PERFORMA Dual Control Thermostatic Bath and Shower … · Dual Control Thermostatic Bath and Shower...

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Your Guide to the Installation, Care and maintenance of Dual Control Thermostatic Bath and Shower Mixer T555 Dual Control Thermostatic Bath and Shower Mixer - 329500

Transcript of PERFORMA Dual Control Thermostatic Bath and Shower … · Dual Control Thermostatic Bath and Shower...

Your Guide to the Installation,Care and maintenance of

Dual Control ThermostaticBath and Shower Mixer

T555 Dual Control Thermostatic Bath and Shower Mixer - 329500

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You’re Guide to the Installation, Care and maintenance of

PERFORMA

Dual Control Thermostatic Bath and Shower Mixer

T555 Dual Control Bath and Shower Mixer – 329500

Contents

Introduction ......................................................................................................... 3

Product Identification and Spares ....................................................................... 3

Water Regulation Requirements .......................................................................... 4

Pipe Connections ................................................................................................ 4

Water Supply Pressures ...................................................................................... 4

Condition of normal use ...................................................................................... 4

Product Specification .......................................................................................... 5

Pre-Installation Checks ....................................................................................... 5

Flow Regulator Specification .............................................................................. 5

Installation ........................................................................................................... 6

Outlet Connections ............................................................................................. 6

Operation ............................................................................................................. 7

Bath ..................................................................................................................... 7

Function of Diverter ............................................................................................. 7

Commissioning .................................................................................................... 7

In Service Testing ................................................................................................ 7

High Pressure Installations Only .......................................................................... 8

Maintenance ........................................................................................................ 8

Mixed Water Temperature ................................................................................... 9

Temperature Setting .......................................................................................... 10

Disassemble for Cleaning .................................................................................. 11

Reassembly of Cartridge ................................................................................... 13

Reassembly of Cartridge into Body .................................................................. 14

Care and Maintenance ...................................................................................... 15

Customer Reference Data ................................................................................. 15

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IntroductionBefore installing this product - Pegler Yorkshire recommend the reading of this document thoroughly and leaving it with the user for future reference.

Product Identification and Spares

Description Spares Code 1 TEMP HANDLE COMPLETE WITH INDICE AND SCREW 854471 2 INDICE (PAIR) 854472 3 FLOW CONTROL HANDLE 854473 4 HEAD 854474 5 COMPLETE DUAL THERMO CARTRIDGE 854475 6 SHUTTLE GREASE (NOT SHOWN) 854476 7 ELEMENT COMPLETE WITH SHUTTLE 854477 8 CARTRIDGE PROFILE SEALING WASHER 854478 9 COMPLETE DIVERTER 854479 10 DIVERTER SEAL KIT 854480 11 OUTLET COMPLETE WITH AERATOR 854481 12 THERMO VALVE SEAL KIT 854482 13 SERVICE VALVE ASSEMBLY (SINGLE) 854483 14 CAP 854484 15 T555 SHOWER OUTLET NIPPLE 854485 16 THERMOSTATIC ELEMENT 854486 17 BACKNUT 817072 18 SERVICE TOOL 854464

Water Regulations RequirementsIt is important to ensure that the water supplies to your taps and mixers are connected in accordance with the water regulations (WRAS) requirements and good plumbing practice.

It is Pegler Yorkshires recommendation and good plumbing practice that the supplies of hot and cold water to the products should be at equal (balanced) pressures in order to provide a consistent flow. Supplies should be from a common source, either mains or tank fed. If supplies are not equal pressures then non return valves should be fitted (supplied).

The installation of any thermostatic product must comply with the requirements of the Water Supply (Water Fittings) Regulations 1999.

Bylaw 17 (2) BThe shower head of any shower hose pipe should be fitted by a fixed or sliding attachment so that it can only be discharged at a point not less that 25mm above the spill-over level of the bath tray or fixed appliance. (Shower kit not supplied)

This products has been designed to function on all types of water systems.

Please Note: If a pump is to be installed to boost gravity supplies please refer to the pump manufactures instructions.

The hot and cold inlets for any of the products are hot on the left and cold on the right when viewed from the front of the fitting. It is our recommendation and good plumbing practice that a service valve also (Pegler PB300) should be installed upstream in the inlet supply lines.

Pipe ConnectionsIMPORTANT: Before making any inlet pipe connections all supplies MUST be thoroughly flushed to remove any debris. Failure to do so could result in damage or low flow from the Bath and Shower Mixer. It is a requirement of Byelaw 55 of the Water Fittings Byelaw Scheme that this function is undertaken before making any pipe connections to supplies.

