Penang Bridge 2
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Transcript of Penang Bridge 2
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Presented by: Dato Ir. Dr. Ismail bin Mohamed Taib Managing Director, Jambatan Kedua Sdn Bhd
SUSTAINABLE
DESIGN & CONSTRUCTION
8 October 2011
JAMBATAN KEDUA SDN BHD.
LEMBAGA LEBUHRAYA MALAYSIA
KERAJAAN MALAYSIA THE SECOND PENANG BRIDGE
The Institution of Engineers, Malaysia Highway & Transportation Engineering Technical
Divisions (HTETD) 20th Annual General Meeting (AGM)
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Project Introduction
Project Details Sustainable Development
i. Social Progress
ii. Economic Activity
iii.Environmental Responsibility
Site Progress Photographs
Content
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Project
Introduction
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
The bridge connecting Batu Kawan on the Mainland and Batu
Maung on the island when completed by November 2013 will be the longest in South-East Asia with the total length over water of 16.9km and total estimated construction cost of RM 4.5 billion.
Project Introduction
Jambatan Kedua Sdn Bhd (JKSB), a wholly-owned company of the Minister of Finance, Incorporated (MoF Inc.) was appointed as the concessionaire for the Second Penang Bridge Project in August 2008.
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
9+000.
10+000.
11+000.
12+000. 13+000. 14+000.
15+000.
16+000.
0.
1+000. 2+000.
3+000. 4+000. 5+000. 6+000.
7+000.
8+000.
17+000.
18+000.
19+000.
20+000.
21+000.
22+000.
23+000.
PULAU
JEREJAK
PULAU
AMAN
PENANG
ISLAND
(Batu Maung)
NAVIGATIONAL
SPAN
MAIN LAND
(Batu Kawan)
Existing Penang Bridge Legend: Existing Penang Bridge North South Expressway (PLUS)
Package 1&2
Package 3
Marine Bridge
Land Expressway
8.4 km
Second Penang Bridge
Project Alignment
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Project Details
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Work Packages Diagram
Package 3B,3C,3D,3E, 3F & 3G
Conventional Contract
Package 1 : Main Navigation Span & Substructure & Foundation Works for Approach Spans. Package 2: Superstructure Works of Approach Spans.
Package 3A:
Conventional
Contract
Design & Build
Integrated Toll System
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
9+000.
10+000.
11+000.
12+000. 13+000. 14+000.
15+000.
16+000.
0.
1+000. 2+
000.
3+000. 4+000. 5+000. 6+000.
7+000.
8+000.
17+000.
18+000.
19+000.
20+000.
21+000.
22+000.
23+000.
PULAU
JEREJAK
PULAU
AMAN
PENANG ISLAND
(BATU MAUNG)
MAIN NAVIGATIONAL SPAN
BATU MAUNG INTERCHANGE
BATU KAWAN EXPRESSWAYS
BATU KAWAN TRUMPET
INTERCHANGE
MAIN LAND
(BATU KAWAN)
PACKAGE 3A
PACKAGE 3C
P24-P27
P292
P0
Work Packages Layout
PB2X TOLL PLAZA PLUS TOLL
PLAZA
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Current Progress
PAKEJ DESCRIPTION CONTRACTOR COST
(RM MIL.) START FINISH
PHYSICAL PROGRESS % (Rev 01)
(29 Sep 2011)
SCH % ACT %
1 Main Navigation Span And
Substructure And Foundation Works For Approach Spans
CHEC 2,200 20 Oct 08 24 Jul 13 80.03 85.96
2 Superstructure Works of
Approach Spans UEMB 1,550 8 Jun 09 30 Sep 13 43.68 42.91
3A Batu Maung Interchange CMSB 152.7 19 May 10 14 Dec 12 21.00 28.98
3B Batu Kawan Expressways IJMC 349.9 28 Jun 10 28 Sep 13 25.90 28.40
3C Batu Kawan Trumpet
Interchange HRA 67.3 19 May 10 15 Apr 13 37.04 36.54
3D Toll Plaza And Related Works - - 1 Dec 11 31 Jul 13 - -
3E Toll Collection System - - 30 Mar 12 30 Sep 13 - -
3F Traffic Control An Surveillance
System - - 30 Mar 12 8 Sep 13 - -
3G M&E Works for P3A & 3C - - 30 Mar 12 8 Sep 13 - -
OVERALL 4.5
billion 20 Oct 08 8 Nov 13 58.44 61.58
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Length of Bridge Over Water 16.9km
Length of Expressway 7.1km
Lane Configuration Dual 2 lanes traffic + emergency lane + 1 motorcycle lane each direction.
