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PERFORMANCE OF MILLMAX / INLINE SHREDDER SEASON – 2012 Fives Cail-KCP Limitied “Ramakrishna Buildings”- No.2 – Dr.P.V. Cherian Cresent – Egmore – Chennai – 600 008 – India Phone: +91 44 6677 2755 – Fax: +91 44 6677 2799 E-mail: [email protected] www.fivesgroup.com
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PERFORMANCE OF MILLMAX / INLINE SHREDDER
SEASON – 2012
Fives Cail-KCP Limitied “Ramakrishna Buildings”- No.2 – Dr.P.V. Cherian Cresent – Egmore – Chennai – 600 008 – India Phone: +91 44 6677 2755 – Fax: +91 44 6677 2799 E-mail: [email protected] www.fivesgroup.com
PROJECT: NSL – KRISHNAVENI SUGARS LIMITED
Performance parameters:
Date Cane
crushed (TCD)
Fibre % cane
Imbibition %fibre
Pol % Bagasse
Moisture %
Bagasse
Preparatory Index
Primary Extraction
RME
27/12/2012 1425 14.32 219 1.73 50.73 90.58 97.06
28/12/2012 3372 13.96 240.48 1.65 50.55 90.98 96.62
29/12/2012 2814 14.3 227 1.63 50.65 90.33 96.77
30/12/2012 3165 14.21 231 1.58 50.57 90.59 77.45 96.69
31/12/2012 2374 14.49 223 1.6 50.53 90.33 96.71
Graph:
1. Cane Crush vs RME
2. Cane Crush vs Bagasse moisture %
96
96.2
96.4
96.6
96.8
97
97.2
126 128 132 140 158
Cane Crushed (TCH) vs RME
Cane crushed
RM
E
CANE CRUSHED -TCH
48.2
48.4
48.6
48.8
49
126 128 132 140 158
Cane Crushed (TCH) vs Bagasse Moisture %
Cane crushed
CANE CRUSHED -TCH
Ba
ga
sse M
ois
ture
%
Power parameters for Inline Shredder:
INLINE SHREDDER
Date Cane
crushed (TCD)
Cane crushed
(TCH)
SHREDDER-1 KW/H
SHREDDER-2 KW/H
TOTAL SHREDDER
POWER- kw/tc
TOTAL SHREDDER
POWER- kw/tf
27/12/2012 1425 158 726.22 710.88 9.08 63.38
28/12/2012 3372 140 686.08 708.29 9.92 71.09
29/12/2012 2814 128 649.8 669.68 10.32 72.14
30/12/2012 3165 132 664.4 687.4 10.25 72.14
31/12/2012 2374 126 635.2 663.0 10.29 71.00
Graph
62.00
64.00
66.00
68.00
70.00
72.00
74.00
126 128 132 140 158
Cane Crushed (TCH) vs Power kw / tf
Cane crushed (TCD)
CANE CRUSHED -TCH
PO
WE
R K
W/T
F
Power parameters for Millmax:
MILLMAX
Date Cane
crushed (TCD)
Cane crushed
(TCH)
MILL MAX-1 - KW/H
MILL MAX-
1 kw/tc
MILL MAX -1 kw/tf
MILL MAX-2- KW/H
MILL MAX-2 kw/tc
MILL MAX -2 kw/tf
MILL MAX-3 KW/H
MILL MAX-3 kw/tc
MILL MAX -3 kw/tf
MILL MAX -4 KW/H
MILL MAX -
4 kw/tc
MILL MAX -4 kw/tf
27/12/2012 1425 158 242.4 1.53 10.69 209.5 1.32 9.24 204.4 1.29 9.02 172.55 1.09 7.61
