Perfection in price too - CERATIZIT

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Tooling the Future www.ceratizit.com NEW NEW PRODUCTS FOR MACHINING CERATIZIT is a high-technology engineering group specialised in cutting tools and hard material solutions. Perfection in price too The new standard line for turning from CERATIZIT

Transcript of Perfection in price too - CERATIZIT

Tooling the Futurewww.ceratizit.com

NEWNEW PRODUCTS FOR MACHINING

CERATIZIT is a high-technology engineering group specialised in cutting tools and hard material solutions.

Perfection in price tooThe new standard line for turning from CERATIZIT

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Overview of inserts

Stee

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n fer

rous

met

alsHe

at re

sista

nt

Geometry

P M K N S CN.. DN.. VN.. WN..

Fine – Medium -FMS ● ○ ○ 3 4 5 6

Medium – Rough -MRS ● ○ ○ 3 4 6

Fine – Medium -FMS ● ○ ○ 7 8 9

Medium – Rough -MRS ● ○ ○ 7 8 9

Geometry

CC.. DC.. VC..

Positive

Negative

Overview of inserts 2

Indexable inserts, negative 3–6

Indexable inserts, positive 7–9

Technical InformationCutting Data 10

Chip Breaker Types and Grade Overview 11

Quality tools for standard applications.

The quality tools of the CERATIZIT Standard product line are high quality, powerful and reliable and enjoy the highest trust of our customers worldwide. Tools from this product line are the first choice for many standard applications and guarantee optimal results.

Table of contents

Matching tool holders and boring bars can be found in our main catalogue → Chapter 9, Turning tools

Turning ToolsIntroduction

3

CNMGDesignation L S D1 IC

in in in inCNMG 43.. .507 .187 .203 .507CNMG 54.. .634 .250 .250 .625CNMG 64.. .760 .250 .312 .750

D1

RE

IC

80°

SL

CNMG-FMS

CT-P15-FMS

CT-P25-MRS

CT-P15-MRS

CT-P25-MRS

CT-P35

F F M M MCNMG CNMG CNMG CNMG CNMG

NEW NEW NEW NEW NEW

ISORE Article no. Article no. Article no. Article no. Article no.

75 302 ... 75 302 ... 75 303 ... 75 303 ... 75 303 ... in

431EN .0167530202809 7530212809

432EN .0327530203009 7530213009 7530303009 7530313009 7530323009

433EN .0487530203209 7530213209 7530303209 7530313209 7530323209

434EN .0647530303409 7530313409 7530323409

543EN .0487530304409 7530314409 7530324409

544EN .0647530304609 7530314609 7530324609

643EN .0487530305609 7530315609 7530325609

644EN .0647530305809 7530315809 7530325809

Steel ● ● ● ● ●Stainless steel ○ ○ ○ ○ ○Cast iron ○ ○ ○ ○Non ferrous metalsHeat resistant alloys ○

→ vc Page 10

Turning ToolsNegative inserts CN..

4

DNMGDesignation L S D1 IC

in in in inDNMG 44.. .610 .250 .203 .500 RE

D1

55°

L S

IC

DNMG-FMS

CT-P15-FMS

CT-P25-MRS

CT-P15-MRS

CT-P25-MRS

CT-P35

F F M M MDNMG DNMG DNMG DNMG DNMG

NEW NEW NEW NEW NEW

ISORE Article no. Article no. Article no. Article no. Article no.

75 306 ... 75 306 ... 75 307 ... 75 307 ... 75 307 ...in

441EN .0167530602809 7530612809

442EN .0327530603009 7530613009 7530703009 7530713009 7530723009

443EN .0487530603209 7530613209 7530703209 7530713209 7530723209

444EN .0647530703409 7530713409 7530723409

Steel ● ● ● ● ●Stainless steel ○ ○ ○ ○ ○Cast iron ○ ○ ○ ○Non ferrous metalsHeat resistant alloys ○

→ vc Page 10

Turning ToolsNegative inserts DN..

5

VNMGDesignation L S D1 IC

in in in inVNMG 33.. .653 .187 .150 .375

D1

35°

L S

IC

RE

VNMG-FMS

CT-P15-FMS

CT-P25

F FVNMG VNMG

NEW NEW

ISORE Article no. Article no.

75 310 ... 75 310 ... in

331EN .0167531001609 7531011609

332EN .0327531001809 7531011809

Steel ● ●Stainless steel ○ ○Cast iron ○ ○Non ferrous metalsHeat resistant alloys

→ vc Page 10

Turning ToolsNegative inserts VN..

