Screw Product Selector Mar14 - dvcompressors.com ‘14 Rotary Screw Compressor Product Selector...
Transcript of Screw Product Selector Mar14 - dvcompressors.com ‘14 Rotary Screw Compressor Product Selector...
Mar ‘14
Rotary Screw Compressor
Product Selector
Rotary Screw Air Compressors Compressor Accessories Service Parts
DV Systems Inc. – Canada 490 Welham Road Barrie, ON L4N 8Z4 Tele: (705) 728-5657 Fax: (705) 728-4974
DV Systems Inc. – US 128-B Talbert Road Mooresville, NC 28117 Tele: (704) 799-0046 Fax: (704) 799-0355
Web: www.dvcompressors.com Email: [email protected]
Mar ‘14 - 2 -
Table of Contents.
Page
Ensuring a Rotary Screw Compressor is Right for Your Customer 3
Comparison Between Rotary Screw and ‘HDI’ Piston Units 4
Variable Speed Drive Air Compressor Units 5
DV Systems Rotary Screw Compressors Quick Reference 6
B Series Rotary Screw Air Compressor Units
5 and 7 ½ HP Screw Compressor Units 7
10 HP Screw Compressor Units 8
C Series Rotary Screw Air Compressor Units
10 and 15 HP Screw Compressor Units 9
10 and 15 HP Duplex Screw Compressor Units 10
D Series Rotary Screw Air Compressor Units
20 HP Screw Compressor Units 11
G Series Rotary Screw Air Compressor Units
20 to 30 HP Screw Compressor Units 12
H Series Rotary Screw Air Compressor Units
40 and 50 HP Screw Compressor Units 15
J, and K Series Rotary Screw Air Compressors
50 to 100 HP Screw Compressor Units 16
Air Receivers and Accessories 17
Installation Accessories 18
Rotary Screw Maintenance Kits for Current Units 19
Rotary Screw Maintenance Kits for Older Units 21
Compressor Oils 23
Mar ‘14 - 3 -
Ensuring a Rotary Screw Compressor is Right for Your Customer. In deciding upon a new or replacement Compressor Unit, there are many factors that come into play to ensure that your Customer is purchasing the correct Unit. These factors, some of which are indicated below, will determine both the type (Piston or Rotary Screw) and the Horse Power of the Unit. And though the Customer may have an idea as to what he wants based on any one factor, other factors may adjust the decision to a more suitable alternative. Price. Generally speaking, the initial price of a Rotary Screw Unit is more than a comparable Piston Unit. For example, if we compare 15 HP Tank Mounted Compressors c/w (1) 10 Micron Separator Filter and a 60 CFM Refrigerated Air Dryer:
Rotary Screw Unit: Piston Unit:
Model: Order Entry No.: List Price: Model: Description: List Price:
C15TD-69 S-001433 $ 14,561.00 VAV-5062-69MS 15 HP ‘HDI’ Unit $ 7,704.08
SAF-C-64 Separator Canister $ 99.13
SAF-S-64 10 Micron Filter Element $ 114.25
ASD-60 60 CFM Refrigerated Dryer $ 2,895.73
Total: $ 10,813.19
Installation: Rotary Screw Compressors ingest great amounts of air for both cooling and compression, and have internal Fans to keep the interior of the Cabinet relatively cool. Unless the Unit is installed in a large area where the air temperature is between 10°C (50°F) and 40°C (104°F) and the quality of air is clean, you may consider both intake and exhaust ducting. Piston Units are somewhat more forgiving in this regard. Cooling is achieved with the Pump Flywheel, so you must ensure there is a minimum of 0.5 meter (18”) between the Beltguard and any wall, obstruction, etc. Maintenance: Though regular maintenance on both types of Units can be done by the Customer, if they are not mechanically inclined, they may wish to have a Service Technician familiar with Compressor Units complete the work. Using the 15 HP Unit as an example, and suggesting that the Unit be run 2000 per year, suggested costs incurred (less labour) for a two year period would be as follows:
Rotary Screw Unit: Piston Unit:
Qty: Part No.: Description: List Price: Qty: Part No.: Description: List Price:
1 MK-C7-15-1 4000 Hr Maint Kit $ 489.25 8 MK-447 500 Hr Maint Kit $ 466.00
2 SAF-S-64 10 Mic. Filter Element $ 228.50 2 SAF-S-64 10 Mic. Filter Element $ 228.50
Total: $ 717.75 Total: $ 694.50
Please note that the above costs reflect the regular maintenance, and do not include the rebuilding of various assemblies that must be done from time to time. Duty Cycles. As indicated on Page 4, Rotary Screw Compressors have the ability to run almost 100% duty cycle for close to 24 hours a day, whereas an ‘HDI’ Piston Unit can run up to a 75 to 80% duty cycle, this based on an 8 hour a day operation. This being said, having a Compressor run at a very limited duty cycle is not advisable, as condensation will collect with the oil, potentially causing issues and/or damage to the Unit.
Mar ‘14 - 4 -
Comparison Between Rotary Screw and ‘HDI’ Piston Units. DV Systems offers a full line of Rotary Screw Compressor Units, from the 5 HP ‘B Series’ up to the 100 HP ‘K Series’. Rotary Screw Compressors are primarily used where there is a fairly steady air demand, the Units being able to operate at a relatively high duty cycle relative to a Piston Compressor. As well, the DV Systems Rotary Screw Units are enclosed in a Cabinet, making them quieter than a comparable Piston Unit. This is often a Customer’s reason for purchasing a Screw Unit. As a Compressor Unit is a long term investment as it will last for many years, you must assist the Customer in purchasing the correct Unit, be it Rotary Screw or Piston, which best suits his air requirements. As well, though under-sizing a Unit may have adverse affects on the Customer’s production, over-sizing a Unit is also not advisable. Noted below is a brief comparison of Rotary Screw and Piston (or commonly called ‘Reciprocating’) Compressor Units.
