Petrol Euro I and Euro II - TP CATS Universal Range Jan... · Petrol Euro I and Euro II Part Number...

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Petrol Euro I and Euro II Part Number (to be ordered on) * 70002 70004 70001 70009 70011 70013 Shape Round Round Round Round Round Round Canning type Half shells Half shells Mantle Half shells Half shells Mantle Canning Length/Heigth/Width (mm) 282/106/125 218/106/131 110/106/106 282/106/125 218/106/131 120/106/106 Connecting In/Out inner diameter (mm) 55,3/55,3 50,8/50,8 103,5/103,5 55,3/55,3 50,8/50,8 103,5/103,5 Nominal loading of Pd/Rd/Pt Pd/Rd Pd/Rd Pd/Rd Pd/Rd Pd/Rd Pd/Rd Typical installation Underfloor Underfloor Underfloor/ Close Coupled Underfloor Underfloor Underfloor/ Close Coupled Application range *1 EU0 to EU2 EU0 to EU2 EU0 to EU2 EU0 to EU2 EU0 to EU2 EU0 to EU2 General suitability 2000 cc 2000 cc 2000 cc 2500 cc 2500 cc 2500 cc TP substrate menu No. CAT014605157MS CAT031605157SS CAT0361605157PC4 CAT0752605158MS CAT0972605158SS CAT0982605158 Petrol Euro I and Euro II Part Number (to be ordered on) * 70015** 70007 70017*** 70018*** 70024 70023 Shape Round Round Round Round Round Round Canning type Mantle / Cones Mantle Mantle / Cones Mantle / Cones Mantle Mantle Canning Length/Heigth/Width (mm) 290/121/121 110/121/121 240/107/107 240/107/107 94.5 / 68.76 200 / 106/106 Connecting In/Out inner diameter (mm) 45-60 118/118 50/45-60 50/45-60 65 / 65 70 / 70 Nominal loading of Pd/Rd/Pt Pd/Rd Pd/Rd Pd/Rd Pd/Rd Pd/Rd Pd/Rd Typical installation Underfloor Underfloor/ Close Coupled Underfloor Underfloor PRE CATALYST Underfloor Application range *1 EU0 to EU2 EU0 to EU2 EU0 to EU2 EU0 to EU2 EU0 to EU2 EU0 to EU2 General suitability 4000 cc 4000 cc 2500 cc(OBD) 2500 cc(NON OBD) 2500 cc 2500 cc TP substrate menu No. CAT0991606418 606418 CATUNI006/CAT059 2851581C31C2 1PRECAT003 CAT0372C270ID Petrol Euro III (OBD) Part Number (to be ordered on) * 70019 70003 70005 70020 70006 70021 Shape Round Round Round Round Round Round Canning type Half shells Half shells Mantle Half shells Mantle Half shells Canning Length/Heigth/Width (mm) 282/106/125 218/106/131 110/106/106 282/106/125 110/121/121 339/121/121 Connecting In/Out inner diameter (mm) 55,3/55,3 50,8/50,8 103,5/103,5 55,3/55,3 118/118 60.4/55.4 Nominal loading of Pd/Rd/Pt Pd/Rd Pd/Rd Pd/Rd Pd/Rd Pd/Rd Pd/Rd Typical installation Underfloor Underfloor Close Coupled/Maniverter Underfloor Close Coupled/Maniverter Underfloor Heatshield x1 x1 x1 Application range *1 EU III EU III EU III EU III EU III EU III General suitability 2000 cc 2000 cc 2000 cc 2500 cc 3500cc 4000cc TP substrate menu No. CAT0661605400 CAT0961605400 CAT0861605400 CAT0851605401 1606615 CAT1541605402 TPCats Replacement Universal Catalytic Converters

Transcript of Petrol Euro I and Euro II - TP CATS Universal Range Jan... · Petrol Euro I and Euro II Part Number...

