (PPE). Suggested PPE Sturdy footwear, work gloves, long trousers and hearing protection.

NEVER use the pressure washer to clean itself. Water can penetrate the power unit and cause damage the engine. The use of pressure washers will result in shortened life and reduce serviceability. Shut down the engine, wait for all moving parts to come to a complete stop, remove HT lead, and then wait for 5 minutes before performing maintenance on the pressure washer. Guards and Shields: Make sure all guards and shields are replaced after servicing the pressure washer. Keep your pressure washer upright: Never lay your pressure washer on its side while moving, storing, or using it. Oil could leak and damage your pressure washer’s engine and surrounding areas. You MUST comply with local and current regulations that apply to the use of your pressure washer. There may be additional regulations that apply if your pressure washer is used on construction sites.

ITEM FREQUENCY Remove dust/debris accumulation As needed or required Inspect fuel and spray system Each use Clean inlet filter Each use Check tyre pressures Each use

Perform engine maintenance (Refer to Engine Owner’s Manual)

Change engine oil: As specified in the Engine Owner’s manual. • After first 5 hours of use• Every year or 100 hours of use after first use.

Perform pump maintenance (Refer to Pump Owner’s Manual)

Change pump oil: As specified in the Pump Owner’s manual. • After first 50 hours of use• Every 3 months or 500 hours of use after first use.

PARTS

If a part needs replacement, only use parts that meet the manufacturer’s part number specifications. Replacement parts that do not meet specifications may result in a safety hazard or poor operation of the Pressure Washer and will VOID the warranty. Major Service, including installation or replacement of parts, should be made by a qualified service technician.


6. MAINTENANCE

N.B. AR Axial pump are sealed for life-no oil changes required.

When cleaning filters, you MUST check whether dangerous chemicals have been used with the filter and take any precautions that may be recommended by the manufacturer of the chemicals and Material Safety Data Sheet (MSDS). Always dispose of hazardous fluids per local, regional, and national guidelines.

6.2.1. Unscrew the garden hose from water inlet (if connected). Unscrew inlet filter. Remove filter screen. 6.2.2. Run water through filter screen to clean. Then Reassemble.

High pressure fluid discharge from leaks (even pin-sized) or ruptured components can pierce skin and inject fluid into the body. Injection injury can result in blood poisoning and/or severe tissue damage leading to infection, gangrene, and possibly amputation.

6.1.1. Inspect the spray system for damage and leaks before each use. DO NOT start pressure washer until all needed repairs have been completed. 6.1.2. NEVER use a finger or skin to check for leaks. 6.1.3. NEVER operate machine with damaged or missing hoses/parts. 6.1.4. NEVER attempt to repair a high-pressure hose or component – Always replace it with a part that is rated at or above the pressure rating of this machine. 6.1.4.1. Check hoses, fittings, wand, trigger gun and connections for signs of wear, cracks, looseness, or leaks. Replace as required.’ 6.1.4.2. Check and clean the nozzle orifice only when removed from lance.

6.1.4.3. NEVER direct the outlet of the pressure washer jet towards anyone, which includes adults, children, all pets and livestock or other objects that can be damaged.

6.2. Inlet filter.

6.1. Spray system.


6.3. Spark plug.

The spark plug MUST be fully tightened otherwise the engine will overheat causing and damage to cylinder head may occur. Always complete the following steps after the engine has been turned off and allowed to cool down. DO NOT allow any debris to enter the cylinder.

6.3.1. To remove the spark plug, you must first undo the HT lead then using the supplied box spanner undo the spark plug (anti-clockwise direction). Check the condition of the spark plug for signs of wear to the electrodes and carbon deposits. To removes carbon deposit you can use a soft brass brush. Check the gap of the plug and make sure it is correctly gapped to a gap of 0.6mm to 0.7mm. You MUST also check the condition of the washer, if it is damaged it MUST be replaced.Spark plug tightening for new plug - once washer is sealed turn one extra 1/2 turn, for existing spark plug with old washer turn an extra 1/8 to 1/4 turn.


6.5. Engine Oil – Check/Change.

DO NOT change the oil just after the engine has been running, the oil will be HOT and will be a burn/scald hazard. You should however drain the oil whilst the engine is still warm so that the oil drains fully.