Component: Rotary Screw Compressor Units ‘HDI’ Piston Compressor Units
Unit:
HP Range 5 HP to 100 HP ½ HP to 30 HP
Configurations Base Mounted, Tank Mounted (to 30 HP), Tank Mounted c/w Dryer (to 30 HP)
Base Mounted, Simplex, Duplex
Custom Available? Limited Modifications Available Yes
How is air compressed? (2) Intermeshing Rotors (Screws) (1) or more Pistons
Controls Programmable Controller Pressure Switch and optional Magnetic Starter
How critical is environment? Very critical. Somewhat critical.
Operation:
Duty cycle (maximum) Up to 100% (24 hour/day operation) 75 to 80% (8 hour/day operation)
Approx. CFM/HP Approx. 3.76 CFM/HP Approx. 3.67 CFM/HP
Factory Pre-set Maximum Pressure
B, C & D Series: 145 psi, G Series: 120 & 145 psi H, J & K Series: 110 psi
½ to 2 HP: 100 psi 3 HP: 125 psi 5 to 30 HP: 150 psi
Maximum Pressure (with Modifications)
175 psi ½ to 2 HP: 150 psi 3 to 30 HP: 175 psi
Warranty:
Unit warranty 1 year total 1 year total
Air End / Pump warranty 1 year / 5 year (See Note 3) 1 year / 7 year (See Note 4)
Motor warranty 1 year / 5 year (See Note 5) 1 year / 5 year (See Note 5)
Notes:
1. The chart above reflects Rotary Screw Units and Heavy Duty Industrial Units only, the ‘HDI’ Units being the closest Piston Unit equivalent to the Screw Units.
2. The Approximate HP/CFM rating is simply an average of all of the available Units. Actual Unit figures may vary. 3. The 5 Year (total) Rotary Screw Air End Warranty is available only if the Customer registers their Compressor Unit
with DV Systems (this done by returning their completed warranty registration), uses only DV parts and Kits in the maintenance of the Unit, and maintains the Unit according to the appropriate DV Maintenance Schedule as indicated in the manual accompanying the Unit.
4. The 7 Year (total) HDI Pump Warranty is available only if the Customer registers their Compressor Unit with DV Systems, uses only DV parts and Kits in the maintenance of the Unit, and maintains the Unit according to the appropriate DV Maintenance Schedule as indicated in the manual accompanying the Unit.
5. The 5 Year (total) Motor Warranty applies only to 3 phase Motors and is available only if the Customer registers their Compressor Unit with DV Systems. The first year of the warranty includes parts and labour, the remaining 4 years parts only.
Mar ‘14 - 5 -
Variable Speed Drive Air Compressor Units. The purchase of a Compressor is only a small portion of the overall cost of having a compressed air system. As shown in the chart at right, the initial purchase price of a Compressor is a very small percentage of the overall cost of the system, energy cost being by far the greatest portion. Rotary Screw Compressors are generally suited to applications where there is a fairly steady demand for compressed air. They can be run at close to 100% duty cycle and can therefore be more tailored to suit your actual air demand, as opposed to a Piston Compressor which, when run over an 8 hour day, has a maximum duty cycle of approximately 75%. There are several types of Rotary Screw Compressors available, these including the following:
Modulating Compressor: The Compressor Motor and Air End run continually at full speed, but the Intake Valve opens and closes partially to accommodate changes in air demand. Load/Unload Compressor: The Unit operates similar to a Piston Compressor in that an internal Pressure Switch (Transducer) regulates the Unit. When the Unit ‘loads’ and reaches maximum pressure, it idles or ‘unloads’ (runs but does not compress air) until either a) the system pressure has dropped and the Unit is required to ‘load’ once again, or b) the Unit shuts down. Variable Speed Compressor: The Unit runs similar in principle to the ‘Load/Unload’ Unit, but it is able to run at slower speeds to match differing air demands through the day. The energy consumption when running slower is also decreased.
A Screw Compressor coupled with an internal Variable Speed Drive (‘VSD’ or sometimes termed a Variable Frequency Drive ‘VFD’) can handle the constant loads for an extended period of time, running at close to a 100% duty cycle, but it can also be run at slower speeds to accommodate lower air demands at other times of the day. Variable speed drives can reduce the overall energy costs associated with operating the Compressor Unit by simply controlling the speed of the Motor and Air End to match consumption. The chart at right indicates a 25% savings for a VSD Unit compared to a Modulating or Load/Unload Unit. The Chart below gives an indication of energy costs for the various types of Screw Compressors. Costs are based on a 100 HP Unit operating 2 shifts per day.
Type of Rotary Screw Compressors
% Load Modulating Load/Unload with 1 Gal/CFM Tank
Load/Unload with 10 Gal/CFM Tank
Variable Speed Drive
100% $ 36,130. $ 36,130. $ 36,130. $ 36,850.
75% $ 33,420. $ 34,680. $ 29,350. $ 27,090.
65% $ 32,330. $ 33,240. $ 27,820. $ 23,480.
50% $ 30,710. $ 31,070. $ 24,200. $ 18,060.
25% $ 28,000. $ 24,930. $ 16,800. $ 9,030.
10% $ 26,370. $ 16,620. $ 11,740. $ 3,610.
DV Systems has a variety of Rotary Screw Compressors available which incorporate the Variable Speed Drive feature. Units range in size from 10 HP to 100 HP. Also, some energy providers have offered rebates when these Units are purchased. Consult your local energy company to determine if this applies.
Mar ‘14 - 6 -
DV Systems Rotary Screw Compressors Quick Reference. Noted below is a quick reference for the DV Systems line of Screw Compressors.