28/12/2012 3372 140 216.62 1.54 11.03 186.87 1.33 9.53 182.8 1.3 9.32 157.16 1.12 8.01
29/12/2012 2814 128 184.54 1.44 10.09 157.90 1.23 8.63 149.04 1.17 8.15 148.4 1.16 8.12
30/12/2012 3165 132 157.5 1.19 8.41 133.62 1.01 7.13 118.4 0.9 6.32 151.5 1.15 8.08
31/12/2012 2374 126 140.2 1.11 7.69 122.5 0.97 6.72 109.5 0.87 6 140.26 1.1 7.69
Graph :
6
6.5
7
7.5
8
8.5
9
9.5
10
10.5
11
126 128 132 140 158
MILLMAX -1 kw/tf
MILLMAX -2 kw/tf
6 8.15 6.32 9.32 9.02
MILLMAX -4 kw/tf
PO
WE
R K
W/T
F
CANE CRUSHED (TCH) vs POWER kw/tf
CANE CRUSHED -TCH
PROJECT: NSL SUGARS (Tungabhadra) LIMITED – SIRUGUPPA
Performance parameters:
Performance Parameter
Date Cane crushed
(TCD)
Cane crushed
(TCH)
Fibre %
cane
Imbibition %fibre
Pol % Bagasse
Moisture %
Bagasse
Preparatory Index
Primary Extraction
RME
6/11/2012 3054.2 140 13.7
220
1.58 50.57 96.5
7/11/2012 3013 126 13.55 1.6 50.53 96.46
8/11/2012 3053 127 13.41 1.56 50.43 96.58
10/11/2012 3538 148 13.8 1.59 50 96.56
18/11/2012 3380 141 13.35 1.56 50 75.6 96.61
19/11/2012 2717 130 13.36 1.55 49.8 91.8 96.64
20/11/2012 2843 118 13.89 1.88 49.9 96.69
Graph:
1. Cane Crush vs RME
2. Cane Crush vs Bagasse Moisture %
96
96.2
96.4
96.6
96.8
97
118 126 127 130 140 141 148
Canecrushed(TCH)
CANE CRUSHED -TCH
RM
E
Cane crushed (TCH) vs RME
49.6
49.8
50
50.2
50.4
50.6
50.8
118 126 127 130 140 141 148
Cane crushed(TCH)
CANE CRUSHED -TCH
Cane Crushed (TCH) vs Bagasse Moisture %
Ba
ga
sse m
ois
ture
%
Power parameters for Inline Shredder:
INLINE SHREDDER
Date Cane
crushed (TCD)
Cane crushed
(TCH)
SHREDDER-1 – KW/H
SHREDDER-2 – KW/H
TOTAL SHREDDER
POWER- kw/tc
TOTAL SHREDDER
POWER- kw/tf
6/11/2012 3054.2 140 718.26 696.34 10.14 74.04
7/11/2012 3013 126 688.7 671.12 10.79 79.61
8/11/2012 3053 127 670.8 653.33 10.41 77.62
10/11/2012 3538 148 735.83 727.08 9.92 71.91
18/11/2012 3380 141 625.0 614.5 8.8 65.93
19/11/2012 2717 130 614.8 604.30 9.38 70.19
20/11/2012 2843 118 571.6 561.25 9.56 68.85
Graph:
65
67
69
71
73
75
77
79
118 126 127 130 140 141 148
Cane crushed (TCH) vs Power kw/tf
Cane crushed (TCH)
CANE CRUSHED -TCH
PO
WE
R k
w / tf
Power parameters for Millmax :
Date Cane
crushed (TCD)
Cane crushed
(TCH)
MILL MAX-1- KW/H
MILL MAX-
1 kw/tc
MILL MAX -
1 kw/tf
MILL MAX-2 –
KW/H
MILLMAX-2 kw/tc
MILLMAX -2 kw/tf
MILL MAX-3 –
