Pendant Stations HBE/HBL · HBE/HBL Pendant Stations. 2 Quality, reliability, precision Quality,...

More than safety.

HBE/HBLHBE/HBLPendant Stations

2

Quality, reliability, precision

Quality, reliability and precision are thehallmarks of our corporate philosophy.They represent concepts and valuesto which we feel totally committed. At EUCHNER, quality means that allour employees take personal respon-sibility for the company as a wholeand, in particular, for their own field ofwork. This individual commitment toperfection results in products whichare ideally tailored to the customers’needs and the requirements of themarket. After all: our customers andtheir needs are the focus of all ourefforts. Through efficient and effectiveuse of resources, the promotion ofpersonal initiative and courage in find-ing unusual solutions to the benefit ofour customers, we ensure a high levelof customer satisfaction. We familiar-ize ourselves with their needs, require-ments and products and we learnfrom the experiences of our cus-tomers’ own customers.

EUCHNER – More than safety.

Quality – made by EUCHNER

More than safety.Around the world – the Swabianspecialists in motion sequencecontrol for mechanical and sys-tems engineering.

EUCHNER’s history began in 1940 withthe establishment of an engineeringoffice by Emil Euchner. Since thattime, EUCHNER has been involved inthe design and development of switch-gear for controlling a wide variety ofmotion sequences in mechanical andsystems engineering. In 1953, EmilEuchner founded EUCHNER + Co., amilestone in the company’s history. In1952, he developed the first multiplelimit switch – to this day a symbol ofthe enterprising spirit of this family-owned company.

Automation – Safety – ManMachine

Today, our products range fromelectromechanical and electroniccomponents to complex system solu-tions. With this wide range of productswe can provide the necessary tech-nologies to offer the right solution forspecial requirements – regardless ofwhether these relate to reliable andprecise positioning or to componentsand systems for safety engineering inthe automation sector.EUCHNER products are sold through aworld-wide sales network of compe-tent partners. With our closeness tothe customer and the guarantee ofreliable solutions throughout theglobe, we enjoy the confidence of cus-tomers all over the world.

Emil Euchner, the company’s founder andinventor of the multiple

limit switch, circa 1928.

ManMachine

3

Table of contents

General 4

Safety Precautions 5

Examples of different Versions 6

Kit for Hand-Held Pendant Stations 7

Complete Units

Version HBE 8Version HBL 18

Equipment Kits

Housing HBE 22Housing HBL 27

Front Plate for Housing HBL 31Front Plate for Housing HBE 32

Handwheel HKD 33Dial 34Emergency Stop Push Button 35Enabling Switch ZSE 36Push Button 37Key-operated Rotary Switch 37Selector Switch 38Lead 35-core 40Lead with connector 35-pin 40Lead 23-core 41Lead with connector 23-pin 41Plug Connectors 42Flange Socket 42Cable Gland with bending protection 43Short Circuit Connector 43Fixing Bracket for HBE 44Fixing Bracket for HBL 44

Hand-Held Pendant Stations HBE and HBL

Appendix

Customized Hand-held Pendant Stations

Check list HBE 46Check list HBL 47

Assembly drawings

Housing HBE Version 4 48Housing HBE Version 5 48Housing HBL Version 3 48Housing HBL Version 4 48

Technical status 02-06/04

4


HBL and HBEthe Hand-Held Pendant Stations from EUCHNER

To make operation of machines easier and safer for the user,EUCHNER was one of the first manufacturers of hand-held pendantstations to offer ergonomic pendant housings. The housing typesHBL and HBE have been developed taking into account ergonomiccriteria to ensure that they lie comfortably in the hand duringoperation.Major manufacturers of machine tools and control systems allover the world use EUCHNER hand-held pendant stations.The wide product range extends from complete hand-held pendantstations with basic functions up to hand-held pendant stationsdesigned to individual customer specifications, e.g. with LCDdisplay, multifunction keypad and serial communication interface.Custom-made hand-held pendant stations can be derived fromthe catalogue types and produced even in small quantities.

The new cables for the hand-held pendant stations contain fourscreened single wires, this enables short circuit monitoring. Thescreen must be connected to the PE wiring of the machine orcontroll system. Therefore, if cables are crushed for example,short circuits are detected and the control is shut down immediatelyby means of short circuit protection monitoring in the control.This dispenses with the need for additional evaluation units forcable monitoring.EUCHNER offers a hand-held pendant stations kit to provide youwith the possibility of using ergonomically designed housings evenfor small quantities, e.g. for prototypes or special designs. Theadaptable housing means that you can tailor your hand-heldpendant station to meet your needs in a user-friendly housing.

In order to use these ergonomically designed housings for thevarious requirements, EUCHNER offers the option of customisedsolutions.On pages 46 and 47 you will find forms which can be used todescribe your requirements. We will be happy to draw up aquotation based on your requirements.

An optional ActiveX module is available for the hand-held HBLS(LCD Display) pendant station.The user can program the application for the hand-held pendantstation. Connection of the hand-held pendant station to the user’sapplication is supported by the ActiveX module (for user programswith ActiveX capability under MS Windows®).

HKD - the Handwheel from EUCHNER

The electronic handwheel HKD from EUCHNER is a univer-sal pulse generator for manual positioning of axes.The handwheel is mainly used for positioning on NC machine toolsin Setup mode.The output of the electronic handwheel has 100 square wavepulses per revolution. A second output in phase quadrature enablesthe control system to detect the direction of motion. Conversionof the pulses into distance takes place in the control system. Thedetent function is magnetic therefore absolutely wear-free.

Enabling Devises

An enabling device may consist either of a two position push buttonin conjunction with an Emergency Stop Push Button or a threeposition push button (see EN 60204-1).Preference must be given to the three position device.Enabling switches are manually operated control devices whichare intended for use by people working in possible danger areasof machines and installations.In “manual mode”, the protection offered by safety devices maybe disabled under certain conditions if an enabling switch is used.Authorized personnel is then allowed to enter high risk areas toperform programming, setting-up, testing or service work.Enabling switches can perform their task properly only if safehandling is possible for long periods, e.g. during observation ofproduction sequences, without the operator becoming tired.Besides the absolute reliability of function, in the case of theEUCHNER enabling units particular attention was paid to theergonomic design and balance. These features enable fatigue-free operating and a substantial reduction in the risk of illegalmanipulation. A comfortable nevertheless stable operating pointwas achieved through careful design considerations of EUCHNERenabling switches.

Function

The functional sequence of EUCHNER enabling switches meetsthe requirements for 2-stage and 3-stage enabling switches inaccordance with EN 775 and VDI 2854.Functional sequence of 3-stage enabling switches:

Stage 1: OFF function(actuating element not pressed)

Stage 2: Enabling function(actuating element pressed to center position)

Stage 3: OFF function with positively driven operation(actuating element pressed down fully past the centerposition)

A patented switch mechanism prevents the enabling function frombeing activated when the switch returns from stage 3 to stage 1.The exact functional sequence is shown in the switching diagramsof the respective enabling switches.

General

5


Application Safety Precautions

The Hand-Held Pendant Station is used only as part of anoverall control system.

The operator of the control system, e.g. machineinstaller, is responsible for observing the safety andaccident prevention regulations for to the specificapplication.

Installation of the Hand-Held Pendant Station must beperformed by authorized personnel.The operation-specific safety and accident preventionregulations must be observed when assembling theHand-Held Pendant Station kit. These regulationsinclude:

- EN 60204 Electrical equipment of machines- EN 292 Safety of machines, general design

principles- EN 954 Safety-related parts of control systems

Voltages supplied to Hand-Held Pendant Stationsmust not exceed 30 V!This is valid even if individual kit components aredesigned for higher voltages.

Enabling switches are used, for example, in automated productioninstallations which are operated in “manual mode” in accordancewith the regulations EN 775 and VDI 2854.This operating mode must be defined by means of lockable selectorswitches in accordance with EN 60204, Part 1 (DIN VDE 0113,Part 1).Safety guards are partially disabled in this mode. For this reason,the person working in the dangerous area with the enabling switchmust be able to recognize dangerous conditions in good timeand initiate corresponding counter-measures.

Important

No commands which result in a dangerous situation must beinitiated with the enabling switch alone. A second, conscious startcommand is necessary for this purpose. Each person within thedangerous area has to have an enabling switch.

