PCS 7 Architectures V71SP2 En

Application for Process Automation

Standard Architectures PCS 7 V7.1 SP2

System Application

Warranty, liability and support

Standard Architectures PCS 7 V7.1 SP2 32201963

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Warranty, liability and support Note The application examples are not binding and do not claim to be complete re-

garding the circuits shown, equipping and any eventuality. The application ex-amples do not represent customer-specific solutions. They are only intended to provide support for typical applications. You are responsible in ensuring that the described products are correctly used. These application examples do not re-lieve you of the responsibility in safely and professionally using, installing, oper-ating and servicing equipment. When using these application examples, you recognize that we cannot be made liable for any damage/claims beyond the liability clause described. We reserve the right to make changes to these applica-tion examples at any time without prior notice. If there are any deviations be-tween the recommendations provided in these application examples and other Siemens publications - e.g. Catalogs - then the contents of the other documents have priority.

We do not accept any liability for the information contained in this document.

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Table of Contents


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Table of Contents

Warranty, liability and support ................................................................................... 2

Table of Contents......................................................................................................... 3

1 Introduction........................................................................................................ 6

2 Standard Architecture Selection Guide........................................................... 7 2.1 Starter System (e.g. PCS 7 BOX RTX)................................................ 8 2.2 Single Station System .......................................................................... 8 2.3 Multiple Single Stations........................................................................ 9 2.4 Client-Server System ........................................................................... 9 2.5 Client-Server System with Multiple Servers....................................... 10

3 Starter System ................................................................................................. 11 3.1 Starter System.................................................................................... 12 3.2 Starter System Separate Engineering System .................................. 14 3.3 Starter System Dual Monitor .............................................................. 16 3.4 Starter System PCS 7 BOX RTX as OS Client.................................. 18 3.5 AS RTX based system Architectur..................................................... 20

4 Single Station System..................................................................................... 22 4.1 Single Station System ........................................................................ 23 4.2 Single Station System Dual Monitor................................................... 25 4.3 Single Station System Web Server .................................................... 27

5 Multiple OS Single Stations System.............................................................. 30 5.1 Multiple OS Single System................................................................. 31 5.2 Multiple OS Single System Redundancy ........................................... 33 5.3 Multiple OS Single System Dual Monitor ........................................... 36

6 Client-Server System....................................................................................... 38 6.1 Client-Server System ......................................................................... 39 6.2 Client-Server System Operation on Engineering System and

Operator System Server..................................................................... 42 6.3 Client-Server System Operation on Server Architecture ................... 44 6.4 Client-Server System Operation on redundant Server

Architecture ........................................................................................ 47 6.5 Client-Server System Redundancy .................................................... 50 6.6 Client-Server System Web Server ..................................................... 53 6.7 Client-Server System with DataMonitor Server ................................. 56 6.8 Client-Server System with Terminal Server ....................................... 59 6.9 Client-Server System Dual Monitor.................................................... 62 6.10 Client-Server System Multi-User Engineering ................................... 65

7 Multi-Server ...................................................................................................... 68 7.1 Multi-Server Single Bus System Architecture .................................... 69 7.2 Multi-Server Redundant Bus System Architecture............................. 72

8 SIMATIC BATCH .............................................................................................. 75 8.1 SIMATIC BATCH Single Station ........................................................ 76

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8.2 SIMATIC BATCH Client-Server ......................................................... 78 8.3 SIMATIC BATCH Client-Server Redundant Architecture .................. 81 8.4 SIMATIC BATCH Multi-Server ........................................................... 84

9 Route Control................................................................................................... 88 9.1 Route Control Single Station System................................................. 89 9.2 Route Control Client-Server System.................................................. 91 9.3 Route Control Client-Server Redundant Architecture ........................ 94 9.4 Route Control Multi-Server................................................................. 97

10 Route Control and SIMATIC BATCH............................................................ 100 10.1 Route Control and SIMATIC BATCH Single Station System........... 101 10.2 Route Control and SIMATIC BATCH Client-Server System............ 103 10.3 Route Control and SIMATIC BATCH Client-Server Redundant ...... 106 10.4 Route Control and SIMATIC BATCH Multi-Server........................... 110

11 SIMATIC PDM ................................................................................................. 114 11.1 SIMATIC PDM Stand-Alone System................................................ 116 11.2 SIMATIC PDM with SIMATIC Field PG via Plantbus....................... 118 11.3 SIMATIC PDM Workshop Set-up..................................................... 120 11.4 SIMATIC PDM and PCS 7 Starter System ...................................... 122 11.5 SIMATIC PDM and PCS 7 Single Station System........................... 124 11.6 SIMATIC PDM and PCS 7 Client-Server System ............................ 126 11.7 SIMATIC PDM and non-SIMATIC S7 Master .................................. 129

12 Archiving ........................................................................................................ 131 12.1 Client – Server System..................................................................... 132 12.2 Redundant OS Server, Single Central Archive Server .................... 135 12.3 Redundant OS Server, Redundant Central Archive Server............. 138 12.4 Client – Server System StoragePlus................................................ 142

13 Asset Management ........................................................................................ 145 13.1 Asset Management Starter System ................................................. 146 13.2 Asset Management Single Station ................................................... 148 13.3 Asset Management Client-Server .................................................... 152 13.4 Asset Management Client-Server, single Maintenance Server

Architecture ...................................................................................... 158 13.5 Asset Management Client-Server Redundant ................................. 161

