Perkins 1104D
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Transcript of Perkins 1104D
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NK75038 NK750381104D-44 2008/03/18
The information given within this parts book was correct at the time of printing and is subject to change without notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
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Contents
1. Introduction Pg. 4
2. How To Use Your Parts Book Pg. 4
3. Engine Breakdown Pg. 5
4. Symbol Descriptions Pg. 9
5. Parts Lists & Illustrations Pg. 11
6. Parts Index Pg. 152
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The build list of your engine, found on the front page of this parts book, provides a uniquereference to the components fitted to your engine; therefore this parts book is only applicable tothis particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
This parts book has been designed to provide you with all the information you need to identifyparts to service your engine. There are several features within the book to make it easy to findthe parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations
This section shows each major section of your engine broken down into individual part numbersalong with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used foridentification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help youlocate the page within the Parts Lists & Illustrations section where the part appears.
Introduction
How to use your Parts Book
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Engine Breakdown
Page 5
Section Page
Level 1 - ServiceAAAAAANK
11
Level 2 - RepairAAAAAANK
13
Level 3 - OverhaulAAAAAANK
15
Short EngineACE40011
17
Cylinder Block & LinersACHN0125
19
Rear End Oil SealACHN0125
21
Crankshaft, Main & Big End BearingsACHN0125
23
Pistons & RingsACHN0125
25
Connecting RodsACHN0125
27
Cylinder Head AssemblyACHN0125
29
Rocker Shaft AssemblyACHN0125
31
Timing Gear & CamshaftACHN0125
33
Fuel Injection PumpAFH04761
35
High Pressure Fuel PipesAFH04761
37
AtomisersAFH04761
39
Throttle & Stop ControlsAFH04761
41
Pick-Up SensorAFH04761
43
SensorsAFH04761
45
Fuel Leak-Off PipeAFH04761
47
Flywheel HousingCDH01103
49
Flywheel & Starter RingDDH02084
51
Starter MotorEDH00947
53
Fan DriveFBH01146
55
SumpGBH02962
57
Dipstick & Filler TubeGBH02962
59
Oil StrainerGBH02962
61
Section Page
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Engine Breakdown
Page 6
Cylinder Head CoverHBH03330
63
Cylinder Head CoverHBH03330
65
BreatherHBH03330
67
Blanking PlatesHDH00039
69
Oil CoolerJBH02644
71
Oil FilterJBH02644
73
Blanking PlatesJBH02644
75
Oil FilterJDH00044
77
Front End Drive InputKBH00725
79
Water PumpLBH02290
81
PipesLBH02290
83
Water Outlet HousingLDH00717
85
FanMDH01417
87
Section Page
AlternatorNDH02864
89
PulleysNDH02864
91
Alternator Bracket & FixingsNDH02864
93
Timing CaseQCH00059
95
Timing CaseQCH00059
97
Timing CoverQCH00059
99
Drive AdaptorQDH01432
101
Blanking PlugsQDH01432
103
Lubricating Oil Pump & Delivery HousingRBH00051
105
Pipework & ConnectionsTBH01204
107
Induction ManifoldTBH01204
109
Induction ManifoldTBH01204
111
Section Page
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Engine Breakdown
Page 7
Exhaust ManifoldUBH00528
113
Exhaust ConnectionUBH00528
115
Exhaust OutletUDH00543
117
Lift PumpVBH02464
119
Filter to Injection Pump PipeVBH02464
121
Injection Pump to Filter PipeVBH02464
123
Pipework & ConnectionsVBH02464
125
Fuel FilterVBH02464
127
Fuel FilterVBH02464
129
Fuel FilterVDH00022
131
Heater PlugsWDH00380
133
Engine Lifting EyesXBH00474
135
Section Page
Engine MountsZCH01263
137
Engine MountsZCH01263
139
Lubricating Oil Pressure Switch/GaugeZJH00600
141
Lubricating Oil Pressure Switch/GaugeZJH00600
143
Temperature Gauge & SenderZLH00370
145
Fuel Pre-Lift PumpZVH01069
147
Water TrapZVH01069
149
Miscellaneous & AuxiliariesZZH01065
151
Section Page
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Engine Breakdown
Page 8
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Page 9
Symbols and Notes
Symbol Description
A From Engine Number
B Upto Engine Number
C Repairs and Replaces
D See Appropriate Section - Reference Number
E Alternative
F Order
G Remanufactured Part
H New for Old Part
I Number of Teeth
J Thickness
K Bottom
L Top
M Left Hand
N Right Hand
O Reference for Detailed Breakdown
P Other Service Options Available
Q Cylinder Number
R See History Section
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Level 1 - Service Plate A
AAAAAANK
Page 10
Recommended stocking and service listsPerkins provides Recommended stocking and service lists, for Distributor use when recommending parts stocks for Dealers, preferred customers (eg fleets) etc. These lists are based on agreed workshop capability and are at three distinct levels: Level 1 - ServiceThe Level 1 workshop has the ability to perform basic non-intrusive maintenance on Perkins engines.Listes recommandées pour le stock et la maintenancePerkins fournit des listes recommandées pour le stock et la maintenance afin d'aider le Distributeur dans ses conseils aux Agents, aux clients habituels, etc.. Ces listes sont basées sur le niveau technique des Ateliers avec trois niveaux distincts :Niveau 1- MaintenanceL'atelier de niveau 1 est capable d'executer l'entretien de base des moteurs Perkins (sans demontage).Empfohlene Lagerbestands- und ServicelistenPerkins stellt empfohlene Lagerbestands- und Servicelisten bereit, welche die Vertragshändler verwenden können, um Händlern und Kunden (z.B. Fuhrparks) einen bestimmten Ersatzteilbestand zu empfehlen. Diese Listen basieren auf den vereinbarten Werkstattfähigkeiten, welche in die folgenden drei Stufen unterteilt werden:Stufe 1 - ServiceWerkstätten der Stufe 1 können grundlegende und einfache Wartungsarbeiten an Perkins-Motoren ohne Spezialwerkzeug durchführen.Listas de servicio y de stock recomendadasPerkins proporciona Listas de servicio y de stock recomendadas, para que las use el Distribuidor al recomendar stocks de repuestos a los Distribuidores, a los clientes preferidos (por ejemplo, flotas), etc. Estas listas se basan en capacidad del taller acordada y se dividen en tres niveles diferentes:Nivel 1 - ServicioEl taller del Nivel 1 puede llevar a cabo un mantenimiento no intrusivo en los motores Perkins.Elenco parti consigliate ad uso stock ed assistenzaPerkins fornisce ai distributori un elenco di parti consigliate ad uso stock ed assistenza; ciò per soddisfare le richieste dei dealers, clienti preferenziali ecc. Questi elenchi tengono in considerazione la capacità operativa concordata con l’officina e sono distinti in tre livelli Livello 1 - AssistenzaIl livello 1 prevede che l’officina sia in grado di operare in maniera basilare sui motori Perkins.
