Pennsylvania Turnpike Commission...dlw 06 /3 2 dwg. 1 a. air hose shall be of proper length and...

Pennsylvania Turnpike Commission Strategic Sourcing and Asset Management

Dump Trucks Tandem Axle & Single Axle

Request for Quotation # 075002-075004-2020

Drawings - Tandem Axle

PENNDOT DRAWINGS EQN-6 PTC Modified EQN-32 PTC Modified EQN-50 Pages 1-4 EQN-62 Pages 1-2 EQN-63 EQN-64 Pages 2-4 EQN-78A Pages 1-3 EQN-79A Pages 1-10 EQN-82 EQN-122 EQN-124 EQN-127 EQN-351A Pages 1-2

PTC DRAWINGS PTC-80A PTC-80E PTC-81T PTC-84

REVISIONS

4

12

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11 10 2 1

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6

AIR TAILGATE, HARDWARE (DUMP TRUCK)

08/04/95

COMMONWEALTH OF PENNSYLVANIA DEPARTMENT OF TRANSPORTATION

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11/09/95

10/06/97

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06/3/02 DWG

1

A

AIR HOSE SHALL BE OF PROPER LENGTH AND CLAMPED SUFFICIENTLYTO ELIMINATE CHAFING. AIR LINE SHALL BE COVERED IN PLASTIC LOOMWHERE IT EXTENDS THROUGH THE BULKHEAD FITTING/S.

NOTES: A - DRILLED AND TAPED WITH ZERK FITTING OR NYLON BUSHING BUYERS TEL. (440) 974-8888

AIR TAILGATE, HARDWARE (DUMP TRUCK)


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06/3/02 DWG

REVISIONS

BILL OF MATERIAL (PARTIAL LIST)

ITEM QTY DESCRIPTION 1 2 HEAVY HARDWARE ASSEMBLY (LATCHING) 2 2 CLEVIS (BUYERS #2708-6C/ .50 in. ) 3 1 AIR CYLINDER CLEVIS 4 4 BEARING BLOCK ASSEMBLY (WITH ZERK FITTING) 5 2 GUSSET 6 1 CAM / LINKAGE 7 1 YOKE PIN (BUYERS #B2708-1/2-8A/ .75 in.) 8 1 AIR CYLINDER 9 1 CYLINDER SUPPORT PLATE 10 2 TURNBUCKLE .625 in. x 6 in. 11 2 REAR LENGTH BAR 12 2 BOLT .625 in. x 2 in. 13 2 FLAT WASHER .625 in. 14 3 NUT .625 in. NYLON LOCK

AIR TAILGATE, HARDWARE ( DUMP TRUCK )

08 / 04 / 95


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DUMP TRUCK 62,000 lb. GVWRDEPT. TYPE IV TANDEM ALUMINUM BODY

SPRAY SUPPRESSION

A

F

B

D

G

E

04/12/88


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GRAB HANDLES,.50 in. ALUM.

162 in.

C

09/08/95

12/07/95

08/01/96

09/25/97

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NOTES:

MINIMUM FIVE (5) VERTICAL SIDE BRACES PER SIDE, ON PROPER CENTERS.FULL-DEPTH, FULL-WIDTH, ONE-PIECE REAR BOLSTER.FULL DEPTH ONE-PIECE REAR CORNER POSTS.SIDE BOARD ARRANGEMENTS BOTH SIDES AS SPECIFIED.ALL BODY WELDING SHALL BE FULL WELD.49 (+/-) 1 DEGREE DUMPING ANGLE WITH STOPS AND SAFETY DEVICES.HOLDING DEVICES FOR TAILGATE CONTROL LEVER WITH LATCH OR SAFETY DEVICES.ALL DIMENSIONS IN INCHES

A. 13 in. (MIN.) WIDTH ALUMINUM APRON, BOLTED. MINIMUM OVERHANG 9 in. APRON TO BE PLACED 75 (+/-) 5 DEGREE ANGLE.B. BUSTIN #NST4 FULL SIZE OHIO GRATING #JA2119SG4 SERRATED OR IKG INDUSTRIES TYPE BS4 SERRATED SWAGE LOCK, WITH END BAND ALUMINUM OR STEEL DEPENDING ON BODY, (MINIMUM STEP WIDTH 15 in. / FINAL MOUNTING AND LOCATION OF B,E, AND GRAB HANDLES TO BE DETERMINED AT PREBUILD MEETING.C. SAME AS (B) WIDTH 2.625 in. D. INVERTED 1.5 in. ANGLE ALUMINUM.E. STEP, INSIDE BED.F. MINIMUM SIDE SKIRT WIDTH SHALL BE 6 in. A MINIMUM OF THREE (3) .50 in. BOLTS MOUNTED NO CLOSER THAN 2.5 in. FROM EDGE. (BOLTS, NUTS, AND WASHERS USED FOR RETAINING APRON SHALL BE STAINLESS STEEL WITH THREADS COATED WITH NEVER-SEIZE.)G. .75 in. ALUMINUM ROUND STOCK, TARP RAIL, FULL LENGTH, BOTH SIDES.