The T555 Thermostatic Bath and Shower Mixer inlet connections are threaded ¾” BSP

General Installation Notes• Caremustbetakenduringinstallationtopreventanyriskofdamagetotheproductor injury to installer.• Installationmustbecarriedoutbyaqualifiedandcompetentpersonandinaccordance with the instructions supplied.• InstallationsmustcomplywithallLocalandNationalWaterAuthorityRegulations,and Building/Plumbing Regulations.• Pleaseensurethatyouhavereadandunderstoodallsectionsofthismanualbeforeinstallation.

Water Supply PressuresThis fitting has been designed to function under the following conditions:• Minimumsupplypressure0.2bar• Maximumrecommendeddynamicsupplypressure5.0bar.Generous flow rates are achieved at pressures as low as 0.2 bar. At high pressures it may be necessary to reduce excessive flow rates by fitting a pressure reducing valve in the supply line before the fitting. However using the supplied flow regulator in the outlet of the product will assist its performance also.

Please note: Products that operate outside these conditions cannot be guaranteed to work/operate by the schemes type two valve.• MaximumPressureDifferential5:1• MinimumTemperature(Hot/Mixed)=10ºCDifference

Conditions for normal useThis Pegler Yorkshire product has been designed to function under the following conditions suitable for use as a type 2 valve.

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Maximum hot water supply temperature 80°C(A temperature of 60-65°C is recommended for ablutionary installations)

Please note: A suitable hot water temperature control device should be installed to reduce temperatures exceeding the above maximum hot water supply temperature.

Please note: Valves operating outside these conditions cannot be guaranteed by the Scheme to operate as Type 2 valves.

The lists of abbreviations and description below are designated codes used throughout this manual.HP - High PressureLP-LowPressureS - ShowerT - Tub

T555 Dual Control Thermostatic Bath and Shower Mixer - Product Code 329500 is approved for use in the following designations.

TMV2 Approval Certificate Number: BC480/0509WRAS Approval Certificate Number: 0907039

Product SpecificationT555 Dual Control Thermostatic Bath and Shower Mixer

Pre-Installation ChecksWhen planning the plumbing for your Bath and Shower Mixer installation, it is recommended that the following checks are undertaken• TheT555 issuppliedwiththehot inletonthe leftandcoldontherightwhenviewedfrom the front. The connection of hot and cold water must be supplied to the appropriate inlet for these products to work correctly (the hot side is marked with red mark and the cold with blue!)• Ensure all pipe work has been thoroughly flushed before any installation takes place. Any debris in the system will impact on the taps performance and may void warranty.• Ensurethatthereissufficientspacetoinstalltheproductwithouthamperingitsoperation.• Theleversarefixedbyascrewlocatedunderthecolouredindiceontopofthelevers. Access to this is required for removing both handles during maintenance and servicing• TheT555shouldbe installed insuchaposition thatmaintenanceof theBathandShower Mixer as well as its valves for commissioning and testing can be undertaken.

Flow Regulator SpecificationThis product has been designed to function with many water systems and the use of flow regulators are not required where systems operate below 2.5 bar (balanced pressures). For higher pressure installations above this limit (see: High Pressure Installations Only)

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High Pressure Low Pressure

Pressure Drop through Shower for Correct Mixing (bar) 0.1 to 5 0.1 to 5

Maximum Static Pressure (bar) 10 10

Flow Pressure – hot and cold sides (bar) 0.5 to 5 0.1 to 1

Hot Supply Temperature Range (10°C above outlet temperature)

55 to 65 55 to 65

Cold Supply Temperature Range (°C) Equal to or less than 25

Equal to or less than 25

Maximum hot water supply temperature 80°C (A temperature of 60-65°C is recommended for ablutionary installations) Please note: A suitable hot water temperature control device should be installed to reduce temperatures exceeding the above maximum hot water supply temperature. Please note: Valves operating outside these conditions cannot be guaranteed by the Scheme to operate as Type 2 valves. The lists of abbreviations and description below are designated codes used throughout this manual. HP – High Pressure LP – Low Pressure S – Shower T – Tub T555 Dual Control Thermostatic Bath and Shower Mixer – Product Code 329500 is approved for use in the following designations

Code Operating Pressure Application

HP-S High Pressure Shower

HP-T High Pressure Bath Tub

LP-S Low Pressure Shower

LP-T Low Pressure Bath Tub

TMV2 Approval Certificate Number: TBC WRAS Approval Certificate Number: TBC

Product Specification T555 Dual Control Thermostatic Bath and Shower Mixer

Pre-Installation Checks When planning the plumbing for your Bath and Shower Mixer installation, it is recommended that the following checks are undertaken

• The T555 is supplied with the hot inlet on the left and cold on the right when viewed from the front. The connection of hot and cold water must be supplied to the appropriate inlet for these products to work correctly (the hot side is marked with red mark and the cold with blue!)