Main Navigation Span
Approach Span
Substructure
Superstructure
Cast in-situ Cable-Stayed Bridge
P24 to P27 = 117.5m + 240m + 117.5m
= 475m.
Height Clearance: 30m
Navigation Channel: 150m
P0 to P24 = 24 span x 55m
= 1,320m.
P27 to P292 = 265 span x 55m
= 14,575m.
Height Clearance :
Low Piers: 6m
High Piers: 6m to 21.6m
Pre-cast Prestressed Segmental Box Girder
= 8,092 nos.
Design Features
240 m 30 m 117.5 m
117.5 m
Navigation Channel
150 m
p24
p25 p26
p27
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Existing Penang Bridge
Year built: 1982
Overall length : 13.5 km
Length over water: 8.4 km
Type of bridge:
- Main Navigation Span
Cable-stayed concrete girder bridge
- Approach Span Beam and slab deck bridge
Main Navigation Span 107.5m + 225m + 107.5m
Main Navigation Span Ship Protection
Man-made island
Approach spans length 40m each span
Speed limit 80 km/h
Second Penang Bridge
Year built: 2008
Overall length : 24 km
Length over water: 16.9 km
Type of bridge:
- Main Navigation Span
Cable-stayed bridge with beam and slab deck
- Approach Span Box girder bridge
Main Navigation Span 117.5m + 240m + 117.5m
Main Navigation Span Ship Protection
Steel Fender system
Approach spans length 55m each span
Speed limit 80 km/h
Comparison between Second &
Existing Penang Bridge
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Existing Penang Bridge
No dedicated motorcycle lane
Traffic Loading to UK BS 153, 45 units HB guided along centreline of carriageway
Seismic design: 475 year event -Ground peak acceleration: 0.075 g 2500 year event - no collapse
Structural concrete design to CP110: 1972
No specific durability requirements
Normal concrete
Second Penang Bridge
2-lane dual carriageway with dedicated 3m motorcycle lane
Traffic Loading to UK BD 37/2001, 45 units HB unguided
Seismic design: 475 year event -Ground peak acceleration: 0.1773 g 2500 year event - no collapse -Ground peak acceleration: 0.3261 g
Structural concrete design to BS 5400: 2006
Durability requirements to latest Eurocodes
High performance concrete: RCPT less than 800 Coulombs for 56 days
Comparison between Second &
Existing Penang Bridge
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Existing Penang Bridge
Design Concrete Strength: Spun pile : 50 N/mm2 Pile cap : 30 N/mm2 Pylon : 40 N/mm2 I-Beam : 40 N/mm2 Slab : 30 N/mm2
Expansion joint at every 5 spans (200 m)
Degree of compaction for earth embankment: 95 % : 0.75m below formation level 90 % : remainder
Settlement criteria for earth embankment: 367 mm in 5 years
Pavement IRR Index: Not specified
Second Penang Bridge
Design Concrete Strength: Spun pile : 80 N/mm2 Pile cap : 40 N/mm2 Pylon : 50 N/mm2 Box girder : 55 N/mm2
Expansion joint at every 5 or 6 spans (275m or 330m)
Degree of compaction for earth embankment: 100%
Settlement criteria for earth embankment: 50 mm in 20 years
Pavement IRR Index: 2m/km
Comparison between Second &
Existing Penang Bridge
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Sustainable
Development
1. Social Progress
2. Economic Activity
3. Environmental Responsibility
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Sustainable development is an enduring balanced approach to
social progress , economic activity and environmental responsibility.
Social
Environment Economic
Sustainable
Sustainable Development
Sustainable
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Contributing Toward Sustainable
Development
The new route is anticipated to promote economic and social integration throughout the northern region .