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1 in.

FLOOR:

1. ONE-PIECE BODY FLOOR SHALL BE .375 in. MINIMUM THICK ABRASION-RESISTANT ALUMINUM OF GRADE 5454H 34.2. THE MATERIALS HAULED IN THESE VEHICLES WILL BE SALT, ABRASIVE AGGREGATE, WET MUD, ETC.3. ALL DIMENSIONS IN INCHES .

606IT6ALUMINUM

PRE-MILLEDSLOTTED WELDED IN ACCORDANCE WITH THE SPECIFIEDSTANDARDS IS ACCEPTABLE.

FLOOR

CERTIFICATION REQ'D

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04 / 12 / 88 DRW NO.

1.5 in. RADIUS (+/-) .50 in.

1 in.

96 in. MAX


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84 in. MIN.

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12/07/95

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09/25/97

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REVISIONS

.25 in. ALUM.SIDE SHEET

STANDARD ALUMINUMEXTRUDED RUBRAIL

DESIGN #2

.375 in. ALUM. FLOOR

STANDARD ALUMINUM EXTRUDED BOTTOM RAIL

.25 in. x 5 in. ALUM. FLAT DIRT SHREADER

DESIGN #1

SLOPED OR VERTICAL

H= 4 in. MINIMUM, TOLERANCE + .625 in. I= .75 in., MINIMUMJ= 1.25 in. (+/-) .25 in. K= 3.5 in. MINIMUML= 1 in. MINIMUM OVERLAP K

L

H

I

H

K I

L

I K

J

5 in.

38 in. - 42 in.

30 DEG. MIN.

NOTES:SIDE SHALL BE .25 in. U.S. STANDARD ALUMINUM. TWO BEND TOP RAIL BOTH SIDED. FULLY BOXED TOP RAIL BOTH SIDED. BOXED TOP RAIL MAY BE FORMED OR CHANNELED OREXTRUDED. BOXED TOP RAIL SHALL BE COMPLETELY CLOSED BY CONTINUOUS WELDING ONTOP. ONE PIECE CONSTRUCTION FOR SIDE AND RUNNING BOARD, BOTH SIDES. SLOPED RUNNING BOARD, BOTH SIDES. RUNNING BOARD WIDTH TO COVER OUTER REAR DUAL TIRES FULL LENGTH BOTH SIDES. FRONT BODY WALL SHALL BE 0.156 in. STANDARD ALUMINUM 5454H3. ALL DIMENSIONS IN INCHES.


09 / 25 / 97


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H

1.375 in.

4.75 in.

I

H

K

H

I

06/03/02 DWG

ALL DIMENSIONS IN INCHES. PRESSED BUSHING WITH GREASABLE CAPABILITY. THE EDGE DISTANCE SHALL BE A MINIMUM OF 1.75 in. THICKNESS.

2.75 in.

REVISIONS

1.5 in.

CBORE .6875 in. + .5625 in. DEEP DRILL .34 in. + HOLE AND TAP FOR .12 in. NPT GREASE FITTING

1.75 in. O.D.

5.5 in.

2.75 in. 1.5 in.

.75 in.

7.625 in.

10.375 in.

DETAIL M TAILGATE HINGEALL STEEL HARDWARE MUST BE PRIMED AND PAINTED AND BOLTED TO PRESENT A TROUBLE FREE, NON-CORROSION SYSTEM.ANY ALTERNATIVE DESIGN OR MEASUREMENTS REQUIRE A THREE YEAR,100 % PARTS AND LABOR WARRANTY AND AN ADDITIONAL TWO YEARSFOR A TOTAL OF FIVE YEARS PARTS ONLY WARRANTY.

DUMP TRUCK 62,000 lb. GVWRDEPT. TYPE IV TANDEM AUMINUM BODY

09 / 25 / 97


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12.75 in.