6

WNMGDesignation L S D1 IC

in in in inWNMG 43.. .338 .187 .203 .500

D1

L S

RE

IC

WNMG-FMS

CT-P15-FMS

CT-P25-MRS

CT-P15-MRS

CT-P25-MRS

CT-P35

F F M M MWNMG WNMG WNMG WNMG WNMG

NEW NEW NEW NEW NEW

ISORE Article no. Article no. Article no. Article no. Article no.

75 311 ... 75 311 ... 75 312 ... 75 312 ... 75 312 ... in

431EN .0167531101609 7531111609

432EN .0327531101809 7531111809 7531201809 7531211809 7531221809

433EN .0487531102009 7531112009 7531202009 7531212009 7531222009

Steel ● ● ● ● ●Stainless steel ○ ○ ○ ○ ○Cast iron ○ ○ ○ ○Non ferrous metalsHeat resistant alloys ○

→ vc Page 10

Turning ToolsNegative inserts WN..

7

CCMTDesignation L S D1 IC

in in in inCCMT 32.5.. .382 .156 .173 .375CCMT 43.. .507 .187 .216 .500

RE

80° 7°

IC

L S

D1

CCMT-FMS

CT-P15-FMS

CT-P25-MRS

CT-P15-MRS

CT-P25

F F M MCCMT CCMT CCMT CCMT

NEW NEW NEW NEW

ISORE Article no. Article no. Article no. Article no.

75 300 ... 75 300 ... 75 301 ... 75 301 ...in

32.51EN .0167530001609 7530011609 7530101609 7530111609

32.52EN .0327530001809 7530011809 7530101809 7530111809

431EN .0167530002809 7530012809 7530102809 7530112809

432EN .0327530003009 7530013009 7530103009 7530113009

433EN .0487530103209 7530113209

Steel ● ● ● ●Stainless steel ○ ○ ○ ○Cast iron ○ ○ ○ ○Non ferrous metalsHeat resistant alloys

→ vc Page 10

Turning ToolsPositive inserts CC..

8

DCMTDesignation L S D1 IC

in in in inDCMT 21.5.. .305 .093 .110 .250DCMT 32.5.. .456 .156 .173 .375

RE

D1

55° 7°

L

IC

S

DCMT-FMS

CT-P15-FMS

CT-P25-MRS

CT-P15-MRS

CT-P25

F F M MDCMT DCMT DCMT DCMT

NEW NEW NEW NEW

ISORE Article no. Article no. Article no. Article no.

75 304 ... 75 304 ... 75 305 ... 75 305 ...in

21.51EN .0167530400409 7530410409 7530500409 7530510409

21.52EN .0327530400609 7530410609 7530500609 7530510609

32.51EN .0167530401609 7530411609 7530501609 7530511609

32.52EN .0327530401809 7530411809 7530501809 7530511809

Steel ● ● ● ●Stainless steel ○ ○ ○ ○Cast iron ○ ○ ○ ○Non ferrous metalsHeat resistant alloys

→ vc Page 10

Turning ToolsPositive inserts DC..

9

VCMTDesignation L S D1 IC

in in in inVCMT 22.. .437 .125 .114 .250VCMT 33.. .653 .187 .173 .500 L S

7°IC

35°

D1

RE

VCMT-FMS

CT-P15-FMS

CT-P25-MRS

CT-P15-MRS

CT-P25

F F M MVCMT VCMT VCMT VCMT

NEW NEW NEW NEW

ISORE Article no. Article no. Article no. Article no.

75 308 ... 75 308 ... 75 309 ... 75 309 ...in

221EN .0167530801609 7530811609

331EN .0167530802809 7530812809 7530902809 7530912809

332EN .0327530803009 7530813009 7530903009 7530913009

Steel ● ● ● ●Stainless steel ○ ○ ○ ○Cast iron ○ ○ ○ ○Non ferrous metalsHeat resistant alloys

→ vc Page 10

Turning ToolsPositive inserts VC..

10

The cutting data depends extremely on the external conditions, e.g. stability of the tool and tool clamping, material and machine type. The indicated values are possible cutting data which have to be increased or reduced according to the application conditions.