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Level 1 - Service Plate A
AAAAAANK
Page 11
Item Part No. References Qty. Description Notes
1 1 LEVEL 1 - SERVICE
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Level 2 - Repair Plate A
AAAAAANK
Page 12
Recommended stocking and service listsPerkins provides Recommended stocking and service lists, for Distributor use when recommending parts stocks for Dealers, preferred customers (eg fleets) etc. These lists are based on agreed workshop capability and are at three distinct levels:Level 2 - Repair The Level 2 workshop has the ability to perform maintenance service,and inspection service on Perkins engines.Listes recommandées pour le stock et la maintenancePerkins fournit des listes recommandées pour le stock et la maintenance afin d'aider le Distributeur dans ses conseils aux Agents, aux clients habituels, etc.. Ces listes sont basées sur le niveau technique des Ateliers avec trois niveaux distincts :Niveau 2 - Maintenance & reparationL'atelier de niveau 2 est capable d’executer toutes les opérations d'entretien, la reparation des composants externes (demarreur, alternateur,etc) et le diagnostic pour les problèmes touchant à l'electroniqueEmpfohlene Lagerbestands- und ServicelistenPerkins stellt empfohlene Lagerbestands- und Servicelisten bereit, welche die Vertragshändler verwenden können, um Händlern und Kunden (z.B. Fuhrparks) einen bestimmten Ersatzteilbestand zu empfehlen. Diese Listen basieren auf den vereinbarten Werkstattfähigkeiten, welche in die folgenden drei Stufen unterteilt werden:Stufe 2 - ReparaturWerkstätten der Stufe 2 können Instandsetzungs- und Inspektionsarbeiten an Perkins-Motoren durchführen.Listas de servicio y de stock recomendadasPerkins proporciona Listas de servicio y de stock recomendadas, para que las use el Distribuidor al recomendar stocks de repuestos a los Distribuidores, a los clientes preferidos (por ejemplo, flotas), etc. Estas listas se basan en capacidad del taller acordada y se dividen en tres niveles diferentes:Nivel 2 - ReparaciónEl taller de Nivel 2 puede llevar a cabo el servicio de mantenimiento y el servicio de inspección en los motores Perkins.Elenco parti consigliate ad uso stock ed assistenzaPerkins fornisce ai distributori un elenco di parti consigliate ad uso stock ed assistenza; ciò per soddisfare le richieste dei dealers, clienti preferenziali ecc. Questi elenchi tengono in considerazione la capacità operativa concordata con l’officina e sono distinti in tre livelli :Livello 2 - RiparazioneNel livello 2 l’officina è in grado di svolgere la manutenzione e di fare controlli di assistenza sui motori Perkins.
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Level 2 - Repair Plate A
AAAAAANK
Page 13
Item Part No. References Qty. Description Notes
1 1 LEVEL 2 - REPAIR
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Level 3 - Overhaul Plate A
AAAAAANK
Page 14
Recommended stocking and service listsPerkins provides Recommended stocking and service lists, for Distributor use when recommending parts stocks for Dealers, preferred customers (eg fleets) etc. These lists are based on agreed workshop capability and are at three distinct levels:Level 3 - Overhaul. The Level 3 workshop has the ability to perform complete service work on Perkins engines. Can repair and fully overhaul engine, including engine test. Can perform all levels of electronics diagnosis and application related faults.Listes recommandées pour le stock et la maintenancePerkins fournit des listes recommandées pour le stock et la maintenance afin d'aider le Distributeur dans ses conseils aux Agents, aux clients habituels, etc.. Ces listes sont basées sur le niveau technique des Ateliers avec trois niveaux distincts :Niveau 3 - Maintenance, reparation & refection L' atelier de niveau 3 est capable de couvrir toutes les opérations d'entretien des moteurs Perkins. Il peut aussi réparer et entièrement refaire des moteurs ainsi que les tester. Il est capable d'effectuer un diagnostic pour les problèmes touchant à l'electronique et aux applications. Empfohlene Lagerbestands- und ServicelistenPerkins stellt empfohlene Lagerbestands- und Servicelisten bereit, welche die Vertragshändler verwenden können, um Händlern und Kunden (z.B. Fuhrparks) einen bestimmten Ersatzteilbestand zu empfehlen. Diese Listen basieren auf den vereinbarten Werkstattfähigkeiten, welche in die folgenden drei Stufen unterteilt werden:Stufe 3 - ÜberholungWerkstätten der Stufe 3 können umfassende Servicearbeiten an Perkins-Motoren durchführen. Sie können Motoren reparieren und komplett überholen und außerdem Motorprüfungen durchführen. Sie können umfassende elektronische Diagnoseprüfungen durchführen und anwendungsspezifische Störungen untersuchen.Listas de servicio y de stock recomendadasPerkins proporciona Listas de servicio y de stock recomendadas, para que las use el Distribuidor al recomendar stocks de repuestos a los Distribuidores, a los clientes preferidos (por ejemplo, flotas), etc. Estas listas se basan en capacidad del taller acordada y se dividen en tres niveles diferentes:Nivel 3 - Reparación generalEl taller de Nivel 3 puede llevar a cabo un trabajo de servicio completo en los motores Perkins. Puede reparar y reacondicionar completamente un motor, incluyendo probar el motor. Puede llevar a cabo todos los niveles de diagnóstico electrónico y las fallas relacionadas con la aplicación.Elenco parti consigliate ad uso stock ed assistenzaPerkins fornisce ai distributori un elenco di parti consigliate ad uso stock ed assistenza; ciò per soddisfare le richieste dei dealers, clienti preferenziali ecc. Questi elenchi tengono in considerazione la capacità operativa concordata con l’officina e sono distinti in tre livelli :Livello 3 - RevisioneNel livello 3 l’officina è in grado di svolgere lavori di assistenza completi sui motori Perkins. E’ in grado di riparare e svolgere una revisione completa del motore, incluso le prove. Può anche effettuare diagnosi sull’elettronica a tutti i livelli e sui relativi difetti nelle applicazioni.