• Ensure all pipe work has been thoroughly flushed before any installation takes place. Any debris in the system will impact on the taps performance and may void warranty.

• Ensure that there is sufficient space to install the product without hampering its operation. • The levers are fixed by a screw located under the coloured indice on top of the levers. Access to this is

required for removing both handles during maintenance and servicing • The T555 should be installed in such a position that maintenance of the Bath and Shower Mixer as well as

its valves for commissioning and testing can be undertaken.

Flow Regulator Specification This product has been designed to function with many water systems and the use of flow regulators are not required where systems operate below 2.5 bar (balanced pressures). For higher pressure installations above this limit (see: High Pressure Installations Only)

LP-T Low Pressure Bath Tub

Code Operating Pressure Application HP-S High Pressure Shower HP-T High Pressure Bath Tub LP-S Low Pressure Shower

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Performanceiswithopenoutletonbathfillermodeat46ºCanddoesnotallowforlossesthroughpipes or fittings. The flow rates are also based on equal pressure drops.

Recommended Minimum Dynamic Supply Pressure 0.2 bar

Product has been factory preset to a temperature of 46°C primarily for bath fill application only!

The temperature differential required between hot supply and outlet temperature is a minimum of 10°C (for example if the required outlet temperature is 45°C then the incoming hot temperature has to be minimum 55°C)

InstallationPlease note: If pipe work is already installed (via retrofit installation) and it is identified the hot and cold supply lines are on opposite sides (hot on right). Then these will need to be swapped over, or suitable flexible connections used to cross the supplies. (A possible reduction in flow could be experienced if used in conjunction with flexible inlet connections)

1. Remove the bath panel to gain access to the plumbing connections2. Familiarize yourself with the location of pipe supplies ensuring you are aware which are the hot supplies and the cold supplies.3. Ensurewateristurnedoffandpipesarefullydrained.4. Disconnect both hot and cold supply pipes5. Unscrew backnuts and remove from the existing fitting or taps6. Clean the area where the new Bath and Shower Mixer is to be fitted7. EnsuresealinggasketislocatedontheundersideoftheBathandShowerMixerbefore locating tails through the holes in the bath ware.8. Secure the Bath and Shower Mixer in place by with the backnuts provided, ensuring that backnuts are tighten securely beneath the ware.9. Reconnect the hot and cold supplies and check for leaks.

Please note: It is imperative that the product is not used until it has been commissioned for use. (see “Commissioning”)

Outlet ConnectionsThe outlet for the shower is ½” BSP male thread. This will accept any standard shower hose screwed directly onto the exposed thread at the rear of the Mixer. Refer to the Francis Pegler luxury showers brochure for a comprehensive choice of “Waterfall” shower kits. A hose retaining ring is supplied with many Pegler Yorkshire slider rail kits, ensuring that the handset cannot be dropped and submerged in water creating a possible back syphonage problem.See Bylaw 17 (2) B.

In addition Pegler Yorkshire also offer a 6.0 l/m shower regulator that can be used in conjunction with all Pegler Yorkshire showering products. (Order code 343202)

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OperationOperation of product is simple and easy. The Bath and Shower Mixer is supplied maximum factory set at46ºC (butmayneedadjustingdue toyourspecificsite requirementsatfirst timeof installationsee“Temperature Setting” for details)

Howeverforshoweringapplicationswerecommendatemperaturenogreaterthan43ºC.Itisthereforeessential that when using the shower function of the Bath and Shower Mixer the outlet temperature is reduced to accommodate a lower temperature and prevent injury.

Bath FillThe purchase of this Bath and Shower Mixer gives you complete confidence that you can both bathe and shower in perfect safety. Operating the central easy grip handles allow full control of water flow and temperature adjustment on both the bath and shower outlets. Adjustment on temperature being the primarily function ensuring that temperature safety is at heart of this product.

