C–1 SST AND SSM - playnice.org Camry 91 Repair Manual/SST_and_SSM.pdfSST AND SSM SST AND SSM ......
Transcript of C–1 SST AND SSM - playnice.org Camry 91 Repair Manual/SST_and_SSM.pdfSST AND SSM SST AND SSM ......
SST AND SSM–SST AND SSM
C–1
Remarks:* 1 2VZ–FE only* 2 E56F5 only* 3 3S–FE only* 4 FWD/VZV21 and 4WD* 5 Armature front bearing for 1.4 kW type* 6 Speedometer driven gear oil seal
SST (SPECIAL SERVICE TOOLS)
Crankshaft Pulley& Gear Puller Set
(Body with Bolt)
Crankshaft PulleyHolding Tool
(BoIt)
12 mm Socket Wrench for 12 Pointed Head
Valve Guide BushingRemover & Replacer
Valve Guide BushingRemover & Replacer
Hexagon 10 mmWrench
Valve Stem OilSeal Replacer
Hexagon 8 mm Wrench
Valve SpringCompressor
Oil Pan SealCutter
Illustration
Part Name
Part No.
Section
EM P
R
ST
CL
AT
–SST AND SSM SST (Special Service Tools)C–2
Piston PinRemover & Replacer
(Body)
(Spring)
(Bushing ”C”)
(Guide ”I”)
(Guide ”J”)
(Bushing
(Guide ”K”)
SST (SPECIAL SERVICE TOOLS) (Cont’d)
(Handle)
(Bolt Set)
(Bolt Set)
Remarks:* 1 3S–FE only* 2 2VZ–FE only
Crankshaft PulleyHolding Tool
Illustration
Part Name
Part No.
Section
RA
–SST AND SSM SST (Special Service Toots)C–3
Remarks:*1 2VZ–FE only* 2 Transmission case oil seal (E52 and E56F5)* 3 Transaxle side gear shaft oil seal (4WD only)* 4 Crankshaft oil sea!* 5 3S–FE only* 6 Crankshaft front oil seal for 3S–FE* 7 Steering main shaft bearing
SST (SPECIAL SERVICE TOOLS) (Cont’d)
Water Pump OverhaulTool Set
Water Pump BearingRemover & Replacer
Crankshaft Front& Rear BearingReplacer
Crankshaft RearOil Seal Replacer
Crankshaft RearOil Seal Replacer
Crankshaft RearOil Seal Replacer
Crankshaft FrontOil Seal Replacer
Radiator ServiceTool Set
Illustration
Oil Filter Wrench
Oil Filter Wrench
Wire Gauge Set
Part Name
Part No.
Section
(Guide ”L”)
RA SR
–SST AND SSM SST (Special Service Tools)C–4
Remarks:* 1 2VZ–FE only* 2 3S–FE only* 3 Camshaft timing pulley* 4 Armature front bearing for 1.0 kW type* 5 Rotor rear bearing* fi Armature rear bearing* 7 Rectifier end frame* 8 E52 and E56F5
Injection MeasuringTool Set
(No. 3 Union)
(No. 6 Union)
(No. 7 Union)
(No. 1 Union)
SST (SPECIAL SERVICE TOOLS) (Cont’d)
Injection PumpCamshaft BearingCone Replacer
ER Fuel PressureGauge
Injection PumpSpline Shaft Puller
Drive Shaft HoldingToot
Valve ClearanceAdjust Tool Set
Torque WrenchAdaptor
Illustration
Clutch Guide Tool
Part Name
Part NO.