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Level 3 - Overhaul Plate A
AAAAAANK
Page 15
Item Part No. References Qty. Description Notes
1 1 LEVEL 3 - OVERHAUL
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Short Engine Plate A
ACE40011
Page 16
1
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Short Engine Plate A
ACE40011
Page 17
Item Part No. References Qty. Description Notes
1 NK40011 1 SHORT ENGINE - ASSEMBLY
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Cylinder Block & Liners Plate A
ACHN0125
Page 18
13
12
7
14
11
3
4
5
6
23
22
15
20
2
10
1819
21
24
16
17
9
8
25
26
1
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Cylinder Block & Liners Plate A
ACHN0125
Page 19
Item Part No. References Qty. Description Notes
1 F TBA 1 CYLINDER BLOCK ASSEMBLY2 F SHORT ENG 1 CYLINDER BLOCK3 F SHORT ENG 1 BEARING CAP4 F SHORT ENG 2 BEARING CAP5 F SHORT ENG 1 BEARING CAP6 F SHORT ENG 1 BEARING CAP7 33142111 10 THIMBLE8 32166329 10 SCREW9 3112D071 1 CAMSHAFT BUSH10 3241A011 2 PLUG11 3241A012 1 PLUG12 0650588 1 PLUG13 0650710 1 PLUG14 32141316 2 PLUG15 3212P008 1 PLUG16 3244A009 2 DOWEL17 2314C049 1 SCREW18 2415D053 1 WASHER19 0650594 1 PLUG20 2113A003 4 PISTON COOLING JET21 2314F001 4 SCREW22 3623A009 1 BLANKING PLATE23 3688A039 1 GASKET - OIL FILTER HEAD24 2314H033 4 SCREW25 2485A108 1 PLUG (A)26 3212V006 1 PLUG
Footnotes
(A) LOCATES IN CYLINDER BLOCK TURBOCHARGER DRAIN POSITION TAPPINGS
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Rear End Oil Seal Plate A
ACHN0125
Page 20
1
2
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Rear End Oil Seal Plate A
ACHN0125
Page 21
Item Part No. References Qty. Description Notes
1 2418F704 1 SEAL - REOS HOUSING2 3211C002 6 METRIC BOLT
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Crankshaft, Main & Big End Bearings Plate A
ACHN0125
Page 22
5
6
2
4
1
3
8
7
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Crankshaft, Main & Big End Bearings Plate A
ACHN0125
Page 23
Item Part No. References Qty. Description Notes
1 ZZ90222 H 1 CRANKSHAFT KIT2 F ZZ90222 1 CRANKSHAFT3 U5MB0018 P 1 MAIN BEARING KIT4 U5ME0026 P 1 BIG END BEARING KIT5 31137551 P 2 THRUST WASHER6 31137561 P 2 THRUST WASHER7 0500012 1 WOODRUFF KEY8 3117C221 1 CRANKSHAFT GEAR
Service Options
1 ZZ90222P 1 CRANKSHAFT KIT - EXCHANGE3 U5MB0018A J (+) 0.010" 1 MAIN BEARING KIT - U/S3 U5MB0018B J (+)0.020" 1 MAIN BEARING KIT - U/S3 U5MB0018C J (+) 0.030" 1 MAIN BEARING KIT - U/S4 U5ME0026A J (+) 0.25MM 1 BIG END BRG KIT - U/S4 U5ME0026B J (+) 0.50MM 1 BIG END BRG KIT - U/S4 U5ME0026C J (+)0.75MM 1 BIG END BRG KIT - U/S5 31137312 J (+)0.007" 2 THRUST WASHER6 31137322 J (+)0.007" 2 THRUST WASHER
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Pistons & Rings Plate A
ACHN0125
Page 24
5
3
4
1
2
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Pistons & Rings Plate A
ACHN0125
Page 25
Item Part No. References Qty. Description Notes
1 U5PR0063 4 PISTON AND RING KIT2 F U5PR0063 1 PISTON3 F U5PR0063 1 GUDGEON PIN4 UPRK0003 1 PISTON RING KIT5 2721332 2 CIRCLIP
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Connecting Rods Plate A
ACHN0125
Page 26
4
5
3
2
1
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Connecting Rods Plate A
ACHN0125
Page 27
Item Part No. References Qty. Description Notes
1 P 4 CONROD KIT2 F SERVICE OPTION 1 CON ROD3 F SERVICE OPTION 1 CAP4 3112A005 1 SMALL END BUSH5 3212V003 2 CON ROD BOLT (A)
Service Options
1 4115C311 4 CON ROD ASSEMBLY GRADE F1 4115C312 4 CON ROD ASSEMBLY GRADE G1 4115C313 4 CON ROD ASSEMBLY GRADE H1 4115C314 4 CON ROD ASSEMBLY GRADE J1 4115C315 4 CON ROD ASSEMBLY GRADE K1 4115C316 4 CON ROD ASSEMBLY GRADE L
Footnotes
(A) DO NOT RE-USE ONCE REMOVED
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Cylinder Head Assembly Plate A
ACHN0125
Page 28
2
3
4
6
5
17
12
19
14
9
10
15
11
16
1
20
13
18
7
22
8
21
23 24
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Cylinder Head Assembly Plate A
ACHN0125
Page 29
Item Part No. References Qty. Description Notes
1 F TBA 1 CYLINDER HEAD ASSEMBLY2 F TBA 1 CYLINDER HEAD3 3313E021 4 VALVE GUIDE4 3313E021 4 VALVE GUIDE5 3314A221 4 VALVE SEAT INSERT6 3314A231 4 VALVE SEAT INSERT7 32416117 2 PLUG8 0650588 4 PLUG9 3142H101 4 INTAKE VALVE10 2418M519 4 SEAL - VALVE STEM (A)11 3174A031 4 VALVE SPRING12 3342A021 4 CAP13 2714A002 8 VALVE COLLET14 3142A171 4 EXHAUST VALVE15 2418M517 4 SEAL - VALVE STEM (B)16 3174A031 4 VALVE SPRING17 3342A021 4 CAP18 2714A002 8 VALVE COLLET19 3278A006 1 PLUG20 2415H003 1 SEAL - SENSOR21 2431154 2 PLUG22 3681E051 1 GASKET - CYLINDER HEAD23 3218A011 7 CYLINDER HEAD BOLT24 3218A012 3 CYLINDER HEAD BOLT
Footnotes
(A) GREEN
(B) BROWN
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Rocker Shaft Assembly Plate A
ACHN0125
Page 30
6
12
8
14
16
15
9
2
5
11
1
18
3
19
4
10 13
7
17
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Rocker Shaft Assembly Plate A
ACHN0125
Page 31
Item Part No. References Qty. Description Notes
1 4115R613 1 ROCKER SHAFT ASSEMBLY2 4115R703 1 ROCKER SHAFT ASSY - MINOR3 F 4115R703 1 ROCKER ARM SHAFT4 2485A104 2 PLUG5 4115R319 4 ROCKER LEVER6 F 4115R319 1 ROCKER LEVER7 F 4115R319 1 PAD8 3331A006 1 NUT9 3211C004 1 SCREW10 3174A015 3 ROCKER SHAFT SPRING11 4115R318 4 ROCKER LEVER12 F 4115R318 1 ROCKER LEVER13 F 4115R318 1 PAD14 3331A006 1 NUT15 3211C004 1 SCREW16 2722A022 2 CIRCLIP17 2134A502 2 WASHER18 2316A901 1 SCREW19 2316A902 3 SCREW
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Timing Gear & Camshaft Plate A
ACHN0125
Page 32
23
5
4
1
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Timing Gear & Camshaft Plate A
ACHN0125
Page 33
Item Part No. References Qty. Description Notes
1 4112K031 1 CAMSHAFT2 F 4112K031 1 CAMSHAFT3 0500012 1 WOODRUFF KEY4 3142U061 8 TAPPET5 3142V011 8 PUSHROD
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Fuel Injection Pump Plate A
AFH04761
Page 34
11
4
2
10
1312
1
3
56
7
9
8
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Fuel Injection Pump Plate A
AFH04761
Page 35
Item Part No. References Qty. Description Notes