Series: HP: Model: Tank: CFM Del @ Max Pressure: See Page:
B
5
B5 Separate 80 Gal Tank Req’d
18 CFM @ 145 psi 7 B5T 80 Gal Horizontal
B5TD 80 Gal Horizontal
7½
B7.5 Separate 80 Gal Tank Req’d
27 CFM @ 145 psi 7 B7.5T 80 Gal Horizontal
B7.5TD 80 Gal Horizontal
10 B10TVSD
80 Gal Horizontal 37 CFM @ 145 psi 8 B10TDVSD
C
10
C10 Separate 120 Gal Tank Req’d
39 CFM @ 145 psi 9 C10T 120 Gal Horizontal
C10TD 120 Gal Horizontal
15
C15 Separate 120 Gal Tank Req’d
57 CFM @ 145 psi 9 C15T 120 Gal Horizontal
C15TD 120 Gal Horizontal
D 20 D20 Separate 120 Gal Tank Req’d
82 CFM @ 120 psi 11 D20TD 120 Gal Horizontal
G
20 G20 Separate 120 Gal Tank Req’d
82 CFM @ 120 psi 12 G20TD 120 Gal Horizontal
25 G25 Separate 120 Gal Tank Req’d
100 CFM @ 120 psi 12 G25TD 120 Gal Horizontal
30 G30 Separate 120 Gal Tank Req’d
116 CFM @ 120 psi 12 G30TD 120 Gal Horizontal
H 40 H40 Separate 240 Gal Tank Req’d 165 CFM @ 110 psi 15
50 H50 Separate 240 Gal Tank Req’d 200 CFM @ 110 psi 15
J 75 J75 Separate 400 Gal Tank Req’d 341 CFM @ 100 psi 17
K 100 K100 Separate 400 Gal Tank Req’d 463 CFM @ 100 psi 17
Mar ‘14 - 7 -
‘B Series’ – 5 and 7½ HP Rotary Screw Air Compressor Units.
Base Mounted Air Compressor Units.
HP Electrics: Model: Order Entry No.: Tank CFM Del @ Max Press.
5
230-60-1 B5-03 S-001721 Tank Not Included. 80 Gallon Required.
18 CFM @ 145 psi
200/208-60-3 B5-41 S-001722
230-60-3 B5-43 S-001723
460-60-3 B5-46 S-001724
575-60-3 B5-69 S-001725
7½
230-60-1 B7.5-03 S-001726 Tank Not Included. 80 gallon Required.
27 CFM @ 145 psi
200/208-60-3 B7.5-41 S-001727
230-60-3 B7.5-43 S-001728
460-60-3 B7.5-46 S-001729
575-60-3 B7.5-69 S-001730
Horizontal Tank Mounted Air Compressor Units.
HP Electrics: Model: Order Entry No.: Tank CFM Del @ Max Press.
5
230-60-1 B5T-03 S-001701
80 Gallon Horizontal
18 CFM @ 145 psi
200/208-60-3 B5T-41 S-001702
230-60-3 B5T-43 S-001703
460-60-3 B5T-46 S-001704
575-60-3 B5T-69 S-001705
7½
230-60-1 B7.5T-03 S-001706
80 Gallon Horizontal
27 CFM @ 145 psi
200/208-60-3 B7.5T-41 S-001707
230-60-3 B7.5T-43 S-001708
460-60-3 B7.5T-46 S-001709
575-60-3 B7.5T-69 S-001710
Horizontal Tank Mounted Air Compressor Units c/w Mounted Dryer.
HP Electrics: Model: Order Entry No.: Tank CFM Del @ Max Press.
5
230-60-1 B5TD-03 S-001761
80 Gallon Horizontal
18 CFM @ 145 psi
200/208-60-3 B5TD-41 S-001762
230-60-3 B5TD-43 S-001763
460-60-3 B5TD-46 S-001764
575-60-3 B5TD-69 S-001765
7½
230-60-1 B7.5TD-03 S-001766
80 Gallon Horizontal
27 CFM @ 145 psi
200/208-60-3 B7.5TD-41 S-001767
230-60-3 B7.5TD-43 S-001768
460-60-3 B7.5TD-46 S-001769
575-60-3 B7.5TD-69 S-001770
Base Mounted Unit
Horiz. Tank Mounted Unit c/w Dryer
Horiz. Tank Mounted Unit
Mar ‘14 - 8 -
‘B Series’ – 10 HP Rotary Screw Air Compressor Units. The ‘B10’ Rotary Screw Compressor Units employ a Variable Speed Drive (or ‘VSD’) to constantly match the Unit output and energy use with the air demand. As the air demand changes, the VSD adjusts the Motor speed to maximize energy efficiency. The VSD also starts the Unit by increasing the Motor speed gradually, this eliminating the in-rush current spikes (and its associated energy cost) at start-up. Please refer to Page 4 of this manual for further information concerning the advantages of purchasing a Unit with a Variable Speed Drive.
Tank Mounted Air Compressor Units.
HP Electrics: Model: Order Entry No.: Tank CFM Del @ Max Press.
10
230-60-1 B10TVSD-03 S-001741
80 Gallon Horizontal
37 CFM @ 145 psi
200/208-60-3 B10TVSD-41 S-001742
230-60-3 B10TVSD-43
460-60-3 B10TVSD-46 S-001744
575-60-3 B10TVSD-69 S-001745
Tank Mounted Air Compressor Units c/w Mounted Dryer.
HP Electrics: Model: Order Entry No.: Tank CFM Del @ Max Press.
10
230-60-1 B10TDVSD-03 S-001751
80 Gallon Horizontal
37 CFM @ 145 psi
200/208-60-3 B10TDVSD-41 S-001752
230-60-3 B10TDVSD-43
460-60-3 B10TDVSD-46 S-001754
575-60-3 B10TDVSD-69 S-001755
Tank Mounted Unit
Tank Mounted Unit c/w Dryer
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‘C Series’ – 10 and 15 HP Rotary Screw Air Compressor Units.
Base Mounted Air Compressor Units.
HP Electrics: Model: Order Entry No.: Tank CFM Del @ Max Press.
10
200/208-60-3 C10-41 S-001406 Tank Not Included.
120 Gallon Required.
39 CFM @ 145 psi 230-60-3 C10-43 S-001407
460-60-3 C10-46 S-001408
575-60-3 C10-69 S-001409
15
200/208-60-3 C15-41 S-001410 Tank Not Included.
120 Gallon Required.
57 CFM @ 145 psi 230-60-3 C15-43 S-001411
460-60-3 C15-46 S-001412
575-60-3 C15-69 S-001413
Tank Mounted Air Compressor Units.