Approvals

EUCHNER enabling switches have the following approvals:

BIA, GermanySAQ, SwedenSUVA, Switzerland

6


Examples of different Versions

Version HBE - 082 616Version HBE - 072 599 Version HBE - 072 601

Version HBE - 072 603 Fixing Bracket HBEVersion HBE - 072 602

Version HBL- 072 598 Version HBL- 072 725 Fixing Bracket HBL

7


Kit for Hand-Held Pendant Stations

Kit for Hand-Held Pendant Stations HBE

Kit for Hand-Held Pendant Stations HBL

The kit is designed to match individual customerspecifications.

The housings are distinctive for their integratedsafety elements:

Housing without fixing holes, no safety-relatedelementsHousing with dual channel enabling switchon both sides and fixing hole for EMERGENCYSTOP PUSH BUTTONHousing with single-channel enabling switchon both sides and fixing hole for EMERGENCYSTOP PUSH BUTTON (housing HBE only)Housing with 3-stage enabling switch(1 positively driven NC contact, 2 NOcontacts) without EMERGENCY STOP PUSHBUTTONHousing with 3-stage enabling switch(2 positively driven NC contacts, 2 NOcontacts) with assembly option forEMERGENCY STOP PUSH BUTTON

Two different versions of front plates are availablefor HBE and HBL housing designs:

Front plate for applications with handwheelFront plate for applications without handwheel

With the relevant seal kit, degree of protectionIP 65 is attained.

Customer-specific functionality can be createdby using the components supplied in the kit (pushbutton, selector switch, key operated rotaryswitch) and/or other components.

For connection to the pendant station, differentconductor cables with or without plug connectorsand the relevant flange sockets are available.

8


HBE - 072 599

Handwheel 2 x 100 pulses3-stage Enabling Switch3 Illuminated Push Buttons, individual inscribable2 Selector Switches

Ordering TableArticle Order No.Hand-Held Pendant Station HBE with:Handwheel 2 x 100 pulsesEnabling Push Button ZSE 3-stage, 2 x NO contacts, 1 x positively driven NC contact 072 5993 Illuminated Push Buttons, 1 x NO contact each2 Selector Switches, 6-position (X, Y, Z, 4, 5, 6) and 5-position (0, 1, 10, 100, 1000)

Dimension drawing

NotesFixing Bracket HBE for Hand-Held PendantStations see Page 44 AccessoriesAppropriate 35-pin Flange Socket see Page 42Accessories

Enabling Push Button ZSE3-stage

Hanging clip

Magneticclamp

T1

T2

T3

S25-positionS1

6-position

Leadlength 3.5 m

Plug connector35-pin

9


Technical DataParameter Value UnitHousing HBEMaterial PolyamideColour blue-grey RAL 7031Ambient temperature 0 to +55 °CDegree of protection to EN 60529 to IP 65Connection Lead 3.5 m, plug connector 35-pinWeight approx. 1.8 kgHandwheel HKDPulses / revolution 2 x 100Operating voltage 5 ± 5% V DCOutput circuit RS 422 AOutput pulses for clockwise rotation see page 33Enabling Push Button ZSESwitching element 2 x NO, 1 x positively driven NCUtilization category to IEC 947-5-1 AC-15 Ue 24 V Ie 4 A DC-13 Ue 24 V Ie 3 A3-fold Push ButtonsSwitching element 1 x NOSwitching voltage max. 30 V DCSwitching current max. 100 mASwitching load max. 1 WLED I = 4.7 mA / U = 24 V DC / Rv = 4.7 kΩSelector SwitchesSwitching voltage max. 30 V DCSwitching current max. 100 mASwitching load max. 2 W

Wiring Diagram

P

P

H S T U e d c b a P R V W L K

G J M N k j i h g f A B C D E F

AA

BB

Selector Switches S25-position

Enabling Push ButtonZSE


Handwheel

Positive opening contact

Trigger point

Contactsopenclosed

Cable shield with conductiveconnection to plug connectorhousing, front plate and hand-wheel housing

10


703030

6040

40 60

3030 7070

5050

00

1090

2020 8080

8020

9010

EUCHNER

HBE - 082 616

Handwheel 2 x 100 pulsesEmergency Stop Push Button with Override Protection to EN 4182 Enabling Push Buttons both sides2 Selector Switches1 Reset button1 Counter with display

Ordering TableArticle Order No.Hand-Held Pendant Station HBE with:Handwheel 2 x 100 pulsesEmergency Stop Push Button with Override Protection, dual channelEnabling Push Buttons ZSG 1 x NO contact each 082 6162 Selector Switches, 6-position (X, Y, Z, 4, 5, 6) and 5-position (0, 1, 10, 100, 1000)1 Reset button1 Counter with display

Dimension drawing

Enabling PushButton ZSGboth sides

Hangingclip

MagneticclampS3

S25-position

S16-position

Leadlength 3.5 m



11


Technical DataParameter Value UnitHousing HBEMaterial PolyamideColour blue-grey RAL 7031Ambient temperature 0 to +55 °CDegree of protection to EN 60529 to IP 65Connection Lead 3.5 m, plug connector 35-pinWeight approx. 1.8 kgEmergency Stop Push Button to EN 418Switching element 2 x NCUtilization category to IEC 947-5-1 DC-13 Ue 24 V Ie 2.75 AHandwheel HKDPulses / revolution 2 x 100Operating voltage 5 ± 5% V DCOutput circuit RS 422 AOutput pulses for clockwise rotation see page 33Enabling Push Buttonr ZSGSwitching element 1 x NOUtilization category to IEC 947-5-1 AC-15 Ue 24 V Ie 4 A DC-13 Ue 24 V Ie 3 A3-fold Push ButtonsSwitching element 1 x NOSwitching voltage max. 30 V DCSwitching current max. 100 mASwitching load max. 1 WLED I = 4.7 mA / U = 24 V DC / Rv = 4.7 kΩSelector SwitchesSwitching voltage max. 30 V DCSwitching current max. 100 mASwitching load max. 2 WCounterCounter frequency 200 kHzCounter range -999.999 to +999.999

Wiring Diagram

1

22

1

ZSGEnablingPush Buttonleft, right

Emergency StopPush Button

3

4

3

4

S2 C B A 0 0 0 1 1 0 1 1 10 0 1 0 100 1 1 0 1000 1 1 1

1

12

4

1

2

C AB

1

12

4

1

2

C AB

S1Selector Switch, left,break before make /6 positions

S1 C B A X 0 0 1 Y 0 1 1 Z 0 1 0 4 1 1 0 5 1 1 1 6 1 0 1

S2Selector Switch,right,break before make /5 positions

shie

ld

Handwheel RS422

B

/A

/B

A

RS 422 A

S3 button Reset Counter

A/AB/B 0V +5V

GHJK

RD

rt

0

.34²

VT

v

t 0

.34²

BK

sw

0

.34²

DEF

GY

gr

0

.14²

PK

r

s

0.1

4²

GN

gn

0.

14²

YE

ge

0.

14²

WH

ws

0.

34²

BN

br

0

.34²

A BCLMNRSTUVWY XZ

YE

WH

wsg

e 0.

14²

GN

WH

wsg

n 0.

14²

RD

BU

rt

bl

0.14

²

GY

PK

gr

rs 0

.14²

BN

GY

gr

br 0

.14²

RD

WH

wsr

t 0

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WH

PK

w

srs

0.14

²B

NP

K

rsbr

0.1

4²

BU

WH

wsb

l 0.1

4²B

NB

U

brbl

0.1

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P

BU

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0

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GY

WH

wsg

r 0.