High standards of environmental protection are incorporated into the project while flora and fauna are closely monitored to avoid changes to the sensitive marine environment.
The construction of the bridge engaged the regional construction
industry, pioneered high standards of quality and safety as well as initiated local employment programme to promote transfer of technology.
IBS concept and minimal maintenance approach are introduced in the planning, design and construction of the bridge to promote sustainable development.
Factors that encompass sustainable development in the Second Penang Bridge project include:
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
1. Social Progress
i. Stakeholder communication and
involvement
ii. Occupational Safety
iii. Public Road Safety
iv. Bridge Optimization
v. Bridge Durability
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Stakeholder Communication and Involvement
Project Organization Chart
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Monthly Coordination meetings are held regularly with MHA and government agencies to solve project issues and to ensure compliance with regulatory bodies requirements.
The public, factory owners, marine department and other local authorities are informed well in advance of any disruptions caused by construction activities through meetings and correspondences.
I-supervision is being implemented to monitor the construction progress at site and for public to view via JKSB website.
Stakeholder Communication and Involvement
I-Supervision
Ministry of Finance, Unit Kerjasama Awam Swasta (UKAS), Ministry of Works (JKR) and Malaysian Highway Authority (MHA) are advised on the status of the project on regular basis.
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Occupational Safety
Safety measures are implemented which
include detailed planning of construction
activities, safety training and education,
inspections by safety officers and health
checks.
A well balanced training/ penalty/ award
system is utilized to keep all management
staff and workers up to date with the latest
HSE standards and to ensure their compliance.
Lost time injury (LTI) achieved is 0.24 per million hours, which is very minor
with only 2 cases at 8.3 million hours. According to OSHA International
Standard, the LTI shall not be more than 5 cases in every 1 million hours.
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Traffic management system will be implemented when the bridge is operational. It will be controlled and managed 24 hours a day by a central traffic control and monitoring and Closed Circuit Television (CCTV) installed at the toll plazas, interchanges and strategic locations along the expressway. The main use of CCTV is to provide operator with means of viewing traffic flow and detecting traffic problems.
Minconsult Sdn Bhd (C&S Consultant) has been
appointed as the Road Safety Auditor to ensure that the Second Penang Bridge is in compliance with the Stage I to IV Safety Audit in Guideline for Safety Audit of Roads in Malaysia.
Proposed Implementation of Multi-Lane Free Flow
(MLFF) system will reduce traffic congestion at toll plazas as the system allows free flow high speed toll system.
Public Road Safety
MLFF system
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Standard Guardrails with level TL3 is upgraded to level TL4 at strategic locations to ensure that in the event of accident, heavy vehicles are contained.
Motorcycle lane is separated from the main lane by NJB to protect vulnerable motorcyclist.
Public Road Safety
Contd
Thrie Beam Guardrails
NJB
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
a) 2.0m dia. Bored pile for cable-stayed bridge Easily adapted to the various load and soil requirements
due to large variety in dia. and construction techniques
Enable the immediate in-situ evaluation of drilled soil layers to revise foundation length due to changed soil
conditions Achieved required capacity of 25 Meganewton (MN) at
120m depth (8m socketed into bedrock)
b) 1.5m dia. Steel pile for approach bridge Have high load-carrying capacity for a given weight of
pile, which can reduce driving costs Driven to 80m length and cause little ground
displacement Easy to splice
c) 1m dia. Spun pile for low-level bridge Faster, prefabrication allows 65m length with no joint Efficient mass to strength ratio Piles can withstand high tension forces
Advantages of different types of foundation
Bridge Optimization
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Precast Concrete Shells are used as a formwork for the second layer casting and permanently incorporated into the pile cap
6 pieces of Precast Concrete Shells are required for each pilecap
Pilecap Construction
Total of 3,468 nos of Precast Concrete Shell are used
Precast Concrete Shells are adopted for:
Minimisation of temporary works (no cofferdams).
Minimisation of insitu works
Speed of construction
Better surface finishing work
Bridge Optimization
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Pile caps, Columns and Crossheads are designed as reinforced concrete structures
Total no of Piers 289 nos at Approach Spans
The sections and shapes of the pile caps, columns and crossheads are designed to enhance constructability, optimise cost and still aesthetically pleasing.