14 Field Bus......................................................................................................... 167 14.1 Single DP-PA-FF Field Bus.............................................................. 168 14.2 Single DP-PA-FF Field Bus Optical ................................................. 171 14.3 Redundant DP-PA-FF Field Bus ...................................................... 174 14.4 Redundant DP-PA-FF Field Bus Optical.......................................... 177

15 Network Architecture .................................................................................... 180 15.1 Star Architectures............................................................................. 181 15.2 Fault Tolerant Ring Architectures..................................................... 182 15.2.1 Highspeed Ring Fault Tolerance...................................................... 182 15.2.2 Ring connectivity, Standby Redundancy.......................................... 183 15.3 Fault Tolerant Ring Optical Architectures ........................................ 184 15.4 Fault Tolerant Ring Electrical Architectures..................................... 186 15.5 (Double) Redundant Bus Architectures............................................ 188 15.6 Fault Tolerant Ring 1GB................................................................... 190 15.7 Redundancy Concepts – Plant Bus ................................................. 192

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15.7.1 Introduction....................................................................................... 192 15.7.2 Single Station AS 41x-x-1H Automation System ............................. 192 15.7.3 Redundant Station AS 41x-x-2H Automation System...................... 195 15.8 Concepts of Redundancy – Terminal Bus........................................ 199 15.8.1 Introduction....................................................................................... 199 15.8.2 Redundant Terminal Bus ................................................................. 200 15.8.3 Redundant Terminal Bus Bill of Material.......................................... 201

16 Safety System ................................................................................................ 202 16.1 Single Station Safety System........................................................... 203 16.2 Client-Server Safety System ............................................................ 205 16.3 Client-Server Redundant Safety System ......................................... 208

17 Connectivity ................................................................................................... 211 17.1 Client – Server System and OpenPCS 7 ......................................... 212 17.2 Small Client – Server System and OpenPCS 7 ............................... 215 17.3 Large Client – Server System and OpenPCS 7............................... 218

18 AS-OS PO Count............................................................................................ 222 18.1 Starter System 250 Process Objects ............................................... 224 18.2 Single Station System 1000 Process Objects.................................. 226 18.3 Client – Server System 2000 Process Objects ................................ 228 18.4 Client Server Redundant System 3000 Process Objects ................ 231 18.5 Multi-Server System 5000 Process Objects..................................... 234

Introduction


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1 Introduction This document describes SIMATIC PCS 7 architectures and the components that are required to implement them. For the described architectures, various options and design choices are illustrated. SIMATIC PCS 7 is a highly scalable Process Control System with numerous topologies based on redundancy, optional hardware and software functions.

This document helps you select:

• an architecture based on the number of users, inputs and outputs

• SIMATIC PCS 7 options for example, SIMATIC BATCH, SIMATIC Route Con-trol and Asset Management

• the level of system availability and network toplogies

Figure 1-1

NOTE This legend only show schematic illustrations of the components and does not reflect a true picture of each component as its shape, method of connection and modular setup may be different for the selected components

Standard Architecture Selection Guide


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2 Standard Architecture Selection Guide Selected SIMATIC components are used to create a DCS with a scalable, flexible architecture. The selection of a system architecture that meets your needs and in-sight in the resulting features like size, availability and number of user interfaces is a process that is supported by this Standard Architecture Selection guide.

As a result you will get an overview of the chosen architecture its components and be guided in generating the Bill of Material as well as a budgetary price.

SIMATIC PCS 7 has been designed to allow seamless expansion of your system with complete leverage of earlier investments. Both the software and hardware components are available to meet this requirement.

The First step in selecting an appropriate architecture for your process control needs is by qualifying the system on two criteria:

1. Number of inputs and outputs to the process

2. Number of users that will interact with the system

Number of inputs and outputs that are connected to the system

To define the number of signals entering and leaving the system we need to take various media into account:

1. Number of digital and analog IO that will be installed in the system

2. Number of variables (Boolean, Integer or floating point) that will be communi-cated between the PCS 7 system and external systems like PLC’s, serial inter-faces, etc. and that go across protocols like Modbus, PROFIBUS or Ethernet

3. IO being read or written via bus systems like AS-I

The sum of IO points that will be processed by the system defines the system for-mat that will be most economical.

Number of persons interacting with the system

The architecture selected needs to accommodate the total number of users, opera-tors, engineers, that need to interact with the system at a given moment in time. This number defines the number of individual workstations needed.



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2.1 Starter System (e.g. PCS 7 BOX RTX)

Table 2-1

Number of I/O points:

50 - 300

Number of users:

one to two

2.2 Single Station System

Table 2-2


250 – 600

Number of users:

one to two



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2.3 Multiple Single Stations

Table 2-3


500 -1000

Number of users:

two to five

2.4 Client-Server System

Table 2-4


800 -2000

Number of users:

three to sixteen



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2.5 Client-Server System with Multiple Servers

Table 2-5


1500 -120,000

Number of users:

twelve to thirty-two

Starter System


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3 Starter System PCS 7 BOX RTX

When one or two users and less than 300 IO needs to be supported, the SIMATIC PCS 7 BOX RTX system is a powerful yet cost effective solution.

The PCS 7 BOX RTX has a software AS, based on the field-proven technology of WinAC (Windows Automation Center) inside. This software CPU runs in Ardence RTX® Real-Time Operating System extension to Windows, it offers high perform-ance in control logic execution and memory.