14²

BN

YE

g

ebr

0.14

²

BN

GN

br

gn 0

.14²

24V

5V

Counter with display

4

3

0V BAReset +5V

XXXXXX

S3

Cab

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hiel

d w

ith c

ondu

ctiv

eco

nnec

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S2 S1

12


HBE - 072 601

Handwheel 2 x 100 pulsesEmergency Stop Push Button with Override Protection to EN 4182 Enabling Push Buttons, both sides3 Illuminated Push Buttons, individual inscribable2 Selector Switches

Ordering TableArticle Order No.Hand-Held Pendant Station HBE with:Handwheel 2 x 100 pulsesEmergency Stop Push Button with Override Protection, dual channel2 Enabling Push Buttons ZSG, 1 x NO contact each 072 601

3 Illuminated Push Buttons, 1 x NO contact each2 Selector Switches, 6-position (X, Y, Z, 4, 5, 6) and 5-position (0, 1, 10, 100, 1000)

Dimension drawing



Hangingclip

Magneticclamp

T1

T2

T3

S25-position

S16-position

Leadlength 3.5 m


13


Technical DataParameter Value UnitHousing HBEMaterial PolyamideColour blue-grey RAL 7031Ambient temperature 0 to +55 °CDegree of protection to EN 60529 to IP 65Connection Lead 3.5 m, plug connector 35-pinWeight approx. 1.8 kgEmergency Stop Push Button to EN 418Switching element 2 x NCUtilization category to IEC 947-5-1 DC-13 Ue 24 V Ie 2.75 AHandwheel HKDPulses / revolution 2 x 100Operating voltage 5 ± 5% V DCOutput circuit RS 422 AOutput pulses for clockwise rotation see page 33Enabling Push Buttons ZSGSwitching element 1 x NOUtilization category to IEC 947-5-1 AC-15 Ue 24 V Ie 4 A DC-13 Ue 24 V Ie 3 A3-fold Push ButtonsSwitching element 1 x NOSwitching voltage max. 30 V DCSwitching current max. 100 mASwitching load max. 1 WLED I = 4.7 mA / U = 24 V DC / Rv = 4.7 kΩSelector SwitchesSwitching voltage max. 30 V DCSwitching current max. 100 mASwitching load max. 2 W

Wiring Diagram

H S T U e d c b a V P R W K L

G J M N k j i h g f A B C D E F

AA

BB


Enabling PushButton ZSG


Handwheel

Cable shield with conducti-ve connection to plug con-nector housing, front plateand handwheel housing


14


HBE - 072 603

Handwheel 2 x 100 pulses3-stage Enabling SwitchIlluminated 9-fold KeypadMoulded Keypad with Insertion Foil

Ordering TableArticle Order No.Hand-Held Pendant Station HBE with:Handwheel 2 x 100 pulsesEnabling Push Button ZSE 3-stage, 2 x NO contacts, 1 x positively driven NC contact 072 603

Illuminated 9-fold Keypad, 1 x NO contact each

Dimension drawing


Enabling Push Button ZSE3-stage

Hangingclip

Magneticclamp

Keypad

T1

T9

Leadlength 3.5 m


T3

15


Technical DataParameter Value UnitHousing HBEMaterial PolyamideColour blue-grey RAL 7031Ambient temperature 0 to +55 °CDegree of protection to EN 60529 to IP 65Connection Lead 3.5 m, plug connector 35-pinWeight approx. 1.8 kgHandwheel HKDPulses / revolution 2 x 100Operating voltage 5 ± 5% V DCOutput circuit RS 422 AOutput pulses for clockwise rotation see page 33Enabling Push Button ZSESwitching element 2 x NO, 1 x positively driven NCUtilization category to IEC 947-5-1 AC-15 Ue 24 V Ie 4 A DC-13 Ue 24 V Ie 3 A9-fold KeypadSwitching element 1 x NOSwitching voltage max. 30 V DCSwitching current max. 100 mASwitching load max. 2 WLED I = 14.5 mA / U = 24 V DC / Rv = 1.4 kΩ

Wiring Diagram

P

P

H a b c d e f g h i P R V W L K

G J M N S T U X Y Z A B C D E F

AA

BB


Handwheel


Trigger point

Contactsopenclosed

Cable shield with conducti-ve connection to plug con-nector housing, front plateand handwheel housing

16


HBE - 072 602

Handwheel 2 x 100 pulsesEmergency Stop Push Button with Override Protection to EN 418Illuminated 9-fold Keypad2 Enabling Push Buttons, both sidesMoulded Keypad with Insertion Foil

Ordering TableArticle Order No.Hand-Held Pendant Station HBE with:Handwheel 2 x 100 pulsesEmergency Stop Push Button with Override Protection, dual channel 072 6022 Enabling Push Buttons ZSG, 1 x NO contact eachIlluminated 9-fold Keypad, 1 x NO contact each

Dimension drawing



Hangingclip

Magneticclamp

Leadlength 3.5 m


T1

T9

T3

17


Wiring Diagram

Technical DataParameter Value UnitHousing HBEMaterial PolyamideColour blue-grey RAL 7031Ambient temperature 0 to +55 °CDegree of protection to EN 60529 to IP 65Connection Lead 3.5 m, plug connector 35-pinWeight approx. 1.8 kgEmergency Stop Push Button to EN 418Switching element 2 x NCUtilization category to IEC 947-5-1 DC-13 Ue 24 V Ie 2.75 AHandwheel HKDPulses / revolution 2 x 100Operating voltage 5 ± 5% V DCOutput circuit RS 422 AOutput pulses for clockwise rotation see page 33Enabling Push Buttons ZSGSwitching element 1 x NOUtilization category to IEC 947-5-1 AC-15 Ue 24 V Ie 4 A DC-13 Ue 24 V Ie 3 A9-fold KeypadSwitching element 1 x NOSwitching voltage max. 30 V DCSwitching current max. 100 mASwitching load max. 2 WLED I = 14.5 mA / U = 24 V DC / Rv = 1.4 kΩ

H a b c d e f g h i V P R W K L

G J M N S T U X Y Z A B C D E F

AA

BB

Enabling PushButtons ZSG

Handwheel



18


HBL - 072 598

Handwheel 2 x 100 pulsesEmergency Stop Push Button with Override Protection to EN 4183-stage Enabling Switch3 Illuminated Push Buttons, individual inscribable2 Selector SwitchesKey-operated Rotary Switch

Ordering TableArticle Order No.Hand-Held Pendant Station HBL with:Handwheel 2 x 100 pulsesEmergency Stop Push Button with Override Protection, dual channelEnabling Push Button ZSE 3-stage, 2 x NO contacts, 1 x positively driven NC contact 072 5983 Push Buttons, 1 x NO contact each2 Selector Switches, 12-position and 3-positionKey-operated Rotary Switch, 1 x NO, 1 x NC

Dimension drawing

NotesFixing Bracket HBL for Hand-Held PendantStations see Page 44 AccessoriesAppropriate 35-pin Flange Socket see Page 42Accessories

Hangingclip

Magneticclamp

Leadlength 3.5 m


Enabling PushButton ZSE3-stageS2

3-positionS112-position

19


Technical DataParameter Value UnitHousing HBLMaterial PolyamideColour blue-grey RAL 7031Ambient temperature 0 to +55 °CDegree of protection to EN 60529 to IP 65Connection Lead 3.5 m, Plug connector 35-pinWeight approx. 2.1 kgEmergency Stop Push Button to EN 418Switching element 2 x NCUtilization category to IEC 947-5-1 DC-13 Ue 24 V Ie 2.75 AHandwheel HKDPulses / revolution 2 x 100Operating voltage 5 ± 5% V DCOutput circuit RS 422 AOutput pulses for clockwise rotation see page 33Enabling Push Button ZSESwitching element 2 x NO, 1 x positively driven NCUtilization category to IEC 947-5-1 AC-15 Ue 24 V Ie 4 A DC-13 Ue 24 V Ie 3 APush ButtonSwitching element 1 x NOSwitching voltage max. 30 V DCSwitching current max. 4 mAIncandescent lamp I = 21 mA / U = 24 V DCSelector SwitchesSwitching voltage max. 30 V DCSwitching current max. 100 mASwitching load max. 2 WKey-operated Rotary SwitchSwitching voltage max. 30 V DCSwitching current max. 250 mA

Wiring Diagram

P

P

P R V W L K

X Y C D E F

AA

BB

A k m B H S T U i j c b a

G J M N e f g h

Selector SwitchesOutput code 1 of X


Selector SwitchesOutput code binary

Handwheel


Trigger point

Contactsopenclosed


Key-operatedRotary SwitchEmergency Stop

Push Button

20


HBLS - 072 725

Emergency Stop Push Button with Override Protection to EN 4182 Enabling Push Buttons, both sides2 Selector SwitchesIlluminated 12-fold KeypadMoulded Keypad with Insertion FoilHigh resolution LCD display (text mode)Serial RS422 interface