The pier are cast in one complete operation using reusable steel formwork
Substructure at the Approach Span Pilecap, Columns and Crossheads
Bridge Optimization
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
The precast segmental box girder is designed as a continuous single twin box of 14.08m width, 4.0m length and 3.20m depth structure with match cast joints, multiple shear keys and prestressing tendons.
The design has been highly optimized to minimize weight such that it does not require special heavy lifting equipment. Segments weight between 69 to 100 ton.
Hybrid pre-stressing encompassing both external and internal prestressing for design economy.
The design of the segments is identical which allows the same formwork to be repeatedly used.
The depth is maintained constant to present aesthetically consistent soffit line.
Superstructure at the Approach Span Segmental Box Girder
Bridge Optimization
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
View of Completed Piers View of Completed SBG
Cathodic protection system and special coating are applied to the tubular steel piles for protection against corrosion.
High strength concrete with Ground Granular Blastfurnace Slag (GGBS) and Pulverised Fuel Ash (PFA) are used for the pilecap, pier column, crosshead and SBG. This will
prevent sulphate and chloride attack that can cause corrosion to the reinforcement bar.
Concrete cover was designed to latest Eurocode: pilecap (75 mm), pier column (65mm), crosshead (60 mm) to protect the reinforcement bar against corrosion.
Bridge Durability
The Second Penang Bridge is designed to have an operational lifespan of 120 years. For this project,
Tubular Steel Piles
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Contd
Bridge Durability
Silane coating is applied to precast concrete spun piles, pilecap and pier concrete surface to further reduce the water and salt uptake that can cause corrosion to the embedded reinforcing steel.
Structural Health Monitoring System (SHMS) shall be used for preventive maintenance to
assess the state of health (e.g., damage) of the structures. It improves safety and reliability of the bridge by detecting damage before it reaches a critical state.
Applying Silane coating to RC Shell and Pier column
Typical SHMS at a cable-stayed bridge
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Bridge Durability
Stay Cables
The stay cable will be provided with protection against corrosion by means of 3 barriers: i) The first barrier is hot dip galvanising that covers the full length of the individual steel
wires. ii) The second barrier (internal barrier) consists of High Density Polyethylene (HDPE)
sheaths around the individual strands and that the intermediate medium fills the space between the individual sheath and the galvanized strand.
iii) The third barrier (external barrier) is the outer casing which consist of HDPE sheath around the group of strands.
The stay cables consists of the Parallel Strand System (PSS) made up of parallel individually polyethylene coated seven-wire strands, placed inside an external polyethylene stay pipe.
First Barrier
Second Barrier Third Barrier
Typical PSS cables
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Bridge Durability
Design life of stay cables is 60 years and designed to be replaceable. For non-replacement components (such as cable saddle) the design life is 125 years.
For the anchorage components which are accessible for maintenance operation in-situ, the corrosion protection system have a design life of 25 years. After this period of 25 years, if necessary, the protection system will be renewed in-situ at regular intervals of 15 years corresponding to the maintenance operations.
Stay Cables contd
Cable Saddle Anchorage
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
The Employers Requirement (ER) requires no damage criteria for a 500 years return period. In addition to this, a requirement of no collapse criteria for the most credible earthquake (2500 years return period) was also introduced.
Detail design checking by Independent Checking
Engineer (ICE) indicated that spun piles at the approach bridge of Package 1 could only cater for the 500 years return period earthquake. No plastic hinge forms as required for no collapse criteria of 2500 years return period.
High Damping Rubber Bearing (HDRB)
HDRB Section
Bridge Durability
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Considering the current progress of works, it was decided that a change of bridge bearing system shall be the best solution. The original Pot Bearing system has to be replaced with High Damping Rubber Bearing to provide an effective seismic isolation system.
Elastomeric bearing have a low embodied energy per m of the bridge deck.
High Damping Rubber Bearing (HDRB) contd
Bridge Durability
HDRB testing - Shear Test for 104 mm
displacement
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
HDRB was designed by Tun Abdul Razak Research Centre (TARRC) at Brickendonbury, United Kingdom, a laboratory of the Malaysian Rubber Board (MRB).