KW/H
MILL MAX-
3 kw/tc
MILL MAX -3 kw/tf
MILL MAX-4 – KW/H
MILLMAX -4 kw/tc
MILL MAX -
4 kw/tf
6/11/2012 3054.2 140 206.8 1.48 10.83 141.0 1.01 7.38 142.0 1.02 7.43 87.67 0.63 4.59
7/11/2012 3013 126 178.66 1.42 10.46 112.9 0.9 6.61 137.6 1.09 8.06 80.75 0.64 4.73
8/11/2012 3053 127 187.0 1.47 10.97 85.83 0.67 5.03 143.75 1.13 8.43 82.91 0.65 4.86
10/11/2012 3538 148 208.33 1.41 10.24 106.25 0.72 5.22 167.5 1.14 8.23 93.33 0.63 4.59
18/11/2012 3380 141 202.08 1.43 10.75 105.41 0.75 5.61 140.83 1.13 8.49 110.83 0.79 5.89
19/11/2012 2717 130 186.60 1.44 10.74 98.06 0.75 5.65 147.36 1.13 8.49 99.0 0.76 5.7
20/11/2012 2843 118 179.16 1.51 10.89 111.25 0.94 6.76 135.0 1.14 8.2 82.91 0.7 5.04
Graph
4
4.5
5
5.5
6
6.5
7
7.5
8
8.5
9
9.5
10
10.5
11
118 126 127 130 140 141 148
MILL MAX -1 kw/tf
MILLMAX -2 kw/tf
MILL MAX -3 kw/tf
MILL MAX -4 kw/tf
CANE CRUSHED -TCH
PO
WE
R k
w / tf
Cane crushed (TCH) vs Power kw/tf
PROJECT: NSL SUGARS LIMITED – KOPPA
Performance Parameters
Date Cane
crushed (TCD)
Cane crushed
(TCH)
Fibre % cane
Imbibition %fibre
Pol % Bagasse
Preparatory Index
Primary Extraction
Moisture %
Bagasse RME
24/09/2012 4492 236 13.28 228.3 1.82 88
49.47 96
25/09/2012 4506 214 13.26 238.01 1.84 49.42 95.95
26/09/2012 4832 210 13.24 229.98 1.82
90
49.5 95.99
27/09/2012 4791 208 13.06 253.07 1.82 50.23 95.93
28/09/2012 3409 213 13.28 216.34 1.84 49.22 95.98
Graph:
1. Cane Crush vs RME
2. Cane Crush vs Bagasse Moisture %
95.2
95.4
95.6
95.8
96
96.2
208 210 213 214 236
Cane crushed (TCH) vs RME
Cane crushed (TCH)
CANE CRUSHED -TCH
RM
E
49
49.2
49.4
49.6
49.8
50
50.2
50.4
208 210 213 214 236
Cane crushed (TCH) vs Bagasse moisture%
Cane crushed…
Bagasse
Mois
ture
%
Cane Crushed -TCH
Power Parameters for MillMax
MILLMAX POWER DETAIL
Date Cane
crushed (TCD)
Cane crushed
(TCH)
MILLMAX-1 – KW/H
MILLMAX-1 kw/tc
MILLMAX -1 kw/tf
LAST MILLMAX – KW/H
LAST MILLMAX
kw/tc
LAST MILLMAX
kw/tf
TOTAL MILLMAX POWER
kw/tc
TOTAL MILLMAX POWER
kw/tf
24/09/2012 4492 236 401.0 1.70 12.77 182.63 0.77 5.82 2.47 18.59
25/09/2012 4506 214 373.0 1.74 13.14 172.38 0.80 6.06 2.55 19.20
26/09/2012 4832 210 371.3 1.77 13.35 165.65 0.79 5.96 2.56 19.30
27/09/2012 4791 208 376.52 1.81 13.84 147.39 0.82 6.28 2.63 20.12
28/09/2012 3409 213 398.75 1.87 14.09 166.87 0.78 5.90 2.65 19.99
Graph:
5
6.5
8
9.5
11