Ordering TableArticle Order No.Hand-Held Pendant Station HBL with:Handwheel 2 x 100 pulsesEmergency Stop Push Button with Override Protection, dual channel2 Enabling Push Buttons ZSG, 2 x NO contact each 072 725

12-fold Keypad, illuminated2 Selector Switches, 2 x 12-positionActiveX-Module

067 176Software for integration into user software that supports ActiveXManual ActiveX-Module

067 178Detailed documentation on use of the software

Dimension drawing

NotesFixing Bracket HBL for Hand-Held PendantStations see Page 44 AccessoriesAppropriate 23-pin Flange Socket see Page 42AccessoriesActiveX-Module for integration into the useapplication (if user programs have ActiveXcapability on MS Windows®)

Hangingclip

Magneticclamp

Leadlength 3.5 m



Display, 8 lines,15 characters per line

21


Technical DataParameter Value UnitHousing HBLMaterial PolyamideColour blue-grey RAL 7031Ambient temperature 0 to +50 °CDegree of protection to EN 60529 to IP 65Connection Lead 3.5 m, Stecker 23-pinWeight 2.2 kgEmergency Stop Push Button to EN 418Switching element 2 x NCUtilization category to IEC 947-5-1 DC-13 Ue 24 V Ie 2.75 AHandwheel HKDPulses / revolution 2 x 100Output circuit RS 422 AOutput pulses for clockwise rotation see page 33Enabling Push Buttons ZSGSwitching element 2 x NOUtilization category to IEC 947-5-1 AC-15 Ue 24 V Ie 4 A DC-13 Ue 24 V Ie 3 AInterfaceTyp RS 422Data format 8 Data bits, even Parity, 1 or 2 Stop bitsBaud rate 9600 or 19200 (adjustable via DIL switch) BaudCommunication protocol 3964 RPower supplyOperating voltage range UB 24 ±20% V DCOperating current < 200 mA

Wiring Diagram

A B BA

HandwheelA05(RS422A)

A

B

Enabling SwitchesZSG

PowerSupply rig

ht

Serial Communication InterfaceRS422

E-Stop

A

B

+UB 0V olt

RX TX

HA BC D E F J G PRV WN KL

Control Panel

X1

NRX

M

NTX

S

96 1 58 10 3 72 4

not connected:T ,U,X,Y ,Z

Cable shield with conductive connection to plug connector housing, front plate and handwheel housingwires without notes: 0.14mm²

left

0.34

mm

²

0.34

mm

²

0.34

mm

²

0.34

mm

²

0.34

mm

²

0.34

mm

²

0.34

mm

²

0.34

mm

²

shie

ld

Microcontroller

22


∅ D∅ D

Technical DataParameter Value UnitHousing HBEMaterial PolyamideColour blue-grey RAL 7031Ambient temperature 0 to +55 °CDegree of protection to EN 60529 to IP 65Weight 0.3 kg

Ordering TableVersion Article Order No.

1A Housing HBE, with magnetic clamp, hanging clip, fixing nut for heavy-gauge cable 048 429gland PG 11, 4 screws for front plate attachment

1B Housing HBE, with magnetic clamp, hanging clip, fixing nut for heavy-gauge cable 072 626gland PG 13.5, 4 screws for front plate attachment

Housing HBE Version 1 (Dimensions in mm)

Dimension drawing NotesTwo housing versions for different cableglandsCable glands see page 43

No. of Version PG ∅∅∅∅∅ Dcores

23 1A 11 1935 1B 13.5 20.8

View A A

Hanging clip

Magneticclamp

23


∅ D∅ D

Technical DataParameter Value UnitHousing HBEMaterial PolyamideColour blue-grey RAL 7031Ambient temperature 0 to +55 °CDegree of protection to EN 60529 to IP 65Weight 0.3 kgEnabling Push Button ZSGSwitching element 2 x NOIsolating distance 2 x 1.25 mm, redundant, per NO contactUtilization category to IEC 947-5-1 AC-15 Ue 24 V Ie 4 A DC-13 Ue 24 V Ie 3 A


Housing HBE, with magnetic clamp, hanging clip, fixing nut for heavy-gauge cable gland PG 11,2A 4 screws for front plate attachment, 2 Enabling Push Buttons ZSG (2 x NO contacts each), 054 982

mounted on right and left, fixing hole for Emergency Stop Push ButtonHousing HBE, with magnetic clamp, hanging clip, fixing nut for heavy-gauge cable gland 13.5,

2B 4 screws for front plate attachment, 2 Enabling Push Buttons ZSG (2 x NO contacts each), 072 627mounted on right and left, fixing hole for Emergency Stop Push Button

NotesTwo Enabling Push Buttons with 2 x NOcontacts eachFixing hole for Emergency Stop Push ButtonTwo housing versions for different cableglandsCable glands see page 43


23 2A 11 1935 2B 13.5 20.8


Dimension drawing

View A A

Hanging clip

Magneticclamp

Fixing hole forEmergencyStop PushButton

EnablingPushButtonZSGboth sides

24


∅ D∅ D

Technical DataParameter Value UnitHousing HBEMaterial PolyamideColour blue-grey RAL 7031Ambient temperature 0 to +55 °CDegree of protection to EN 60529 to IP 65Weight 0.3 kgEnabling Push Button ZSKSwitching element 1 x NOIsolating distance 0.6Switching voltage min. 5 V DCSwitching voltage max. 30 V DCSwitching current max. 125 mASwitching load nom. 24 V DC / 50 mA


Housing HBE, with magnetic clamp, hanging clip, fixing nut for heavy-gauge cable gland PG 11,3A 4 screws for front plate attachment, 2 Enabling Push Buttons ZSK (1 x NO contacts each), 054 983

mounted on right and left, fixing hole for Emergency Stop Push ButtonHousing HBE, with magnetic clamp, hanging clip, fixing nut for heavy-gauge cable gland PG 13.5,

3B 4 screws for front plate attachment, 2 Enabling Push Buttons ZSK (1 x NO contacts each), 072 628mounted on right and left, fixing hole for Emergency Stop Push Button

NotesTwo Enabling Push Buttons with 2 x NOcontacts eachFixing hole for Emergency Stop Push ButtonTwo housing versions for different cableglandsCable glands see page 43


23 3A 11 1935 3B 13.5 20.8


Dimension drawing

View A A

Hanging clip

Magneticclamp


EnablingPushButtonZSKboth sides

25


∅ D∅ D



4A Housing HBE, with magnetic clamp, hanging clip, fixing nut for heavy-gauge cable gland PG 11, 074 9734 screws for front plate attachment, fixing hole for Enabling Push Button ZSE left side

4B Housing HBE, with magnetic clamp, hanging clip, fixing nut for heavy-gauge cable gland PG 13.5, 072 6294 screws for front plate attachment, fixing hole for Enabling Push Button ZSE left side

NotesFor Enabling Push Button ZSE2-2 C1692,3-stage with 2 x NO contacts and 1 xpositively driven NC contact (see page 36)Two housing versions for different cableglandsCable glands see page 43Assembly drawing see page 48


23 4A 11 1935 4B 13.5 20.8

View A A

Hanging clip

Magneticclamp


Dimension drawing

Fixing hole forEnabling PushButton ZSEleft side

26




Housing HBE, with magnetic clamp, hanging clip, fixing nut for heavy-gauge cable gland PG 11,5A 4 screws for front plate attachment, fixing hole for Enabling Push Button ZSE left side, 072 984

fixing hole for Emergency Stop Push Button 083 492Housing HBE, with magnetic clamp, hanging clip, fixing nut for heavy-gauge cable gland PG 13.5,

5B 4 screws for front plate attachment, fixing hole for Enabling Push Button ZSE left side, 083 489fixing hole for Emergency Stop Push Button 083 492

NotesFor Enabling Push Button ZSE2-4 C1943,3-stage with 2 x NO contacts and 2 xpositively driven NC contacts (see page 36)Two housing versions for different cableglandsPlug for Emergency Stop Push Button∅ 16 mm enclosedCable glands see page 43Assembly drawing see page 48


23 5A 11 1935 5B 13.5 20.8

View A A

Hanging clip

Magneticclamp


Dimension drawing

Fixing hole forEnabling PushButton ZSEleft side

∅ D∅ D


27


∅ D∅ D

Technical DataParameter Value UnitHousing HBLMaterial PolyamideColour blue-grey RAL 7031Ambient temperature 0 to +55 °CDegree of protection to EN 60529 to IP 65Weight approx. 0.4 kg