High Damping Rubber Bearing (HDRB) contd
Bridge articulation for a 6 span module
Bridge Durability
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
HDRB provides a simple and economical isolation system. It possesses the low horizontal stiffness needed and is capable of safely withstanding the large horizontal displacements imposed during an earthquake. The bearing was designed to meet two sets of action as per below:
o SLS non-seismic actions conformance with BS5400
o SLS non-seismic actions simultaneous with a 2500-year return period seismic event conformance with EN15129
High Damping Rubber Bearing (HDRB) contd
Bridge Durability
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
2. Economic Activity
i. Local construction employment
ii. Usage of Local Materials
iii.Vocational Training
iv.Regional Economic Development
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Package % of Works
Package 2 30%
Package 3A 60%
Package 3B 30%
Package 3C 60%
Local Construction Employment
Conventional Form of Contract is adopted for Package 3 (Land Expressway Portion), to give the opportunity for local / Bumiputera Contractor / Consultant to participate in such prestigious project and to expose them in managing and executing mega project.
To promote Bumiputera Contractors participation in the project, certain percentage of works has been allocated:
Economic Activity
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Usage of Local Material
The use of HDRB for the bridge bearing system promotes natural rubber; abundantly produced in Malaysia.
Except for the cable-stayed saddle and anchorage, and steel fender, all
other construction materials are obtained locally.
The usage of local materials provides great advantage to the project in terms of supplier availability and cost as well as economic contribution to the nation.
Economic Activity
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Vocational Training
To promote transfer of technology, an employment programme is initiated to train local people in order to meet the skill level requirement of the project. This include employing local engineers, technicians, consultants and construction workers.
Weekly educational visits by Government
authorities, private sectors and universities as part of the programme to expose them in the construction aspects of the mega project.
Site visit by University Students
Young Engineers Scheme (YES) programme is introduced in Package 2 Contract to give opportunity to young engineers to get exposure in the mega-scale construction project.
Economic Activity
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Regional Economic Development
The bridge is expected to reduce traffic volume on the First Penang Bridge by 20%
The bridge will serve as a catalyst for development at the northern corridor and also position the state as a transportation hub for the northern region.
Spur the economic growth at Batu Kawan and surrounding area.
The route will become major passage for the movement of goods
to Penang ports and the international airport in which will facilitate economic activity and also promote regional tourism industry.
It wil also contribute to accelerate economic transformation
under the Indonesia, Malaysia & Thailand Growth Triangle programme (IMTGT).
Economic Activity
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
3. Environmental
Responsibility
i. High Environmental Standards
ii. Minimal Impact on water flow
iii. Green Building Technology
iv. Reducing the Impact of Dredging
v. Flora and Fauna Monitoring
vi. Habitat Creation
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
i. High Environmental Standards
Environmental Responsibility
Various environmental consultants were appointed to conduct a comprehensive monitoring regime through Environmental Impact Assessment (EIA), Environmental Management Plan (EMP) and the Fisheries Impact Assessment (FIA).
CONSESSIONAIRE / PROJECT MANAGER
JAMBATAN KEDUA Sdn. Bhd.
ERE CONSULTING GROUP Sdn. Bhd.
INDEPENDENT EIA AUDITOR
Package 1, 2 & 3
PACKAGE 1
UEM Builders Bhd.
PACKAGE 2
CHEC Construction (M) Sdn. Bhd.
EIA & EMP
DR. Nik &
Associates Sdn
Bhd.
R-SYNC Tech.
Resources
Sdn. Bhd.
DREDGING AND DISPOSAL OF
SPOIL MATERIAL
Cergas Murni Sdn Bhd
PACKAGE 3A PACKAGE 3B PACKAGE 3C
CSK
Murni
Services
Environmental
Science
IJM Corporation Berhad
HRA Teguh Sdn Bhd
Design & Build Conventional
YES Enviro
Services
Sdn. Bhd.