7.25 in.

06/03/02 DWG

REVISIONS

DETAIL A CHAIN HOLDER

CAST OR FORGED ALUMINUM IS UNACCEPTABLE..5 in. / 1.27 cm. 6061 ALUMINUM FOR ALUMINUMBODIES OR .375 in. / .95 cm. STEEL FOR STEEL BODIES SHALL BE OVERLAPPED AND WELDED.

SEVERE DUTY TAILGATE MOUNTING EARS WITH HD BUSHINGS, GREASE FITTINGS SHALL BE PROVIDED. THIS IS A VERY IMPORTANT AREA AND MAY BE STEEL ORALUMINUM BUT MUST BE SEVERE DUTY HARDWARE. EARS SHALL BE FULL WELD.

PIN LENGTH SHALL BE DETERMINED BY MFG'S DESIGN BUT SHALL BE OF SUFFICIENT LENGTH FOR EASE OFINSTALLATION AND REMOVAL.PIN WITH LOCKING CHAIN OR PLATE TO PREVENT LOSS.NON-ROTATING.C-1020 H.R.S. STEEL BAR.PIN BUSHINGS SHALL BE REAMED TO ALLOW FOR FREE ROTATION, BY HAND.

1.375 in.

.375 in. 1.5 in.

DETAIL C TAILGATE CHAIN BRACKET

(2) PER SIDE, TOTAL OF (4) PER TAILGATE.MATERIAL - ALUMINUM

3.625 in.

4 in.

2 in.


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3.25 in.

1.75 in. EDGE DISTANCE

06/03/02 DWG

REF: EQN - 64 COAL CHUTE DOOR DETAILS M) TOP HINGE N) CHAIN HOLDERS O) 'J' HOOKS NOTE: 1.50 in. (MIN.) DIA. BOTTOM HINGE PIN, FULL WIDTH. .375 in. SPREADER CHAIN, NON RUSTING TYPE CHAIN TO SUIT .50 in. THICK CHAIN HOLDER.

M

N

DUMP TRUCK 62,000 lbs. GVWRDEPT. TYPE II AND IV ALUMINUM BODY

EQN-79A


.25 in. ALUMINUM SHEET MATEERIAL, 5454H34

.1875 in. x FORMED VERTICALSUPPORTS AND TOP TAILGATE RAIL

6 in.

6 in.

6 in.

6 in.

REVISIONS

3 in. MIN.

48 in.

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4.75 in.

TAILGATE SLOPE REQUIRES LIGHTS TO BE CANTERED BACK

O

06/03/02 DWG

.50 in. CAB SHIELD

H/3

HEIGHT

1. BODY FRONT AND CAB SHIELD SHALL BE A MINIMUM OF 0.15625 in. AND SHALL EXTEND AT A MINIMUM OVER THE CENTER OF MID CAB.2. CONTINUOUS WELDING ON FRONT AND CAB SHIELD THROUGHOUT.3. ONE-HALF (1/2) CAB SHIELD.4. 4 in. LIP ON FRONT. (MIN.)5. UNIVERSAL TYPE CAB SHIELD SHALL HAVE A MINIMUM OF THREE BRACES.6. THE BODY CAB SHIELD SHALL HAVE SUFFICIENT CLEARANCE TO PREVENT THE CAB SHIELD FROM HITTING THE EXHAUST SYSTEM WHEN DUMPING ON UNEVEN TERRAIN.7. ALTERNATIVE DESIGN OF RIBS SHALL BE PRE-APPROVED BY THE EQUIPMENT DIVISION. 8. FOR UNITS EQUIPPED WITH FULL POST WINGS, MODIFY CAB SHIELD.9. FOR ALUMINUM DUMP BODIES, ANY USE OF STEEL REQUIRES CORROSION CONTROL (PAINTING) AND ELECTRO GALVANIC PROTECTION. 10.ALL DIMENSIONS IN INCHES .

2 in.

4 in.

RIB

NOTES:

REVISIONS

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BODY FRONT AND CABSHIELD


DUMP TRUCK 62,000 lbs. GVWRDEPT. TYPE IV TANDEM ALUMINUM BODY

H/3

FORMED ENDS

VIEW A-A

CROSSMEMBER

BACKINGPLATE

LONGITUDINAL CROSSMEMBER

13.625 in. 12.9375 in.

3 in.