The PCS 7 BOX RTX is available in two versions:

1. Automation System (AS), Operator System (OS) and Engineering System (ES)

2. Automation System (AS) and Operator System (OS)

The PCS 7 BOX RTX can be equipped with a Multi-VGA graphics card “2 Screens” allowing for two monitors to be connected to the system.

The engineering task can be performed on a separate engineering system. In this case the PCS 7 BOX RTX system can consist of AS and OS only. The Engineering System can be used as an Operator System when no engineering tasks are per-formed.

PCS 7 BOX RTX as OS Client

When applied in combination with a larger SIMATIC PCS 7 system, the SIMATIC PCS 7 BOX RTX can be applied as an OS client to the Operator System Server. At the same time the AS that is part of the SIMATIC PCS 7 BOX RTX will be con-nected to the OS Server.

PCS 7 AS RTX (Microbox)

SIMATIC PCS 7 offers a Microbox automation system with software controller for use in smaller applications. The Microbox AS RTX is based on the SIMATIC Mi-crobox PC427C platform running the Windows XP Embedded operating system. Combined with the Ardence RTX® Real-Time Operating System extension to Win-dows and the WinAC software controller this system offers compact control for plant level applications.

PCS 7 OS Client 427C (Microbox)

The SIMATIC Microbox PC in the version SIMATIC PCS 7 OS Client 427C offers low-cost client alternatives for HMI and batch control

NOTE In the following Bills of Material, Field Bus components, racks, modules and Field devices are not listed.

Starter System


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3.1 Starter System

Figure 3-1

Starter System


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PCS 7 BOX RTX based Starter System Bill of Materials

Table 3-1

Req

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l Product Number Product Description Notes

Engineering, Operator and Automation System 1 6ES7 650-4AA00-0AA0 SIMATIC PCS 7 BOX RTX V7.1 ALL-IN-ONE SYSTEM

(ES, OS AND AS) 1) 2)

1 6ES7 648-0CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB INTERFACE

1 LCD MONITOR, 19" 1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT

NOTE 1) Please use the PCS 7 BOX configurator, because the PCS 7 BOX is available in different configurations, e. g. DC 24 V or AC 110/230 V.

2) Number of POs can be increased using Power packs

Starter System


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3.2 Starter System Separate Engineering System

Figure 3-2

Plant Bus

Starter System


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PCS 7 BOX RTX based starter System with separate Engineering System Bill of Materials

Table 3-2

Req

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Engineering and Automation System 1 6ES7 650-4AA00-0BA0 SIMATIC PCS 7 BOX RTX V7.1

RUNTIME SYSTEM (OS AND AS) 1) 2)

1 LCD MONITOR, 19" 1 6ES7 648-0CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB

INTERFACE

1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Engineering System 1 6ES7 660-0AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS

BCE WXP


INTERFACE

1 POWER CABLE 1 6ES7 658-5AA17-0YA5 SOFTWARE PCS 7 ENG AS/OS 250 PO AS AND OS

RT 2) 3)

1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT Terminal Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 4) 2 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 4) 2 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M


2) Initial number of POs can be increased using Power packs

3) The Engineering System is not intended for use as a second Operator System

4) Scalance switch requires 24VDC power supply (not listed)

Starter System


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3.3 Starter System Dual Monitor

Figure 3-3

Starter System


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PCS 7 BOX RTX based starter System Dual Monitor Bill of Materials

Table 3-3

Req

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(ES, OS AND AS) 1) 2)


2 LCD MONITOR, 19" 1 6ES7 652-0XX04-1XE0 COMPUTER MULTI VGA 2-SCREEN CARD 1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT


2) Number of POs can be increased using Power packs

Starter System


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3.4 Starter System PCS 7 BOX RTX as OS Client

Figure 3-4

Plant Bus

Starter System


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Starter System PCS 7 BOX RTX as OS Client Bill of Materials

Table 3-4

Req

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d

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Operator and Automation System 1 6ES7 650-4AA00-0BA0 SIMATIC PCS 7 BOX RTX V7.1

RUNTIME SYSTEM (OS AND AS) 1) 2) 3)


1 LCD MONITOR, 19" 1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Operator System Server 1 6ES7 660-0CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS

SERVER BCE SVR03


1 LCD MONITOR, 19" 1 POWER CABLE 1 6ES7 658-2BA17-0YA0 SOFTWARE PCS 7 OS SERVER 250 PO 2) 1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 4) 2 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 4) 2 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M

NOTE Minimum Client-Server Architecture has been listed, refer to Section describing Client-Server Architecture for full architecture

1) Please use the PCS 7 BOX configurator, because the PCS 7 BOX is available in different configurations, e. g. DC 24 V


3) PCS 7 BOX RTX may contain Engineering System, requires PCS 7 BOX RTX ALL-IN-ONE System


Starter System


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3.5 AS RTX based system Architectur

Figure 3-5

Starter System


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AS RTX based System Bill of Materials

Table 3-5

Req

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Automation System 1 6ES7 654-0UE13-0XX0 PCS 7 AS RTX AUTOMATION SYSTEM BASED ON

MICROBOX 427B, INCL. RUNTIME LICENSE AS (PO250)

3)

Engineering System 1 6ES7 660-0AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS

BCE WXP


INTERFACE

1 POWER CABLE 1 6ES7 658-5AA17-0YA5 SOFTWARE PCS 7 ENG AS/OS 250 PO AS AND OS

RT 1)

1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT Plant Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 2 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M

NOTE 1) Initial number of POs can be increased using Power packs


3) PCS 7 AS RTX Controller requires 24VDC power supply (not listed)

Single Station System


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4 Single Station System Single Station System

For small control systems, where only one user is engineering or operating, the single station architecture of PCS 7 this is a cost effective solution. In this architec-ture Engineering System (ES) and Operator System (OS) functionality are inte-grated on one PC.