HP Electrics: Model: Order Entry No.: Tank CFM Del @ Max Press.
10
200/208-60-3 C10T-41 S-001486
120 Gallon Horizontal
39 CFM @ 145 psi 230-60-3 C10T-43 S-001487
460-60-3 C10T-46 S-001488
575-60-3 C10T-69 S-001489
15
200/208-60-3 C15T-41 S-001490
120 Gallon Horizontal
57 CFM @ 145 psi 230-60-3 C15T-43 S-001491
460-60-3 C15T-46 S-001492
575-60-3 C15T-69 S-001493
Tank Mounted Air Compressor Units c/w Mounted Dryer.
HP Electrics: Model: Order Entry No.: Tank CFM Del @ Max Press.
10
200/208-60-3 C10TD-41 S-001426
120 Gallon Horizontal
39 CFM @ 145 psi 230-60-3 C10TD-43 S-001427
460-60-3 C10TD-46 S-001428
575-60-3 C10TD-69 S-001429
15
200/208-60-3 C15TD-41 S-001430
120 Gallon Horizontal
57 CFM @ 145 psi 230-60-3 C15TD-43 S-001431
460-60-3 C15TD-46 S-001432
575-60-3 C15TD-69 S-001433
Base Mounted Unit
Tank Mounted Unit c/w Dryer
Mar ‘14 - 10 -
‘C Series’ – 10 and 15 HP Rotary Screw Air Compressor Units.
Tank Mounted Duplex Air Compressor Units. There may be applications where a Customer has a requirement for (2) Rotary Screw Compressor Units, offering the air delivery of two Compressor Units while having the ability to shut one Unit off for servicing, etc. DV Systems offers a Duplex package in which (2) Compressors are mounted on (1) 240 Gallon Common Tank. The Duplex configuration provides a smaller footprint than (2) separate Units.
HP Electrics: Model: Order Entry No.: Tank CFM Del @ Max Press.
10
200/208-60-3 C10T240-41 S-001406-240
See Note Below
2 x 39 CFM @ 145 psi 230-60-3 C10T240-43 S-001407-240
460-60-3 C10T240-46 S-001408-240
575-60-3 C10T240-69 S-001409-240
15
200/208-60-3 C15T240-41 S-001410-240
See Note Below
2 x 57 CFM @ 145 psi 230-60-3 C15T240-43 S-001411-240
460-60-3 C15T240-46 S-001412-240
575-60-3 C15T240-69 S-001413-240
Notes:
1. The ‘Order Entry Numbers’ noted above do not include the 240 Gallon Horizontal Tank Assembly. Please add (1) ‘DSC-002225’ Tank Assembly to the order.
2. In order for the (2) Screw Units mounted on the common 240 Gallon Tank to operate as ‘lead’ / ‘lag’, you must order (1) ‘SEQ-CSC200’ with the Unit and Tank, this to allow the (2) Units to communicate together.
3. An example of a typical order would be as follows: (1) S-001413-240 15 HP Duplex Compressor Unit @ 575-60-3 electrics (1) DSC-002225 240 Gallon Horizontal Tank Assembly (1) SEQ-CSC200 Sequencer
240 Gallon Horizontal Tank
Rotary Screw Compressors
Mar ‘14 - 11 -
‘D Series’ – 20 HP Rotary Screw Air Compressor Units. The ‘D20’ Rotary Screw Compressor Units can be purchased with or without a Variable Speed Drive (or ‘VSD’) which constantly matches the Unit output and energy use with the air demand. As the air demand changes, the VSD adjusts the Motor speed to maximize energy efficiency. The VSD also starts the Unit by increasing the Motor speed gradually, this eliminating the in-rush current spikes (and its associated energy cost) at start-up.
Units Without Variable Speed Drive Base Mounted Air Compressor Unit.
HP Electrics: Model: Order Entry No.: Tank CFM Del @ Max Press.
20
200/208-60-3 D20-41 S-001811 Tank Not Included.
120 Gallon Required
82 CFM @ 120 psi 230-60-3 D20-43 S-001812
460-60-3 D20-46 S-001813
575-60-3 D20-69 S-001814
Tank Mounted Air Compressor Unit c/w Dryer.
HP Electrics: Model: Order Entry No.: Tank CFM Del @ Max Press.
20
200/208-60-3 D20TD-41 S-001801
120 Gallon Horizontal
82 CFM @ 120 psi 230-60-3 D20TD-43 S-001802
460-60-3 D20TD-46 S-001803
575-60-3 D20TD-69 S-001804
Units c/w Variable Speed Drive
Base Mounted Air Compressor Unit.
HP Electrics: Model: Order Entry No.: Tank CFM Del @ Max Press.
20
200/208-60-3 D20VSD-41 S-001821 Tank Not Included.
120 Gallon Required
82 CFM @ 120 psi 230-60-3 D20VSD-43 S-001822
460-60-3 D20VSD-46 S-001823
575-60-3 D20VSD-69 S-001824
Tank Mounted Air Compressor Unit c/w Dryer.
HP Electrics: Model: Order Entry No.: Tank CFM Del @ Max Press.
20
200/208-60-3 D20TDVSD-41 S-001831
120 Gallon Horizontal
82 CFM @ 120 psi 230-60-3 D20TDVSD-43 S-001832
460-60-3 D20TDVSD-46 S-001833
575-60-3 D20TDVSD-69 S-001834
Mar ‘14 - 12 -
‘G Series’ – 20 to 30 HP Rotary Screw Air Compressor Units. The ‘G Series’ Units are available in a variety of configurations, namely a) at 120 psi and 145 psi maximum pressure, and b) without and with Variable Speed Drive (‘VSD’). Noted below and to follow are charts outlining the various Units available. Please ensure that you choose the appropriate Unit.
Units Without Variable Speed Drive, 120 psi Maximum Base Mounted Air Compressor Units, 120 psi Maximum.
HP Electrics: Model: Order Entry No.: Tank CFM Del @ Max Press.