The default operation is always the bath fill application and is operated by rotating anti-clockwise the flow control lever (large lower lever). This will rotate about 100 degrees to full flow.

IMPORTANT: The temperature control lever (smaller upper lever) will rotate also with the flow control lever but will not change the temperature this needs to be done as an additional action. To get temperature adjustment the temperature control lever marked with the coloured indice and is should be used. This will also rotate in an anticlockwise direction to increase the temperature. It will also rotate to a stop which shouldsupplynomorethan46ºC.

Function of DiverterPressing down on the diverter at the front of the product (located at the end of the spout) will change the water flow direction to the shower outlet (located at the rear of the product) If the shower application is being used, once the water is turned off the Bath and Shower Mixer will always divert back to bath application ready for next time of use.

CommissioningSince installed supply conditions may differ from those used in testing and setting the Bath and Shower Mixers during final inspection, it is necessary to commission the new Bath and Shower Mixer. The following checks should be used to ensure correct installation of the product.a) The designation of the thermostatic mixing valve matches the intended application (i.e. if the Bath and Shower Mixer is supplied at 2 bar then the valve must have HP-T and HP-S designations)b) The supply pressures are within the valves operating range (see “Conditions for normal use”)c) The supply temperatures are within the valves operating range (see “Conditions for normal use”) and comply with the guidance information on the prevention of legionnella.

Please note: Isolation/service valves and filters are designed and provided within the Bath and Shower Mixer.

Please note: If all the above conditions are met, proceed to set the temperature as stipulated.

Please note: the supply conditions are not within the parameters for normal use the valve may still be suitable, but individual engineers must carry out their own risk assessment and satisfy themselves that the units are still suitable.

In-service TestingThe purpose of in service testing is to regularly monitor the thermal performance of the thermostatic valve; deterioration in performance can indicate the need for service work to be carried out on the system or the Bath Shower Mixer.

IMPORTANT: It is a requirement that all TMV2 approved products shall be verified against the original set temperature results at least once a year. When commissioning/testing is due the following performance checks should be carried out.

1. Carry out commissioning procedures a to c (see “Commissioning”)2. Check supply parameters are still within the expected values if not check system for faults.3. Measure the mixed water temperature at the outlet4. Carry out the cold water fail-safe shut off test by isolating the cold water to the Bath and Shower Mixer. (see “Maintenance”). Wait five seconds and if water is still flowing check that the temperature is below 46°C5. If there is no significant change to the outlet temperature (±2°C or less change from the original settings) and the fail safe is functioning then the valve is working correctly and no further service is required.

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6. If the mixed water temperature has changed a significant amount check to ensure in lines filters are clean, that the non return valves are working and all isolating valves are fully open. If no fault can be found check and record the mixed water temperatures and re-adjust mixed water temperature to the value in the table (see “Mixed Water Temperature”)7. If the mixed water temperature exceeds the values of the maximum recorded temperature then there will be a need for servicing work to be undertaken.

Please note:Ensureanytemperaturegaugesarecalibratedbeforeuseandthesensingpartofthethermometer probe must be fully submerged in the water that is to be tested and as close to the outlet as possible. For the T555 Bath and Shower Mixer this should be done so at the open outlet of the spout and not through hose/handset or shower head.

IMPORTANT: The mixed water temperature and the terminal fitting must not exceed 46°C

High Pressure Installations OnlyThe Dual control Thermostatic Bath and Shower Mixer works exceptionally well when fitted onto high pressure systems. Offering a flow rate of over 45 litres per minute at 2.5 bar (balanced pressures). However for installations of this nature and above Pegler Yorkshire recommend the installation of a flow regulator fitted to the outlet end of the product – which will help with the performance of the cold water safety shut failure. Follow the procedures below for installation of the regulator.

1. Ensuretherequirementfortheregulatorisneededbycheckingandconfirmingthesystempressure of hot and cold.2. Turn bath water supplies off, this can be done via primary water supply stop or isolating valves or the fitted service valves.3. Using an appropriate spanner on the two flats of the outlet, unscrew the assembly.4. Once removed, take out the seal and eject the flow straightener by pushing it out of the chrome casing.5. Insert the replacement flow regulator (supplied in the box) into the chrome casing, and screw back into the spout ensuring the seal is used.6. Turn the water on and watch for few seconds to ensure that the outlet assembly in not dripping from the outside of the threads. If this occurs simply tighten a little more.

Please note: If fitting the flow regulator outlet please ensure that the unit is cleaned at regular intervals. This is especially important in hard water areas.