Page 1: Petrol Euro I and Euro II - TP CATS Universal Range Jan... · Petrol Euro I and Euro II Part Number (to be ordered on) * 70002 70004 70001 70009 70011 70013 Shape Round Round Round

Petrol Euro I and Euro IIPart Number (to be ordered on) * 70002 70004 70001 70009 70011 70013Shape Round Round Round Round Round RoundCanning type Half shells Half shells Mantle Half shells Half shells MantleCanning Length/Heigth/Width (mm) 282/106/125 218/106/131 110/106/106 282/106/125 218/106/131 120/106/106Connecting In/Out inner diameter (mm) 55,3/55,3 50,8/50,8 103,5/103,5 55,3/55,3 50,8/50,8 103,5/103,5Nominal loading of Pd/Rd/Pt Pd/Rd Pd/Rd Pd/Rd Pd/Rd Pd/Rd Pd/RdTypical installation

Underfloor Underfloor Underfloor/ Close Coupled

Underfloor Underfloor Underfloor/ Close Coupled

Application range*1 EU0 to EU2 EU0 to EU2 EU0 to EU2 EU0 to EU2 EU0 to EU2 EU0 to EU2General suitability 2000 cc 2000 cc 2000 cc 2500 cc 2500 cc 2500 ccTP substrate menu No. CAT014605157MS CAT031605157SS CAT0361605157PC4 CAT0752605158MS CAT0972605158SS CAT0982605158

Petrol Euro I and Euro IIPart Number (to be ordered on) * 70015** 70007 70017*** 70018*** 70024 70023Shape Round Round Round Round Round RoundCanning type Mantle / Cones Mantle Mantle / Cones Mantle / Cones Mantle MantleCanning Length/Heigth/Width (mm) 290/121/121 110/121/121 240/107/107 240/107/107 94.5 / 68.76 200 / 106/106Connecting In/Out inner diameter (mm) 45-60 118/118 50/45-60 50/45-60 65 / 65 70 / 70Nominal loading of Pd/Rd/Pt Pd/Rd Pd/Rd Pd/Rd Pd/Rd Pd/Rd Pd/RdTypical installation

Underfloor Underfloor/ Close Coupled

Underfloor Underfloor PRE CATALYST Underfloor

Application range*1 EU0 to EU2 EU0 to EU2 EU0 to EU2 EU0 to EU2 EU0 to EU2 EU0 to EU2General suitability 4000 cc 4000 cc 2500 cc(OBD) 2500 cc(NON OBD) 2500 cc 2500 ccTP substrate menu No. CAT0991606418 606418 CATUNI006/CAT059 2851581C31C2 1PRECAT003 CAT0372C270ID

Petrol Euro III (OBD)Part Number (to be ordered on) * 70019 70003 70005 70020 70006 70021Shape Round Round Round Round Round RoundCanning type Half shells Half shells Mantle Half shells Mantle Half shellsCanning Length/Heigth/Width (mm) 282/106/125 218/106/131 110/106/106 282/106/125 110/121/121 339/121/121Connecting In/Out inner diameter (mm) 55,3/55,3 50,8/50,8 103,5/103,5 55,3/55,3 118/118 60.4/55.4Nominal loading of Pd/Rd/Pt Pd/Rd Pd/Rd Pd/Rd Pd/Rd Pd/Rd Pd/RdTypical installation

Underfloor Underfloor Close Coupled/Maniverter

Underfloor Close Coupled/Maniverter

Underfloor

Heatshield x1 x1 x1

Application range*1 EU III EU III EU III EU III EU III EU IIIGeneral suitability 2000 cc 2000 cc 2000 cc 2500 cc 3500cc 4000ccTP substrate menu No. CAT0661605400 CAT0961605400 CAT0861605400 CAT0851605401 1606615 CAT1541605402

TPCats Replacement Universal Catalytic Converters

Page 2: Petrol Euro I and Euro II - TP CATS Universal Range Jan... · Petrol Euro I and Euro II Part Number (to be ordered on) * 70002 70004 70001 70009 70011 70013 Shape Round Round Round