Section
SR
–SST AND SSM SST (Special Service ToolsC–5
Remarks:*1 Output shaft front bearing (E52 and E56F5)* 2 4WD only* 3 Differential side bearing* 4 Rear axis hub’(4WD only)* 5 Crankshaft front oil seal for 2VZ–FE* 6 E52 and E56F5* 7 5th driven gear and No. 3 clutch hub (E52 and E56F5)* 8 5th driven gear (E52 and E56F5)
Transaxle GearRemover & Replacer
(Plate)
(Center Bolt)
(Set Bolt)
(Claw)
SST (SPECIAL SERVICE TOOLS.) (Cont’d)
Transmission BearingReplacer
Transmission RearBearing Replacer
Extension HousingBushing Replacer
5th Driven GearReplacer
Part Name
Clutch Guide Tool
Illustration
Oil Sea! Puller
Oil Seal Puller
Section
Part No. EM PR
SR
BO
–SST AND SSM SST (Special Service Toots)C–6
Remarks:* 1 5th driven gear (E52 and E56F5) * 6 Side gear shaft oil seal* 2 S51 only * 7 E52 and E56F5* 3 Universal joint cover set bolts * 8 Differential side bearing* 4 Input shaft rear bearing and outer race and No. 1 hub differential side bearing sleeve (E52 and E56F5) (E52 and E56F5) * 9 E56F5 only* 5 Transaxle case oil seal and differential side bearing outer race
Transmission &Transfer BearingReplacer
(Replacer Pipe)
(Replacer ”A”)
(Replacer ”B”)
(Replacer ”C”)
(Replacer “E”)
(Replacer ”F”)
SST (SPECIAL SERVICE TOOLS) (Cont’d)
Transfer BearingReplacer
CountershaftBearing Replacer
Transfer BearingReplacer
Detent Bail PlugSocket
Illustration
Part Name
Part No.
Section
(Adaptor)
EM
RA
–SST AND SSM SST (Special Service ToolsC–7
TOYOTA AutomaticTransmission ToolSet
(Oil Seal Pullerl
One–way Clutch TestTool
(Stator Stopper)
Counter Driven GearHolding Tool
No. 7 Piston SpringCompressor
SST (SPECIAL SERVICE TOOLS) (Cont”d)
Remarks:* 1 E56F5 only* 2 Extension housing oil seal (E56F5)* 3 4WD only* 4 Crankshaft pulley
Transfer BearingAdjusting NutWrench
Transfer SideBearing AdjustingNut Wrench
Clutch DiaphragmSpring Aligner
Output Shaft BearingLock Nut Wrench
Companion FlangeHolding Tool
Transmission OilPlug
Illustration
Part Name
Part No.
Section
SR
PR
–SST AND SSM SST (Special Service TootsC–8
(Snap Ring .Expanded
(Oil Pump Pulled
No. 2 Piston SpringCompressor
(Lock Nut Wrench)
Oil Seal Remover &Replacer
Drive Pinion BearingReptacerSide Searing RaceReplacer–_._–_–_–Overdrive BearingReplacer
(Handle)
(Oil Seal Replacer)
(Oil Seal Replacer)
(Measure Terminal)
SST (SPECIAL SERVICE TOOLS) (Cont’d)
Illustration
Part Name
Part No.
Section
BO
SR
RA
AT
–SST AND SSM SST (Special Service ToolsC–9
Remarks:* 1 4WD only* 2 Output shaft rear bearing (E52 and E56F5)* 3 No. 2 hub sleeve, input shaft rear bearing and differential side bearing (E52 and E56F5)* 4 Steering main shaft bearing* 5 Cross groove joint* 6 Rear hub bearing and rear axle hub oil seal (2WD only)
Replacer Set ”B”
(No. 2 ReplacerHandle)
Differential DrivePinion Oil SealReplacer
SST (SPECIAL SERVICE TOOLS) (Cont’d)
Differential SideWasher Remover &Replacer
Differential DrivePinion Rear BearingReplacer
Differential DrivePinion BearingCone Replacer
No. 2 Piston SpringCompressor
Differential BearingReplacer
Rear Axle ShaftBearing Remover
Rear Axle ShaftBearing Remover
Differential SideGear Shaft Puller
Differential SideBearing Puller
Illustration
Part No.Part Name
Section
RA
PRST
EM
SR
BO
–SST AND SSM SST (Special Service Tools)C–10
Remarks:* 1 Rear hub bearing and rear axle hub oil seal (2WD only)* 2 4WD only* 3 S51 only* 4 Input shaft bearing front oil seal and input shaft bearing (E52 and E56F5)* 5 Input shaft bearing (E52 and E56F5)* 6 Output shaft rear bearing (S51 only)
Front Hub & DrivePinion BearingReplacer Set
Remover & Replacer ’Handle
(Drive Pinion FrontBearing Cup Replacer
Drive Pinion RearBearing Cone Replacer
SST (SPECIAL SERVICE TOOLS) (Cont’d)
Rear Axle Bearing& Differential ToolSet
(Handle)
(Replacer)
Rear Axle Shaft OilSeal Replacer
Companion FlangeRemover & Replacer
Differential PreloadAdaptor
Drive Pinion FrontBearing Remover
Differential OilSeal Replacer
Illustration
Part Name
Part No.