1 2644C319/22 1 FUEL INJECTION PUMP2 F 2644C319/22 1 FUEL INJECTION PUMP3 26420318 1 SEAL - O RING4 26420469 1 SOLENOID5 2318A108 1 NUT6 K134AF01 1 WASHER7 3117L261 1 FUEL INJECTION PUMP GEAR8 2314H004 3 SCREW9 2411D008 6 WASHER10 3641A007 1 BRACKET11 2314H003 1 SCREW12 2318A603 1 NUT13 2314J002 1 SCREW
![Page 36: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/36.jpg)
High Pressure Fuel Pipes Plate A
AFH04761
Page 36
7
4
56
1
2
3
![Page 37: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/37.jpg)
High Pressure Fuel Pipes Plate A
AFH04761
Page 37
Item Part No. References Qty. Description Notes
1 3525A101 1 PIPE - FUEL INJ NO 1 CYL2 3525A102 1 PIPE - FUEL INJ NO 2 CYL3 3525A103 1 PIPE - FUEL INJ NO 3 CYL4 3525A104 1 PIPE - FUEL INJ NO 4 CYL5 2481Y011 2 CLIP6 2481Y012 1 CLIP7 2646E019 1 CLIP
![Page 38: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/38.jpg)
Atomisers Plate A
AFH04761
Page 38
5
2
3
1
6
7
4
![Page 39: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/39.jpg)
Atomisers Plate A
AFH04761
Page 39
Item Part No. References Qty. Description Notes
1 2645K027 1 INJECTOR2 F 2645K027 1 INJECTOR NOZZLE HOLDER3 F 2645K027 1 INJECTOR NOZZLE4 26460064 1 SEAL - INJECTOR5 L311FF02 1 INJECTOR WASHER6 3751A241 4 INJECTOR CLAMP7 2314W009 4 SCREW
![Page 40: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/40.jpg)
Throttle & Stop Controls Plate A
AFH04761
Page 40
1
2
3
![Page 41: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/41.jpg)
Throttle & Stop Controls Plate A
AFH04761
Page 41
Item Part No. References Qty. Description Notes
1 3653A017 1 BRACKET2 2314H002 1 SCREW3 2481D456 1 CLIP
![Page 42: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/42.jpg)
Pick-Up Sensor Plate A
AFH04761
Page 42
1
2
![Page 43: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/43.jpg)
Pick-Up Sensor Plate A
AFH04761
Page 43
Item Part No. References Qty. Description Notes
1 2848A123 R a. 1 WATER TEMPERATURE SWITCH2 3161C017 1 CABLE
History
a.1 2848A127 1 WATER TEMPERATURE SENSOR
![Page 44: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/44.jpg)
Sensors Plate A
AFH04761
Page 44
1
![Page 45: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/45.jpg)
Sensors Plate A
AFH04761
Page 45
Item Part No. References Qty. Description Notes
1 2485A109 1 PLUG
![Page 46: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/46.jpg)
Fuel Leak-Off Pipe Plate A
AFH04761
Page 46
2
1
![Page 47: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/47.jpg)
Fuel Leak-Off Pipe Plate A
AFH04761
Page 47
Item Part No. References Qty. Description Notes
1 2646F501 3 HOSE2 2646E501 1 CAP
![Page 48: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/48.jpg)
Flywheel Housing Plate A
CDH01103
Page 48
1
2
3
8
11
7
6
5
10
9
4
![Page 49: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/49.jpg)
Flywheel Housing Plate A
CDH01103
Page 49
Item Part No. References Qty. Description Notes
1 3713K027 1 FLYWHEEL HOUSING2 0240356 1 PLATE3 2314F002 2 SCREW4 3245A011 2 DOWEL5 2487Y005 1 PLUG6 2487A452 1 PLUG7 2487A451 1 PLUG8 2314J603 2 SCREW9 2314J204 6 SCREW10 2314J001 3 SCREW11 36843154 1 SEAL
![Page 50: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/50.jpg)
Flywheel & Starter Ring Plate A
DDH02084
Page 50
4
3
5
1
2
![Page 51: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/51.jpg)
Flywheel & Starter Ring Plate A
DDH02084
Page 51
Item Part No. References Qty. Description Notes
1 4111D272 1 FLYWHEEL ASSEMBLY2 F 4111D272 1 FLYWHEEL3 31162121 1 STARTER RING GEAR4 0096803 6 SCREW5 33117127 6 WASHER
![Page 52: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/52.jpg)
Starter Motor Plate A
C EDH00915 EDH00947
Page 52
1
2
3
![Page 53: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/53.jpg)
Starter Motor Plate A
C EDH00915 EDH00947
Page 53
Item Part No. References Qty. Description Notes
1 2873K621 1 STARTER MOTOR2 2313C078 3 STUD3 2318A604 3 NUT
![Page 54: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/54.jpg)
Fan Drive Plate A
FBH01146
Page 54
1
2
3
4
![Page 55: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/55.jpg)
Fan Drive Plate A
FBH01146
Page 55
Item Part No. References Qty. Description Notes
1 4113K005 1 FAN DRIVE HOUSING2 2314J005 4 SCREW3 3115C113 1 FAN DRIVE PULLEY4 2614B655 1 BELT (A)
Footnotes
(A) SERVICED IN PAIRS
![Page 56: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/56.jpg)
Sump Plate A
GBH02962
Page 56
45
6
11
2
1
7
8
9
10
12
3
![Page 57: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/57.jpg)
Sump Plate A
GBH02962
Page 57
Item Part No. References Qty. Description Notes
1 4145H131 1 SUMP2 F 4145H131 1 SUMP3 2137435 2 INSERT4 32186405 2 PLUG5 2415715 2 SEAL - O RING6 3681K037 1 GASKET - SUMP7 2431A016 1 PLUG8 2314K166 4 SCREW9 2314H003 14 SCREW10 2314H033 2 SCREW11 3627P041 1 BRIDGE PIECE12 2311D039 2 SCREW
![Page 58: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/58.jpg)
Dipstick & Filler Tube Plate A
GBH02962
Page 58
3
1
3
2
4
![Page 59: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/59.jpg)
Dipstick & Filler Tube Plate A
GBH02962
Page 59
Item Part No. References Qty. Description Notes
1 3577A125 1 TUBE ASSEMBLY2 F 3577A125 1 TUBE3 F 3577A125 1 NUT3 33812116 1 OLIVE4 3178C069 1 DIPSTICK
![Page 60: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/60.jpg)
Oil Strainer Plate A
GBH02962
Page 60
3
2
1
![Page 61: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/61.jpg)
Oil Strainer Plate A
GBH02962
Page 61
Item Part No. References Qty. Description Notes
1 3575A061 1 SUCTION PIPE2 36832137 1 GASKET3 2314H004 2 SCREW
![Page 62: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/62.jpg)
Cylinder Head Cover Plate A
HBH03330
Page 62
2
8
9
7
5
6
3
1
10
4
13
11
12
![Page 63: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/63.jpg)
Cylinder Head Cover Plate A
HBH03330
Page 63
Item Part No. References Qty. Description Notes
1 4142X324 1 CYL HEAD COVER ASSY2 F 4142X324 1 CYLINDER HEAD COVER3 3681A055 1 GASKET - CYL. HEAD COVER4 F 4142X324 10 SCREW5 3174A017 1 SPRING6 3788A002 1 CAP7 3789A001 1 DIAPHRAGM8 3615A009 1 COVER PLATE9 2151A001 4 SCREW10 3788A003 1 CAP11 4142X099 1 OIL FILLER CAP12 F 4142X099 1 OIL FILLER CAP13 2415A131 1 SEAL - O RING