Dual Monitor

A Single Station Operator or Engineering System can be equipped with a Multi-VGA graphics card “2 Screens” or “4 Screens” allowing for up to four monitors con-nected to a system.



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4.1 Single Station System

Figure 4-1



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Single Station System Bill of Materials

Table 4-1

Req

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d

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Engineering and Operator System 1 6ES7 660-0AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS

BCE WXP


INTERFACE

1 POWER CABLE 1 6ES7 658-5AB17-0YA5 SOFTWARE PCS 7 ENG AS/OS 1000 PO AS AND OS

RT 1)

1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT Plant Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 2 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 1 6ES7 654-8CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM

MEMORY CARD, 100 PO AS RT 3)



3) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available



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4.2 Single Station System Dual Monitor

Figure 4-2

Plant Bus



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Single Station System Dual Monitor Bill of Materials

Table 4-2

Req

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BCE WXP

2 LCD MONITOR, 19" 1 POWER CABLE 1 6ES7 648-0CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB

INTERFACE

1 6ES7 652-0XX04-1XE0 COMPUTER MULTI VGA 2-SCREEN CARD 1) 1 6ES7 658-5AB17-0YA5 SOFTWARE PCS 7 ENG AS/OS 1000 PO AS AND OS

RT 2)

1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT Plant Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 2 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 1 6ES7 654-8CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM


NOTE 1) Quad Multi-VGA is available, number of monitors must be increased accordingly






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4.3 Single Station System Web Server

Figure 4-3



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Single Station System Web Server Bill of Materials

Table 4-3

Req

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d

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Engineering and Operator System 1 6ES7 660-0CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS

SERVER BCE SVR03


INTERFACE

1 6ES7 658-5AB17-0YA5 SOFTWARE PCS 7 ENG AS/OS 1000 PO AS AND OS RT

1)

1 6ES7 658-2HX17-2YB0 SOFTWARE PCS 7 WEB DIAGNOSTICS SERVER 5) 1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT Terminal Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 4) 2 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 2 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Wireless LAN 1 6GK5 788-1AA60-2AB0 IWLAN ACCESS POINT W788-1PRO 2)

4) 1 6GK1 907-0DC10-6AA3 POWER M12 CABLE CONNECTOR PRO 1 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 1 6ES7 654-8CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM


Web Client System 2 6ES7 658-2JX17-2YB0 SOFTWARE PCS 7 WEB DIAGNOSTICS CLIENT 5)



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NOTE Laptop Hardware has not been listed




4) Wireless LAN access point with approval for USA and Canada, approval for countries outside USA and Canada requires a different version of the W788- 1PRO

5) Alternative to Diagnostics licenses for Server and Clients, Server based licensing can be selected for up to 3 Web Clients

6) The selected cable is based on the architecture where the W88-1PRO is powered from a separate 24 VDC power supply

Multiple OS Single Stations System


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5 Multiple OS Single Stations System Multi OS Single Station System

Two to five users and typically up to 1000 inputs and outputs can be served and controlled by means of a SIMATIC PCS 7 system that consists of multiple single stations.

In this architecture the system can consist of 2 to 3 single stations. The single stations are configured on and downloaded from a single OS project that resides on the Engineering System (ES). Since the complete tag data base can be copied to all single stations the whole plant can be completely controlled from any single station. Archiving can be done simultaneously on all single sta-tions. Nevertheless there is no synchronization between the single stations and the archives for alarms and tags run independent from each other.

Redundancy

Optionally the OS Single Stations can be equipped with redundancy software and hardware to create a redundant Operator System. In this case there will be archive synchronization between the two redundant single stations. The Terminal Bus, Plant Bus, Automation System(s) (AS) and Field Bus can be made redundant as well. This redundancy option for the Operator Stations is limited to two OS single stations.

Quantity structures

OS Single Station configurations are only intended for small and medium-sized plants in the lower performance range. If more than two OS Single Stations shall be used, a Client-Server architecture would be more economic.

Unlike to OS Servers OS Single Stations have the following restrictions:

• Released number: 6 OS Single Stations

• Max. number of process objects per OS Single Station: 5.000 PO

• Number of measuring points per OS Single Station: ca. 3.000

Dual Monitor

Each Operator or Engineering System can be equipped with a Multi-VGA graphics card “2 Screens” or “4 Screens” allowing up to four monitors to be connected to a system.

NOTE Archive synchronization and redundancy for alarms and process tags is not available for than one redundant Operator Systems.

The Multiple Single Station architecture has constraints in the deployment of SIMATIC BATCH, only one single station system can be used as Batch Server and Client. In that case a separate project will need to be created for that single station.



