PETRO CHEMICAL ENERGY. The Company Petro Chemical Energy o We are the global leader in energy loss...
-
Upload
edgar-harper -
Category
Documents
-
view
234 -
download
2
Transcript of PETRO CHEMICAL ENERGY. The Company Petro Chemical Energy o We are the global leader in energy loss...
PETRO CHEMICAL ENERGY
The Company
Petro Chemical Energyo We are the global leader in energy loss
surveys having over 25 years experience making your businesses more efficient.
o Highly trained and professional staff.o State-of-the-art ultra-sonic equipment.o Having uncorrected steam leaks and faulty
traps cost your businesses time and money as well as being environmentally unfriendly.
SERVICES
Air Leak Surveys
Nitrogen Leak Surveys
Gas Leak Survey (H2, O2, Natural Gas)
Steam Leak Surveys
Steam Trap Surveys
Our Policies
Safe Employeeso Yearly Basic Plus Safety classes
• Houston Area Safety Council• Texas City Safety Council• Tennessee Valley Training Center
o Site specific safety classes• Petro Chemical Energy employees receive site specific training at
over 50 plant sites per year
Security Checkso Petro Chemical Energy employee background checks performed by
DISA
Drugs & Alcohol Free Workplaceo Petro Chemical Energy employees are tested for Drugs and Alcohol
prior to employment, annually and randomly by DISA
Transportation Worker Identification Credential (TWIC)o All Petro Chemical Energy employees have a TWIC card
Our Goals
Stop the loss of productivity and efficiency– Manufacturing productivity– Processing efficiency
Provide recommendations for improvement
Stop profit loss by conserving wasted energy
Undetected Steam leaks
– Rob efficiency in manufacturing and processing– Lose millions of dollars annually– Add up to very costly problems– Are caused by dozens, perhaps hundreds of
hard to pinpoint outflows which are caused by vibrations and a corrosive atmosphere.
We can find your leaks in areas that that would be unnoticed and undetected to the human ear
Leaks = Dollar Loss Our Services Will Save Your
Company Money
Petro Chemical Energy’s Steam Leak and Steam Trap surveys have helped our clients all over the world shut down boilers. Resulting in saving our customers millions of dollars annually. We have completed surveys that have saved our clients $17,000,000.00 net from our steam leak and trap survey, after they repaired their leaks and faulty traps.
Steam Leak Surveys
DetailsoUltrasonic equipment easily locates steam
leakso Each leak is tagged with a metal number tag
that corresponds with your Excel report. oA detailed Excel report is compiled
containing:• Location and description of all steam leaks• Annual dollar loss per leakAnalysis are forecasting the price of
Natural Gas is going up.
Steam Leak Survey for: Conducted by:Company Name PETRO CHEMICAL ENERGYCity, State Muscle Shoals, Alabama
(256) 331-2473 SAMPLE
AREA: DATE: 04-Feb-03
ESTIMATED ESTIMATED ESTIMATEDLEAK DATE 1ST DOLLAR LOSS DOLLAR LOSS DATE DOLLAR SAVINGS SIZE JOB DESCRIPTION AND LOCATION TAG # REPORTED SINCE REPORTED PER YEAR REPAIRED AFTER REPAIRED STATUS
--------- ------------------------------------------------------------------------------------------------ ---------- ------------------- -------------------------------- --------------------------- ------------------ --------------------------- ----------------------(S) PACKING, 6" VALVE, NORTH OF #P-3410 (GRD) 010 04-FEB-03 $0.00 $1,640.00 $0.00
(M) HOLE IN 2" LINE, INSIDE WEST WALL OF #F-131 027 12-NOV-01 $16,141.86 $13,122.00 $0.00(PENTHOUSE)
(S) 1/2", 1500#, VOGT VALVE LEAKING THROUGH, 060 12-NOV-01 $2,017.42 $1,640.00 $0.00EAST SIDE OF #P-4424, (GRD)
(S) PACKING, 6" VALVE, SW SIDE OF HEATER #E-1390, 139 12-NOV-01 $2,017.42 $1,640.00 $0.0010' OVERHEAD (GRD)
(S) 1/2" THREADED UNION, SOUTH SIDE OF #P-2089, 143 04-FEB-03 $0.00 $1,640.00 $0.00OVERHEAD (GRD)
(M) 3", 300#, FLANGE GASKET, ABOVE WEST END OF 149 04-FEB-03 $0.00 $13,122.00 $0.00#E-0984, OVERHEAD (GRD)
(S) REPLACE, 10", 150# CRANE BONNET GASKET, SOUTH SIDE 197 12-NOV-01 $2,017.42 $1,640.00 $0.00OF #F-141, OVERHEAD (2ND PLATFORM)
(S+) LEAK UNDER INSULATION, WEST SIDE OF #E-1981-A, 467 12-NOV-01 $3,229.11 $2,625.00 $0.0010" OVERHEAD (GRD)
(L) 6", 150#, FLANGE GASKET, NW END OF #P-5008-B 482 12-NOV-01 $36,321.02 $29,526.00 $0.00(GRD)
TOTALS: $20,176.71 $18,042.00 $0.00
Steam Trap SurveysDetails
o Temperature and ultrasonic equipment tests each trap
o Each trap is tagged with a metal number tag that corresponds with your Excel report.