MaintenancePlease note: Depending in the type of maintenance or servicing to be undertaken a variety of tools may be required. Included will be pozidriv screwdriver, 50mm spanner (or suitable adjustable spanner) and small set of adjustable grooved joint pliers or similar.

1. Carefully remove chrome plated service caps from above the service valves at either end of the product. Leverthecapoffusingaflatscrewdriverorsimilar,positionedinthe ejection slots of the cap - being careful not to damage the chrome.2. Turn on the Bath and Shower Mixer using flow control lever, by rotating anti-clockwise, ensuring that the tap is flowing.3. Using service valve tool provided. (Spares Code 854464), locate in the castellations and rotate clockwise to turn off water supply. BOTH sides hot and cold water to be turned off. Once tool is located rotate until stop is reached. (Pegler Yorkshire recommend hot side first)4. At this point the Bath and Shower Mixer has been isolated of water5. Rotate anti-clockwise the service valves inner using a recommended 12mm socket drive spanner.

Application Recommended Mixed Outlet Water Temperature °C

*** C°44 lliF htaB roF C°14 rewohS roF

For Wash Basin 41°C C°83 tediB roF

Service Valve Inner

7. After removing the service valve inner assemblies, they can be disassembled for cleaning or replacing parts. The filter retaining cap can be removed by inserting edge of coin or similar and simply twist.

1. Please note: If doing this, place the assembly on a hard, non slippery surface being careful not to hurt yourself.2. Once removed the parts can now been cleaned or left to soak. Descale using limescale remover, warm water or similar.3. When the components have been cleaned thoroughly, reassemble as found (the filter and retaining ring should be pressed on until solid and square to the rest of the service valve inner body).

Please note: Do not replace the service valve inner into the tap without the non-return valves or filters fitted!

4. Re-grease the ‘o’ rings on the brass body using WRAS approved silicone grease. Replace service valve inner assemblies into service valve outer5. Using the same 12mm spanner, drive the service valve inners down (clockwise) until home then rotate anticlockwise about 1/4 turn to help maintain them free of sticking.6. Only when ‘both’ service valve inners are re-assembled into the body; using the service valve tool rotate the service valve outers anti-clockwise (starting with the cold side) until they reach the upper stops. This will open the waterway to the main workings of the tap and water should start flowing from the outlet.7. Shut off water (rotating flow control handle clockwise to stop)8. Return service valve caps to their original location (making sure the slots for ejection are pointing away from the front of the tap, but accessible by a screwdriver)

Mixed Water TemperatureAfter commissioning or any maintenance/servicing its imperative that the water temperatures are checked in accordance with the table below. The method of adjustment of temperature is covered later in this manual (see “Temperature Setting”)

Please note:Ensureouterdoesnotfollowtheinner-ifitdoesitwillopenthewaterwayagain.If required, use a flat screwdriver or similar and locate in castellations this will help to hold in place the outer service valve body while unscrewing the inner.

6. Once unscrewed; lift service valve inner assembly out of the body (if a vacuum is making this difficult to remove, grip on the flats of the hexagon with the end of a pair of adjustable groove joint pliers and lift)

Application Recommended Mixed Outlet Water Temperature °C

*** C°44 lliF htaB roF C°14 rewohS roF

For Wash Basin 41°C C°83 tediB roF

Insert edge of coin into groove and twist, taking care not to slip

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*** Please note: The mixed water temperature and the terminal fitting must not exceed 46°C.The maximum mixed water temperature can be 2°C above the recommended maximum set outlet temperature of 44°C.

Please note: If there is a residual flow during the commissioning or the annual verification (cold water supply isolation test), then this is acceptable providing the temperature of the water seeping from the valve is no more than 2°C above the designated maximum mixed water outlet temperature setting of the valve.

IMPORTANT: 46°C is the maximum water temperature from the bath tap. The temperature takes account of the allowable temperature tolerances inherent in thermostatic mixing valves and temperature losses in metal baths It is not a safe bathing temperature for adults or children. The British Burns association recommend 37 to 37.5°C as a comfortable bathing temperature for children. In premises covered by the Care Standards Act 2000, the maximum mixed water outlet temperature is 43°C.

Temperature SettingIf the Bath and Shower Mixer however has operated correctly for some time previous but no longer performs to an acceptable level then it may require servicing/cleaning. (see “Maintenance”) whereby the following servicing procedure should be adopted.

