Performance Additives for Thermoplastic Evonik …...2 TEGOMER® and TEGOPREN® Additives for...
Transcript of Performance Additives for Thermoplastic Evonik …...2 TEGOMER® and TEGOPREN® Additives for...
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Performance Additives for Thermoplastic
Elastomers
Evonik Nutrition & Care
Interface & Performance
Technical Service Polymers
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TEGOMER® and TEGOPREN® Additives for Thermoplastic Elastomers
Scratch resistance
TEGOMER® 6264▪ 2-3% used for
TPE, TPO, or TPES▪ Pellet form
TEGOMER® AntiScratch L▪ 2% use level especially
for TPES▪ Liquid, can be premixed
with oil used in TPES
Melt flow enhancer
TEGOMER® M-Si 2650▪ 2% use level for TPE,
TPO and TPES▪ Liquide
TEGOMER H-Si 6441P▪ 2% used for all elastomers
even TPEE, TPEA and prevents degradation ofTPU
▪ Pellet form
Flame resistance
TEGOMER® V-Si 4042▪ 1-2% used in HFFR
compounds, e.g. in cablecompounds or membranesbased on PE/TPO orPE/EVA
▪ Liquid
TEGOPREN® 6875▪ 1% calculated on
inorganic/organic FR ▪ Used in FR applications of
various elastomers▪ liquid
COF reduction + improved
TEGOMER® M-Si 2650▪ 1-2% used in TPES,
TPEV, TPEO, TPEE▪ Liquide
haptics
TEGOMER® H-Si 6441P▪ 0.5-2% used in TPEO,
TPEV, TPEE, TPU▪ Pellet form
Demolding
TEGOMER® H-Si 6441P▪ 0.25-0.50% used in
various elastomers asinternal release agent
▪ No influence on coatability or abrasion
▪ Pellet form
Malodor absorber
TEGO® Sorb P.Y. 88▪ 1-2% used in TPE-V and
for recycling approch ofvarious elastomers
▪ Pellet form
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Our Core Technology –Organo Modified Siloxanes (OMS)
Organic grafts
provide compatibility
with matrix
Siloxane backbone
provides high
surface activity
Organo modified siloxanes overcome the disadvantage of PDMS by the introduction of organic groups on the
siloxane backbone generating a permanent implementation in thermoplastic and elastomeric polymers.
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EPDM
Ethylene Propylene Diene Monomer
PP
Polypropylene
TPE-V and TPE-O grades are mixtures of
thermoplastic PP with rubber-like EPDM areas.
The meltability of the thermoplastic enables
an easy processing by standard extrusion and
molding techniques. The rubber, on the other
hand, provides elasticity and softness.
Compounded TPE-V and TPE-O Grades
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extrusion head
pressure [bar]
torsional
moment [A%]
2% Additiv
MFI (190°C/10 kg)
[g/10 Min]
Evonik additives allow a significant increase of the MFI and thus an improved melt flow during moulding
operations. The MFI of a TPE-V cannot directly be correlated to melt flow spiral length.
10
15
20
25
30
35
TEGOPREN®
6846
66
TEGOMER®
M-Si 2650
43
TEGOMER®
V-Si 4042
45
TEGOMER®
H-Si 6441P
65
without
Additive
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OMS for improved ProcessingTPE-V Automotive Application
TPE-V grade for molding
bar
/ A
%
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OMS for improved ProcessingMelt Flow Index vs. Mold Filling
OMS orientate to internal surfaces working as an internal lubricant in high shear operations improving mold filling
even at high pressure and injection speed.
MF
I [1
90
°C/5
kg] / M
FL [cm
]
0
5
10
15
20
25
30
35
40
45
No Additive 2 % TEGOMER®H-Si 6441P
4 % TEGOMER®H-Si 6441P
2 % TEGOMER®AntiScratch L
2 % TEGOMER®AntiScratch 100
2 % TEGOMER®M-Si 2650
TPE-V Grade for injection molding with 50 Shore A
MFI [190°C/5kg]
Melt Flow Length 20Bar [cm]
Melt Flow Length 40Bar [cm]
+ 1
7%
3.6
cm
+ 1
0%
3.6
cm
MF
I +
34
units
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TEGOMER® M-Si 2650 is already very suitable with 0.5%.
TEGOPREN® 6875 and TEGOPREN® 6846 have to be used with 2.0%.
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
without
Additive
H-Si 6441P M-Si 2650 TP 6846 TP 6875
TPE-V grade for extrusionReduction of COF on Glass
[cN
/g]
0.5% Additive
2.0% Additive
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TEGOMER® in TPE-VAdditive with Long Lasting Effect and no Migration
+ 0.5% fatty
acid amide
+ 3% high molecular
amide PP-MAA based
+ 1.5% TEGOMER®
AntiScratch Lwithout Additive
Q-Sun Xe-1-B
The PV 1306 test method of
VW/Germany is used to analyze
interior automotive parts based on
TPE compounds regarding their
tackiness and migration after UV
irradiation (5 x 96 h).
TEGOMER® AntiScratch L does not show any migration and tackiness in the PV 1306 test but remains in the bulk
phase of the plastic part providing a long lasting scratch resistance.
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Additives to Improve Haptics of TPEScreening by Evonik
▪ Subjective rating by manual
surface screening of injection
molded plaques.
▪ Best results can be achieved
by TEGOMER® M-Si 2650.
▪ Biggest differences can be
seen by modifying TPE-V,
lowest differences at PMMA.