20
200/208-60-3 G20-41 S-001201 Tank Not Included.
120 Gallon Required.
82 CFM @ 120 psi 230-60-3 G20-43 S-001202
460-60-3 G20-46 S-001203
575-60-3 G20-69 S-001204
25
200/208-60-3 G25-41 S-001205 Tank Not Included.
120 Gallon Required.
100 CFM @ 120 psi 230-60-3 G25-43 S-001206
460-60-3 G25-46 S-001207
575-60-3 G25-69 S-001208
30
200/208-60-3 G30-41 S-001209 Tank Not Included.
120 Gallon Required.
116 CFM @ 120 psi 230-60-3 G30-43 S-001210
460-60-3 G30-46 S-001211
575-60-3 G30-69 S-001212
Tank Mounted Air Compressor Units c/w Mounted Dryer, 120 psi Maximum.
HP Electrics: Model: Order Entry No.: Tank CFM Del @ Max Press.
20
200/208-60-3 G20TD-41 S-001221
120 Gallon Horizontal
82 CFM @ 120 psi 230-60-3 G20TD-43 S-001222
460-60-3 G20TD-46 S-001223
575-60-3 G20TD-69 S-001224
25
200/208-60-3 G25TD-41 S-001225
120 Gallon Horizontal
100 CFM @ 120 psi 230-60-3 G25TD-43 S-001226
460-60-3 G25TD-46 S-001227
575-60-3 G25TD-69 S-001228
30
200/208-60-3 G30TD-41 S-001229
120 Gallon Horizontal
116 CFM @ 120 psi 230-60-3 G30TD-43 S-001230
460-60-3 G30TD-46 S-001231
575-60-3 G30TD-69 S-001232
Base Mounted ‘G Series’
Compressor
Mar ‘14 - 13 -
‘G Series’ – 20 to 30 HP Rotary Screw Air Compressor Units.
Units Without Variable Speed Drive, 145 psi Maximum
Base Mounted Air Compressor Units, 145 psi Maximum.
HP Electrics: Model: Order Entry No.: Tank CFM Del @ Max Press.
20
200/208-60-3 G20-41-145 S-001261 Tank Not Included.
120 Gallon Required.
73 CFM @ 145 psi 230-60-3 G20-43-145 S-001262
460-60-3 G20-46-145 S-001263
575-60-3 G20-69-145 S-001264
25
200/208-60-3 G25-41-145 S-001265 Tank Not Included.
120 Gallon Required.
91 CFM @ 145 psi 230-60-3 G25-43-145 S-001266
460-60-3 G25-46-145 S-001267
575-60-3 G25-69-145 S-001268
30
200/208-60-3 G30-41-145 S-001269 Tank Not Included.
120 Gallon Required.
106 CFM @ 145 psi 230-60-3 G30-43-145 S-001270
460-60-3 G30-46-145 S-001271
575-60-3 G30-69-145 S-001272
Tank Mounted Air Compressor Units c/w Mounted Dryer, 145 psi Maximum.
HP Electrics: Model: Order Entry No.: Tank CFM Del @ Max Press.
20
200/208-60-3 G20TD-41-145 S-001281
120 Gallon Horizontal
73 CFM @ 145 psi 230-60-3 G20TD-43-145 S-001282
460-60-3 G20TD-46-145 S-001283
575-60-3 G20TD-69-145 S-001284
25
200/208-60-3 G25TD-41-145 S-001285
120 Gallon Horizontal
91 CFM @ 145 psi 230-60-3 G25TD-43-145 S-001286
460-60-3 G25TD-46-145 S-001287
575-60-3 G25TD-69-145 S-001288
30
200/208-60-3 G30TD-41-145 S-001289
120 Gallon Horizontal
106 CFM @ 145 psi 230-60-3 G30TD-43-145 S-001290
460-60-3 G30TD-46-145 S-001291
575-60-3 G30TD-69-145 S-001292
Tank Mounted ‘G Series’
Compressor
Mar ‘14 - 14 -
‘G Series’ – 20 to 30 HP Rotary Screw Air Compressor Units.
Units c/w Variable Speed Drive, 120 psi Maximum
Base Mounted Air Compressor Units c/w VSD, 120 psi Maximum.
HP Electrics: Model: Order Entry No.: Tank CFM Del @ Max Press.
25
200/208-60-3 G25VSD-41 S-001505 Tank Not Included.
120 Gallon Required.
100 CFM @ 120 psi 230-60-3 G25VSD-43 S-001506
460-60-3 G25VSD-46 S-001507
575-60-3 G25VSD-69 S-001508
30
200/208-60-3 G30VSD-41 S-001509 Tank Not Included.
120 Gallon Required.
116 CFM @ 120 psi 230-60-3 G30VSD-43 S-001510
460-60-3 G30VSD-46 S-001511
575-60-3 G30VSD-69 S-001512
Tank Mounted Air Compressor Units c/w VSD, Mounted Dryer, 120 psi Maximum.
HP Electrics: Model: Order Entry No.: Tank CFM Del @ Max Press.
25
200/208-60-3 G25TDVSD-41 S-001525
120 Gallon Horizontal
100 CFM @ 120 psi 230-60-3 G25TDVSD-43 S-001526
460-60-3 G25TDVSD-46 S-001527
575-60-3 G25TDVSD-69 S-001528
30
200/208-60-3 G30TDVSD-41 S-001529
120 Gallon Horizontal
116 CFM @ 120 psi 230-60-3 G30TDVSD-43 S-001530
460-60-3 G30TDVSD-46 S-001531
575-60-3 G30TDVSD-69 S-001532
Units c/w Variable Speed Drive, 145 psi Maximum
Base Mounted Air Compressor Units c/w VSD, 145 psi Maximum.
HP Electrics: Model: Order Entry No.: Tank CFM Del @ Max Press.
25
200/208-60-3 G25VSD-41-145 S-001305 Tank Not Included.
120 Gallon Required.
91 CFM @ 145 psi 230-60-3 G25VSD-43-145 S-001306
460-60-3 G25VSD-46-145 S-001307
575-60-3 G25VSD-69-145 S-001308
30
200/208-60-3 G30VSD-41-145 S-001309 Tank Not Included.
