Peruplast presentation_for_north_america_2014_final

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& Peruplast ENVASES PARA EL MUNDO

Transcript of Peruplast presentation_for_north_america_2014_final

& Peruplast

ENVASES PARA EL MUNDO

Founded in 1962, we have the wisdom and experience to be

your trusted supplier. However, you will quickly find out that

we are not your typical Converting Company.

Peruplast is owned by

two of the most

prestigious and

financially sound

financial groups in South

America. The Intercorp

Group in Peru and the

Madeco Group in Chile.

Alusa is a wholly-owned

subsidiary of Madeco and

runs their flexible

packaging operations

In 2013 we completed the

construction of a new 15 acre

production facility in the coastal

town of Lurin, Peru, which is 25

miles south of Lima, the Capitol of

Peru

OUR NEW PLANT

Cafeteria, Recreation and Conference Center on Site

When we started the new plant, we purchased new

equipment to begin the move from our two existing

plants in Lima. We bought 2 high-output state-of-the-art

three-layer extruding machines, and ……

1 seven-layer extruder, and…

3 Laminati ng machines, and…

2 Flexographic press, and…

2 nine-color rotogravure presses, and …

1 Mamata pouch making machine, and a Totani pouching

machine is due to arrive Sept 2014

ACTUAL: 3,000 MT/month (6.6 millions lbs./month) - Flexo: 1,800 MT/month

- Gravure: 1,200 MT/month

IN 2015: 3,400 TM/month (7.5 million lbs./month) - Flexo: 2,200 MT/month - Gravure: 1,200 MT/month

and through continuous equipment upgrades we can achieve :

More than 4,000 TM/month (8.8 million lbs./month) - Flexo: 2,500 MT/month - Gravure: 1,500 MT/month

OUR PRODUCTION CAPACITY

Installed Equipment and Capabilities

$ Peruplast

PACKAGI NG FOR THE WORLD

STATE OF THE A RT IN-HOUSE DIGITA L PREPRESS

13 FLEXOGRAPHIC PRESSES (Digital plate technology)

4 GRAVURE PRESSES (Up to 9 colors)

20 EXTRUSION LINES (INCLUDING TWO 7-LAYER COEXTRUSION MACHINES CAPABLE OF

EXTRUDING – EVOH & POLYAMIDE ¨Nylon” Films)

10 LAMINATING MACHINES (Solventless and Solvent based)

Over 30 SLITTING & REWINDING MACHINES (two with Laser scoring capabilities)

Over 20 SEALING MACHINES (Bags and pouches)

OUR KEY STRATEGY

To be BETTER & FASTER with

MORE INNOVATION

BETTER: BE RECOGNIZED IN THE WORLD AS THE BEST

LATIN AMERICAN FLEXIBLE PACKAGING MANUFACTURER

FASTER: OFFER OUR CUSTOMERS THE LOWEST LEAD-

TIME IN THE MARKET LOCALLY AND TO BE FASTER THAN OTHER IMPORTERS FOR OUR FOREIGN CLIENTS

MORE INNOVATION: DIVERSE PRODUCT

OFFERING WITH CREATIVE PACKAGING SOLUTIONS

DIFFERENTIATION FACTORS 1. QUALITY 2. LEAD TIME 3. FLEXIBILITY 4. GRAPHIC ASSISTANCE 5. TECHNICAL & COMMERCIAL SERVICE 6. KNOW-HOW 7. SOCIAL RESPONSIBILITY

Initiatives - Gauge reduction on single pack film (30 24 19 17 microns) - Gauge reduction on diaper bags (50 47 microns) - Wicket bags for new automatic machinery - 1,800 and 2,000 mm wide LDPE film with perforations for over-packs

Peruplast initiatives - Gauge reduction on LDPE film for toilet paper: 30 25 microns - Combined Matte and Shiny effects in bags - Metallic effect

Investments -Prepress -Rotogravure Machines -Triplex laminating Machines -Pouching and sealing machines

VALUE ADDED

INTERNATIONAL PRESENCE 22 COUNTRIES IN THE AMERICAS

- Colombia

- Bolivia

- Ecuador

- Venezuela

- Chile

- Guyana

- Trinidad & Tobago

- República Dominicana

- Argentina

- Antigua y Barbuda

- Barbados

- El Salvador

- Guatemala

- Nicaragua

- Honduras

- Panamá

- Puerto Rico

- Costa Rica

- United States

- Canada

- Cuba

- Jamaica

NO GEOGRAPHICAL LIMITS

We have exported to Africa (Madagascar), Oceania (New aledonia) and we can export to you!