CSK
Murni
Services
FANLI Marine & Consultancy Sdn Bhd
INDEPENDENT FIA CONSULTANT
EIA & EMP EIA & EMP EIA & EMP EIA & EMP
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
i. High Environmental Standards contd
Most of the bridge sections including tubular steel piles, precast spun piles, reinforcement caging, precast shell and Segmental Box Girder are IBS components that are prefabricated on land to reduce the amount of time spent at the bridging line and the risk of damaging or polluting the marine environment.
Precast Spun Piles
Precast Shell
Segmental Box Girder
Reinforcement Caging
Environmental Responsibility
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
The steel fender system was adopted due to its environmental friendliness, cost saving and shorter construction period.
Total pilecap : 4 nos Pilecap size (P25 & P26): 48.1m x 17.5m x 6m Pilecap size (P24 & P27): 42.7m x 10.6m x 4m
Steel Fender System
MAIN NAVIGATION SPANS Substructure
Environmental Responsibility
ii. Minimal Impact On Water Flow
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Steel Fender Man-made Island
i) Easy to construct, hence shorter construction period
i) Difficult to construct & much longer construction period
ii) Compact thus does not restrict the navigation passageway
ii) Restrict navigation passageway
iii) Low impact on the environment and existing hydrological condition due to its relatively small size
iii) Occupy larger water area restricting flow tidal
Steel Fender System
Environmental Responsibility
ii. Minimal Impact On Water Flow contd
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
The design is based on requirements of 80% of IBS and 80% of Green Building Index.
A green building concept is introduced to save water, energy and material. The landscaping and the exterior look of the Toll Plaza are designed in such a way that
the trespassing light is eliminated by plants and shaded area.
Rain water from the roof of the building is harvested to supplement the conventional water supply. The natural light is maximized for the intermediate floors to minimize the usage of electricity. High efficiency windows and insulation in walls, ceilings and floors are used for the benefit of better temperature control.
Proposed Toll Plaza & Administrative Building Complex
Environmental Responsibility
iii. Green Building Technology
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
PULAU JEREJAK
PULAU AMAN
TRUMPET INTERCHANGE AT Km 154 NSE
PULAU PINANG
NAVIGATIONAL SPAN
BATU MAUNG DIRECTIONAL RAMPS
RSA
PENANG SECOND CROSSING BRIDGE TOLL PLAZA PLUS TOLL
PLAZA (EXIT)
9+000.
10+000.
11+000.
12+000. 13+000. 14+000.
15+000.
16+000.
0.
1+000. 2+000.
3+000. 4+000. 5+000. 6+000.
7+000.
8+000.
17+000.
18+000.
19+000.
20+000.
21+000.
22+000.
23+000.
BATU MAUNG TEMPORARY JETTY
PROPOSED
PROPOSED
PROPOSED
PROPOSED
PROPOSED
MAINLAND (BATU KAWAN)
LEGEND
Dredging works for 270m width Temporary Navigational Channel Total volume 11 million m of Dredged Materials
MATERIAL STORAGE YARD
BATU KAWAN TEMPORARY JTTY
BUKIT TAMBUN TEMPORARY FABRICATION
YARD
Dredged material disposal to Pulau Kendi
Environmental Responsibility
iv. Reducing the impact of dredging
Dredging Location
The dredging activities have to be carried out due to shallow water conditions at major portions of the bridge alignment which affect the barges movement for piling, pier and launching activities.
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
-3.5m ACD
Sea Bed Level
Sea Water
Level
-3.0m ACD
1:5 1:5
1:5
Viaducts
60m 170m 40m
270m
Note:
National Geodetic Vertical Datum (NGVD)
Admiralty Chart Datum (ACD)
(+0.00 NGVD = +1.72m ACD)
C L
Main Dredged Channel
(MDC)
Barges Navigation
Channel (BNC)
Cross Section of Main Dredged Channel
iv. Reducing the impact of dredging contd
Environmental Responsibility
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
In total, 11 million m of material was dredged from the seabed in the Penang Strait. Dredging was done carefully and spillage was minimised to avoid suspended sediment that could shade and potentially endanger the marine life.