If the temperatures of the Bath and Shower Mixer immediately falls out of what are specified for its individual applications then it may be the result of incorrect installation. Please refer to installation and site requirements.

The following set of tests should be carried outa) Record the temperature of the hot and cold inlet water suppliesb) Record the temperature of the mixed water at the largest draw off flow rate.c) Record the temperature of the mixed water at a smaller draw of flow rate, which shall be measuredd) Isolate the cold water supply to the valve body and monitor the mixed water temperaturee) Record the maximum temperature achieved as a result of point (d) and the final temperaturef) Record the equipment, thermometer etc used for the measurements.

Re-setting the maximum temperature is not advisable; however the maximum blend temperature should be limited to ensure no undesirable temperatures are experienced. If adjustment is required then the following procedures should be adopted:

1. Shut the water off to the Bath and Shower Mixer and clean appropriate filters positioned in the service valves (see “Maintenance”)2. Using flow control lever, open water flow to its maximum (rotate anti-clockwise until it hits its limit)3. Keep temperature at its coldest by rotating the temperature control lever (rotate clockwise until it hits its limit)4. Remove indice by insert a thin screwdriver through the centre and lift off (damage to the indice will occur!). A new indice is included in the service pack.5. Unscrew brass pozi-driv screw and remove temperature control lever.6. Nextusingtemperaturecontrolleverandre-locateitloosely–justenoughtorotatethespindleas required.7. Using an electronic temperature gauge under the constantly flowing water, adjust the valve spindle gradually until the outlet temperature of 46°C is reached.• Rotateclockwiseforcoldertemperatures• Rotateanti-clockwisetoincreasetemperatures

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Application Recommended Mixed Outlet Water Temperature °C

*** C°44 lliF htaB roF C°14 rewohS roF

For Wash Basin 41°C C°83 tediB roF

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Please note: If there is a residual flow during the commissioning or the annual verification (cold water supply isolation test), then this is acceptable providing the temperature of the water seeping from the valve is no more than 2

oC above the designated maximum mixed water outlet temperature setting of the valve.

IMPORTANT: 46°C is the maximum water temperature from the bath tap. The temperature takes account of the allowable temperature tolerances inherent in thermostatic mixing valves and temperature losses in metal baths It is not a safe bathing temperature for adults or children. The British Burns association recommend 37 to 37.5°C as a comfortable bathing temperature for children. In premises covered by the Care Standards Act 2000, the maximum mixed water outlet temperature is 43°C

Temperature Setting If the Bath and Shower Mixer however has operated correctly for some time previous but no longer performs to an acceptable level then it may require servicing/cleaning. (see “Maintenance”) whereby the following servicing procedure should be adopted? If the temperatures of the Bath and Shower Mixer immediately falls out of what are specified for its individual applications then it may be the result of incorrect installation. Please refer to installation and site requirements. The following set of tests should be carried out

a) Record the temperature of the hot and cold inlet water supplies b) Record the temperature of the mixed water at the largest draw off flow rate. c) Record the temperature of the mixed water at a smaller draw of flow rate, which shall be measured d) Isolate the cold water supply to the valve body and monitor the mixed water temperature e) Record the maximum temperature achieved as a result of point (d) and the final temperature f) Record the equipment, thermometer etc used for the measurements.

Re-setting the maximum temperature is not advisable; however the maximum blend temperature should be limited to ensure no undesirable temperatures are experienced. If adjustment is required then the following procedures should be adopted:

1. Shut the water off to the Bath and Shower Mixer and clean appropriate filters positioned in the service valves (see “Maintenance”)

2. Using flow control lever, open water flow to its maximum (rotate anti-clockwise until it hits its limit) 3. Keep temperature at its coldest by rotating the temperature control lever (rotate clockwise until it hits its limit) 4. Remove indice by insert a thin screwdriver through the centre and lift off (damage to the indice will occur!). A

new indice is included in the service pack. 5. Unscrew brass pozi-driv screw and remove temperature control lever. 6. Next using temperature control lever and re-locate it loosely – just enough to rotate the spindle as required.

7. Using an electronic temperature gauge under the constantly flowing water, adjust the valve spindle gradually

until the outlet temperature of 46°C is reached.

• Rotate clockwise for colder temperatures

• Rotate anti-clockwise to increase temperatures

Please note: Ensure any temperature gauges are calibrated before use and the sensing part of the thermometer probe must be fully submerged in the water that is to be tested and as close to the outlet as possible. Please note: Temperature readings should be taken at the normal flow rate after allowing for the system to stabilise before continuing with the temperature adjustment and next steps.