120 Gallon Required.
106 CFM @ 145 psi 230-60-3 G30VSD-43-145 S-001310
460-60-3 G30VSD-46-145 S-001311
575-60-3 G30VSD-69-145 S-001312
Tank Mounted Air Compressor Units c/w Mounted Dryer @ 145 psi Maximum.
HP Electrics: Model: Order Entry No.: Tank CFM Del @ Max Press.
25
200/208-60-3 G25TDVSD-41-145 S-001325
120 Gallon Horizontal
91 CFM @ 145 psi 230-60-3 G25TDVSD-43-145 S-001326
460-60-3 G25TDVSD-46-145 S-001327
575-60-3 G25TDVSD-69-145 S-001328
30
200/208-60-3 G30TDVSD-41-145 S-001329
120 Gallon Horizontal
106 CFM @ 145 psi 230-60-3 G30TDVSD-43-145 S-001330
460-60-3 G30TDVSD-46-145 S-001331
575-60-3 G30TDVSD-69-145 S-001332
Mar ‘14 - 15 -
‘H Series’ – 40 and 50 HP Rotary Screw Air Compressor Units. The ‘H Series’ Units are available in either a Direct Drive with Variable Speed Drive (‘VSD’), or in a Belt Drive without Variable Speed Drive. The Units are not equipped with an Air Receiver (Tank), nor are they equipped with a Refrigerated Air Dryer. These must be purchased separately based on the Compressor Unit chosen. Noted below are charts outlining the various Units available. Please ensure that you choose the appropriate Unit.
50 HP Base Mounted Air Compressor Units c/w Variable Speed Drive.
HP Electrics: Model: Order Entry No.: Tank CFM Del @ Max Press.
50
200/208-60-3 H50VSD-41 S-001901 Tank Not Included.
240 Gallon Required.
200 CFM @ 110 psi 230-60-3 H50VSD-43 S-001902
460-60-3 H50VSD-46 S-001903
575-60-3 H50VSD-69 S-001904
50 HP Base Mounted Air Compressor Units c/w Belt Drive, 110 psi Maximum Pressure.
HP Electrics: Model: Order Entry No.: Tank CFM Del @ Max Press.
50
200/208-60-3 H50BD110-41 S-001911 Tank Not Included.
240 Gallon Required.
200 CFM @ 110 psi 230-60-3 H50BD110-43 S-001912
460-60-3 H50BD110-46 S-001913
575-60-3 H50BD110-69 S-001914
50 HP Base Mounted Air Compressor Units c/w Belt Drive, 145 psi Maximum Pressure.
HP Electrics: Model: Order Entry No.: Tank CFM Del @ Max Press.
50
200/208-60-3 H50BD145-41 S-001921 Tank Not Included.
240 Gallon Required.
186 CFM @ 145 psi 230-60-3 H50BD145-43 S-001922
460-60-3 H50BD145-46 S-001923
575-60-3 H50BD145-69 S-001924
40 HP Base Mounted Air Compressor Units c/w Belt Drive, 110 psi Maximum Pressure.
HP Electrics: Model: Order Entry No.: Tank CFM Del @ Max Press.
40
200/208-60-3 H40BD110-41 S-001931 Tank Not Included.
240 Gallon Required.
165 CFM @ 110 psi 230-60-3 H40BD110-43 S-001932
460-60-3 H40BD110-46 S-001933
575-60-3 H40BD110-69 S-001934
40 HP Base Mounted Air Compressor Units c/w Belt Drive, 145 psi Maximum Pressure.
HP Electrics: Model: Order Entry No.: Tank CFM Del @ Max Press.
40
200/208-60-3 H40BD145-41 S-001941 Tank Not Included.
240 Gallon Required.
150 CFM @ 145 psi 230-60-3 H40BD145-43 S-001942
460-60-3 H40BD145-46 S-001943
575-60-3 H40BD145-69 S-001944
Mar ‘14 - 16 -
‘J’ and ‘K’ Series’ – 75 and 100 HP Rotary Screw Air Compressor Units. The ‘J’, and ‘K’ Series Units are available strictly in a base mounted configuration, and with a Variable Speed Drive (‘VSD’). The Units are not equipped with an Air Receiver (Tank), nor are they equipped with a Refrigerated Air Dryer. These must be purchased separately based on the Compressor Unit chosen.
HP Electrics: Model: Order Entry No.: Tank CFM Del @ Max Press.
75
200/208-60-3 Tank Not Included.
400 Gallon Required.
341 CFM @ 100 psi 285 CFM @ 150 psi
230-60-3
460-60-3 J75VSD-46 S-002003
575-60-3 J75VSD-69 S-002004
HP Electrics: Model: Order Entry No.: Tank CFM Del @ Max Press.
100
200/208-60-3 Tank Not Included.
400 Gallon Required.
463 CFM @ 100 psi 388 CFM @ 150 psi
230-60-3
460-60-3 K100VSD-46 S-002103
575-60-3 K100VSD-69 S-002104
‘H Series’ Compressor
‘J Series’ Compressor
‘K Series’ Compressor
Mar ‘14 - 17 -
Air Receivers and Accessories.
Air Receivers. All DV Systems Air Receivers are ASME approved and CRN registered. Please note that the Air Receivers do not include a Ball Valve, Pressure Gauge or Safety Valve. Please choose from the Charts below.
Size (Gal): Model: Configuration: Max Press. Used With:
80 TA-9461-1 Horiz. Simplex 200 psi B Series Units
TA-9501 Vert. Simplex 200 psi B Series Units
120
TA-9463-1 Horiz. Simplex 200 psi C, D and H Series Units
TA-9513 Horiz. Simplex 200 psi G Series Units
TA-473-1 Vert. Remote 200 psi C, D, and G Series Units
240 TA-9008-2 Vert. Remote 200 psi SC and H Series Units
400 TA-400165 Vert. Remote 165 psi J75 and K100 Series Units
TA-400200 Vert. Remote 200 psi J75 and K100 Series Units
Safety Valves. Ball Valves.