1AHousing HBL, with magnetic clamp, hanging clip, fixing nut

073 098for heavy-gauge cable gland PG 11, 6 screws for front plate attachment, cover frame

1BHousing HBL, with magnetic clamp, hanging clip, fixing nut

072 630for heavy-gauge cable gland PG 13.5, 6 screws for front plate attachment, cover frame

NotesTwo housing versions for different cable glandsCable glands see page 43


23 1A 11 1935 1B 13.5 20.8

Hanging clip

View AA

Magneticclamp

Screw depth max. 6.0

(valid for all fixing holes)

Housing HBL Version 1 (Dimensions in mm)

Dimension drawing

28


∅19∅19

Technical DataParameter Value UnitHousing HBLMaterial PolyamideColour blue-grey RAL 7031Ambient temperature 0 to +55 °CDegree of protection to EN 60529 to IP 65Weight approx. 0.4 kgEnabling Push Button ZSGSwitching element 2 x NOIsolating distance 2 x 1.25 mm, redundant, per NO contactUtilization category to IEC 947-5-1 AC-15 Ue 24 V Ie 4 A DC-13 Ue 24 V Ie 3 A


Housing HBL, with magnetic clamp, hanging clip, fixing nut for heavy-gauge cable gland PG 11,2A 6 screws for front plate attachment, 2 Enabling Push Buttons ZSG (2 x NO contact each) 073 113

mounted on right and left, fixing hole for Emergency Stop Push Button, cover frameHousing HBE, with magnetic clamp, hanging clip, fixing nut for heavy-gauge cable gland PG 13.5,

2B 6 screws for front plate attachment, 2 Enabling Push Buttons ZSG (2 x NO contact each) 072 631mounted on right and left, fixing hole for Emergency Stop Push Button, cover frame

NotesTwo Enabling Push Buttons with 2 x NO contacts eachFixing hole for Emergency Stop Push ButtonTwo housing versions for different cable glandsCable glands see page 43


23 2A 11 1935 2B 13.5 20.8

Hanging clip

View AA

Magneticclamp



EnablingPush ButtonZSGboth sides

Fixing hole forEmergency StopPush Button


Dimension drawing

29


∅ D∅ D



Housing HBL, with magnetic clamp, hanging clip, fixing nut for heavy-gauge cable gland PG 11,3A 6 screws for front plate attachment, fixing hole for Enabling Push Button ZSE left side, 073 109

cover frameHousing HBE, with magnetic clamp, hanging clip, fixing nut for heavy-gauge cable gland PG 13.5,

3B 6 screws for front plate attachment, fixing hole for Enabling Push Button ZSE left side, 072 632cover frame

NotesFor Enabling Push Button ZSE2-2 C1692, 3-stage with 2 x NO contacts and1 positively driven NC contact (see page 36)Two housing versions for different cable glandsCable glands see page 43Assembly drawing see page 48


23 3A 11 1935 3B 13.5 20.8

Hanging clip

View AA

Magneticclamp




Dimension drawing

30


∅ D∅ D



Housing HBL, with magnetic clamp, hanging clip, fixing nut for heavy-gauge cable gland PG 11,4A 6 screws for front plate attachment, Fixing hole for Enabling Push Button ZSE2-4 left side, 072 983

cover frame, fixing hole for Emergency Stop Push Button 073 985Housing HBE, with magnetic clamp, hanging clip, fixing nut for heavy-gauge cable gland PG 13.5,

4B 6 screws for front plate attachment, Fixing hole for Enabling Push Button ZSE2-4 left side, 083 484cover frame, fixing hole for Emergency Stop Push Button 073 985

NotesFor Enabling Push Button ZSE2-4 C1943, 3-stage with 2 x NO contacts and2 positively driven NC contacts (see page 36)Corresponding Enabling Push Button see page 36Corresponding Emergency Stop Push Button see page 35


23 3A 11 1935 3B 13.5 20.8

Hanging clip

View AA

Magneticclamp




Dimension drawing

Fixing holefor EnablingPush ButtonZSE2-4

Two housing versions for different cable glandsCable glands see page 43Plug for Emergency Stop Push Button ∅ 22 mm enclosedAssembly drawing see page 48

31


31

Technical DataMaterial

Front plate Electro-anodized aluminium, blackSeal NBR, self-adhesive on one side

Ordering TableArticle Order No.HBL-Front plate with seal 073 138HBL-Front plate with seal and fixing hole for handwheel HKD 073 139Flat seal for HBL front plate 072 641

Front plate for Housing HBL (Dimensions in mm)

Flat seal forfront plate

Front plate with fixing holefor handwheel

Front plate without fixinghole for handwheel

Front plate

Flat seal

Dimension drawing

Fixing hole forhandwheel HKD

32


Technical DataMaterial

Front plate Electro-anodized aluminium, blackSeal NBR, self-adhesive on one side

Ordering TableArticle Order No.HBE-Front plate with seal 052 954HBE-Front plate with seal and fixing hole for handwheel HKD 052 955Flat seal for HBE front plate 072 642

Front plate for Housing HBE (Dimensions in mm)

Front plate

Flat seal

Direction of rotationsymbol, bright anodized(for ∅ 65 mm dials)

Fixing hole forhandwheel HKD

Dimension drawing

33


Technical DataParameter Value UnitPulses / revolution (outputs A+B) 2 x 100Detent positions / revolution 100Housing material AluminiumWeight 0.5 kgMax. axial shaft load 25 NMax. radial shaft load 40 NAmbient temperature 0 to +70 °CStorage temperature -25 to +85 °CDegree of protection to (IEC 529 / EN 60529) IP 65 at front / IP 50 on terminal sideResistance to vibrationsOscillation DIN / IEC 68-2-6 ( 3 axes) 10 - 55 Hz, amplitude 1 mm, 6 cycles of 5 min eachShock DIN / IEC 68-2-27 (3 axes) 6 shocks, half-sine, 18 ms, 30 gOutput circuit A05 (RS422A) G24 (push-pull)Operating voltage UB 5 ±5% 10 - 30 V DCOperating current < 100 mAOutput voltage HIGH (1) min. at IAmax RS422A UB - 3 VOutput voltage LOW (0) max. at IAmax RS422A 3 VOutput current IA per output max. RS422A 20 mAOutput frequency max. 10 kHzHumidity max. 80 (condensation formation prohibited) %EMC protection requirements to C EN 50081-2, EN 61000-6-2

Ordering TableArticle Order No.HKD100S100A05, Output circuit RS422 054 866HKD100S100G24, Output circuit 24V push-pull 054 868Sealing ring E (accessories) 054 861

Control panel cut-out

Screw terminal

Tab connector6.3 mm

Sealing ring E(Please order seal ring separately)

Control panel thickness2.5 - 8 mm

cable connectionmax. 1.5 mm²

Dimension drawing

Handwheel HKD (Dimensions in mm)

Pin assignment Output circuit Output circuit Output pulses for

Screw terminal S A05 (RS422A) G24 (push-pull) CW rotation2x100 pulses/revolution

34


Type ∅∅∅∅∅ a ∅∅∅∅∅ b cDial 75 mm 75 63 40Dial 65 mm 65 44 43

Ordering TableArticle Order No.Dial 75 mm silver for handwheel HKD 072 597Dial 75 mm black for handwheel HKD 072 633Dial 65 mm silver for handwheel HKD 057 314Dial 65 mm black for handwheel HKD 057 318

NotesDial without crank, with finger button andcompany logo on request to order

Dimension drawing

Dial (Dimensions in mm)

35


Technical DataParameter Value UnitColour of actuating button redColour of self-adhesive label yellowSwitching element 2 x NCUtilization category to IEC 947-5-1 DC-13 Ue 24 V Ie 2.75 A

Ordering TableArticle Order No.Emergency Stop Push Button, complete with switching element (2 x NC contacts), pull release 073 985Dummy plug for Emergency Stop Push Button fixing hole 059 622

NotesEmergency Stop Push Button latches whenpressed in. Release by pulling out. Overrideprotected.For use with housing HBE version 2, HBEversion 3, HBL version 2 and HBL version 4.