Silt curtain was erected and maintained properly
Dredging Work
Environmental Responsibility
iv. Reducing the impact of dredging contd
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Sampling Points for the Monitoring Study
Location of Ambient Environmental Monitoring
Station
Location of Water Quality Sampling Works
Environmental Monitoring and Auditing (EMA)
Base line data have been established by the respective Package 1 and 2 contractors as referenced data for EMA for dredging and offshore disposal of spoils, piling, construction machineries and equipment during the Construction Phase of the Penang Second Bridge.
49
Environmental Responsibility
iv. Reducing the impact of dredging contd
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Package 1: EMA Consultant
R- Sync Technical Resources Sdn Bhd is appointed as the EMA Consultant for the monitoring of dredging and offshore disposal of spoils during construction phase. The Scope of works cover:
o TSS mapping via satellite imagery o Marine water quality monitoring at disposal site o Marine water quality monitoring along transportation on route o Composition of dredged materials o Bathymetric survey at disposal site o Final Environmental Audit
Equipment used:
o Garmin GPS Receiver ( Model GPSMAP 76 CSx)
Environmental Responsibility
iv. Reducing the impact of dredging contd
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Package 1 : Location of Water Quality Sampling by R-Sync Sdn Bhd
Environmental Responsibility
iv. Reducing the impact of dredging contd
Water Quality sampling location at disposal route
Disposal Area
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Result of Water Quality Sampling by R-Sync Sdn Bhd
All sampling locations generally recorded a significant decrease in TSS level compared to the baseline level. This shows that the spoils disposal activities are being carried out in a proper manner.
Environmental Responsibility
iv. Reducing the impact of dredging contd
April 2009 March 2011
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
v. Flora & Fauna Monitoring
Marine flora and fauna are monitored throughout the construction phase to reduce demands and complaints from fishermen and fish farmers who ostensibly incurred losses as a result of the bridge construction.
To ensure the aquatic life is not effected by the construction of Second Penang Bridge, Fanli Marine & Consultancy Ptd. Ltd. (Fanli) is appointed by JKSB as an Independent Consultant to monitor the Fisheries Impact Assessment (FIA) for this project. Fanli had earlier completed the base line study in 2007 for the Fisheries Department.
Environmental Responsibility
Overview Fisheries Industry in Penang There are 17 fishing villages on the island and 14
fishing landing point on the main land. In 2007, marine fisheries catch in Penang
amounted to 37,774 tonnes worth RM 218.9 million.
The industry provides livelihood to nearly 3,193 fulltime fishermen.
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Fisheries Location Location of Fisheries Landing Points
Location of Cage Culture Farms
Location of Cockle Farms
v. Flora & Fauna Monitoring contd
Environmental Responsibility
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Independent Consultant of Fisheries Impact Assessment (FIA)
Fanli scope of works cover:
o To assess on the impact of construction activities on fishing and fish farming communities within the impact zone.
o To propose the mitigation measures
Environmental Responsibility
Monitored at 1m below surface
Readings were collected every minute for at least 10 minutes
v. Flora & Fauna Monitoring contd
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Result of Water Quality in the fisheries landing point
Generally, most parameters were recorded within suitable range for marine environment and fisheries purposes
Previous Study Current Study
Salinity (ppt) level at Study Area Temperature (C)
levels at Study Area
Dissolved Oxygen (mg/L) levels at Study
Area
Environmental Responsibility
v. Flora & Fauna Monitoring contd
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
vi. Habitat Creation
Research by Lund University in Sweden has discovered that the Oresund Bridge connecting Denmark and Sweden has improved the Marine Environment in 10 years since it was built.
In the Second Penang Bridge, aquatic life such as
algae and fishes are found abundantly around the newly driven piles.
They become food for fish like the Longfin Bannerfish (Heniochus acumiratus), Rock Grouper (Epinephelus fasciatomaculosus) and White Cheeked Monocle Bream (Scolopsis vosmeri) and the local udang lipan (Stomatopod Crustacean).
It is evident that the construction of Second Penang Bridge does not affect the marine environment of the surrounding area.
Environmental Responsibility
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Learning From Good Practice
Contractor / Consultant
Role Signature Project
CHEC Construction (M) Sdn Bhd - subsidiary of China
Harbour Engineering Company Ltd (CHEC)
Main contractor for Main Navigation span and substructure for approach span.