6.5.1. Changing engine oil. 6.5.1.1. To drain the oil undo the oil filler/dipstick. Place suitable container under the drain plug to catch old oil. DO NOT dispose of oil down any drain or onto the ground instead it should be recycled at your local amenity site.

6.5.1.2. To fill with engine oil follow the instruction at section 2.10.

6.4. Air filter.

DO NOT operate the engine without the air filter being fitted it will cause engine damage and will not be covered under warranty.

To remove the air filter undo the securing wing nut, remove cover and air filter element. Remove the foam section and wash the filter in soapy water and rinse with fresh water allow to fully dry before re-inserting foam filter. To clean the paper element blow from the inside out with a low pressure air-line. DO NOT allow the paper element to get wet.


6.6. Cleaning. 6.6.1. DO NOT allow the air intakes to become blocked. If dust or debris accumulates in the Pressure Washer, clean the Pressure Washer with a damp cloth or soft bristle brush. 6.6.2. DO NOT spray Pressure Washer with a garden hose or pressure washer. Water may enter the Pressure Washer and cause damage to the engine and pump.

6.7. Storage and transportation. 6.7.1. Allow to cool: Your pressure washer can get very hot when in use. A hot engine and exhaust system can cause severe burns and even ignite some materials. So, allow it to cool for at least fifteen minutes before moving or storing it. 6.7.2. Keep upright: To avoid damaging your pressure washer and spilling fuel, the pressure washer should remain in an upright position at all times. 6.7.3. Turn OFF: Confirm that the Engine Switch is in the OFF position and turn the fuel shut off lever to the off/closed position and make sure that the Fuel Tank Cap is closed. 6.7.4. Remove Spark Plug Wire: When machine is not in use, remove spark plug wire to prevent unintentional starting or operation by untrained persons. 6.7.5. Protect your pressure washer: Never drop your pressure washer and protect it from getting damaged when using, transporting, or storing it. Never lay heavy objects on your pressure washer. 6.7.6. Carefully select storage area: While in storage, your pressure washer needs to be free of dust and not exposed to high-humidity conditions. Select a clean and dry area that is away from sources of heat, open flames, sparks, or pilot lights, even if gas tank is empty. Residual gasoline could ignite. Select area that is away from extreme high and low temperatures. So, examine the storage area closely to be sure it’s an appropriate storage area.

6.5.2. Checking oil level. 6.5.2.1. Remove the oil filler cap/dipstick and check that the oil is at the top of the filler neck thread.


from sources of heat, flame, or sparks. A hot engine can ignite flammable materials. Always let the engine cool at least 15 minutes before storing.

6.8.1. Preparing the engine for long-term storage if you will not be using the machine again for more than 30 days. Fuel can become stale when stored over 30 days. Stale fuel causes acid and gum deposits to form in the fuel system which can cause engine malfunction. Please refer to the engine owner’s manual for storage procedures for the specific engine you have on your Pressure Washer. In general there are two options: 6.8.1.1. Remove all petrol from the tank and carburetor, see engine owner’s manual, or, add fuel stabilizer to the gasoline as per the engine manufacturer owner’s manual 6.8.1.2. Disconnect the spark plug wire and remove spark plug 6.8.1.3. Add one teaspoon of oil through spark plug hole. Place rag over spark plug hole and pull the recoil starter handle a few times lightly to lubricate the combustion chamber. 6.8.1.4. Replace spark plug, but do not reconnect the spark plug wire. Pull the recoil slowly until the highest resistance is felt. NOTE: Return the recoil handle gently. 6.8.1.5. Confirm that all pressure has been released from the machine and that all of the valves are closed.

6.9. Preparing pressure washer for freezing conditions.

DO NOT allow water to freeze in the pressure washer, high pressure hose, or spray gun. Freezing water can cause damage to the equipment and cause the spray gun to fail in the open position. A spray gun that has failed in the open position can whip around and cause personal injury when the pressure washer is started. Damage caused by freezing will not be covered by warranty.