Control panelcut-out

Switchingelement

Emergency Stop Push Button

Self-adhesive label, yellow

Mounting adapter

Dimension drawing

Emergency Stop Push Button with rotary release to EN 418 (Dimensions in mm)

max

. 24

max. 43

∅27

max

. 18

∅ 16+0,2

0

1,70-0,1

15+

0,05

0

max. 37

max. 6

1

Technical DataParameter Value UnitColour of actuating button redColour of self-adhesive label yellowSwitching element 2 x NCUtilization category to IEC 947-5-1 DC-13 Ue 24 V Ie 5 A

Ordering TableArticle Order No.Emergency Stop Push Button, complete with switching element (2 x NC contacts), rotary release 083 492

NotesFor use only with housing HBE version 5


Switchingelement Emergency Stop Push Button

Self-adhesive label, yellow

Dimension drawing

Emergency Stop Push Button with pull release to EN 418 (Dimensions in mm)

36


E1

E3

E2

∅40

1..4

3031

30

∅35

15

60

E1

E3

E2

E4

∅40

1..4

3031

30

∅35

15 77

60

E1 E2 E3 E4

E1

E2E3+E4

E1

E2E3+E4

Technical DataParameter Value UnitHousing material PlasticFixing hole ∅ 30.5 +0.5 mmDegree of protection to IEC 529 IP 65 from frontAmbient temperature - 5 to + 60 °CSwitching principle Dependent actionUtilization category to IEC 947-5-1 AC-15 Ue 24 V Ie 4 A DC-13 Ue 24 V Ie 3 AShort circuit protection (control fuse) 6 quick-acting AWeight approx. 0.1 kg

Ordering TableType Switching elements Type of switch Order No.ZSE2-2 C 1692 2 NO + 1 positively driven NC single channel 070 752ZSE2-4 C 1943 2 NO + 2 positively driven NC dual channel 083 477

Switching diagrammView without- sealing cap- round nut- control panel

Dimension drawing

NotesEnabling Push Button ZSE2-2 C1692 for use only in housing HBE version 4 and housing HBL version 3Enabling Push Button ZSE2-4 C1943 for use only in housing HBE version 5 and housing HBL version 4

Enabling Push Button ZSE2-2, 3-stage, 1 positively driven NC (Dimensions in mm)

Enabling Push Button ZSE2-4, 3-stage, 2 positively driven NC (Dimensions in mm)

Switching diagrammView without- sealing cap- round nut- control panel

Dimension drawing

37


Technical DataParameter Value UnitPush ButtonHousing material PA6, blackLens material PC, transparentAmbient temperature -25 to +70 °CEnv. protection at front (installed in front plate) to IP 65Switching principle bridge snap-action momentary contactSwitching element 1 x NO, 1x NCContact material silver-platedSwitching current max. 4 ASwitching voltage 12 to 24 VContact resistance (in new condition) ≤ 20 mΩConnection type solder connectionIllumination Incandescent lamp, white, 24 V, 21 mAKey-operated Rotary SwitchHousing material PA blackAmbient temperature -25 to +70 °CEnv. protection at front (installed in front plate) IP 65Switching principle bridge snap-action momentary contactSwitching element 1 x NO, 1 x NCContact material gold-platedSwitching current max. 250 mASwitching voltage 30 VContact resistance (in new condition) < 20 mΩConnection type PCB connection, tin-plated

Ordering TableArticle Order No.Push Button 070 520Key-operated Rotary Switch 072 604

Dimension drawing

Dimension drawing

Connection diagram

Connection diagram

Control panel thicknessmax. 8 mm


NotesFront panel installation in the area of theEmergency Stop Push Button and EnablingSwitch ZSE not possible due to restrictedspace.

13

24


13

24

Illuminated Push Button individual inscribable (Dimensions in mm)

Key-operated Rotary Switch (Dimensions in mm)

38


Technical DataParameter Value UnitEnv. protection at front (installed in front plate) to IP 65Central mount M7 x 0.75Max. tightening torque for fixing nut 1.2 NmDetent positions max. 12, adjustable stop position from 2 up to 12 detent positionsOutput code binaryContact material silver-plated and gold-flashedSwitching load max. 10 VASwitching current max. 0.5 ASwitching voltage max. 24 V~

Contact resistance (in new condition) ≤ 6 mΩConnection type solder connectionMax. soldering time (16 W soldering iron) 3 s

Ordering TableArticle Order No.Selector Switch, 12 detent positions, binary code, Break before Make, adjustable stop position 072 634

Detent Outputposition 8 4 2 1

1 0 0 0 02 0 0 0 13 0 0 1 04 0 0 1 15 0 1 0 06 0 1 0 17 0 1 1 08 0 1 1 19 1 0 0 0

10 1 0 0 111 1 0 1 012 1 0 1 1

All outputs are open between the detent positions (Break

before Make)

1 = Contact between terminal C and output

Sealing ring

Locking disk

Singlecontact plate

Silpring plates(Common)

Singlecontact plate

Detent position 1

Detent holes(for adjustment ofstop position)

1stwafer level

2ndwafer level

O-Ring

a/f 10

Output circuit diagram

C

*

*

Control panel cut-out to DIN 41634

Selector Switches (Dimensions in mm)

Dimension drawing

Detentposition 1on switch

39


Technical DataParameter Value UnitEnv. protection at front (installed in front plate) to IP 65Central mount M8 x 0.75Max. tightening torque for fixing nut 3 NmDetent positions 12, adjustable stop positionSwitching type Break before MakeContact material silver-plated and gold-flashedSwitching load max. 2 V / 1 A, 24 V / 0.5 ASwitching current max. 2 ASwitching voltage max. 30 VContact resistance (in new condition) ≤ 10 mΩConnection type solder connection (via PCB)Max. soldering time (16 W soldering iron) 3 s

Ordering TableArticle Order No.Selector Switch, 12 detent positions, Break before Make, adjustable stop position 073 974Rotary knob with indicator disc 073 973

Hole pattern for mountingDimension drawing

Rotary Knob with indicator disc (Dimensions in mm)

Dimension drawing

a/f 10

O-Ring

Printed circuitboard included

Selector Switches (Dimensions in mm)

40


Technical DataParameter Value UnitConductor cross-section 0.14 0.34 mm²Conductor resistance ≤ 145 ≤ 62 Ω/kmInsulation test voltage core to core 1.5 kVeff

Insutation test voltage core to shield 0.8 kVeff

Insulation resistance > 200 MΩOperating temperature -40 to +80

Ordering TableArticle Order No.Lead, 35-core, length 10 m 074 604Lead, complete with plug connector 35-pin and pin contacts, length 5 m 072 637

Pin Colour Cross section Pin Colour Cross section Pin Colour Cross sectionmm2 mm2 mm2

A RD 0.34 N BNGN 0.14 b BKWH 0.14B BU 0.34 P GN 0.34 1) c BKBN 0.14C GNWH 0.14 R YE 0.34 1) d GNGY 0.14D YEWH 0.14 S BNYE 0.14 e YEGY 0.14E GYWH 0.14 T BNGY 0.14 f GNPK 0.14F WHPK 0.14 U BNPK 0.14 g YEPK 0.14G BK 0.14 V WH 0.34 1) h GNBU 0.14H VT 0.14 W BN 0.34 1) i YEBU 0.14J GYPK 0.14 X BUWH 0.14 j RDGN 0.14K GY 0.34 Y BNBU 0.14 k RDYE 0.14L PK 0.34 Z RDWH 0.14 m BKGN 0.14M RDBU 0.14 a BNRD 0.14

A BC

D

E

FG

HJ

K

L

M

N

PR S

TU

V

WX

YZa

b

c

de f

g

hij

k m

Lead with plug connector 35-pin (Dimensions in mm)

Lead 35-core

View to cable cross section External sheath: Special Polyurethane, blackOutside diameter: 10,4 mm

Outer shield

4 x 0.34 mm², single shielded each

4 x 0.34 mm²

27 x 0.14 mm²

Filler

Pin assignment

Shield

PG 13.5

41


Technical DataParameter Value UnitConductor cross-section 0.14 0.34 mm²Conductor resistance ≤ 145 ≤ 62 Ω/kmInsulation test voltage core to core 1.5 kVeff