CT-P15 CT-P25 CT-P35

vc in ft/min

CT-P15 CT-P25 CT-P35

vc in ft/min

MF

Index Material StrengthN/mm² / HB / HRC

P

1.1 General construction steel < 800 N/mm2

1.2 Free cutting steel < 800 N/mm2

1.3 Hardened steel, non alloyed < 800 N/mm2

1.4 Alloyed hardened steel < 1000 N/mm2

1.5 Tempering steel, unalloyed < 850 N/mm2

1.6 Tempering steel, unalloyed < 1000 N/mm2

1.7 Tempering steel, alloyed < 800 N/mm2

1.8 Tempering steel, alloyed < 1300 N/mm2

1.9 Steel castings < 850 N/mm2

1.10 Nitriding steel < 1000 N/mm2

1.11 Nitriding steel < 1200 N/mm2

1.12 Roller bearing steel < 1200 N/mm2

1.13 Spring steel < 1200 N/mm2

1.14 High-speed steel < 1300 N/mm2

1.15 Cold working tool steel < 1300 N/mm2

1.16 Hot working tool steel < 1300 N/mm2

M

2.1 Cast steel and sulphured stainless steel < 850 N/mm2

2.2 Stainless steel, ferritic < 750 N/mm2

2.3 Stainless steel, martensitic < 900 N/mm2

2.4 Stainless steel, ferritic / martensitic <1100 N/mm2

2.5 Stainless steel, austenitic / ferritic < 850 N/mm2

2.6 Stainless steel, austenitic < 750 N/mm2

2.7 Heat resistant steel < 1100 N/mm2

K

3.1 Grey cast iron with lamellar graphite 100–350 N/mm2

3.2 Grey cast iron with lamellar graphite 300–500 N/mm2

3.3 Gray cast iron with spheroidal graphite 300–500 N/mm2

3.4 Gray cast iron with spheroidal graphite 500–900 N/mm2

3.5 White malleable cast iron 270–450 N/mm2

3.6 White malleable cast iron 500–650 N/mm2

3.7 Black malleable cast iron 300–450 N/mm2

3.8 Black malleable cast iron 500–800 N/mm2

N

4.1 Aluminium (non alloyed, low alloyed) < 350 N/mm2

4.2 Aluminium alloys < 0.5 % Si < 500 N/mm2

4.3 Aluminium alloy 0.5–10 % Si < 400 N/mm2

4.4 Aluminium alloys 10–15 % Si < 400 N/mm2

4.5 Aluminum alloys > 15 % Si < 400 N/mm2

4.6 Copper (non alloyed, low alloyed) < 350 N/mm2

4.7 Copper wrought alloys < 700 N/mm2

4.8 Special copper alloys < 200 HB4.9 Special copper alloys < 300 HB4.10 Special copper alloys4.11 Short-chipping brass, bronze, red bronze 600 N/mm2

4.12 Long-chipping brass < 600 N/mm2

4.13 Thermoplastics4.14 Duroplastics4.15 Fibre-reinforced plastics4.16 Magnesium and magnesium alloys < 850 N/mm2

4.17 Graphite4.18 Tungsten and tungsten alloys4.19 Molybdenum and molybdenum alloys

S

5.1 Pure nickel5.2 Nickel alloys5.3 Nickel alloys < 850 N/mm2

5.4 Nickel molybdenum alloys5.5 Nickel-chromium alloys < 1300 N/mm2

5.6 Cobalt Chrome Alloys < 1300 N/mm2

5.7 Heat resistant alloys < 1300 N/mm2

5.8 Nickel-cobalt-chromium alloys < 1400 N/mm2

5.9 Pure titanium < 900 N/mm2

5.10 Titanium alloys < 700 N/mm2

5.11 Titanium alloys < 1200 N/mm2

H

6.1

Tempered steel

< 45 HRC6.2 46–55 HRC6.3 56–60 HRC6.4 61–65 HRC6.5 65–70 HRC

Cutting data approximate valuesTurning Tools

Cutting data

860-1020 690-830 590-690890-1060 760-860 630-760660-1020 760-890 560-660790-920 660-830 590-690760-890 690-790 530-630660-790 660-760 590-690790-920 730-860 560-660660-790 630-730 500-590690-890 560-690 560-630690-830 590-730 500-590660-790 560-690 460-560

690-890 690-830 530-590590-760 560-690 500-590590-730 590-690 430-530530-660 500-660 400-500500-690 460-630 430-530

660-830 660-830 530-630660-830 660-830 530-590630-760 630-760 460-560590-730 630-730 400-590