6.9.1. If you are storing the pressure washer in freezing temperatures, you must properly prepare the pressure washer to prevent water from freezing in the system. 6.9.1.1. Drain all water from the high pressure hose and spray gun by depressing the trigger on the spray gun until all the water drains out. 6.9.1.2. Disconnect the plumbing that connects to the pump outlet. 6.9.1.3. Obtain the following materials;

12“/300mm piece of garden hose or equivalent, and a funnel, approximately 6 oz. of antifreeze.

6.9.1.4. Attach the 12”/300mm piece of garden hose with the funnel to the pump water inlet. Pour antifreeze into the funnel, and then have another person slowly pull the recoil a few times with the engine switch off and the fuel valve closed, until the antifreeze comes out of the pump outlet.

Fuel and its vapors can ignite and causing fires. You MUST select a well-ventilated storage area away

6.8. Long term storage.


the problem, contact your dealer or the manufacturer directly. Use only original parts approved by the manufacturer, otherwise a hazard risk arises.

ENGINE WILL NOT START

Possible causes; 1. Fuel tank is empty.2. Fuel tap is in the OFF position.3. Choke is at the RUN position.4. Engine switch is in the OFF position.5. Spark plug dirty/defective.6. Spark plug wet with fuel (flooded engine).7. Poor quality fuel; Pressure washer storedwithout treating or draining petrol, or refueledwith bad petrol.8. Low engine oil level.9. Fuel filter clogged, carburetor malfunction,ignition malfunction, valves struck, etc.

Possible corrective actions; 1. Refill with clean unleaded petrol.2. Move fuel tap to ON position.3. Move choke lever to START position.4. Turn engine switch to ON position.5. Check that spark plug wire is connectedproperly. Clean or replace spark plug withproperly gapped spark plug.6. Dry and reinstall spark plug. Start engine withthrottle lever in FAST position.7. Drain fuel and carburetor and refuel withfresh petrol. Please contact after sales servicefor further assistance.8. Add engine oil to proper level, see enginemanual.9. Take engine to your dealer and/or contactafter sales service for instructions.

ENGINE LACKS POWER

Possible causes; 1. Air filter clogged2. Throttle control is in the slow position3. Fuel filter clogged, carburetor malfunction,ignition malfunction, valves struck, etc.4. Poor quality fuel; Pressure washer storedwithout treating or draining petrol, or refueledwith poor quality fuel.

Possible corrective actions; 1. Clean or replace filter.2. Move throttle control to fast position.3. Take engine to an authorized servicingdealer and/or contact after sales service.4. Drain fuel and carburetor and refuel withfresh gasoline. Please contact after salesservice for further assistance.

LOW OR SURGING PRESSURE

Possible causes; 1. Insufficient water supply.2. Blocked inlet screen.3. Need to use high pressure nozzle.4. Blocked.5. Worn nozzle.6. Leaking high pressure hose.

Possible corrective actions; 1. Increase water flow – check for kinked orpinched hose.2. Carefully remove screen and clean.3. Change to correct nozzles either green,yellow, white, or red nozzle.4. Safely remove nozzle as outlined in thismanual and check for blockage.5. Replace nozzle.6. Fix leaks if not leaking from hose – NB DOattempt to repair hose leaks.

NO DETERGENT

Possible causes; 1. Need to use different nozzle.2. Back pressure from extra-long hose.3. Leak in clear detergent hose.4. Detergent strainer not submerged.5. Detergent strainer blocked.

Possible corrective actions; 1. Change to the BLACK nozzle.2. Try shorter high pressure hose.3. Replace hose. Use hose clamps if necessary.4. Make sure strainer is completely submergedin solution.5. Clean detergent strainer.

7. TROUBLESHOOTING

7.1. If troubleshooting does not solve


8. SPECIFICATION

P72800A P73200A P73200T PGP200PWA PGX200PWT

ENG

INE

Engine type P1-210 P1-210 P1-210 Honda GP200 Honda GX200 Rated power - HP

7 7 7 7 7

Displacement – cc

208 208 208 196 196

Starting method

Recoil Recoil Recoil Recoil Recoil

Oil type SAE15W40 SAE15W40 SAE15W40 SAE15W40 SAE15W40 Oil quantity – ml

600 600 600 600 600

Fuel type Unleaded

petrol Unleaded

petrol Unleaded

petrol Unleaded

petrol Unleaded

petrol Fuel quantity - l 3.6 3.6 3.6 3.6 3.6

WAS

HER

Maximum pressure rating – PSI/Bar

2800/190 3200/220 3200/220 3200/220 3200/220

Volume rating – LPM 8.3 10.0 11.4 10.0 11.4

Maximum water temperature - °F/°C

140/60 140/60 140/60 140/60 140/60

Pump oil capacity – ml/type 300/SAE15W40 300/SAE15W40 300/SAE15W40 300/SAE15W40 300/SAE15W40