o A detailed excel report is compiled containing:• Location of all traps• Trap manufacturer, trap model, trap size, line
pressure and service of each trap• Annual dollar loss per trap
o Petro Chemical Energy is not affiliated with any steam trap manufacturer or vendor.
Steam Trap Survey for: Conducted by:COMPANY NAME PETRO CHEMICAL ENERGYCITY, STATE Muscle Shoals, Alabama SAMPLE SHEET
(256) 331-2473DATE: 29-Nov-04
AREA:
ESTIMATED ESTIMATED TAG MFG MODEL TRAP STEAM LOSS DOLLAR LOSS
TRAP LOCATION NUMBER NUMBER SIZE PRESSURE SERVICE COND PER YEAR/1000# PER YEAR----------------------------------------------------------- ---------------- --------------------------- ------------ ------------------ ------------------ ----------- ---------------------------- ------------------------------ SW OF P-72B (GRD) 236 AMW 2010 1/2" 30 TRACER RCL 852 $3,433.56
SE CORNER OF 3AT-40 (GRD) 238 NIC N-300 3/4" 30 TRACER OK
SOUTH END OF 3AT-40 (PLATFORM) 248 AMW 1811 3/4" 30 TRACER VO
NE OF 3AT-104 (GRD) 249 AMW 313 1" 600 DRIP BT 1,691 $6,814.73
NW SIDE OF H-3 HEATER (GRD) 254 NIC N-300 3/4" 30 DRIP CP
NW SIDE OF H-3 HEATER (GRD) 255 AMW 1811 3/4" 30 TRACER BT 552 $2,224.56
SE OF 3AT-14 (GRD) 394 AMW 313 1" 150 DRIP VO
SE OF 3AT-14, EAT SIDE OF P-44 395 SARCO UPB-32 1/2" 30 TRACER OK
WEST SIDE OF 3AE-44 (GRD) 396 AMW 1811 3/4" 30 TRACER BT 324 $1,305.72
SOUTH OF 3AE-2 (GRD) 415 SARCO TD-62 3/4" 600 DRIP OK
SE OF 3AT-1 (GRD) 416 SARCO TD-52L 3/4" 30 DRIP CP
BELOW EAST SIDE OF 3AE-19B (GRD) 434 SARCO UPB-30 1/2" 30 TRACER VO--------------------- ---------------------
TOTALS: 3,419 $13,778.57
Easy Access to ReportMultiple Copies, Multiple Formats
o One large copy (14 x 11) of Excel spreadsheet• Cover sheet with all areas surveyed• Individual spreadsheet of each area
o Four letter sized copies of Excel spreadsheet
o CD containing entire survey data
o Electronic copy transferred via email
Our Valued Customers Petro Chemical Energy's Energy Surveys have saved our clients millions
annually including:
• Arkema
• Ascend Chemicals
•American Styrenics
• Bayer Chemicals
•BASF
• Bridgestone Firestone
•BP Amoco
•Cherokee Pharmaceuticals
• Chevron
• Ciba Specialty Chemicals
•Celanese Chemicals
• Columbian Chemicals
• Citgo
•ConocoPhillips, Inc.
• Cooper Tire & Rubber Co.
• Dow Chemical Company
•Daikin America
• Exxon Mobil
•EKA
•Frontier Refining Inc
•GEO Specialty Chemicals
•G E Plastics
•Hercules
•Huntsman
•ISP Chemical
•Koch Refining Co.
•Lion Oil Company
•Lubrizol
•Merck & Company
•Motiva
• Novartis
•Oxy Chemical
•Olin Chemicals
•Placid Refining
•Pasadena Refinery
•Proctor & Gambel
•Rohm and Haas
•Rhodia Chemicals
•Shell Chemical
•Sunoco
•Solutia
•Samref (Saudi Arabia)
• Tennessee Eastman
•Texas Eastman
•Total Petrochemicals
•Texaco
•Vulcan Chemicals
•Valero
•Wise Alloys
GUARANTEE
Petro Chemical Energy guarantees that if your company is not completely
satisfied with your survey after completion your company will not be
charged.