Insulation test voltage core to shield 0.8 kVeff

Insulation resistance > 200 MΩOperating temperature -40 to +80 °C

Ordering TableArticle Order No.Lead, 23-core, length 10 m 074 605Lead, complete with plug connector 23-pin and pin contacts, length 5 m 072 636

Pin Colour Cross section Pin Colour Cross section Pin Colour Cross sectionmm2 mm2 mm2

A RD 0.34 J GYPK 0.14 T BNGY 0.14B BU 0.34 K GY 0.34 U BNPK 0.14C GNWH 0.14 L PK 0.34 V WH 0.34 1)

D YEWH 0.14 M RDBU 0.14 W BN 0.34 1)

E GYWH 0.14 N BNGN 0.14 X BUWH 0.14F WHPK 0.14 P GN 0.34 1) Y BNBU 0.14G BK 0.14 R YE 0.34 1) Z RDWH 0.14H VT 0.14 S BNYE 0.14

Lead 23-core

View to cable cross section

Lead with plug connector 23-pin (Dimensions in mm)

A BC

D

E

FGHJ

K

L

M

NP

RS

T

UV

W

X

Y

Z

External sheath: Special Polyurethane, blackOutside diameter: 9.3 mm

Outer shield

4 x 0.34 mm², single shielded each

4 x 0.34 mm²

15 x 0.14 mm²

Filler

Pin assignment

Shield

PG 11

42


Technical DataParameter Value UnitPlug connector/Flange socketHousing material MetalNo. of pin 12 / 23 / 28 / 35Degree of protection to EN 60529 (fitted) to IP 65Contact material 0.4 µ gold

Ordering TableArticle Order No.Plug connector, 35-pin with pin contacts 074 395Plug connector, 28-pin with pin contacts 074 394Plug connector, 23-pin with pin contacts 074 393Plug connector, 12-pin with pin contacts 086 748Flange socket, 35-pin with socket contacts 074 386Flange socket, 28-pin with socket contacts 074 385Flange socket, 23-pin with socket contacts 074 384Flange socket, 12-pin with socket contacts 086 749

No. of pin A Bmax Cmax Dmax Gmax L M N P

35 34.9 14.6 17.3 25.7 39.9 31.8 34.1 37.7 3.128 31.7 14.6 17.3 25.7 36.8 29.4 30.9 34.5 3.123 28.5 11.4 13.3 24.1 33.6 27 27.8 31.3 3.112 22.2 11.4 13.3 24.1 28.8 22.9 21.4 25 3.1

No. of pins D Lead-Ø35 40.2 8.0 - 12.028 37.2 8.0 - 12.023 33.9 6.0 - 10.012 27.5 5.5 - 9.5

Flange Socket (Dimensions in mm)

Installationrear front

Plug connector (Dimensions in mm)

43


Ordering TableArticle Order No.Cable gland PG 13.5 with bending protection and fixing nut, colour black 073 983Cable gland PG 11 with bending protection and fixing nut, colour black 073 982

PG Lead diameter SW GL H Emin Emax

13.5 6 - 12 24 12.5 81 6 1211 5 - 10 22 11 71 5 10

Cable Gland with bending protection (Dimensions in mm)

Short Circuit Connector (Dimensions in mm)

Ordering TableArticle Order No.Short Circuit Connector with chain, 35-pin 083 459Short Circuit Connector with chain, 28-pin 083 458Short Circuit Connector with chain, 23-pin 083 457Short Circuit Connector with chain, 12-pin 087 802

No. of pin D L LK35 40.2 84 25528 37.2 78 25523 33.9 72 25212 27.5 59.4 251

L

∅D

LK

Eye forscrew M3

3 wires included(0.34 mm²/60 mm length)

44


Fixing Bracket HBE

Fixing Bracket HBL

Technical DataParameter Value UnitHousing material PlasticType of mounting ScrewAmbient temperature -5 to +60 °CWeight approx. 0.1 kg

Ordering TableType Order No.Fixing Bracket HBE 083 445

Technical DataParameter Value UnitHousing material PlasticType of mounting ScrewAmbient temperature -5 to +60 °CWeight approx. 0.1 kg

Ordering TableType Order No.Fixing Bracket HBL 084 397

60

2075

175

45°

62

120

90

98

220

6

∅5,

5

10,4

90°

76

187

92

62

60

94

75

175

248

-

35

45°

104

130

6

∅5,

5

10,4

90°

95

214

92

45


AppendixCustomized Hand-held Pendant StationsAssembly drawings

46


Request for Hand-Held Pendant Station HBE

Custumer

Company Telephone

Address Telefax

Name Department

Surname Date

E-mail

Special requests

Quotation

Quantity nonrecurring project demand

Requested delivery date Week

Date Signature

Series demand per year

Front plate EUCHNER Standardblack anodizedInscription silver

Emergency Stop E-Stop (pull to unlock, EN418)without Emergency Stop2 x NC1 x NC

Selector switch left___ positions gray-code___ positions HEX-code

___ positions 1 of X

without Selector switch left

Inscription: _____________________________________

Enabling Push Buttons ZSG, 2 x NC contacts each, both sideZSK, 1 x NO contact each, both sideZSE 2-2, 2 x NO + 1 x pos.opening cont.,left

Handwheel Supply voltage Ub= 5VSupply voltage Ub= 10-30VOutput RS422

Output Push-pull 5VOutput Push-pull +Ub

100 pulses25 pulses 2)

2) only for Miitsubishi

Which control Siemens

is used? FanucMitsubishiother: _______________

Connector Burndy MetalConinvers Metalother: _____________without connector

9-fold push buttons with foilcustomized appendix: label of the logo

withoutcustomized appendix: label of the logo

Logo

withoutNumber of NONumber of NCnot illuminatedilluminatedInscription symbol plate see appendixInscription front plate see appendix

Push Buttons

withoutwith

Key-operatedRotary Switch

withoutcustomized appendix: label of the logo

Lamp/LED

withouttechnical data: _____________

Potentiometer

Lead spiralized 1.5 m, extendable up to 3.5 m

spiralized 2.0 m, extendable up to 5.0 mstraight: _______ m

ZSE 2-4, 2 x NO + 2 x pos.opening cont.,leftwithout Enabling Push Buttons

Selector switch right___ positions gray-code___ positions HEX-code


without Selector switch right

Inscription: _____________________________________

InscriptionSelector Switch

on scale dialon front plate

Dial EUCHNER LogoCustomized logo see appendixsilver 65 mm

black 65 mmsilver 78 mm

black 78 mm

47


Request for Hand-Held Pendant Station HBL

Custumer

Company Telephone

Address Telefax

Name Department

Surname Date

E-mail

Special requests

Quotation

Quantity nonrecurring project demand

Requested delivery date Week

Date Signature

Series demand per year

Front plate EUCHNER standardblack anodizedinscription silver

Emergency Stop E-Stop (pull to unlock, EN418)without Emergency Stop2 x NC1 x NC

Selector switch left___ positions gray-code___ positions HEX-code


without Selector switch left

Inscription: _____________________________________

Enabling Push Buttons ZSG, 2 x NC contacts each, both sideZSK, 1 x NO contact each, both sideZSE 2-2, 2 x NO + 1 x pos.opening cont.,left

Handwheel Supply voltage Ub= 5VSupply voltage Ub= 10-30VOutput RS422

Output Push-pull 5VOutput Push-pull +Ub

100 pulses25 pulses 2)

2) only for Mitsubishi

Which controlis used?

