Petratex: a hybrid organization, - Petratex - Moda, · PDF file ·...

Petratex: a hybrid organization, between Fashion, Sport and High Technology.

COMPANY INTRODUCTION

KEY DATES & NUMBERS


Established : 9th November 1989

Number of workers: 591

Business Volume: 70 558 711.00 Euros

Customer Portfolio: 159

Main exporting markets: France, Italy, Spain, Germany, USA, Canada, Japan, England.

Number of machines: 900

Know How: deep knowledge of the textile and apparel industry. Versatility.

Patents: NOSEW technology PT NR102974 and EU NR 1633921

Certification: Currently in the process of obtaining ISO9001 certification.

Software: Petratex has developed most of its own software applications:

Petrabook, Petratasks, Petrarequests.

Technology investiments: Digital Printing Machine for roller and panel printing, laser cutting,

sublimation, bonded garments, pleating, feather down filling.


TOTAL AREA

PREVIOUS

USEFUL GROSS AREA: 13 841 m2

Because of its sucess, Petratex is constantly expanding to meet the best conditions for their clients.

CURRENT

USEFUL GROSS AREA: 24 284 m2

MARKET POSITIONING

FASHION PLATFORM

SPORT PLATFORM

FAST FASHION PLATFORM

R&D PLATFORM

CREATION CENTRE

QUALITY CENTRE

SOURCING

LUXURY HIGH-END PRÊT À PORTER PRÊT À PORTER

COMPETITION ELITE SPORTS MASS SPORTS

MASS MARKET FASHION MASS MARKET SPORTS

AERONAUTICS HEALTHCARE

DESIGN DEDICATED PROJECTS MACHINERY EQUIPMENT SOFTWARE PROCESSES

LABORATORY AUDIT AREA

RAW MATERIALS TRIMS

CLOTHING RANGE

WOVEN

ACCESSORIES

MEN / WOMEM / CHILDREN

KNITS

TECHNICAL MATERIALS

LEATHER

KNITWEAR

BEACHWEAR

SHOES

BAGS/PURSES

PETRATEX ORGANIZATION

ORGANIZATION OF THE DIFFERENT DEPARTMENTS

We have an unconventional organization.

There are several Departments that are constituted by Commercials, Technicians, Buyers, Production Planners, etc, that work together as a team.

Some Departments are divided by Customers, others by Markets and others by a certain type of product: Fashion/Sports/High technology.

Each Department works as a little Company inside one big Company in order to have more reactivity towards the Customers and to have a profound knowledge of the Market.


CREATIVE LAB (Sourcing, Design and R&D)14 designers in house.

Creation of physical rooms in house, dedicated to the customers - LAB CLIENT.

57 workers in the developments (prototypes).

80% of the customer’s collections are created directly in our facilities.


QUALITY MANAGEMENT SOLUTIONS65 direct workers in the quality department.

Control of the raw materials/accessories.

Control during production.

Final control of the garments.

Final control of services (sublimation, digital print).


INTELLIGENCE SOFTWARE SOLUTIONSQuality control of all the steps of the production process.


INTELLIGENT SOFTWARE SOLUTIONSWorkflow


INTELLIGENT SOFTWARE SOLUTIONS


INTELLIGENT SOFTWARE SOLUTIONSEQUIPMENTS USED FOR QUALITY CONTROL


INTELLIGENT SOFTWARE SOLUTIONS

QUALITY CONTROL

ONLINE

CONTROL BY TABLET


TRAINING PROGRAMS AND INVESTIMENTS

COMMERCIAL

ASSISTANCE

ACCOUNTANCY

DESIGN

PURCHASING

MANAGEMENT

PATTERNS

+

3D

SEWING

TEXTILE

TECHNOLOGY


TRAINING PROGRAM AND INVESTIMENTSLEARNING OPPORTUNITIES AND PROFESSIONAL PROGRESSION

3D PATTERNS TRAINING

PATTERN MAKING TRAINING

COMMERCIAL TRAINING

SEWING TRAINING

BUYING TRAINING

YEAR

2013

2014

2015

2016

HOURS OFEXTERNAL TRAINING

193 350

422 380

530 460

1188,5

HOURS OFINTERNAL TRAINING

AVERAGE/DAYS (HOURS)INTERNAL TRAINING

614 2,8

2

1,7

1,6

TOTAL NR.OF HOURS

543

802

990

1802,5


AVERAGE OF 300 ANNUAL HOURS


GEOGRAPHIC IMPLANTATION

PORTUGAL

TUNISIA


159INTERNATIONAL

BRANDS

3000NATIONAL AND

INTERNATIONALSUPPLIERS

2500INDIRECTWORKERS

60SUBCONTRATED

FACTORIESWITH EXCLUSIVITY

CONTRACT

PETRATEX


WORLDWIDE SOURCING SUPPLY CHAIN

GLOBAL INTERCONNECTION NETWORK

PETRATEX IN-HOUSE SERVICES

LASER CUTTING & ENGRAVING

PLEATING

SUBLIMATION

DIGITAL PRINTING

BONDING (NOSEW TECHNOLOGY)

