2013 Honeywell Users Group EMEA

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Advanced Control, Optimization, and Monitoring

Perry Nordh P.Eng.

2

Operations Excellence

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Process Optimization

Key ProductsControl Performance MonitorProfit® ControllerProfit® OptimizerProfit® Sensor ProProfit® StepperProfit® Expert

3500+

In

sta

lls

MMM: Alcoa*, CodelcoO&G: Shell*, BP, Enterprise Products, Woodside, SyncrudeRefining: ExxonMobil*, ConocoPhillips, Sinopec, IOCL, Tesoro, PDVSA, Saudi AramcoChemicals: Sasol, Petronas, Dow*, Dupont*, Idemistu, SABIC,Braskem, BASF*, Bayer Material Sciences

Sele

ct

Cu

sto

mers

Fact

• Solutions to optimize process

performance and efficiency• Helps protect plant uptime and safety by

reducing losses caused by control

performance • Improves profitability by increasing

production and decreasing costs

What is it?

*Enterprise/Corporate Agreements

Keep your process at optimal performance every minute of every day

>$5B US in measurable benefits has been added to

customers' bottom-lines with Honeywell's Profit®

suite of products.

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Optimization

BusinessDictionary.com:

Finding an alternative with the most cost

effective or

highest achievable performance

under the given constraints,

by maximizing desired factors and

minimizing undesired ones.

5

Tangible APC Benefits

Typical Benefits:

• Increased Throughput

• Improved Yields

• Decreased Operating Costs

• Improved Quality Consistency

• Increased Operating Flexibility

• Improved Process Stability

Advanced Control and Optimization benefits are field

proven and generate high rates of return on investment.

Advanced Process Control provides lucrative returns in any economy

Typical Payback:

Oil and Gas 0 to 2 months

Refining3 to 6 months

Chemicals

Petrochem4 to 6 months

MMM

Pulping/Paper 6 to 8 months

Industrial

Power10 to 12 months

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Trends and Challenges in Process Optimization

• Industrial space

– Security and safety

– Cloud based services emerging

– Mobility and social media create easier access to

data/applications

• APC and Optimization

– ARC: APC is an expectation vs. an afterthought

– Application Maintenance and Sustaining Benefits is a concern

– Proving the ongoing benefits (track year over year) is a

requirement

– Shrinking/aging workforces stressing ability to do any/all

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Meeting the Challenges

• Cost Effective Deployment and Sustainment

• Renewed focus on support infrastructure

• Leveraging Enabling Technology

• Integration of Applications

• Multi Unit / Plant Wide Optimization

• Making the Operator More Effective

• Streamlining Work Flow

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Cost Effective Deployment / Sustainment

• Tools for:

– Reducing overall plant test time

– Closed-loop Automated Step

Testing

– Model quality, diagnostics

• Leverage estimated matrices from

simulations

• Faster deployment because of a

quicker ‘diagnose/analyze-identify-

update’ work flow during

commissioning

Rethinking Traditional Methodologies

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Leveraging Enabling Technology

Virtualization

• Reduce hardware footprint and

maintenance costs

• Needs to be supported by DCS for

on-process use

Remote Collaboration

• Cost effective sustainment

• Knowledge Management within an

organization

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Integration of Applications – Simulation

• Steady State Simulation

– Off-line simulation of control schemes

– Leverage models on-line for control and optimization

• Dynamic Simulation

– Re-use investment in the virtual plant

• DesignDeployMaintain

– Advanced integration features for testing

• Reduce implementation time

– Testing control schemes

– Initial controller models

• Improve APC Uptime

– Operator training – improve acceptance

– Performance validation / troubleshooting

Common tools drive improved efficiency and long-term sustainability

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Multi Unit / Plant-Wide Optimization

• Beyond single unit

optimization to maximize

business results

• Global optimization of

constrained and unconstrained

systems

• Dynamic optimization can

deliver significant sustained

benefits, especially when

integrated with APC

*Optimum

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Dash board for the currently

connected application

Dash board for the currently

connected application

Making the Operator More Effective

• Analytical Tools and Decision Support Capabilities

– What-if scenario support

– Easier problem identification and faster diagnostics

• Visualization

– Presentation of information

– Integration / Access to “non-APC” information

Operational Excellence - Empowering the Operator

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Unified Technology Platform

• Technology based on a common workflow

• Control to user specified constraints (limits)

• Optimize operations (economics)

• Standard infrastructure and common features

• Extensible and customizable

Flexible, scalable solution to cover a wide range of applications

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Streamlining Workflow

Detect Diagnose Identify Update Deploy

Runtime

Metrics

Diagnostics

and Analysis

Real-time CLiD Runtime Infrastructure

Automate tasks where sensible

Result:

• Improve Overall Sustainability

• Enable Remote Serviceability

• Enable Remote Collaboration

Profit Suite Engineering Studio

Real-Time Update

Profit Design StudioProfit Stepper

CPM+ PE

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How can Honeywell help?

• Experienced personnel

• Familiar with the right technology

• Deliver the necessary services

• Ensure long-term sustained benefits

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Profit Suite Vision

• One Consistent technology platform

– MPC and Real Time Optimization

– Modeling environment

• Linear State Space

– Linear and Non-Linear control

Seconds Hours/Days

Profit LoopProfit Controller

in C300Profit Suite

SDQP

(Multi-Asset

Optimization)

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Profit Suite Vision

• Lifecycle Management

– Integration of information for better

diagnostics, analytics

– Enabling the work processes

– One “Operating Window” for

implementation and sustainment

– Virtualization

Dash board for the currently

connected application

Dash board for the currently

connected application

Profit Lifecycle

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• TaiJi PID

Profit Stepper

Delivering Value as a Cohesive Solution

• Profit Controller • UniSim Lifecycle Simulation Tools

• Profit Optimizer: Real-time, Dynamic Optimization

*Optimum

Minimum Effort Move

Past Future

Assumed Values

CV

Predicted

Unforced

Response

MV

Control Funnel

Optimal Response

Setpoint • Control Performance Monitor

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Advanced Application Project Services

ConsultingFeasibility Studies

Master Plans

Benefits Audits

Project ImplementationDesign

Implementation

Commissioning

Start-up Training ProgramsOperator Training

Process Simulation

Mega ProgramsOutsourced AutomationTechnology Refresh

More than 3,500 Man-Years

Process Industry Experience

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Wrap-up

• APC benefits are clear, but are often not sustained

• A workflow that integrates all aspects of the APC lifecycle is necessary to sustain APC benefits

• Honeywell has the personnel, experience and technology to help you sustain and improve APC benefits

Global leader – What can we do for you?

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www.honeywell.com/ps

Questions?