SiemensFanucMitsubishiother: _______________

Connector Burndy MetalConinvers Metalother: _____________without connector

customized appendix:label of the logo

withoutcustomized appendix:label of the logo

Logo

withoutNumber of NONumber of NCnot illuminatedilluminatedInscription symbol plates see appendixInscription front plate see appendix

Push Buttons

withoutwith

Key-operatedRotary Switch

withoutcustomized appendix:label of the logo

Lamp/LED

withouttechn. notes: _____________

Potentiometer

Lead spiralized 1,5 m, extendable up to 3.5 m

spiralized 2,0 m, extendable up to 5.0 mstraight: _______ m

ZSE 2-4, 2 x NO + 2 x pos.opening cont.,leftwithout Enabling Push Buttons

Selector switch right___ positions gray-code___ positions HEX-code


without Selector switch right

Inscription: _____________________________________

InscriptionSelector Switch

on dialon Front plate

Dial EUCHNER LogoLogo customized see appendixsilver 65 mm

black 65 mmsilver 78 mm

black 78 mm

48


Assembly drawings

Housing HBL Version 4Mounting of Enabling Push Button ZSE2-4 C1943 (2 NO contacts, 2 positively driven NC contacts)Mounting of Emergency Push Button 073 985

Housing HBE Version 5Mounting of Enabling Push Button ZSE2-4 C1943 (2 NO contacts, 2 positively driven NC contacts)Mounting of Emergency Push Button 083 492

Housing HBE Version 4Mounting of Enabling Push Button ZSE2-2 C1692 (2 NO contacts, 1 positively driven NC contact)Without hole for Emergency Push Button

Housing HBL Version 3Mounting of Enabling Push Button ZSE2-2 C1692 (2 NO contacts, 1 positively driven NC contact)Without hole for Emergency Push Button

49


For your notes

50

JapanSolton Co. Ltd.2-13-7, Shin-YokohamaKohoku-ku, YokohamaJapan 222-0033Tel. +81 (0) 45 4 71 77 11Fax +81 (0) 45 4 71 77 [email protected]

KoreaEUCHNER Korea Ltd.RM 810 Daerung Technotown#448 Gasan-DongKumchon-Gu, SeoulTel. +82 (02) 2107 3500Fax +82 (02) 2107 [email protected]

MexicoSEPIA S.A. de C.V.Maricopa # 10302, Col. Napoles.Del. Benito JuarezMEX-03810 Mexico D:F:Tel. +52 (5) 6822 347Fax +52 (5) 5367 [email protected]

New ZealandWAF, W. Arthur Fisher11 Te Apunga PlaceMt. WellingtonAukland, New ZealandTel. +64 (0) 9 270 0100Fax +64 (0) 9 270 [email protected]

NorwayELIS ELEKTRO ASJericoveienN-1067 OsloTel. +47 (22) 90 56 70Fax +47 (22) 90 56 [email protected]

PolandELTRONpl. Wolnosci 7 BPL 50-071 WroclawTel. +48 (0)71 343 97 55Fax +48 (0)71 343 96 [email protected]

PortugalPAM – Serviços TécnicosIndustriais, LdaRua Senhora da Alegria 188P-4785 Alvarelhos STSTel. +3 51 (0) 22 98 27 518Fax +3 51 (0) 22 98 27 [email protected]

SingaporeSENTRONICSAutomation and Marketing Pte LtdBlk 3021 Ubi Avenue 2# 03-169SGP-Singapore 408897Tel. +65/6744 8018Fax +65/6744 [email protected]

RRRRRepreprepreprepreeeeesentsentsentsentsentation intation intation intation intation internernernernernationationationationationalalalalal

AustraliaMicromax Pty. Ltd.PO Box 1238AUS-WollongongNSW Australia 2500Tel. +61 (0) 2 4271 1300Fax +61 (0) 2 4271 [email protected]

AustriaEUCHNER Ges. mbHSüddruckgasse 4A-2512 TribuswinkelTel. +43 (0) 22 52 4 21 91Fax +43 (0) 22 52 4 52 [email protected]

BeneluxEUCHNER (BENELUX) B.V.Postbus 119NL-3350 AC PapendrechtTel. +31 (0) 78 6 15 47 66Fax +31 (0) 78 6 15 43 [email protected]

BrazilEUCHNER Itda.Av. Prof. Luiz Ignacio AnhaiaMello no. 4387S. LucasSão Paulo SP BrasilCEP 03295-000Tel. +55 (0) 11 69 18-22 00Fax +55 (0) 11 61 01-06 [email protected]

CanadaIAC & Associates Inc.1925 Provincial RoadWindsor, Ontario N9A 6J3Tel. +1 (5 19) 966-3444Fax +1 (5 19) [email protected]

ChinaKnowhow I&C Co.C-2204 Webok Times CenterNo. 17 Zhongguancun NandajieBeijing, 100081Tel. +86 10 8857 8899Fax +86 10 8857 [email protected]

Czech RepublicAmtek spol s.r.o.Elektronicke SoucastkyAutomatizacni TechnikaPresne strojìrenstviVidenská 125CZ-619 00 BrnoCeská republikaTel. +420 5 47 12 55 70Fax +420 5 47 12 55 [email protected]

DenmarkRobotek EL & TEKNIK A/SBlokken 31, Postboks 30DK-3460 BirkerødTel. +45 44 84 73 60Fax +45 44 84 41 [email protected]

Eastern EuropeHera Handels Ges. mbHHauptstraße 61A-2391 KaltleutgebenTel. +43 (0) 22 38 7 75 18Fax +43 (0) 22 38 7 75 [email protected]

FinlandSähkölehto OyLehto & Co.Holkkitie 14FIN-00880 HelsinkiTel. +358 (0) 9 774 6420Fax +358 (0) 9 759 [email protected]

FranceEUCHNER France S.A.R.L.Immeuble Le ColoradoERAGNY PARCRue Rosa LuxembourgParc d'affaires des BellevuesF-95610 ERAGNY sur OISETel. +33 (0) 1 39 09 90 90Fax +33 (0) 1 39 09 90 [email protected]

Hong KongImperial Engineers &Equipment Co. Ltd.Unit B 12th FloorCheung Lee Industrial Building9 Cheung Lee StreetHK-Chaiwan, Hong KongTel. +8 52/28 89 02 92Fax +8 52/28 89 18 [email protected]

HungaryEUCHNER Ges.mbHMagyarországi FióktelepH-2045 TörökbálintTópark Ipari park 3301/28Feketerét u. 1.Tel. +36/23/428 374Fax +36/23/428 [email protected]

IndiaTeknic Controlgear PVT Ltd.703, Madhava,Bandra Kurla ComplexBandra EastIND-Mumbai 400051Tel. +91-80-23 61 9348

+91-80-23 61 7867Fax +91-80-23 61 [email protected]

IranINFOCELL IRAN Co.# 84, Manoucheri Ave.,P.O. Box 81655-861, Isfahan, IRANTel. +98 311 221 1358Fax +98 311 222 [email protected]

ItalyTRITECNICA S.r.l.Viale Lazio 26I-20135 MilanoTel. +39 02 54 194-1Fax +39 02 55 01 04 [email protected]

SloveniaSMM d.o.c.Production Systems Ltd.Jaskova 1ESLO-2001 MariborSloveniaTel. +386 (0)2 450 23 26Fax +386 (0)2 462 51 [email protected]

SpainEUCHNER, S.L.Gurutzegi 12 - Local 1Polígono BelartzaE-20018 San SebastiánTel. +34 (9 43) 31 67 60Fax +34 (9 43) 31 64 [email protected]

SwedenCensit ABBox 331S-33123 VärnamoTel. +46 (0) 3 70 69 10 10Fax +46 (0) 3 70 188 [email protected]

SwitzerlandEUCHNER AGIng.- und VertriebsbüroGrofstraße 17CH-8887 Mels/St. GallenTel. +41 (0) 81 7 20 45 90Fax +41 (0) 81 7 20 45 [email protected]

TaiwanDaybreak International(Taiwan) Corp.3 Fl., 124 Chung-Cheng RoadShihlinTaipei, TaiwanTel. +8 86 (0) 2 8 866 1231Fax +8 86 (0) 2 8 866 [email protected]

TurkeyPINAR MÜHENDISLIK SAN.ve Tic. Ltd. Sti.Perpa Tic. MerkeziKat. 11, No. 1705TR-80270 Okmeydani/lstanbulTel. +90 (0) 2 12 2 20 02 77Fax +90 (0) 2 12 2 20 13 [email protected]

United KingdomEUCHNER (U.K.) Ltd.Unit 2, Petre Drive,GB-Sheffield, S4 7PZTel. +44 (0) 1 14 2 56 01 23Fax +44 (0) 1 14 2 42 53 [email protected]

USAEUCHNER USA Inc.6723 Lyons St.USA-E. Syracuse, NY 13057Tel. +1 (3 15) 7 01-03 15Fax +1 (3 15) 7 01-03 [email protected]

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EUCHNER GmbH + Co. KGKohlhammerstraße 16D-70771 Leinfelden-EchterdingenGermanyTel. +49/7 11/75 97-0Fax +49/7 11/75 33 [email protected]

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