Section
EM
RA SR
PR
–SST AND SSM SST (Special Service Tools)C–11
Front Hub &Drive Pinion BearingTool Set
(Replacer)
(Replacer)
(Replacer)
(Handle)
(Replacer)
(Replacer)
Remarks:* 1 Input shaft bearing front oil seal (E52 and E56F5)* 2 Hub bearing (4WD only)* 3 Rotor front bearing*4 Input shaft front oil seal, LH¿side oil seal, LH side bearing outer race, RH side bearing outer race, control shaft cover oil seal and input shaft rear bearing
Front Hub BearingAdjusting Tool
(Bolt & Nut)
(Retainer)
SST (SPECIAL SERVICE TOOLS) (Cont’d)
Differential SideBearing ConeReplaoer
Front Hub &Drive Pinion BearingTool Set
Part Name
Illustration
Section
Part No. BREM
–SST AND SSM SST (Special Service ToolsC–12
Drive Pinion FrontBearing Cup Replacer
(Handle)(Drive Pinion FrontBearing Cup Repiacer
Drive Pinion RearingBearing Cup Replacer
Axle Hub &Drive Pinion BearingTool Set
(Handle)
Front Hub OuterBearing Cup Replacer
Rear Hub InnerBearing Cup Replacer
SST (SPECIAL SERVICE TOOLS) (Cont’d)
Remarks:* 1 4WD only* 2 Rear axle hub inner oil seal (4W0 only)* 3 Rear axle hub (4WD only)* 4 E56F5 only* 5 Dust deflector
Front Hub BearingReplacer Set
(Replacer)
(Handle)
Steering Knuckle oilSeal Replacer
Steering Knuckle OilSeal Replacer
Illustration
Part Name
Part No.
Section
EM
MT
CO
CHFl
FAPR
ST SR
–SST AND SSM SST (Special Service Tools)C–13
Steering GearHousing OverhaulTool Set
(Hexagon Wrench)
Steering PinionBearing Replacer
(Steering Rack Wrench)
Remarks:* 1 Dust deflector* 2 E56F5 only* 3 Tie rod end (FWDlSV21 and 4WD)* 4 No. 3 hub sleeve assembly (S51 only)* 5 Cylinder end stopper
SST (SPECIAL SERVICE TOOLS) (Cont”d)
Steering Gear HousingOverhaul Tool Set
Ball Joint Lock NutWrench
Drive Pinion RearBearing Cup Replacer
Rear Axle BearingReplacer
Rack & PinionSteering RackHousing Stand
Tilt Handle BearingReplacer
Steering WheelPuiler
Pitman Arm Puller.
Illustration
Part Name
Part No.