Petrol Euro III (OBD)Part Number (to be ordered on) * 70022Shape RoundCanning type MantleCanning Length/Heigth/Width (mm) 160 /106/106Connecting In/Out inner diameter (mm) 1Nominal loading of Pd/Rd/Pt Pd/RdTypical installation

Close Coupled

Heatshield x1

Application range*1 EU IIIGeneral suitability 1600TP substrate menu No. CAT093606755

Diesel Euro I / II and IIIPart Number (to be ordered on) * 70008 70012 70014 70016 70025 70026Shape Round Round Round Round Round RoundCanning type Half shells Half shells Mantle Half shells Mantle MantleCanning Length/Heigth/Width (mm) 282/106/125 218/106/131 110/107/107 339/121/121 140 / 121 / 121 110 / 121 / 121Connecting In/Out inner diameter (mm) 55,3/55,3 50,8/50,8 103,5/103,5 60.4/55.4 118 / 118 118 / 118Nominal loading of Pd/Rd/Pt Pt/Pd Pt/Pd Pt/Pd Pt/Pd Pt/Pd Pt/PdTypical installation

Underfloor Underfloor Underfloor/ Close Coupled

Underfloor Underfloor/ Close Coupled

Underfloor/ Close Coupled

Application range*1 EU I-III EU I-III EU I-III EU I-III EU I-III EU I-IIIGeneral suitability 2100 cc 2100 cc 2100 cc 4000cc 3000 cc 4000 ccTP substrate menu No. CAT0831605403 CAT0711605403 CAT0691605403 CAT1551605405LS 10PP87141 1607198

*1) Please follow special notes presented in Appendix "TP Engineering Ltd replacement catalytic converters" below.** denotes 70015 - The inlet and outlet of this catalyst can be ordered with neck sizes from 45mm to 60mm, please state when ordering.*** denotes 70017 and 70018, 80 degrees inlet / central outlet (Renault/BMW/Mercedes underfloor applications)These catalytic convertors have been tested and certified by TP Engineering Ltd`s partner, for use as repair products only within the engine capacities stated.

Instructions for the Installation of "TPCats Replacement Catalytic Converter"

To avoid accidents safety measures and devices required at the installation site must be in accordance with the instructions and regulations stipulated for safety at work.This applies to general safety regulations of the country in question and the specfic agreements made for each work site.

Dismounting of the old converter1)      Disconnect the grounding cable of the battery.2)      Lift the vehicle up and ensure that it is locked surely in this position.3)      Loosen and dismount the possible lambda sensor carefully from the converter.4)      Loosen the fixing bolts of the converter. If they are stuck, spray rust removing oil and/or heat the bolts with a gas torch. If you use a torch, ensure

that it does not fire the bottom surfaces of the vehicle.5)      Dismount the fixing bolts and the old converter.

Mounting of the TPCats converter1)      Clean the fixing flanges/pipes carefully to ensure tight connection of the new converter. Reserve new gasgets and fixing bolts.2)      Mount the new converter. An arrow on the converter illustrates the correct exhaust gas direction. Mount the possible lambda sensor. Before tightening the

fixing bolts to final tension, ensure that converter has space to move without touching the vehicle body.3)      Land the vehicle on the floor, connect the ground cable of the battery and ensure the tightness of the exhaust system.

Exhaust gas is dangerous. A good ventilation is necessary if the vehicle is running even a short time in a garage.

Note -Diagnose the root cause for converter damage and repair it before mounting the new converter. Otherwise it will cause the new converter to fail as well. Possible cause is excess unburned fuel and overheating in the converter, by misfiring, ignition system failure, towing, deteriorated spark plug (gasoline models) or spark plug wire (gasoline models). Additional causes can be oil or antifreeze entering exhaust, lambda sensor failure (gasoline models) or broken hangers.

The use of wrong fuel type will destroy the converter. If converter is mounted to a vehicle, that has been in use with leaded fuel, it is most recommended to clean the fuel system by driving ~1000 km with unleaded fuel before mounting of the converter.