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5.1 Multiple OS Single System

Figure 5-1

Plant Bus



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Multiple Single System Bill of Materials

Table 5-1

Req

uire

d

Opt

iona



BCE WXP


INTERFACE

1 6ES7 658-5AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME

1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System 2 6ES7 660-0AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS

BCE WXP


INTERFACE

2 6ES7 658-2AB17-0YA0 SOFTWARE PCS 7 SINGLE STATION V7.0 1000 PO 1) 2 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 3 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 4 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 1 6ES7 654-8CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM


3 6ES7 653-2BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100)






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5.2 Multiple OS Single System Redundancy

Figure 5-2

Plant Bus



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Multiple Single System Redundancy Bill of Materials

Table 5-2

Req

uire

d

Opt

iona


Engineering System 1 6ES7 660-0BF13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS

IE WXP


INTERFACE

1 6GK1 162-3AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 1 6ES7 652-0XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 1 6ES7 658-5AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO

AS RT, WITHOUT OS RUNTIME

1 6GK1 716-0HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4) 1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System 2 6ES7 660-0BF13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS

IE WXP


INTERFACE

2 6GK1 162-3AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 1 6ES7 652-0XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 1 6ES7 652-3AB17-2YA0 SOFTWARE PCS 7 SINGLE STATION REDUNDANCY

V7.0 1000 PO 3) 7)

2 6GK1 716-0HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4) 2 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 2 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 5) 6 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 2 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 5) 8 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 1 6ES7 656-8CM33-1CB0 CONTROLLER AS417-4-2H; 4 MB; AC10A W/RED. PS

OPT; 2x9 SLOT RACK; 100 PO AS RT 6)




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NOTE 1) Required if a redundant Plant Bus network is selected

2) Required if a redundant Terminal Bus is selected


4) Required if redundant Plant Bus or redundant Automation System is selected


6) AS 417-4-2H Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available

7) Redundant Single Station is supplied with a RS-232 serial connection cable. In case of a larger distance between the redundant systems an Ethernet connection can be used instead. This requires additional Ethernet Network Interface cards in the systems



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5.3 Multiple OS Single System Dual Monitor

Figure 5-3

Plant Bus



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Multiple Single System Dual Monitor Bill of Materials

Table 5-3

Req

uire

d

Opt

iona



BCE WXP


INTERFACE

1 6ES7 652-0XX04-1XE0 COMPUTER MULTI VGA 2-SCREEN CARD 1) 1 6ES7 658-5AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO


1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System 2 6ES7 660-0AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS

BCE WXP


INTERFACE

2 6ES7 652-0XX04-1XE0 COMPUTER MULTI VGA 2-SCREEN CARD 1) 2 6ES7 658-2AB17-0YA0 SOFTWARE PCS 7 SINGLE STATION V7.0 1000 PO 2) 2 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 3 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 4 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 1 6ES7 654-8CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM







Client-Server System


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6 Client-Server System Client Server System

For medium to large systems the client server architecture of SIMATIC PCS 7 of-fers many benefits. Central real-time and historical data management, easy de-ployment of application changes and minimizing costs are features offered by client server systems. The basic system consists of one Operator System (OS) Server and two or more Operator System (OS) Clients. The Engineering System (ES) connects to both terminal bus and Plant Bus to allow you to download changes to both OS and Automation Systems (AS). If desired, the engineering system can be used as an OS client when no engineering tasks are performed.

Operation on Server

If you operate no more than four OS clients on an OS server, you can use the OS server as an operator control and monitoring station.

Redundancy

SIMATIC PCS 7 supports redundancy at all levels by introducing a second OS Server and the OS redundancy software. The access of OS clients to real-time and historical data and the storage of historical data is redundant and provides higher availability. Optionally the system supports redundancy at the terminal bus, Plant Bus, Automation System and field levels.

Dual Monitor

Operator System Clients can be equipped with a Multi-VGA graphics card “2 Screens” or “4 Screens” allowing for up to four monitors to be connected to an Op-erator System Client. You can decide if a Multi-VGA card is used for each Operator System Client.

Web Server

A dedicated Operator System Client can be equipped with SIMATIC PCS 7 Web Server software, allowing up to 50 Web Clients to perform monitoring and control tasks simultaneously. The concurrent server based licensing of the Web Server al-lows many more than 50 users to access the Web Server over time.

NOTE An Operator System Server supports up to 32 Operator System Clients



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6.1 Client-Server System

Figure 6-1



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Client – Server System Bill of Materials

Table 6-1

Req

uire

d

Opt

iona



BCE WXP


INTERFACE

1 POWER CABLE 1 6ES7 658-5AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO


1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System Server 1 6ES7 660-0CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS

SERVER BCE SVR03

1 LCD MONITOR, 19" 5) 1 6ES7 648-0CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB

INTERFACE

1 POWER CABLE 1 6ES7 658-2BC17-0YA0 SOFTWARE PCS 7 OS SERVER 2000 PO 1) Operator System Client 2 6ES7 660-0EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT

WXP


INTERFACE

2 POWER CABLE 2 6ES7 658-2CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 2 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 4 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 4 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES7 654-8CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM


2 6ES7 653-2BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 4) 1 6ES7 653-2BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO

1000) 4)



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4) AS PO RT License expanded to a total of 2000 PO by adding 1200 PO, based on, 600 PO included in ES, 100 PO included in each AS

5) Monitor for engineering and maintenance only



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6.2 Client-Server System Operation on Engineering Sys-tem and Operator System Server

Figure 6-2

Plant Bus



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Client-Server System Operation on Engineering System and Operator System Server Bill of Materials

Table 6-2

Req

uire

d

Opt

iona



BCE WXP


INTERFACE



1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT 1 6ES7 658-2CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 2) Operator System Server 1 6ES7 660-0CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS

SERVER BCE SVR03


INTERFACE

1 POWER CABLE 1 6ES7 658-2BC17-0YA0 SOFTWARE PCS 7 OS SERVER 2000 PO 1) Terminal Bus 1 6XV1 870-3RH60 CABLE IE TP XP CORD RJ45/RJ45 6 M Plant Bus 2 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 1 6ES7 654-8CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM



1000) 4)


2) Maximum number of OS Clients with operation on OS Server is 3, an OS Client with Dual Monitor counts as 2 OS Clients. In total a maximum of 4 monitors can be controlled by an OS Server with operation.