![Page 64: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/64.jpg)
Cylinder Head Cover Plate B
HBH03330
Page 64
1
2
![Page 65: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/65.jpg)
Cylinder Head Cover Plate B
HBH03330
Page 65
Item Part No. References Qty. Description Notes
1 3788N003 1 COVER2 2314F003 3 SCREW
![Page 66: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/66.jpg)
Breather Plate A
HBH03330
Page 66
3 2
1
5
4
![Page 67: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/67.jpg)
Breather Plate A
HBH03330
Page 67
Item Part No. References Qty. Description Notes
1 4134K021 1 PIPE - BREATHER2 F 4134K021 1 BREATHER PIPE3 2415A068 1 SEAL - O RING4 2415H701 1 SEAL - O RING5 2314F005 2 SCREW
![Page 68: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/68.jpg)
Blanking Plates Plate A
HDH00039
Page 68
1
![Page 69: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/69.jpg)
Blanking Plates Plate A
HDH00039
Page 69
Item Part No. References Qty. Description Notes
1 2485A124 1 PLUG
![Page 70: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/70.jpg)
Oil Cooler Plate A
JBH02644
Page 70
2
6
5
4
3
1
![Page 71: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/71.jpg)
Oil Cooler Plate A
JBH02644
Page 71
Item Part No. References Qty. Description Notes
1 4134W024 1 COOLER2 F 4134W024 1 HOUSING3 3685A033 1 GASKET - OIL COOLER4 2314H011 3 SCREW5 2314H004 8 SCREW6 2311D060 2 SCREW
![Page 72: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/72.jpg)
Oil Filter Plate A
JBH02644
Page 72
2
1
3
![Page 73: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/73.jpg)
Oil Filter Plate A
JBH02644
Page 73
Item Part No. References Qty. Description Notes
1 3773A061 1 OIL FILTER HEAD2 3688A039 1 GASKET - OIL FILTER HEAD3 2314H034 4 SCREW
![Page 74: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/74.jpg)
Blanking Plates Plate A
JBH02644
Page 74
1
2
3
![Page 75: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/75.jpg)
Blanking Plates Plate A
JBH02644
Page 75
Item Part No. References Qty. Description Notes
1 3623A009 1 BLANKING PLATE2 3688A039 1 GASKET - OIL FILTER HEAD3 2314H033 4 SCREW
![Page 76: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/76.jpg)
Oil Filter Plate A
JDH00044
Page 76
1
![Page 77: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/77.jpg)
Oil Filter Plate A
JDH00044
Page 77
Item Part No. References Qty. Description Notes
1 2654407 1 OIL FILTER
![Page 78: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/78.jpg)
Front End Drive Input Plate A
KBH00725
Page 78
23
1
![Page 79: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/79.jpg)
Front End Drive Input Plate A
KBH00725
Page 79
Item Part No. References Qty. Description Notes
1 3114V041 1 CRANKSHAFT PULLEY2 3241N001 1 BLOCK3 32186137 3 BOLT
![Page 80: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/80.jpg)
Water Pump Plate A
LBH02290
Page 80
5
4
2
3
1
8
6
7
![Page 81: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/81.jpg)
Water Pump Plate A
LBH02290
Page 81
Item Part No. References Qty. Description Notes
1 U5MW0201 1 WATER PUMP KIT2 F U5MW0201 1 WATER PUMP3 F U5MW0201 1 COVER4 24880234 1 GASKET - WATER PUMP5 3682A011 1 GASKET - WATER PUMP6 2314H005 2 SCREW7 2314K164 2 SCREW8 2314H012 5 SCREW
![Page 82: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/82.jpg)
Pipes Plate A
LBH02290
Page 82
1
2
4
3
5
![Page 83: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/83.jpg)
Pipes Plate A
LBH02290
Page 83
Item Part No. References Qty. Description Notes
1 4133L048 1 CONNECTION2 F 4133L048 1 CONNECTION3 2418F002 1 SEAL - O RING4 2418F001 1 SEAL - O RING5 2314H003 2 SCREW
![Page 84: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/84.jpg)
Water Outlet Housing Plate A
LDH00717
Page 84
2
7
1
4
5
3
8
6
![Page 85: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/85.jpg)
Water Outlet Housing Plate A
LDH00717
Page 85
Item Part No. References Qty. Description Notes
1 4133L509 1 THERMOSTAT ASSEMBLY2 F 4133L509 1 THERMOSTAT HOUSING3 F 4133L509 1 THERMOSTAT4 2415H219 1 SEAL - THERMOSTAT HOUSING5 29990015 1 PLUG6 29990016 1 SEAL - O RING7 2314H012 1 SCREW8 2314H004 1 SCREW
![Page 86: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/86.jpg)
Fan Plate A
MDH01417
Page 86
2
4
1
3
![Page 87: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/87.jpg)
Fan Plate A
MDH01417
Page 87
Item Part No. References Qty. Description Notes
1 3748W242 1 EXTENSION2 2485C546 1 FAN3 2313H236 4 STUD4 2318D208 4 NUT
![Page 88: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/88.jpg)
Alternator Plate A
NDH02864
Page 88
1
![Page 89: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/89.jpg)
Alternator Plate A
NDH02864
Page 89
Item Part No. References Qty. Description Notes
1 2871A301 1 ALTERNATOR (A)
Footnotes
(A) BREAKDOWN OF 2871A301 NOT AVAILABLE.
![Page 90: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/90.jpg)
Pulleys Plate A
NDH02864
Page 90
1
![Page 91: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/91.jpg)
Pulleys Plate A
NDH02864
Page 91
Item Part No. References Qty. Description Notes
1 3115H003 1 ALTERNATOR PULLEY
![Page 92: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/92.jpg)
Alternator Bracket & Fixings Plate A
NDH02864
Page 92
5
1
7
10
6
8
9
4
3
2
![Page 93: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/93.jpg)
Alternator Bracket & Fixings Plate A
NDH02864
Page 93
Item Part No. References Qty. Description Notes
1 3824A071 1 ALTERNATOR BRACKET2 2314J007 2 SCREW3 2314H022 1 SCREW4 2318D208 1 NUT5 36155429 1 LEVER6 2314H004 1 SCREW7 0920497 1 WASHER8 2314J012 1 SCREW9 2318A604 1 NUT10 0920465 1 SPACER
![Page 94: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/94.jpg)
Timing Case Plate A
QCH00059
Page 94
1
6
4
2
3
5
![Page 95: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/95.jpg)
Timing Case Plate A
QCH00059
Page 95
Item Part No. References Qty. Description Notes