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Please note:Ensureanytemperaturegaugesarecalibratedbeforeuseandthesensingpartofthe thermometer probe must be fully submerged in the water that is to be tested and as close to the outlet as possible.

Please note: Temperature readings should be taken at the normal flow rate after allowing for the system to stabilise before continuing with the temperature adjustment and next steps.

8. While the above procedure allows for the water to stabilise, the internal ‘o’ ring in the flow control handle can be re lubricated and then refitted.9. Tosettheupperlimit,refitthetemperaturecontrollevercorrectlybysimplypushinghome.Locate so that the pin hits the shoulder of the flow control handle. Do not however screw back in place!10. Turn the temperature control lever down, then up again to the stop/limits making sure that when the temperature stabilises it is no more that 46°C.11. If the temperature is higher or lower than 46°C, lift the temperature control handle off the spindle again and move it one spline at a time to complete the finite temperature adjustment.

Please note:Ensurestops/limitsarereachedandtemperatureislefttosettlewhencheckingthe maximum temperatures.•Rotateclockwiseforhottertemperature•Rotateanti-clockwiseforcoldertemperatures

12. Once replaced and fitted to the correct maximum temperature settings, place the brass pozi-driv screw back into the bore and screw down until handle is secure.

IMPORTANT: Do not over tighten screw as this will have a direct impact on ease of handle operation

13. Test the tap to the specified cold water shut off tests. (see “In-Service Testing”) If everything passes, turn the temperature lever to cold, close the flow control handle to the off position. Then fit the new indice.

IMPORTANT: Any TMV that has been adjusted or serviced must be re-commissioned and re-tested in accordance with the manufacturers’ instructions.

Disassemble for CleaningThe action of the service valves complete with filters should eliminate any debris getting into the mechanical part of the thermostat. In the unlikely event that the cartridge needs to be stripped for additional cleaning/re-greasing or to replace working parts the following procedure must be taken.1. Carefully remove chrome plated service caps from above the service valves at either end of the product.Leverthecapoffusingaflatscrewdriverorsimilar,positionedintheejectionslotsofthe cap - being careful not to damage the chrome.2. Turn on the Bath and Shower Mixer using flow control lever, by rotating anti-clockwise, ensuring that the tap is flowing.3. Using service valve tool (provided), locate in the castellation and rotate clockwise to turn off both supplied of water. Rotate until stop is reached. (Pegler Yorkshire recommend hot side first)4. At this point the Bath and Shower Mixer has been isolated of water5. Remove indice in the centre of the handles by insert a thin screwdriver through the centre and lift off. A new indice is included in the service pack.6. Unscrew brass pozi-driv screw and remove7.Liftoffboththelevers

9. Liftoutcartridgeassembly,ensuringthebasesealisattachedtothebaseofthecartridge10. Unscrew and remove capnut using appropriate spanner. If required hold around upper section of body (as indicated below) with a strap type oil filter remover or boa.

8. Carefully unscrew chrome plated head and remove

Hold upper sectionof body here

11. Using flow control handle unscrew anti clockwise valve assembly from outer cartridge body.

12. To unscrew the valve head from the valve assembly, hold the flats of the pillars using adjustable grooved joint pliers / spanner or similar.

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IMPORTANT: Make sure the grooves of the pliers / spanner or similiar hold both pillars securely! Holding the valve upright (as shown)

13. Using an appropriate spanner, unscrew the head assembly from the valve body anti-clockwise.14. Carefully lift out the shuttle/element assembly using a pair of snipe nose pliers, only gripping on one of the shuttle ribs

IMPORTANT: Do not hold the element piston or the outer wall of the plastic shuttle.

15. Turn upside down to drop the spring and the support disc out.16. Once removed the parts can now been cleaned or left to soak. Descale using limescale remover, warm water or similar.17.Examineallsealsandreplaceifnecessary;maintenancekitsareavailablefromPeglerYorkshire technical.18. Use WRAS approved silicone based grease on all seals (use a light smear only on the shuttle) and a more liberal smear on the course thread of the spindle housing. (Spares code for Grease is 854476)

Reassembly of Cartridge1. Make sure the valve body is kept upright, with the splined bore at the top during reassembly.2. Insert the spring.3. Insert the element support disc; making sure the step is facing downwards and locates in the inner diameter of the spring.