▪ Female test persons are more
sensitive, especially at grained
surfaces.
-10
0
10
20
30
40
50
60
70
H-Si 6440P
M-Si 2650 PP-Si 401 TP 5885 DA 800 STO V
Male Female
TPE-V screening results
10% additive content
1. just 5% additive content, because 10% were not moldable 2. surface defects due to incompatibility → yellowness, flowlines 3. inhomogeneous additive distribution → some flowlines
PolymerWith-
out
TEGOMER®
H-Si 6441P
TEGOMER®
M-Si 2650
(PP-Si
401)
TEGOPREN®
5885
TEGOMER®
DA 800
TEGO®
STO V
TPE-V - + ++ + + - +
PMMA O + O+ O O
PP O + ++1 + -2 -3 +1
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SEBS the most used TPE-S
Styrene Ethylene Butylene Styrene CopolymerSome remarks on SEBS
▪ Moderate chemical and thermal resistance
▪ Good weathering resistance
▪ Only used in form of a blend with extender like PP and mineral
oils
▪ Excellent adhesion to
surfaces
▪ Widely used for in the
automotive industries for
direct molded sealing and
consumer goods with lower
mechanical demands
▪ Good cushioning properties
Soft sectionsHard sections
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0
0,5
1
1,5
2
2,5
3
3,5
4
NoAdditive
TAS L M-Si2650
DA 646 H-Si6441P
TP 6875
Influence of 2% TEGOMER®
Scratch 5N GMW 14689 [delta L Value] COF [cN/g]TEGOMER® M-Si 2650
Without Additive
TEGOMER® AntiScratch L
Formulation %bw
SEBS 46
OIL 50
TEGOMER® / TEGOPREN® 2
COLOUR MASTERBATCH 1.3
ANTIOXIDANTS 0.7
TEGOMER® in SEBSInfluence on Scratch Resistance and COF
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0
20
40
60
80
100
120
140
NoAdditive
TAS L M-Si 2650 DA 646 H-Si6441P
TP 6875
Influence of 2% TEGOMER®
Hardness [Shore A] Abrasion Resistance [mm³]
TEGOMER® in SEBSInfluence on Abrasion Resistance vs. Hardness
Abrasion Tester, Gibrite
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0
20
40
60
80
100
120
No Additive TAS L M-Si 2650 DA 646 H-Si 6441P TP 6875
MF
I g
/10 m
in
MFI at 200°C, 5 kg
0
200
400
600
800
1000
1200
No Additive TAS L M-Si 2650 DA 646 H-Si 6441P TP 6875
E@
B [
%]
Elongation at Break ASTM D412
7,6
7,8
8
8,2
8,4
8,6
8,8
9
9,2
No Additive TAS L M-Si 2650 DA 646 H-Si 6441P TP 6875
Tensile
Str
ength
[M
Pa]
Tensile Strength ASTM D412
TEGOMER® in SEBSInfluence on MFI, E@B and Tensile Strength
Property 1st Choice 2nd Choice 3rd Choice
Hardness and E@BNo significant
influence
MFITEGOPREN®
6875
TEGOMER®
M-Si 2650
TEGOMER®
H-Si 6441P
Tensile StrengthTEGOMER® DA
646
TEGOMER® M-Si
2650
Scratch ResistanceTEGOMER®
M-Si 2650
TEGOPREN®
6875
TEGOMER®
AntiScratch L
Abrasion
ResistanceTEGOMER®
AntiScratch L
TEGOMER®
M-Si 2650
TEGOPREN®
6875
COF TEGOMER® H-Si 6441P
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TPU a very special TPE Type
Multi phase block copolymer (polyester or polyether based) out of
▪ A polyol or long chain diol
▪ A chain extender
▪ A diisocyanate16
Special Properties of TPU‘s
▪ Highest strength among the TPE‘s
▪ High resistance against cut propagation
▪ High abrasion resistance and cushioning effect
▪ Good adhesion on solid surfaces
▪ Good UV stability
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Product PEO TPE-V TPU TPE-S TPOSoft
PVC
Improvement
of Melt Flow
TEGOMER® H-Si 6441P X X X X X X
TEGOMER® M-Si 2650 X X X
TEGO® Sorb PY 88 TQ X
Flame
Resistance
TEGOMER® V-Si 4042 X X X X X
TEGOMER® FR 100 X X X X
COF /
Abrasion
Reduction
TEGOMER® M-Si 2650 X X X
TEGOMER® H-Si 6441P X X X X X X
TEGOMER® H-Si 2315 X
Scratch
Resistance
TEGOMER® AntiScratch 100 X X X
TEGOMER® AntiScratch L X X X
TEGOMER® H-Si 6441P X X X X X X
TEGOMER® 6264 X
The Right TEGOMER® grades for Different Application
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TEGO® Sorb PY 88 T.Q.Giving the world a clean smelling back
TEGO® Sorb PY 88 T.Q. helps to meet critical organoleptic and olfactory demands.
Non reversible absorption of Sulphur and Nitrogen containing impurities creating malodor.
Suitable for preventing emission from recycled polymers, pigments, TPE’s, PA …
Dosage: 0.5-2.0%
One Example
▪ Recycled grade of PA6 containing Mercapto
Sulphur components which generate odor
▪ Addition of 1 % TEGO® Sorb PY 88 leads to
reduction of these smelling components by
25–to 50 %
▪ characterization of VOC by thermo-
desorption (GC-MS 90°C) VDA-Norm 278
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