NOTES:

1. THE ABOVE STRUCTURE SHALL BE FURNISHED ON THE LAST FOUR CROSS-MEMBERS.2. THE LAST FOUR CROSS-MEMBERS SHALL BE PLACED ON 8 in. CENTERS, WITH THE BALANCE ON 12 in. CENTERS.3. THE BODY SHALL BE SHOCK MOUNTED TO AVOID STRESS ON ROUGH ROADS WHEN EMPTY.4. THE WEB MOUNT SHALL BE DESIGNED FOR SEVERE DUTY SERVICE.5. THE BOLTS SHALL BE OF GRADE 8 MINIMUM WITH SELF-LOCKING GRADE 8 NUTS.6. THE REAR PIN HINGE SHALL BE A MINIMUM OF 2.2 in. DIA., AND THE HINGE BUSHING (GREASABLE) SHALL BE A 2.875 in. OD x 2.12 in. ID, MINIMUM TOLERANCES AND SIZES. PIN SIZES SMALLER THAN 2.116 in. ARE ACCEPTABLE IF THEY ARE STANDARD WITH A VENDOR.7. ALL DIMENSIONS IN INCHES.8. "FULL LENGTH" BODY TO FRAME RUBBER MOUNTING SYSTEM. 9. ANY VARIATION TO THIS DESIGN REQUIRES, PRIOR TO BUILD, WRITTEN AUTHORIZATION.

REVISIONS

09 / 25 / 97

DUMP TRUCK 62,000 LB. GVWRDEPT. TYPE IV TANDEM ALUMINUM BODY


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TYPICAL.12 in. FORMEDALUMINUM

RUBBERBUSHING

3 in.

2 in.

A

A

WEB MOUNTED PIVOT PASSENGER SIDE

06/03/02 DWG

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4 in. MIN.

34 in.

3.5 in. MIN.

4 in. MIN.

96 in. OUTSIDE


09 / 25 / 97


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06/03/02 DWG

vmcgeeText BoxPTC-80A

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vmcgeeText Box11-12-15

vmcgeeText BoxNotes:

vmcgeeTypewritten Text1. View of female connector from behind the truck. 2. Wire shall be 7 strand insulated wire per ATA color code, clamped every 18" min.(Ground 10 gauge, others 12 gauge)3. Connection shall be made using the factory trailer wiring harness with home runs to cab interior.

vmcgeeText BoxTRAILER7 POLE CONNECTORAIR BRAKE

vmcgeeText BoxPENNSYLVANIA TURNPIKE COMMISSION

vmcgeeTypewritten Text


vmcgeeTypewritten TextMARKER-BROWN

vmcgeeTypewritten Text12 VOLT-BLACK

vmcgeeTypewritten TextGROUND-WHITE

vmcgeeTypewritten TextBRAKE CONTROL-BLUE

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vmcgeeTypewritten TextRT TURN/STOP-GREEN








vmcgeeTypewritten Text PTC-80E

vmcgeeText Box11/12/15


vmcgeeText BoxNOTES:1. View of female connector standing at the rear of truck.2. 7 strand insulated wire per ATA color code, clamped every 18" min.(Ground 10 gauge, others 12 gauge)3. Connection shall be made using the factory trailer wiring harness with home runs to cab interior.

vmcgeeText BoxTRAILER 7 POLE CONNECTORELECTRIC BRAKE

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vmcgeeTypewritten TextECCO 940 ALARM

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vmcgeeTypewritten TextLICENSE LAMP

vmcgeeTypewritten TextLICENSE MOUNT

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vmcgeeDimension30"

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vmcgeeTypewritten TextTANDEM DUMP TRUCK


vmcgeeTypewritten TextPTC-81T




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vmcgeeTypewritten Text SWIVEL GLAD HANDS

vmcgeeTypewritten Text7 PIN(ELEC. BRAKE)

vmcgeeTypewritten Text7 PIN(AIR BRAKE)





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vmcgeeDimension25" MIN.

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vmcgeeText Box30"

vmcgeeText BoxNotes: 1. Pintle Hook and glad hands to be the only upfitted equipment or mounts to protrude past the back of the hitch plate.

vmcgeeText BoxPTC-84

vmcgeeText BoxV.M.

vmcgeeText Box11-12-15

Pennsylvania Turnpike Commission...dlw 06 /3 2 dwg. 1 a. air hose shall be of proper length and...

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Transcript of Pennsylvania Turnpike Commission...dlw 06 /3 2 dwg. 1 a. air hose shall be of proper length and...