Pressure Part Number: Size: Max. CFM
75 psi TIA-5075
¼“ NPT
26
110 psi TIA-5110 110
125 psi TIA-4125 120
140 psi TIA-5140 135
150 psi TIA-5150 136
165 psi TIA-5165 ¼” NPT 150
TIA-6165 ½” NPT 299
200 psi
TIA-5200 ¼” NPT 178
TIA-6200 ½” NPT
765
SS-00617 350
Pressure Gauges.
Pressure Part Number: Description:
160 psi GA-9701 2” Dia, Bottom Mount
300 psi GA-250 2” Dia, Bottom Mount
300 psi GA-9712 2½” Dia, Back Mount c/w Bracket, Oil Filled
300 psi GA-9732 2 ½” Dia, Back Mount
Size: Part Number:
¼” x ¼” NPT VA-9411
¾” x ¾” NPT VA-9705
1¼” x 1¼” NPT VA-9722
2” x 2” NPT VA-9708
80 Gal Horiz on B Series
120 Gal Horiz on C, D, & H Series
120 Gal Horiz on G Unit
Remote Tank
Mar ‘14 - 18 -
Installation Accessories.
Installation Kits. The Installation Kits include both a stainless steel Flex Hose and (4) Vibration Pads.
Kit Model No. Used On: Includes:
Flex Hose Vibration Pads
IK515 5 to 15 HP Units 1 x H-9035 1 x UDH-9700-K4
IK2530 25 & 30 HP Units 1 x H-9038 1 x UDH-9700-K4
Flex Hose Connectors.
The Flex Line is used in the air line piping directly downstream of the Compressor and is used to get rid of any vibration or misalignment between the Unit and piping.
Part No. Size: Length:
H-9034 ½“ NPT 10”
H-9035 ¾” NPT 11”
H-9036 1” NPT 12”
H-9037 2” NPT 12”
H-9038 1¼” NPT 16”
Vibration Isolators. The Vibration Pads absorb any vibration caused by the Unit and make up for any irregularities in the shop floor. The 4” x 4” Pads are used with the ‘B’ and ‘C’ Series Units. The larger 8” x 8” Pads are generally used on the ‘D’, ‘G’, ‘SC’ ‘H’, ‘J’ and ‘K’ Screw Compressors . The Pads are comprised of layers of cork and neoprene.
Part No. Description:
UDH-9700-K4 Vibration Pads, 4” x 4”, Kit of 4
UDH-9800-K4 Vibration Pads, 8” x 8”, Kit of 4
Automatic Tank Drains.
The Compressor Tank must be drained on a daily basis, as per the manufacturer’s instructions. A buildup of water in the Tank will a) limit the Compressor performance, b) potentially cause moisture in your air lines and c) cause the Tank to deteriorate prematurely. An Automatic Drain, either Pneumatic or Electronic, may be purchased to ensure that the draining is done on a regular basis.
Part No. Description:
KK-9840-1 Electronic Autodrain c/w Timer
KK-9860 Zero Loss Autodrain
KK-9860
KK-9840-1
Mar ‘14 - 19 -
Rotary Screw Maintenance Kits for Current Units. B Series Screw Units.
Model: Maint. Kit Qty: Oil: Qty Oil Filter Qty Air Filter Qty Air/Oil Separator
B5
MK-B57 1 DEV-
3000-K1 1 DSC-603 2
DSC-001569
1 DSC-302 B7.5
B10
C Series Screw Units of Serial Number >= 36944.
Model: Maint. Kit Qty: Oil: Qty Oil Filter Qty Air Filter Qty Air/Oil Separator
Qty Scavenge Line Filter
C7.5
MK-C7-15-1
2 DEV-
3000-K1 2 DSC-603 2
DSC-001931
1 DSC-302 1 DSC-612 C10
C15
C Series Screw Units of Serial Number < 36944.
Model: Maint. Kit Qty: Oil: Qty Oil Filter Qty Air Filter Qty Air/Oil Separator
Qty Scavenge Line Filter
C7.5
MK-C7-15 2 DEV-
3000-K1 2 DSC-603 2 DSC-604 1 DSC-302 1 DSC-612 C10
C15
D Series Screw Units.
Model: Maint. Kit Qty: Oil: Qty Oil Filter Qty Air Filter Qty Air/Oil Separator
MK-D20 2 DEV-
3000-K1 2
DSC-002197
2 DSC-
002196 1
DSC-001148
D20
G Series Screw Units of Serial Number >= 37162.
Model: Maint. Kit Qty: Oil: Qty Oil Filter Qty Air Filter Qty Air/Oil Separator
Qty Scavenge Line Filter
G20
MK-G20-30-1
1 DEV-3000 2 DSC-624 2 DSC-
001961 1
DSC-001148
1 DSC-612 G25
G30
G Series Screw Units of Serial Number < 37162.
Model: Maint. Kit Qty: Oil: Qty Oil Filter Qty Air Filter Qty Air/Oil Separator
Qty Scavenge Line Filter
G20
MK-G20-30
1 DEV-3000 2 DSC-624 2 DSC-
001193 1
DSC-001148
1 DSC-612 G25
G30
MK-C7-15-1
MK-B57
Mar ‘14 - 20 -
Rotary Screw Maintenance Kits for Current Units. SC Series Screw Units of Model Number with ‘-04’ Suffix.
Model: Maint. Kit Qty: Oil: Qty Oil Filter Qty Air Filter Qty Air/Oil Separator
Qty Scavenge Line Filter
SC25-04
MK-SC30-50-3
1 DEV-3000 2 DSC-624 2 DSC-606 1 DSC-151 1 DSC-612 SC30-04
SC40-04
SC50-04
H Series Screw Units.
Model: Maint. Kit Qty: Oil: Qty Oil Filter Qty Air Filter Qty Air/Oil Separator
Qty Scavenge Line Filter
MK-H50 1 DEV-3000 2 DSC-624
2 2
DSC-002073
DSC-
002074
1 DSC-
002051 1 DSC-612 H50
J and K Series Screw Units – 4000 Hour Kits.