FEATHERS & DOWN


SUBLIMATION


DIGITAL PRINTING


LASER CUTTING & ENGRAVING


PLEATING


Capacity of our Digital Printing section:

Machine: Reggiani Origin: ItalyReactive dyeing – 2 machinesCotton, viscose, linen, fabrics (celulose natural fibers) Capacity per day: 4500 mtsCapacity per month: 135000 mts

Machine: ReggianiOrigin: ItalyAcid dyeing – 2 machinesPoliamide, silk, wool fabricsCapacity per day: 900 mtsCapacity per month: 27000 mts

Machine: KORNITCapacity per day: 1500 panelsPigment printing

Capacity of our sublimation section:

Machines: KEOCERAOrigin: Italy1 machinePaper print machine for sublimationCapacity per day: 2700 mtsCapacity per month: 81000 mts

Machines: MIMAKIOrigin: Japan5 machinesPaper print machine for sublimationCapacity per day: 3000 mtsCapacity per month: 90000 mts

Capacity of our finishing section:Machine : ICOMATEXOrigin : Spain1 machineStenter multifunctional machine, essential for the preparation of the articles and to give final finishing and dimensional stability to the articles, it is also, used for the fixations or for the application of coating for the digital printing. Capacity :30 m / min (so more than 40,000 m / day).

Capacity of our Pleating section:

Soleil Pleating: 750 Soleil Pleating per day

Crystal Pleating: 1000 mts per day

Other Pleatings: 1000 mts per day

Testing process:Digital Printing/Mt: 48 hoursDigital Printing/Panel: 4 hoursSublimation: 4 hoursPleatings: 2 hours


BONDING TECHNOLOGY

TECHZONE (NOSEW TECHNOLOGY)

PETRATEX ECO-FRIENDLY ACTIVITIES

BIOMASS

THERMAL ENERGY PROVIDED BY BIOMASS (OLIVE STONES, PELLETS).


WATER TREATMENT

The treatment of the residual waters, ETAR, is a necessity and obligation of the maintenance of the hydraulic resources and the preservation of the Environment.

Our ETAR does the water treatment of the Digital printing section, allowing the reutilization of the water.On several occasions we have an 100% reutilization of the water.


SOLAR PANELS

1211 PHOTOVOLTAIC PANELS


ENERGY EFFICIENT LIGHTNING

The target is to save money and energy while lighting our facilities and still maintain good light quantity and quality.

So we use energy efficient lighting options in our new building so the lights can be more or less intense according to the level of the day lighting.


RECYCLING

Recycling helps to reduce energy usage, reduce the consumption of fresh raw materials, reduce air pollution and water pollution.

We make sure we follow different recycling policies in all sectors of the company in order to minimize pollution, to protect the environment, to minimizes global warming, and to ensure the sustainability of the natural resources.


CARBON FOOTPRINT CONTROL

As a part of our Ecofriendly mindset, we using the carbon footprint control in order to:

Detect energy dependence.

Do a complete analysis of the activity.

Reduce energy consumption for better environmental management.

PETRATEX LIFESTYLE

CANTEEN / GREEN AREAS

PETRATEX LIFESTYLE

GYMNASIUM

PETRATEX LIFESTYLE

EVENTS

FAMILY DAY

PETRATEX PROJECTS

SUPPLIERS PARTNERSHIP

We are building partnerships with the best Suppliers, that are able to provide us with the best products and leadtimes, and we are creating a specific closed off area for them to place and show their products in order for us to have a quick and easy access to the information on time.

Now-a-days, Petratex has become a label of quality internationally.Some of the biggest names in the fashion industry ask us to put Petratex’s name

in the garments labels as a pledge of excellence and as a guarantee of performanceand undisputed quality.

«WE CREATE PASSIONATE CUSTOMERS»

WWW.PETRATEX.COM

THANK YOU

Petratex: a hybrid organization, - Petratex - Moda, · PDF file ·...

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