Pump type AR axial

aluminum pump

AR axial brass pump

AR triplex brass pump

AR axial brass pump

AR triplex brass pump

Sound level – dB (A) 108 108 108 108 108


9. PART LOCATIONS

Part locations may vary from machine to machine but will be in the general area as identified in pictures below.


10. DECLARATIONS OF CONFORMITY

Genpower Ltd confirms that these products conform to the following CE Directives; 2006/42/EC Machinery Directive 2004/108/EC EMC Directive 2000/14/EC, Amended by 2005/88/EC Noise Emissions Directive 97/68/EC_2010/26/EC NRMM Emissions Directive


DISPOSAL

11.1. We do not offer a takeback scheme for the recovery of Waste Electrical Electronic Equipment (WEEE) & Batteries instead the responsibility to dispose of WEEE and or Batteries is passed onto you by us. So when it becomes necessary to dispose of your machine you must take it to your local Civic Amenity Site. For further information please contact your Local Authority for disposal advice. 11.2. You MUST make sure that all unused oil and fuel is disposed of correctly either beforehand or at your local Civic Amenity Site. Under NO circumstance must any oil and fuel be put down any drains. 11.3. Waste Electrical Electronic Equipment (WEEE) recycling.

11.3.1. Certain products contain WEEE waste which should not be disposed of in your domestic waste. 11.3.2. You MUST recycle WEEE in accordance with your local authority or recycling centre. 11.4. Battery recycling, certain products contain batteries which should not be disposed of in your domestic waste.

11.4.1. You MUST recycle batteries in accordance with your local authority or recycling centre. 11.5. Unwanted packaging materials should be sorted and taken to a recycling centre so it can be disposed of in a manner which is compatible with the environment. 11.6. The following symbol means that you should ‘Reduce – Reuse – Recycle’.

11.7. We are a Member of the VALPAK National Compliance scheme and our registration number is RM08660. 11.8. For further information about disposal please contact your Local Authority.

11.9. You can also get more advice and guidance about recycling at the following website http://www.recycle-more.co.uk 11.10. Should you pass this product onto another user either sold or loaned you MUST pass on this user manual. This will make sure that all other users can use and maintain the machine safely.

12. CONTACT DETAILS

POSTAL ADDRESS Genpower Ltd, Isaac Way, London Road, Pembroke Dock, Pembrokeshire, SA72 4RW. UK.

TELEPHONE +44 (0) 1646 687880

FAX +44 (0) 1646 686198

TECHNICAL E-MAIL [email protected]

WEBSITE www.p1pe.co.uk

13. MANUAL UPDATES

13.1. Our manuals are constantly being reviewed and updated. Should you find an error, omission or something you find unclear please contact your dealer for assistance. E&OE. 13.2. Our latest manuals are also placed online. 13.3. We reserve the right to make any modifications without prior notice whenever necessary.

14. WARRANTY14.1. For specific warranty and warranty exclusions details for your product please visit our Customer services section on our website at www.p1pe.co.uk If you require a hard copy of Warranty details please contact aftersales on [email protected]

11. RECYCLING & PRODUCT


http://www.hyundaipowerequipment.co.uk/

mailto:[email protected]

www.p1pe.co.uk

GENPOWER LTD

Isaac Way, London RoadPembroke Dock, UNITED KINGDOM, SA72 4RW T: +44 (0) 1646 687 880 F: +44 (0) 1646 686 198

E: [email protected]

PETROL PRESSURE WASHER · 2017. 6. 29. · pressure washer jet towards anyone, which includes...

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Transcript of PETROL PRESSURE WASHER · 2017. 6. 29. · pressure washer jet towards anyone, which includes...