Model: Maint. Kit Qty Oil Filter Qty Air Filters Qty Scavenge Line Filter
J75 MK-K100-
4000 2 DSC-624
1 1
DSC-001849
DSC-
001880
1 DSC-612 And
K100
J and K Series Screw Units – 8000 Hour Kits.
Model: Maint. Kit Qty: Oil: Qty Oil Filter Qty Air Filter Qty Air/Oil Separator
Qty Scavenge Line Filter and Tube
Qty Thermo + Min Press Valve Kits
J75 MK-K100-
8000 2 DEV-3000 2 DSC-624
1 1
DSC-001849
DSC-
001880
1 DSC-
001810
1 1
DSC-612
DSC-482
1 1
DSC-001811
DSC-
001813
And
K100
MK-G20-30-1
Mar ‘14 - 21 -
Rotary Screw Maintenance Kits for Older Units. ‘DSC Series’ Compressor Units. DSC-5 and DSC-7.5 Series Screw Units.
Model: Maint. Kit Qty: Oil: Qty Oil Filter Qty Air Filter Qty Air/Oil Separator
Qty Ambient Air Filter
DSC-5 DSC-7.5
MK- DSC5-7
DEV-3000-K1
2 DSC-603 2 DSC-300 1 DSC-302 1 DSC-316-
K4 2
DSC-10 and DSC-15 Series Screw Units.
Model: Maint. Kit Qty: Oil: Qty Oil Filter Qty Air Filter Qty Air/Oil Separator
Qty Ambient Air Filter
DSC-10 DSC-15
MK- DSC10-15
DEV-3000-K1
2 DSC-152 2 DSC-300 1 DSC-302 1 DSC-316-
K4 2
DSC-30 and DSC-50 Series Screw Units.
Model: Maint. Kit Qty: Oil: Qty Oil Filter Qty Air Filter Qty Air/Oil Separator
DSC-30 DSC-50
MK- DSC30-50
DEV-3000 2 DSC-152 2 DSC-145 1 DSC-151 1
‘SC Series’ Compressor Units. SC10, SC10-02, SC10-03, SC10-04, and SC15, SC15-02, SC15-03 and SC15-04 Series Screw Units.
Model: Maint. Kit Qty: Oil: Qty Oil Filter Qty Air Filter Qty Air/Oil Separator
Qty Ambient Air Filter
SC10
MK- SC10-15
DEV-3000-K1
2 DSC-603 2 DSC-604 1 DSC-302 1 DSC-316-
K4
SC10-02
SC10-03
2 SC10-04
SC-15
SC15-02
SC15-03
SC15-04
SC-30 and SC-50 Series Screw Units.
Model: Maint. Kit Qty: Oil: Qty Oil Filter Qty Air Filter Qty Air/Oil Separator
SC30 SC50
MK- SC30-50
DEV-3000 2 DSC-152 2 DSC-606 1 DSC-151 1
Mar ‘14 - 22 -
Rotary Screw Maintenance Kits for Older Units. ‘SC Series’ Compressor Units (cont’d). SC25-03, SC30-03, SC40-03 and SC50-03 Series Screw Units.
Model: Maint. Kit Qty: Oil: Qty Oil Filter Qty Air Filter Qty Air/Oil Separator
Qty Scavenge Line Filter
SC25-03
MK-SC30-50-3
1 DEV-3000 2 DSC-624 2 DSC-606 1 DSC-151 1 DSC-612 SC30-03
SC40-03
SC50-03
‘DSM Series’ Compressor Units.
DSM5D and DSM7D Series Screw Units – 2000 Hour Kits.
Model: Maint. Kit Qty: Oil: Qty Oil Filter Qty Air Filter
DSM5D DSM7D
MK- DSM5-7-2
DEV-3000-K1
1 DSM-117 1 DSM-118 1
DSM5D Series Screw Units – 4000 Hour Kits.
Model: Maint. Kit Qty: Oil: Qty Oil Filter Qty Air Filter Qty Air/Oil Separator
Qty Ambient Air Filter
DSM5D MK-
DSM5-4 1
DEV-3000-K1
1 DSM-117 1 DSM-118 1 DSM-116 1 DSM-114
DSM7D Series Screw Units – 4000 Hour Kits.
Model: Maint. Kit Qty: Oil: Qty Oil Filter Qty Air Filter Qty Air/Oil Separator
Qty Ambient Air Filter
DSM7D MK-
DSM7-4 1
DEV-3000-K1
1 DSM-117 1 DSM-118 1 DSM-116 1 DSM-115
DSM10D and DSM15D Series Screw Units – 2000 Hour Kits.
Model: Maint. Kit Qty: Oil: Qty Oil Filter Qty Air Filter
DSM10D DSM15D
MK- DSM10-
15-2
DEV-3000-K1
1 DSM-102 1 DSM-111 1
DSM10D and DSM15D Series Screw Units – 4000 Hour Kits.
Model: Maint. Kit Qty: Oil: Qty Oil Filter Qty Air Filter Qty Air/Oil Separator
Qty Belts
DSM10D DSM15D
MK- DSM10-
15-4
DEV-3000-K1
1 DSM-102 1 DSM-111 1 DSM-101 2 DSM-104 1
Mar ‘14 - 23 -
Compressor Oils.
Part No. Qty: Notes:
Synthetic Oil
DEV-3000 5 gallon Pail
10 Weight, ISO 46 DEV-3000-K1 1 gallon Jug
DEV-3000-K4 4 x 1 gallon Jugs
DEV-3000-K6 6 x 1 gallon Jugs
Note: The DEV-3000 is the standard Oil that it is furnished with when new. Food Grade Oil
DEV-3500 5 gallon Pail 10 Weight, ISO 46
Note: Food Grade Oil is authorized by the USDA for use in federally inspected meat and poultry plants, and complies with the requirements of ‘FDA 21CFR 178.3570’ for lubricants with incidental food contact. Kosher certified.