WE ARE READY TO BE A

STRATEGIC GLOBAL PARTNER

WITH YOU

PRODUCTS

AND

APPLICATIONS

SNACKS COOKIES & CANDIES PASTA - RICE POWDER BEVERAGES

CEREALS COFFEE DAIRY PRODUCTS DRIED SOUPS

JAMS & JELLIES BEVERAGES SAUCES & SEASONINGS CHEESE & MEATS

PET FOOD

FROZEN MEAT FROZEN FRUIT FRUITS & VEGETABLES PROCESSED FOOD

ROLL FED LABELS OVER WRAP

DIAPERS SANITARY TOWELS TISSUES & NAPKINS SHAMPOO & CREAMS

DETERGENT WAX SOAP CLEANERS

PHARMACEUTICAL

PRODUCTS

CHEMICAL

PRODUCTS

STAND UP POUCHES 4 SEAL POUCHES PILLOW PACK ZIPPER OPTIONS

SPOUT OPTIONS

DEGASSING VALVE

OPTIONS

OPTIONAL

(handle, euro punch,

pre cut, round corners)

QUALITY SYSTEM

OUR MAIN LOCAL AND REGIONAL

CUSTOMERS

- ALICORP

- UNILEVER

- KIMBERLY CLARK

- PROCTER & GAMBLE

- NESTLÉ

- KRAFT FOODS

- PEPSICO

- GLORIA

- MOLITALIA

- GEA

- AJE GROUP

TECHNICAL & COMMERCIAL SERVICES

INTERNATIONAL

RECOGNITION

11

Peruplast ENVASES PARA EL MUNDO

FLEXOGRAPHIC TECH NICAL

1l ASSOCIATION

PREMIO A LA EXCELENCIA EN

FLEXOGRAFIA 2010

AWA

Peruplast ENVASES PARA ElMUNDO

-- ,:RD --

PROCESS,FILM

Silver Kerocopy Plus - A4 - 75 q Wrapper

PERUPLAST

Xvi I

Empaques Ganadores

Edici6n 201O

Peruplast ENVASES PARA EL MUNDO

CONCURSO LATINOAMsRICANO

DE PRODUCTOS GRAFICOS

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& Peruplast

ENV/\SES PAR/\ El MUNDO

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& Peruplast

ENVASES PARA El MUNDO

INTERNATIONAL PRINTING

AWARD: “BENNY”

AWARD

“CREATIVIDAD EMPRESARIAL”

OUR MAIN

INNOVATIONS

CREATING NEW MARKET CATEGORIES

200,000

TM POUCHES (lbs.) (385,000 lbs)

Our Engineers designed a Pouch 180,000

160,000

140,000

120,000

100,000

80,000

60,000

40,000

20,000

-

(4,400 lbs) (11,000 lbs)

2,000 5,000

(205,000lbs)

93,000

175,000

to replace the cardboard box this

product was sold in. Now it has

become the standard package for

this bread in Peru and has

increased shelf life, opened up the

export market and reduced cost

for the CPC´s. IN 2009 Peruplast was presented with the Innovation

2007 2008 2009 2010 Award of the year.

CHICKEN PACK

Environment 1. ENERGY

2. WATER

3. TREE PLANTING

4. THE 4 Rs

ENERGY

We are very energy conscious. We maintain a Green House Gas Calculator and submit CO2 equivalency reports to the our clients who request it. Some of our projects are designed to use the heat we generate in our processes

to preheat the thermal oil we use in our printing presses. We designed our plant to

reduce our energy consumption.

ENERGY

2015 We have an Energy Cogeneration Project

that will allow us to generate our own

power, operate a cooling tower, and preheat our thermal oil. In addition, it will supply enough power to operate our our

Solvent Recovery System

WATER

In our new plant we treat our own waste water and reuse it for irrigation and

flush

4-R´s We Recycle, Reuse, and Recover 86% of all

of our waste and continually Reduce our footprint through continuous

improvement and Scrap reduction projects