IMPORTANT: Do not get any grease on the element! If you do, make sure it is cleaned off thoroughly before replacing into the valve body! Any grease on the element reduces performance!

4. Carefully replace down the centre of the valve body, threading the element body through the hole in the centre of the support disc.

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Remove head assembly usingflow control lever located onthe hexagon.

Hold across flats of pillarsusing adjustable spanner

CROSS SECTIONAL VIEW

5. Press the top of the element a few times to make sure the shuttle and element spring are running free and everything is aligned.6. Pickupheadassemblyandturnupsidedown.Lookattheinnersectiontwistthespindleandyou will see the centre move up and down. Rotate the spindle until the inner raised ring is approximately the same height at the head outer face.7. Screw head into valve body making sure it is on centre with the element piston. Turn the head until it meets the stop, and then drive it down.8. Once driven down, turn the valve on its side and look in the top two slots and you should see the shuttle with a gap.

IMPORTANT: Twist the spindle until there are two gaps, one above and one below the shuttle and they are approximately equal in height.

9. Re-insert the valve into the body and screw down using the flow control handle until the valve is seated.10. Replace the brass capnut and screw down to the stop.11.Ensurethewasherisattachedtotheunderneathofthecartridgebodyandlinedupinthecorrect orientation (a small dab of grease may help to keep washer aligned when fitted to the cartridge)

Reassembly of Cartridge into Body1. Make sure the washer is attached to the base of the cartridge correctly and locate into bore of tap ensuring that the location pin is positioned in the matting hole at the seat of the bore.2. Drive down the chrome plated head until you hit the metal to metal stop making sure cartridge is held concentric with the body when doing so.3. With the large flow control lever, open then close the valve to its off position (rotate clockwise until it hits its limit).4. Locateleveronthevalvemakingsuretheleverislinedupwithdiverter/spout.

IMPORTANT:TOKEEPCENTRAL

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Customer Reference Data

Date of Purchase .......................................................................................................

Supplier .....................................................................................................................

SupplierTel.No. ........................................................................................................

Model Type .........................................T555-329500 .................................................

Date of Installation .....................................................................................................

Outlet Temperature (after first commissioning) ..............................................................

SerialNumber(found underneath the spout) .................................................................

Installer ......................................................................................................................

Installer Contact Details ............................................................................................

.................................................................................................................................

.................................................................................................................................

Date of Service #1 .....................................................................................................

Date of Service #2 .....................................................................................................

Date of Service #3 .....................................................................................................

Date of Service #4 .....................................................................................................

Date of Service #5 .....................................................................................................

5. Continue rest of reassembly by first following instructions in Maintenance.6. NextcompletetheinstructioninTemperatureSetting.

Care & MaintenanceTo maintain the surface finishes, simply wipe occasionally with a mild detergent on a soft damp cloth. Dry using a soft cloth, never use abrasive cleansers or chemical household cleaners, and avoid contact with concentrated bleach. Pegler Yorkshire products are manufactured to the highest of standards and should require little or no maintenance.In the unlikely event of any spare part requirements, please visit our website:www.pegleryorkshire.co.uk or contact your nearest stockist or the Pegler Yorkshire Sales Office,StCatherine’sAvenue,Doncaster.DN48DF,telephone08001560010,fax08081561011or the Pegler Yorkshire Technical Office on telephone 0800 1560050, fax 0808 1561012

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LUXURY TAP SOLUTIONS

Also available from Pegler Yorkshire:

Our brands:

Pegler Yorkshire

Pegler Yorkshire Group LimitedSt. Catherine’s Avenue, Doncaster, South Yorkshire, DN4 8DF, England.Tel: 0844 243 4400 Fax: 0844 243 9870

Registered in England Company No. 00401507Registered Office: Haigh Park Road, Stourton, Leeds,West Yorkshire, LS10 1RT, England.

All brand names and logo styles are registered trademarks.Maintaining a policy of continual product development,Pegler Yorkshire reserves the right to change specifications, designand materials of products listed in this publication without prior notice.

UK salesFree Phone: 0800 156 0010Free Fax: 0808 156 1011Email: [email protected]

ExportTel: +44 (0) 1302 855 656Fax: +44 (0) 1302 730 513Email: [email protected]

Technical HelpFree Phone: 0800 156 0050Free Fax: 0808 156 1012Email: [email protected]

Brochure HotlineFree Phone: 0800 156 0020Free Fax: 0808 156 1011Email: [email protected]

www.pegleryorkshire.co.uk