1 3716C573 R a. 1 TIMING CASE2 3681P053 1 GASKET - TIMING CASE3 2418F437 1 FRONT OIL SEAL4 2314H003 6 SCREW5 2314H006 2 SCREW6 2314H034 4 SCREW
History
a.1 3716C571 1 TIMING CASE
![Page 96: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/96.jpg)
Timing Case Plate B
QCH00059
Page 96
2
4
3
78
9
1110
6
51
![Page 97: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/97.jpg)
Timing Case Plate B
QCH00059
Page 97
Item Part No. References Qty. Description Notes
1 4111A034 1 IDLER GEAR2 F 4111A034 1 IDLER GEAR3 F 4111A034 1 BUSH4 3311A054 R a. 1 HUB5 3241A025 1 PLATE6 2314J011 3 SCREW7 3117N001 1 CAMSHAFT GEAR8 3321A003 1 WASHER9 2116053 1 DOWEL10 3112X011 1 THRUST WASHER11 2314J606 1 SCREW
History
a.4 3272A041 1 HUB
![Page 98: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/98.jpg)
Timing Cover Plate A
QCH00059
Page 98
2
3
1
6
4
5
![Page 99: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/99.jpg)
Timing Cover Plate A
QCH00059
Page 99
Item Part No. References Qty. Description Notes
1 4142A504 1 TIMINGGEAR COVER2 F 4142A504 1 TIMING COVER3 3681P047 1 GASKET - TIMING CASE COVER4 2314H002 9 SCREW5 2314H012 5 SCREW6 2314J002 1 SCREW
![Page 100: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/100.jpg)
Drive Adaptor Plate A
QDH01432
Page 100
1
6
5
4
2
7
8
3
9
![Page 101: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/101.jpg)
Drive Adaptor Plate A
QDH01432
Page 101
Item Part No. References Qty. Description Notes
1 4113H092 1 ADAPTOR2 F 4113H092 1 ADAPTOR3 3117C251 1 GEAR4 2521A207 1 BALL BEARING5 2521A415 1 BALL BEARING6 2721A537 1 CIRCLIP7 2415B167 1 SEAL - O RING8 2311D578 1 SCREW9 2311D560 R a. 5 SCREW
History
a.9 2311D560 2 SCREW
2311D559 3 SCREW
![Page 102: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/102.jpg)
Blanking Plugs Plate A
QDH01432
Page 102
1
2
![Page 103: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/103.jpg)
Blanking Plugs Plate A
QDH01432
Page 103
Item Part No. References Qty. Description Notes
1 2314C049 1 SCREW2 2415D053 1 WASHER
![Page 104: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/104.jpg)
Lubricating Oil Pump & Delivery Housing Plate A
RBH00051
Page 104
2
1
![Page 105: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/105.jpg)
Lubricating Oil Pump & Delivery Housing Plate A
RBH00051
Page 105
Item Part No. References Qty. Description Notes
1 4132F073 1 OIL PUMP2 2314J008 4 SCREW
![Page 106: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/106.jpg)
Pipework & Connections Plate A
TBH01204
Page 106
3
2
1
4
5
![Page 107: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/107.jpg)
Pipework & Connections Plate A
TBH01204
Page 107
Item Part No. References Qty. Description Notes
1 4148K008 1 ELBOW2 F 4148K008 1 ELBOW3 3682A013 1 GASKET - IND MANIFOLD4 2314H033 2 SCREW5 2314H050 2 SCREW
![Page 108: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/108.jpg)
Induction Manifold Plate A
TBH01204
Page 108
2
1
3
![Page 109: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/109.jpg)
Induction Manifold Plate A
TBH01204
Page 109
Item Part No. References Qty. Description Notes
1 3611M009 1 PLATE2 3684N503 1 GASKET3 2314H002 4 SCREW
![Page 110: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/110.jpg)
Induction Manifold Plate B
TBH01204
Page 110
1
2
3
![Page 111: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/111.jpg)
Induction Manifold Plate B
TBH01204
Page 111
Item Part No. References Qty. Description Notes
1 3611M009 1 PLATE2 3684N503 1 GASKET3 2314H032 4 SCREW
![Page 112: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/112.jpg)
Exhaust Manifold Plate A
UBH00528
Page 112
3
1
2
![Page 113: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/113.jpg)
Exhaust Manifold Plate A
UBH00528
Page 113
Item Part No. References Qty. Description Notes
1 3778E232 1 EXHAUST MANIFOLD2 3218J013 8 SCREW3 3681V512 1 GASKET - EXHAUST MANIFOLD
![Page 114: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/114.jpg)
Exhaust Connection Plate A
UBH00528
Page 114
4
2
1
3
![Page 115: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/115.jpg)
Exhaust Connection Plate A
UBH00528
Page 115
Item Part No. References Qty. Description Notes
1 3767A011 1 ELBOW2 3688C018 1 GASKET - EXHAUST OUTLET3 2313C078 3 STUD4 2318A634 3 NUT
![Page 116: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/116.jpg)
Exhaust Outlet Plate A
UDH00543
Page 116
4
2
1
3
![Page 117: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/117.jpg)
Exhaust Outlet Plate A
UDH00543
Page 117
Item Part No. References Qty. Description Notes
1 3688C018 1 GASKET - EXHAUST OUTLET2 3623E006 1 FLANGE3 2314J005 3 SCREW4 2318A634 3 NUT
![Page 118: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/118.jpg)
Lift Pump Plate A
VBH02464
Page 118
1
![Page 119: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/119.jpg)
Lift Pump Plate A
VBH02464
Page 119
Item Part No. References Qty. Description Notes
1 2641A203 1 LIFT PUMP
![Page 120: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/120.jpg)
Filter to Injection Pump Pipe Plate A
VBH02464
Page 120
4
3
2
1
2
1
![Page 121: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/121.jpg)
Filter to Injection Pump Pipe Plate A
VBH02464
Page 121
Item Part No. References Qty. Description Notes
1 3584A007 1 PIPE - FILTER TO INJ PUMP2 3763A046 1 CONNECTION
![Page 122: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/122.jpg)
Injection Pump to Filter Pipe Plate A
VBH02464
Page 122
1
3
4
3
2
1
5
42
![Page 123: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/123.jpg)
Injection Pump to Filter Pipe Plate A
VBH02464
Page 123
Item Part No. References Qty. Description Notes
1 3584A009 1 PIPE - INJ PUMP TO FILTER2 2481D456 1 CLIP3 3218R013 1 BANJO BOLT4 2411D010 1 WASHER5 2411D010 1 WASHER
![Page 124: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/124.jpg)
Pipework & Connections Plate A
VBH02464
Page 124
1
![Page 125: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/125.jpg)
Pipework & Connections Plate A
VBH02464
Page 125
Item Part No. References Qty. Description Notes