The Donghai Bridge, China 25.5km length over water cable-stayed bridge,
the second longest cross sea bridge in the world.
The Sutong Bridge, China Cable stayed bridge with the longest main span
(1088m) in the world.
Highway Planning & Design Institute, China
Designer for CHEC Construction (M) Sdn Bhd
The Sutong Bridge, China The Hangzhou Gulf Bridge, China The worlds longest sea-crossing bridge (36km) The Xihoumen Bridge, China The worlds second largest span suspension
bridge (1650m)
MMSB - Technical support
from AECOM Malaysia and AECOM Hong Kong
Submitting engineer for CHEC Construction
Padma Multipurpose Bridge, Bangladesh
A 6.15 km long two-level steel-truss road and rail bridge (AECOM)
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Learning From Good Practice
Contractor / Consultant
Role Signature Project
ARUP Jururunding Sdn Bhd - Technical support
from ARUP Hong Kong
Independent Checking Engineer for Package 1& 2
Supervision Consultant for Package 3
Stonecutter Bridge, Hong Kong Cable stayed bridge with the second longest main span
(1018m) in the world Forth Replacement Crossing, Scotland, UK A 2.7 km cable-stayed bridge with three single column
towers, wind shielding and a single deck carrying two general lanes of traffic and hard shoulders in each direction
MINCO Independent Checking Engineer for Package 3
Experience in 23 countries on the design of highways and infrastructures.
Arch-Bridge crossing Wetland Lake, Putrajaya Jalan Duta Interchange, Kuala Lumpur New Klang Valley Tolled Expressway, Kuala Lumpur
Tanjung Malim Expressway
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
JKSB is committed to complete the Second Penang Bridge
with the highest quality, timely delivery, within the
budgeted cost and to contribute towards sustainable
development.
Conclusion
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Thank You
For Your Kind Attention
* JKSB acknowledges the assistance of CHEC & UEMB for the preparation of this presentation.
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Site Photographs Package 1
Aerial View of the Completed Piers
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Site Photographs Package 1
View of the Completed Low Piers
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
View of the High Piers from P35 (Increasing Chainage)
Site Photographs Package 1
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Site Photographs Package 1
View of the completed pilecap at P26
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Site Photographs Package 2
Covered Casting Yard
SBG Storage Area
Office Open Casting Yard Batching Plant
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Site Photographs Package 2
View of Load-out Jetty
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Site Photographs Package 2
Stressing works for SBG on the completed span
Pier segment installation in progress SBG erection in progress
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Site Photographs Package 2
Gluing works in progress
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Site Photographs Package 2
Launching of SBG in progress
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
View of completed deck
Site Photographs Package 2
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Site Photographs Package 2
High Damping Rubber Bearing
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Site Photographs Package 3A
I-Supervision view of construction activities at Ramp areas
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Site Photographs Package 3A
I-Supervision view of marine bridge piling works in progress
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Site Photographs Package 3B
Installation of Sheet Pile Cofferdam at Pier 3 Land Bridge
Earthfilling at PB2X Toll Plaza
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
Site Photographs Package 3B
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
PDC Bridge - Piling Works Pile Embankment No 6 &
Abutment A
Stone column installation at Cloverleaf
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
Site Photographs Package 3B
Casting of T-beam is in progress
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Construction activities at CH18480
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
Site Photographs Package 3B
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
PVD works in progress
Pilecap for Pier 11 at Bridge over Sungai Tengah
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
Site Photographs Package 3B
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Piling works at Bridge over Canal
Pile Embankment works at CH20900
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
Site Photographs Package 3C
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
View of the progress of earthworks
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
Stone Column installation has been completed
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Site Photographs Package 3C
PVD installation works in progress at M001
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JAMBATAN KEDUA SDN. BHD. (824573-U) Wholly owned by Minister of Finance, Incorporated
Site Photographs Package 3C
The IEM, HTETDs 20th Annual General Meeting 8 October 2011 Sustainable Bridge Design and Construction
Culvert extension works is in progress at CH345, MSL1
Relocation of Pylon is completed