330-460200-260200-260

590-690 830-990 590-690630-760 860-1020 630-760560-660 730-990 560-660590-690 790-960 590-690530-630 760-920 530-630590-690 690-860 590-690560-660 760-890 560-660500-590 630-790 500-590560-630 660-830 560-630500-590 630-760 500-590460-560 590-790 460-560530-590 660-830 530-590500-590 590-730 500-590430-530 560-690 430-530400-500 530-660 400-500430-530 430-590 430-530

530-630 660-830 530-630530-590 660-830 530-590460-560 630-760 460-560400-590 590-730 400-590330-460 330-460200-260 200-260200-260 200-260

730-830 660-790 460-660 400-630660-790 630-730 530-690 500-590560-730 560-690 500-6300 500-590590-760 460-560 460-590 430-560860-990 790-890 630-790 530-690690-920 590-830 590-730 500-630790-960 790-890 590-830 530-690690-920 590-830 560-730 500-630

60-115

60-115

25-60

25-60

15-40

15-40

15-40

15-35

260-330

50-100

50-100

>300 HB

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Negative ModelSmooth cut Irregular cutting depth Interrupted cut Sectional illustration

Geom

etry

ap in

f in

-FMS CT-P15 / CT-P25 CT-P15 / CT-P25 CT-P25

10° .006"

CN..DN..VN..WN..

▲ Finishing to medium machining▲ very good chip control▲ universal chip breaker▲ low cutting forces

CT-P15 / CT-P25 CT-P25

CT-P15 / CT-P25 CT-P15 / CT-P25

.016–.120 .004–.012

-MRS CT-P15 / CT-P25 / CT-P35

CT-P15 / CT-P25 / CT-P35 CT-P25 / CT-P35

20° .008"

CN..DN..WN..

▲ medium to rough machining▲ well suited for components with cast

crust or forged skin▲ works well with interrupted cuts

CT-P15 / CT-P25 CT-P25 / CT-P35 CT-P35

CT-P15 / CT-P25 CT-P15 / CT-P25 / CT-P35 CT-P25 / CT-P35

.020–.180 .008–.024

Standard chip breakers / application notes

揮櫮

櫮濮

Positive-FMS CT-P15 / CT-P25 CT-P15 / CT-P25 CT-P25

15°

CC..DC..VC..

▲ Finishing to medium machining▲ very good chip control▲ universal chip breaker▲ low cutting forces

CT-P15 / CT-P25 CT-P15 / CT-P25

CT-P15 / CT-P25 CT-P25

.004–.080 .002–.008

-MRS CT-P15 / CT-P25 CT-P15 / CT-P25 CT-P15 / CT-P25

15° .004"

CC..DC..VC..

▲ light to medium roughing▲ universal chip breaker▲ stable cutting edge

CT-P15 / CT-P25 CT-P15 / CT-P25

CT-P15 / CT-P25 CT-P15 / CT-P25 CT-P25

.006–.140 .006–.014

揮櫮

▲ Carbide, coated▲ ISO | P25 | M20 | K30▲ Standard steel grade for universal steel machining

▲ Carbide, coated▲ ISO | P35 | M25▲ Tough standard steel grade for interrupted cutting

CT-P25

CT-P35

▲ Carbide, coated▲ ISO | P15 | M10 | K25▲ Wear-resistant standard steel grade for smooth cut

CT-P15

櫮濮

Grade description

Turning ToolsTechnical Information

UNITED. EXPERIENCED. METAL CUTTING.

The product brand CERATIZIT stands for high-quality indexable insert tools. The products are characterized by their high quality and contain the DNA of many years of experience in the development and production of carbide tools.

SPECIALIST FOR INDEXABLE INSERT TOOLS FOR TURNING, MILLING AND GROOVING

WNT is synonymous with product diversity: solid carbide and HSS rotating tools, tool holders and efficient workholding solutions are all part of this brand.

EXPERTS FOR ROTATING TOOLS, TOOL HOLDERS AND CLAMPING SOLUTIONS

Solid carbide drills specially developed for the aerospace industry bear the product name KLENK. The highly specialized products are specifically designed for machining lightweight materials.

CUTTING TOOLS FOR THE AEROSPACE INDUSTRY

High-precision drilling, reaming, countersinking and boring is a matter of expertise: efficient tooling solutions for drilling and mechatronic tools are therefore part of the KOMET brand name.

THE QUALITY LABEL FOR EFFICIENT BORE PRODUCTION

07/2

020 –

94 2

21 0

0243