1 2872A006 1 REGULATOR
![Page 126: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/126.jpg)
Fuel Filter Plate A
VBH02464
Page 126
3
14
3
2
1
6
8 2
4
7
5
![Page 127: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/127.jpg)
Fuel Filter Plate A
VBH02464
Page 127
Item Part No. References Qty. Description Notes
1 0650204 1 PLUG2 2411D013 1 WASHER3 0650204 1 PLUG4 2411D013 1 WASHER5 3355A018 1 CONNECTION6 2411D013 1 WASHER7 3355A019 1 CONNECTION8 2411D013 1 WASHER
![Page 128: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/128.jpg)
Fuel Filter Plate B
VBH02464
Page 128
4
3
2
1
1
2
3
4
![Page 129: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/129.jpg)
Fuel Filter Plate B
VBH02464
Page 129
Item Part No. References Qty. Description Notes
1 3831E015 1 SUPPORT BRACKET2 2314J004 2 SCREW3 2318A604 2 NUT4 2314H003 R a. 2 SCREW
History
a.4 2314H001 2 SCREW
![Page 130: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/130.jpg)
Fuel Filter Plate A
VDH00022
Page 130
8
4
5
6
3
7
4
3
2
12
1
![Page 131: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/131.jpg)
Fuel Filter Plate A
VDH00022
Page 131
Item Part No. References Qty. Description Notes
1 2656F802 1 FUEL FILTER ASSEMBLY2 1 FUEL FILTER HEAD3 26560608 1 FUEL FILTER KIT4 F 26560608 1 FUEL FILTER ELEMENT5 F 26560608 1 SEAL6 F 26560608 1 SEAL7 26560609 1 DRAIN PLUG8 26431192 1 WASHER
![Page 132: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/132.jpg)
Heater Plugs Plate A
WDH00380
Page 132
2
1
![Page 133: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/133.jpg)
Heater Plugs Plate A
WDH00380
Page 133
Item Part No. References Qty. Description Notes
1 3161C054 1 BAR2 2666A016 4 GLOWPLUG
![Page 134: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/134.jpg)
Engine Lifting Eyes Plate A
XBH00474
Page 134
12
43
![Page 135: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/135.jpg)
Engine Lifting Eyes Plate A
XBH00474
Page 135
Item Part No. References Qty. Description Notes
1 3617A015 1 LIFTING BRACKET2 2314J002 2 SCREW3 3624A016 1 LIFTING BRACKET4 2314J002 2 SCREW
![Page 136: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/136.jpg)
Engine Mounts Plate A
ZCH01263
Page 136
3
1
2
4
![Page 137: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/137.jpg)
Engine Mounts Plate A
ZCH01263
Page 137
Item Part No. References Qty. Description Notes
1 2313M101 4 STUD2 2318F605 4 NUT3 2313M101 4 STUD4 2318F605 4 NUT
![Page 138: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/138.jpg)
Engine Mounts Plate B
ZCH01263
Page 138
1
![Page 139: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/139.jpg)
Engine Mounts Plate B
ZCH01263
Page 139
Item Part No. References Qty. Description Notes
1 2487207 6 PLUG
![Page 140: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/140.jpg)
Lubricating Oil Pressure Switch/Gauge Plate A
ZJH00600
Page 140
2
1
4
3
![Page 141: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/141.jpg)
Lubricating Oil Pressure Switch/Gauge Plate A
ZJH00600
Page 141
Item Part No. References Qty. Description Notes
1 3278A004 1 PLUG2 2415H002 1 SEAL - O RING3 3278A007 1 PLUG4 2415H009 1 SEAL - O RING
![Page 142: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/142.jpg)
Lubricating Oil Pressure Switch/Gauge Plate B
ZJH00600
Page 142
1
![Page 143: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/143.jpg)
Lubricating Oil Pressure Switch/Gauge Plate B
ZJH00600
Page 143
Item Part No. References Qty. Description Notes
1 2848A051 1 OIL PRESSURE SWITCH
![Page 144: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/144.jpg)
Temperature Gauge & Sender Plate A
ZLH00370
Page 144
2
1
![Page 145: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/145.jpg)
Temperature Gauge & Sender Plate A
ZLH00370
Page 145
Item Part No. References Qty. Description Notes
1 2848A126 1 WATER TEMPERATURE SWITCH2 2415H003 1 SEAL - SENSOR
![Page 146: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/146.jpg)
Fuel Pre-Lift Pump Plate A
ZVH01069
Page 146
3
7
6 8
1
5
2
4
![Page 147: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/147.jpg)
Fuel Pre-Lift Pump Plate A
ZVH01069
Page 147
Item Part No. References Qty. Description Notes
1 0650204 1 PLUG2 2411D013 1 WASHER3 0650204 1 PLUG4 2411D013 1 WASHER5 33532129 1 NUT6 0566004 1 OLIVE7 33532129 1 NUT8 0566004 1 OLIVE
![Page 148: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/148.jpg)
Water Trap Plate A
ZVH01069
Page 148
11
4
6
1012
3
9
5
8
7
2
1
![Page 149: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/149.jpg)
Water Trap Plate A
ZVH01069
Page 149
Item Part No. References Qty. Description Notes
1 2656F823 1 PRE-FUEL FILTER ASSY2 F 2656F823 1 FUEL FILTER HEAD3 26550005 1 PRE-FUEL FILTER KIT4 F 26550005 1 ELEMENT5 F 26550005 2 O RING6 F 26550005 1 O RING7 F 26550005 1 O RING8 F 26550005 1 O RING9 26560181 1 FUEL FILTER BOWL10 26560614 1 PLUG11 F 26560614 1 PLUG12 26431192 1 WASHER
![Page 150: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/150.jpg)
Miscellaneous & Auxiliaries Plate A
ZZH01065
Page 150
3
2
1
![Page 151: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/151.jpg)
Miscellaneous & Auxiliaries Plate A
ZZH01065
Page 151
Item Part No. References Qty. Description Notes
1 2431154 1 PLUG2 2431154 1 PLUG3 2431154 1 PLUG
![Page 152: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/152.jpg)
Parts Index
Page 152
![Page 153: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/153.jpg)
Page 153
Parts Index
Description Part No. Page
ADAPTOR 4113H092 101
ALTERNATOR 2871A301 89
ALTERNATOR BRACKET
3824A071 93
ALTERNATOR PULLEY
3115H003 91
BALL BEARING 2521A207 101
2521A415 101
BANJO BOLT 3218R013 123
BAR 3161C054 133
BELT 2614B655 55
BIG END BEARING KIT
U5ME0026 23
BIG END BRG KIT - U/S
U5ME0026A 23
U5ME0026B 23
U5ME0026C 23
BLANKING PLATE 3623A009 19, 75
BLOCK 3241N001 79
BOLT 32186137 79
BRACKET 3641A007 35
3653A017 41
BRIDGE PIECE 3627P041 57
CABLE 3161C017 43
CAMSHAFT 4112K031 33
CAMSHAFT BUSH 3112D071 19
CAMSHAFT GEAR 3117N001 97
CAP 2646E501 47
3342A021 29, 29
3788A002 63
3788A003 63