4) AS PO RT License expanded to total 2000 PO based on, 600 PO included in ES, 100 PO included in AS



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6.3 Client-Server System Operation on Server Architecture

Figure 6-3

Plant Bus



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Client-Server System Operation on Server Bill of Materials

Table 6-3

Req

uire

d

Opt

iona



BCE WXP


INTERFACE




SERVER BCE SVR03


INTERFACE

1 POWER CABLE 1 6ES7 658-2BC17-0YA0 SOFTWARE PCS 7 OS SERVER 2000 PO 1) 1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Operator System Client 3 6ES7 660-0EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT

WXP 2)


INTERFACE




1000) 5)



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2) Maximum number of OS Clients with operation on OS Server is 3, an OS Client with Dual Monitor counts as 2 OS Clients. In total a maximum of 4 monitors can be controlled by an OS Server with operation.



5) AS PO RT License expanded to total 2000 PO based on, 600 PO included in ES, 100 PO included in each AS



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6.4 Client-Server System Operation on redundant Server Architecture

Figure 6-4

Plant Bus



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Client-Server System Operation on redundant Server Bill of Materials

Table 6-4

Req

uire

d

Opt

iona



BCE WXP


INTERFACE




SERVER BCE SVR03


INTERFACE

2 POWER CABLE 1 6ES7 652-3BC17-2YA0 SOFTWARE PCS 7 OS SERVER REDUNDANCY 2000

PO 1) 6)

2 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Operator System Client 2 6ES7 660-0EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT

WXP 2)


INTERFACE




1000) 5)



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NOTE 1) Initial number of POs can be increased using Power packs 2) Maximum number of OS Clients with operation on redundant OS Server is 2, an OS Client with Dual Monitor counts as 2 OS Clients




6) Redundant OS Server is supplied with a RS-232 serial connection cable. In case of a larger distance between the redundant systems an Ethernet connection can be used instead. This requires additional Ethernet Network Interface cards in the systems



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6.5 Client-Server System Redundancy

Figure 6-5

Plant Bus



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Client-Server System Redundancy Bill of Materials

Table 6-5

Req

uire

d

Opt

iona



IE WXP


INTERFACE



1 6GK1 162-3AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 1 6GK1 716-0HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4) 1 6ES7 652-0XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2)

1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System Server

2 6ES7 660-0DE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER IE SVR03


INTERFACE

2 POWER CABLE 1 6ES7 652-3BC17-2YA0 SOFTWARE PCS 7 OS SERVER REDUNDANCY V7.0

2000 PO 3) 9)


Operator System Client 2 6ES7 660-0EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT

WXP


INTERFACE

2 POWER CABLE 2 6ES7 652-0XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 2 6ES7 658-2CX17-0YA5 SOFTWARE PCS 7 OS CLIENT

2 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus

2 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 5) 12 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus

2 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 5) 10 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M



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Automation System 2 6ES7 656-8CM33-1CB0 CONTROLLER AS417-4-2H; 4 MB; AC10A W/RED. PS

OPT; 2x9 SLOT RACK; 100 PO AS RT 7)

2 6ES7 653-2BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 6) 1 6ES7 653-2BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 6)



3) Initial number of POs can be increased using Power packs 4) Required if redundant Plant Bus or redundant Automation System is selected








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6.6 Client-Server System Web Server

Figure 6-6



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Client-Server System Web Server Bill of Materials

Table 6-6

Req

uire

d

Opt

iona



BCE WXP


INTERFACE




SERVER BCE SVR03


INTERFACE


WXP


INTERFACE

1 POWER CABLE 1 6ES7 658-2CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION



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Web Server 1 6ES7 660-0CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS

SERVER BCE SVR03


INTERFACE

1 POWER CABLE 1 6ES7 658-2CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 1 6ES7 658-2GA17-2YB0 SOFTWARE PCS 7 WEB SVR (3 Clients) 2) Terminal Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 7 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 4 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES7 654-8CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM



1000) 5)

NOTE Laptops used as Web Clients have not been listed Wireless LAN used to connect laptops has not been listed


2) Initial number of Web Clients can be increased using Power packs







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6.7 Client-Server System with DataMonitor Server

Figure 6-7



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Client-Server System DataMonitor Server Bill of Materials

Table 6-7

Req

uire

d

Opt

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BCE WXP


INTERFACE




SERVER BCE SVR03


INTERFACE


WXP


INTERFACE




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DataMonitor Server 1 6ES7 660-0CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS

SERVER BCE SVR03 2)