Section
SR
–SST AND SSM SST (Special Service Tools)C–14
Remarks:* 1 Rack guide spring cap lock * 5 Power steering drive nut and bearing guide lock nut pulley (SV series)* 2 Input shaft front bearing * 6 Rack housing oil seal (E52 and E56F5) and * 7 E56FS only differential side bearing * 8 3S–FE only outer race * 9 Control shaft cover oil* 3 Power steering drive pulley seal (E52 and E56F5) (VZV series) *10 Tie rod end* 4 Oil pump pulley for 2VZ–FE (FWD/VZV21)
Steering Gear BoxRepiacer Set
Steering Sector ShaftOil Seal Replacer
Steering MainShaft BearingReplacer
(Steering Sector ShaftBushing Replacer
(Handle)
SST (SPECIAL SERVICE TOOLS) (Cont”d)
Steering Pinion BearingAdjusting ScrewLock Nut Wrench
Steering WormBearing AdjustingScrew Wrench
Steering WormBearing AdjustingSocket
Steering WormBearing AdjustingScrew Wrench
Steering WormBearing AdjustingScrew Wrench
Steering WormBearing Puller
Illustration
Part Name
Ball Joint PuIler
Part No.
Section
BOSR
RA
EM
–SST AND SSM SST (Special Service Tools)C–15
Steering Rack OilSeal Tool Set
Valve Cup Oil SealRemover
Valve Cup Oil SealReptacer
Valve Cup BearingReplacer
SST (SPECIAL SERVICE TOOLS) (Cont’d)
Power SteeringHose Nut 14 x 17 mmWrench Set
Steering Rack OilSeal Test Tool
Oil Seal Replacer
Remark:* 1 Fuel line
Steering RackCover ”C”
Oil Seal ”B” Remover
Illustration
Seal Ring Guide
Seal Ring Tool
Part Name
Part No.
Section
Handle
SR
BO
EM
–SST AND SSM SST (Special Service ToolsC–16
SST (SPECIAL SERVICE TOOLS) (Cont’d)
Remarks:* 1 Rear axle shaft* 2 Dust deflector* 3 Differential (4WD only)* 4 Differential case LH side bearing
Front SuspensionBushing Tool Set
Upper Arm BushingReplacer
Front SuspensionBushing Tool Set
(Bushing Replacer)
Rear SuspensionBushing Tool Set
(Handle)
Upper Ball JointDust Cover Replacer
Power Steering HoseNut Wrench
Brake Shoe ReturnSpring Tool
Brake Shoe ReturnSpring Remover
Hub Bolt Remover
LSPV Gauge Set
Illustration
Part Name
Part No.
Section
–SST AND SSM SST (Special Service TootsC–17
SST (SPECIAL SERVICE TOOLS) (Cont’d)
Shock AbsorberOverhaul Tool Set
Front Shock AbsorberRing Nut Wrench
Lower SuspensionArm BushingRemover & Replacer
(Spacer)
Brake Tube UnionNut 10x12mmWrench
Luggage Compart–ment Door Torsion Bar Tool
Brake Shoe ReturnSpring Reptarcer
Front Spring UpperSeat Holder
Remark:* 1 Drive shaft
Shoe Hold DownSpring Driver
Brake BoosterPush Rod Gauge
Coil SpringCompressor
Coil SpringCompressor
Part Name
Illustration
Section
Part No. RA SR
–SST AND SSM SST (Special Service ToolsC–18
SST (SPECIAL SERVICE TOOLS) (Cont’d)
Remarks:* 1 2VZ–FE only* 2 E52 and E56F5* 3 E56F5 only* 4 Speedometer driven gear oil seal* 5 FWD/VZV21 and 4WD
Windshield MouldingRemover
Altemator Pulley SetNut Wrench Set
Diagnosis CheckWiring
Alternator RearBearing Puller
Door Hinge SetBolt Wrench
Wiring ”’A” EFIInspection
Hexagon 8 mmWrench
Oil PressureSwitch Socket
Back–up LightSwitch Tool
Wiring “F”EFI Inspection
Spring Tension Tool
Illustration
Part Name
Section
Part No.
Puller Set
EM
RA
BO
–SST AND SSM SST (Special Service Tools)C–19
SST (SPECIAL SERVICE TOOLS) (Cont’d)
NOTE: For reference to SSTs for the Air Conditioning System see page AC–15.