CIRCLIP 2721332 25
2721A537 101
2722A022 31
CLIP 2481D456 41, 123
2481Y011 37
2481Y012 37
2646E019 37
CON ROD ASSEMBLY
4115C311 27
4115C312 27
4115C313 27
4115C314 27
4115C315 27
4115C316 27
CON ROD BOLT 3212V003 27
CONNECTION 3355A018 127
3355A019 127
3763A046 121
4133L048 83
COOLER 4134W024 71
COVER 3788N003 65
COVER PLATE 3615A009 63
CRANKSHAFT GEAR
3117C221 23
CRANKSHAFT KIT ZZ90222 23
CRANKSHAFT KIT - EXCHANGE
ZZ90222P 23
Description Part No. Page
![Page 154: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/154.jpg)
Parts Index
Page 154
CRANKSHAFT PULLEY
3114V041 79
CYL HEAD COVER ASSY
4142X324 63
CYLINDER HEAD BOLT
3218A011 29
3218A012 29
DIAPHRAGM 3789A001 63
DIPSTICK 3178C069 59
DOWEL 2116053 97
3244A009 19
3245A011 49
DRAIN PLUG 26560609 131
ELBOW 3767A011 115
4148K008 107
EXHAUST MANIFOLD
3778E232 113
EXHAUST VALVE 3142A171 29
EXTENSION 3748W242 87
FAN 2485C546 87
FAN DRIVE HOUSING
4113K005 55
FAN DRIVE PULLEY
3115C113 55
FLANGE 3623E006 117
FLYWHEEL ASSEMBLY
4111D272 51
FLYWHEEL HOUSING
3713K027 49
FRONT OIL SEAL 2418F437 95
Description Part No. Page
FUEL FILTER ASSEMBLY
2656F802 131
FUEL FILTER BOWL 26560181 149
FUEL FILTER KIT 26560608 131
FUEL INJECTION PUMP
2644C319/22 35
FUEL INJECTION PUMP GEAR
3117L261 35
GASKET 36832137 61
3684N503 109, 111
GASKET - CYL. HEAD COVER
3681A055 63
GASKET - CYLINDER HEAD
3681E051 29
GASKET - EXHAUST MANIFOLD
3681V512 113
GASKET - EXHAUST OUTLET
3688C018 115, 117
GASKET - IND MANIFOLD
3682A013 107
GASKET - OIL COOLER
3685A033 71
GASKET - OIL FILTER HEAD
3688A039 19, 73, 75
GASKET - SUMP 3681K037 57
GASKET - TIMING CASE
3681P053 95
GASKET - TIMING CASE COVER
3681P047 99
GASKET - WATER PUMP
24880234 81
3682A011 81
GEAR 3117C251 101
Description Part No. Page
![Page 155: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/155.jpg)
Page 155
Parts Index
GLOWPLUG 2666A016 133
HOSE 2646F501 47
HUB 3272A041 97
3311A054 97
IDLER GEAR 4111A034 97
INJECTOR 2645K027 39
INJECTOR CLAMP 3751A241 39
INJECTOR WASHER L311FF02 39
INSERT 2137435 57
INTAKE VALVE 3142H101 29
LEVER 36155429 93
LIFT PUMP 2641A203 119
LIFTING BRACKET 3617A015 135
3624A016 135
MAIN BEARING KIT U5MB0018 23
MAIN BEARING KIT - U/S
U5MB0018A 23
U5MB0018B 23
U5MB0018C 23
METRIC BOLT 3211C002 21
NUT 2318A108 35
2318A603 35
2318A604 53, 93, 129
2318A634 115, 117
2318D208 87, 93
2318F605 137, 137
3331A006 31, 31
Description Part No. Page
33532129 147, 147
OIL FILLER CAP 4142X099 63
OIL FILTER 2654407 77
OIL FILTER HEAD 3773A061 73
OIL PRESSURE SWITCH
2848A051 143
OIL PUMP 4132F073 105
OLIVE 0566004 147, 147
33812116 59
PIPE - BREATHER 4134K021 67
PIPE - FILTER TO INJ PUMP
3584A007 121
PIPE - FUEL INJ NO 1 CYL
3525A101 37
PIPE - FUEL INJ NO 2 CYL
3525A102 37
PIPE - FUEL INJ NO 3 CYL
3525A103 37
PIPE - FUEL INJ NO 4 CYL
3525A104 37
PIPE - INJ PUMP TO FILTER
3584A009 123
PISTON AND RING KIT
U5PR0063 25
PISTON COOLING JET
2113A003 19
PISTON RING KIT UPRK0003 25
PLATE 0240356 49
3241A025 97
3611M009 109, 111
PLUG 0650204 127, 127, 147, 147
Description Part No. Page
![Page 156: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/156.jpg)
Parts Index
Page 156
0650588 19, 29
0650594 19
0650710 19
2431154 29, 151, 151, 151
2431A016 57
2485A104 31
2485A108 19
2485A109 45
2485A124 69
2487207 139
2487A451 49
2487A452 49
2487Y005 49
26560614 149
29990015 85
3212P008 19
3212V006 19
32141316 19
32186405 57
32416117 29
3241A011 19
3241A012 19
3278A004 141
3278A006 29
3278A007 141
PRE-FUEL FILTER ASSY
2656F823 149
Description Part No. Page
PRE-FUEL FILTER KIT
26550005 149
PUSHROD 3142V011 33
REGULATOR 2872A006 125
ROCKER LEVER 4115R318 31
4115R319 31
ROCKER SHAFT ASSEMBLY
4115R613 31
ROCKER SHAFT ASSY - MINOR
4115R703 31
ROCKER SHAFT SPRING
3174A015 31
SCREW 0096803 51
2151A001 63
2311D039 57
2311D060 71
2311D559 101
2311D560 101, 101
2311D578 101
2314C049 19, 103
2314F001 19
2314F002 49
2314F003 65
2314F005 67
2314H001 129
2314H002 41, 99, 109
2314H003 35, 57, 83, 95, 129
Description Part No. Page
![Page 157: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/157.jpg)
Page 157
Parts Index
2314H004 35, 61, 71, 85, 93
2314H005 81
2314H006 95
2314H011 71
2314H012 81, 85, 99
2314H022 93
2314H032 111
2314H033 19, 57, 75, 107
2314H034 73, 95
2314H050 107
2314J001 49
2314J002 35, 99, 135, 135
2314J004 129
2314J005 55, 117
2314J007 93
2314J008 105
2314J011 97
2314J012 93
2314J204 49
2314J603 49
2314J606 97
2314K164 81
2314K166 57
2314W009 39
2316A901 31
2316A902 31
Description Part No. Page
3211C004 31, 31
32166329 19
3218J013 113
SEAL 36843154 49
SEAL - INJECTOR 26460064 39
SEAL - O RING 2415715 57
2415A068 67
2415A131 63
2415B167 101
2415H002 141
2415H009 141
2415H701 67
2418F001 83
2418F002 83
26420318 35
29990016 85
SEAL - REOS HOUSING
2418F704 21
SEAL - SENSOR 2415H003 29, 145
SEAL - THERMOSTAT HOUSING
2415H219 85
SEAL - VALVE STEM
2418M517 29
2418M519 29
SHORT ENGINE - ASSEMBLY
NK40011 17
SMALL END BUSH 3112A005 27
SOLENOID 26420469 35
SPACER 0920465 93
Description Part No. Page
![Page 158: Perkins 1104D](https://reader038.fdocuments.in/reader038/viewer/2022102400/577cc22c1a28aba711944998/html5/thumbnails/158.jpg)
Parts Index
Page 158
SPRING 3174A017 63
STARTER MOTOR 2873K621 53
STARTER RING GEAR
31162121 51
STUD 2313C078 53, 115
2313H236 87
2313M101 137, 137
SUCTION PIPE 3575A061 61
SUMP 4145H131 57
SUPPORT BRACKET 3831E015 129
TAPPET 3142U061 33
THERMOSTAT ASSEMBLY
4133L509 85
THIMBLE 33142111 19
THRUST WASHER 3112X011 97
31137312 23
31137322 23
31137551 23
31137561 23
TIMING CASE 3716C571 95
3716C573 95
TIMINGGEAR COVER
4142A504 99
TUBE ASSEMBLY 3577A125 59
VALVE COLLET 2714A002 29, 29
VALVE GUIDE 3313E021 29, 29
VALVE SEAT INSERT
3314A221 29
3314A231 29
Description Part No. Page
VALVE SPRING 3174A031 29, 29
WASHER 0920497 93
2134A502 31
2411D008 35
2411D010 123, 123
2411D013 127, 127, 127, 127, 147, 147
2415D053 19, 103
26431192 131, 149
33117127 51
3321A003 97
K134AF01 35
WATER PUMP KIT U5MW0201 81
WATER TEMPERATURE SENSOR
2848A127 43
WATER TEMPERATURE SWITCH
2848A123 43
2848A126 145
WOODRUFF KEY 0500012 23, 33
Description Part No. Page