INTERFACE

1 POWER CABLE 1 6ES7 658-2CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 1 6AV6 371-1DN07-0AX0 WINCC DATAMONITOR V7.0 (3 CLIENTS) Terminal Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 7 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 4 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES7 654-8CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM



1000) 5)

NOTE Laptops used as DataMonitoring Clients have not been listed Wireless LAN used to connect laptops has not been listed

1) Initial number of POs can be increased using power packs

2) Installation of DataMonitor Server: - Restore DVD (Windows Server 2003) - Software DataMonitor Server - Licences of OS Client and DataMonitor Server







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6.8 Client-Server System with Terminal Server

Figure 6-8



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Client-Server System mit Terminal Server Bill of Materials

Table 6-8

Req

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BCE WXP


INTERFACE




SERVER BCE SVR03


INTERFACE


WXP


INTERFACE




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Web Server 1 6ES7 660-0CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS

SERVER BCE SVR03


INTERFACE

1 POWER CABLE 1 6ES7 658-2CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 1 6ES7 658-2GA17-2YB0 SOFTWARE PCS 7 WEB SVR (3 Clients) 2) Terminal Server 1 6ES7 660-0CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS

SERVER BCE SVR03 INCL: 5 CAL

2)


INTERFACE 1)

1 POWER CABLE

Terminal Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 7 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 4 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES7 654-8CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM



1000) 5)

NOTE Laptops used as Terminal Clients have not been listed Wireless LAN used to connect laptops has not been listed


2) Initial number of Terminal Clients can be increased using power packs







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6.9 Client-Server System Dual Monitor

Figure 6-9

Plant Bus



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Client-Server System Dual Monitor Bill of Materials

Table 6-9

Req

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BCE WXP


INTERFACE



1 6ES7 652-0XX04-1XE0 COMPUTER MULTI VGA 2-SCREEN CARD 1) 1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System Server 1 6ES7 660-0CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS

SERVER BCE SVR03


INTERFACE


WXP


INTERFACE

2 POWER CABLE 2 6ES7 658-2CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 2 6ES7 652-0XX04-1XE0 COMPUTER MULTI VGA 2-SCREEN CARD 1) 2 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 4 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 4 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES7 654-8CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM



1000) 5)



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3) Scalance switch requires 24VDC power supply (not listed))






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6.10 Client-Server System Multi-User Engineering

Figure 6-10

Plant Bus



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Client-Server System Multi-user Engineering Bill of Materials

Table 6-10

Req

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Engineering System Server 1 6ES7 660-0CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS

SERVER BCE SVR03


INTERFACE


AS RT, WITHOUT OS RUNTIME 1)

1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT Engineering System Client 2 6ES7 660-0AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS

BCE WXP


INTERFACE

2 POWER CABLE 2 6ES7 658-1AF17-0YA5 SOFTWARE PCS 7 ENG V7.0 AS UNLIMITED Operator System Server 1 6ES7 660-0CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS

SERVER BCE SVR03


INTERFACE


WXP


INTERFACE

2 POWER CABLE 2 6ES7 658-2CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 2 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 6 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 6 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M



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Automation System 2 6ES7 654-8CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM



1000) 5)

NOTE 1) Only Engineering System Server is equipped with OS Engineering toolset


3) Scalance switch requires 24VDC power supply (not listed))




Multi-Server


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7 Multi-Server Multi-Server System

For large systems the multi-server architecture of SIMATIC PCS 7 allows the im-plementation of large distributed systems. In this case multiple Operator System (OS) Servers, single or redundant, are used to connect a large number of Operator System (OS) Clients to real-time and historical data. One or more Engineering Sys-tems (ES) connect to both terminal bus and Plant Bus to allow the download of changes to both OS and Automation Systems (AS). If desired, the engineering sys-tem can be used as an OS client when no engineering tasks are performed.

Redundant Bus

The availability of the connection between the OS Servers and the AS’s, as well as between the OS Servers and the OS Clients, can be increased by means of redun-dant interfaces and network components.

NOTE An OS Server supports up to 32 OS Clients

The number of OS Clients in the system can exceed 32, however, each OS Server supports up to 32 OS Clients

The maximum number of OS Servers in a system can be 12, an OS Client can connect to 12 OS servers

Multi-Server


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7.1 Multi-Server Single Bus System Architecture

Figure 7-1

Plant Bus

Multi-Server


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Multi-Server Single Bus System Bill of Materials

Table 7-1

Req

uire

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Opt

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IE WXP


INTERFACE

1 POWER CABLE 1 6GK1 716-0HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 1) 1 6ES7 658-5AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO





INTERFACE

4 POWER CABLE 4 6GK1 716-0HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 1) 2 6ES7 652-3BD17-2YA0 SOFTWARE PCS 7 OS SERVER REDUNDANCY V7.0

3000 PO 2) 7)


WXP


INTERFACE

5 POWER CABLE 5 6ES7 658-2CX17-0YA5 SOFTWARE PCS 7 OS CLIENT



2 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 11 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System

2 6ES7 656-8CM33-1CB0 CONTROLLER AS417-4-2H; AC 10A for 120/230V10A, 4MB W/RED. PS OPT; 2x9 SLOT RACK, 100 PO AS RT

4)


Multi-Server


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NOTE 1) Required for redundant Automation System







Multi-Server


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7.2 Multi-Server Redundant Bus System Architecture

Figure 7-2

Multi-Server


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Multi-Server Redundant Bus System Bill of Materials