Remarks:* 1 E52 and E56F5* 2 Drive shaft dust cover* 3 4WD only
A.B.S. ActuatorChecker andSub–harness
A.B.S. ActuatorChecker Sheet ”A”
Bearing RemoverAttachment
Oil PressureGauge Set
Bearing Remover
Illustration
Part Name
Universal Puller
Part No.
Section
–SST AND SSM SST (Special Service Tools)C–20
(S51)Transmission caseTransmission case coverControl shaft cover flange(E56F5)Transmission caseControl shaft coverTransfer caseTransfer inspection hole coverTransfer right case(E52)Transaxle case coverTransmission caseTransmission case cover
Transfer right case x Transfer left case (A540H)Transfer inspection hole cover (A540H)Transaxie case x Differential carrier coverDifferential LH bearing retainer (A540E, A540H)Differential RH retainer (A540E)
SSM (SPECIAL SERVICE MATERIALS)
Differential LH bearing retainer set boltDifferential carrier cover set boltTorque converter mounting boltDifferential RH retainer set bolt (A540E)Transfer set bolt (A544H)
The contact surface of the outer race and cover of thedrive shaft (for 4WD)Drive shaft inboard joint cover (for VZV series)
Rear bearing retainer set bolt (S51 and E56E5) –Differential intermediate No. 1 case mounting screw(E56F5)
Camshaft bearing capCylinder headRear oil seal retainer for 2VZ–FE
Oil panOil pump oil pan baffle plate for 2VZ–FE
Seal packing 1282B,Three bond 1282B or equivalent
Sun roof guide rail cover set boltSun roof drive motor set bolt
Seal packing 1281,Three bond 1281 or equivalent
Seal packing 1121,Three bond 1121 or equivalent
Adhesive 1324,Three bond 1324 or equivalent
Seal packing or equivalent
Flywheel or drive plate mount bolt
Water by–pass pipe (for 2VZ–FE)
Differential carrier (for 4WD)
Water pump (for 2VZ–FE)
Universal joint cover
Release fork support
EVAP BVSVEG R BVSV
Part Name Use etc.Part No. Sec.
–SST AND SSM SSM (Special Service MaterialsC–21
(S51)Straight screw plug for reverse restrict pinStraight screw plug for shift fork shaft locking ballSide bearing retainer set boltNo. 2 lock ball assemblyTransmission case cover set bolt(E56F5)Straight screw plugTransmission case cover set boltTransmission case set boltTransaxle case set boltTransfer case set boltTransfer right case set boltShift and select lever shaft assembly set bolt(E52)Straight screw plugTransaxle case cover boltControl shaft cover bolt
SSM (SPECIAL SERVICE MATERIALS) (Cont’d)
Windshield glass (35 – 45°C or 95 – 113°F)Rear window glassBack door glass
Windshield glass 05 – 35°C or 59 – 95°F)Rear window glassBack door glass
Windshield glass (0 – 15°C or 32 – 59°F)Rear window glassBack door glass
NOTE: For reference to SSMs for the Air Conditioning System see page AC–15 .
Bearing guide nutBearing guide lock nutRack guide spring capRack guide spring cap lock nut
Adhesive 1131,Three bond 1131,Loctite 518 or equivalent
Adhesive 1344,Three bond 1344,Loctite 242 or equivalent
Windshield glass adhesive setNo. 15
Windshield glass adhesive setNo. 45
Windshield glass adhesive setNo. 35
Transaxle case x Transfer assembly (A540H)
Windshield glassRear window glassBack door glass
Side body moulding adhesive
No. 1 idler pulley mount bolt
Rear window defogger wireDupont paste No. 4817
Quarter window glass
Side body moulding
Oil pressure switch
Butyl tape set
Part Name Use etc.Part No.
Dam kit
Sec.
–SST AND SSM SSM (Special Service MaterialsC–22