12.5
14
208 210 213 214 236
MILLMAX -1 kw/tf
LAST MILLMAX kw/tf
Cane Crushed (TCH) vs Power kw/tf
PROJECT: HEMARUS TECHNOLOGIES LIMITED – RAJGOLI
Performance Parameters
PERFORMANCE PARAMETERS
Date Cane
crushed (TCD)
Cane crushed
(TCH)
Fibre %
cane
Imbibition %fibre
Pol % Bagasse
Moisture %
Bagasse
Preparatory Index
Primary Extraction
RME
15/12/2012 4384 183 13.8 230 1.88 49.96
87 -
96.3
16/12/2012 4320 180 13.96 230 1.75 49.55 96.42
17/12/2012 4457 186 14 230 1.8 49.67 96.47
19/12/2012 4314 180 14.1 230 1.8 49.71 96.51
28/12/2012 4550 190 14 230 1.9 50.21 96.43
Graph:
1. Cane Crush vs RME
2. Cane Crush vs Bagasse moisture %
96.2
96.3
96.4
96.5
96.6
180 180 183 186 190
Cane crushed (TCH) vs RME
Cane…
RM
E
CANE CRUSHED -TCH
49.2
49.4
49.6
49.8
50
50.2
50.4
180 180 183 186 190
Cane crushed (TCH) vs Bagasse Moisture%
Cane crushed(TCD)
CANE CRUSHED -TCH
Bagasse M
ois
ture
%
Power parameters for Inline Shredder:
POWER PARAMETERS
Date Cane
crushed (TCD)
Cane crushed
(TCH)
SHREDDER-1 reading-
KW/H
SHREDDER-2 reading-
KW/H
TOTAL SHREDDER
POWER- kw/tc
TOTAL SHREDDER
POWER- kw/tf
15/12/2012 4384 183 832.91 745.0 8.64 62.6
16/12/2012 4320 180 845.41 795.0 9.11 65.28
17/12/2012 4457 186 862.08 790.83 8.9 63.58
19/12/2012 4314 180 827.91 741.66 8.73 61.93
28/12/2012 4550 190 894.16 20030 834.58 65.13
GRAPH:
61
62
63
64
65
66
180 180 183 186 190
Cane crushed (TCH) vs Power kw/tf
Cane crushed (TCH)
Power Parameters for MillMax:
POWER PARAMETERS
Date Cane
crushed (TCD)
Cane crushed
(TCH)
MILL MAX-1 –
KW/H
MILL MAX-
1 kw/tc
MILL MAX
-1 kw/tf
MILLMAX-2
KW/H
MILL MAX-
2 kw/tc
MILL MAX -
2 kw/tf
MILLMAX-3
KWH
MILL MAX-
3 kw/tc
MILL MAX
-3 kw/tf
MILLMAX - 4
KWH
MILL MAX
-4 kw/tc
MILL MAX
-4 kw/tf
15/12/12 4384 183 246.25 1.35 9.77 179.16 0.98 7.11 220.41 1.21 8.74 201.6 1.1 8
16/12/12 4320 180 248.75 1.38 9.9 176.66 0.98 7.03 225.0 1.25 8.95 203.75 1.13 8.11
17/12/12 4457 186 252.91 1.36 9.73 178.33 0.96 6.86 230.41 1.24 8.86 207.5 1.12 7.98
19/12/12 4314 180 235.83 1.31 9.31 177.5 0.99 7 228.75 1.27 9.03 207.5 1.15 8.19
28/12/12 4550 190 240.83 1.27 9.07 192.5 1.02 7.25 251.66 1.33 9.48 212.9 1.12 8.02
Graph:
6.5
7
7.5
8
8.5
9
9.5
10
180 180 183 186 190
MILL MAX -1 kw/tf
MILL MAX -2 kw/tf
MILL MAX -3 kw/tf
MILL MAX -4 kw/tf
Cane Crushed -TCH vs Power kw/tf
CANE CRUSHED -TCH
PO
WE
R k
w / tf