Table 7-2

Req

uire

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IE WXP


INTERFACE



1 6GK1 162-3AA00 SIMATIC NET, CP1623 PCI EXPRESS 1 6GK1 716-0HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 1 6ES7 652-0XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS




INTERFACE

4 POWER CABLE 4 6GK1 162-3AA00 SIMATIC NET, CP1623 PCI EXPRESS 4 6GK1 716-0HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4 6ES7 652-0XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2 6ES7 652-3BD17-2YA0 SOFTWARE PCS 7 OS SERVER REDUNDANCY V7.0

3000 PO 1) 6)


WXP


INTERFACE

5 POWER CABLE 5 6ES7 652-0XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 5 6ES7 658-2CX17-0YA5 SOFTWARE PCS 7 OS CLIENT


2 6GK5 216-0BA00-2AA3 SWITCH MANAGED IE X216 10/100MBIT/S 2) 4 6GK5 204-0BA00-2BA3 SCALANCE X204 IRT, 10/100 Mbit/s RJ45

28 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus


Multi-Server


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Automation System 2 6ES7 656-8CM33-1GB0 CONTROLLER AS417-4-2H; AC 10A for 120/230V10A,

4MB W/RED. PS OPT; 2x9 SLOT RACK, 100 PO AS RT

3)








SIMATIC BATCH


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8 SIMATIC BATCH SIMATIC BATCH

SIMATIC PCS 7 standard software for ISA-88 Recipe Management and Batch processing tasks is SIMATIC BATCH. SIMATIC BATCH is based on scalable and modular software that can be deployed across all SIMATIC PCS 7 architectures.

SIMATIC BATCH deploys a client-server architecture as standard with clients for recipe editing and batch control. SIMATIC BATCH clients can run on SIMATIC PCS 7 Single Station, Server and Client systems as well as on PC’s with no other SIMATIC PCS 7 software installed.

Starter System

The smallest system that supports SIMATIC BATCH is the Single Station architec-ture; all functions, engineering, operation and batch control are installed on a single computer. Batch phases and operations execute in the Automation System.

Client-Server

Medium size systems that support multiple users and do not require redundancy are implemented with Client-Server systems. SIMATIC BATCH follows the Opera-tor System architecture seamlessly by distribution of Batch Server and Client appli-cations on the equivalent Operator System Computers.

Client-Server Redundant

If redundancy is required and the number of servers must be kept at a minimum, SIMATIC BATCH allows deployment of a redundant Batch Server on the pair of re-dundant Operator System Server Computers.

Client-Multi-Server Redundant

For large and high-performance applications the SIMATIC PCS 7 Client-Server ar-chitecture allows for distribution of applications on multiple computers. In this case the Batch Server and OS Server run on two independent computers. Each of them can be made redundant providing maximum availability. The OS clients computers can run the Batch Client application and look at both OS Server and Batch Server seamlessly. If necessary the OS Client and Batch Client application can also run on separate computers.

SIMATIC BATCH


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8.1 SIMATIC BATCH Single Station

Figure 8-1

Plant Bus

SIMATIC BATCH


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SIMATIC BATCH Single Station Architecture Bill of Materials

Table 8-1

Req

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Engineering, Operator System and Batch Server 1 6ES7 660-0AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS

BCE WXP


INTERFACE


RT 1)

1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL

1 6ES7 657-0SA17-0YB0 SOFTWARE SIMATIC BATCH BASIC PACKAGE 10 TEILANLAGEN

4)

1 6ES7 657-0BX17-2YB5 SOFTWARE SIMATIC BATCH PLANNING 1 6ES7 657-0FX17-2YB0 SOFTWARE SIMATIC BATCH HIERARCHICAL

RECIPE

1 6ES7 657-0GX17-2YB0 SOFTWARE SIMATIC BATCH ROP LIBRARY 1 6ES7 657-0HX17-2YB0 SOFTWARE SIMATIC BATCH SEPARATION

PROCEDURE FORMULA

Plant Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 2 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M

Automation System 1 6ES7 654-8EK03-5DB0 CONTROLLER AS417-4, AC120/230V10A, 16MB, 9

SLOT RACK, 100 PO AS RT 3)

NOTE 1) Initial number of POs can be increased using power packs


3) AS 417-4 Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available

4) Initial number of units can be increased using Power packs

SIMATIC BATCH


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8.2 SIMATIC BATCH Client-Server

Figure 8-2

Plant Bus

SIMATIC BATCH


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SIMATIC BATCH Client-Server Bill of Materials

Table 8-2

Req

uire

d

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BCE WXP


INTERFACE



1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System, Batch Server

1 6ES7 660-0CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03


INTERFACE

1 POWER CABLE 1 6ES7 658-2BC17-0YA0 SOFTWARE PCS 7 OS SERVER 2000 PO 1) 1 6ES7 657-0SA17-0YB0 SOFTWARE SIMATIC BATCH BASIC PACKAGE 10

TEILANLAGEN 5)

6ES7 657-0FX17-2YB0 SOFTWARE SIMATIC BATCH HIERARCHICAL RECIPE

6ES7 657-0GX17-2YB0 SOFTWARE SIMATIC BATCH ROP LIBRARY 6ES7 657-0HX17-2YB0 SOFTWARE SIMATIC BATCH SEPARATION

PROCEDURE FORMULA

Operator System, Batch Client 3 6ES7 660-0EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT

WXP


INTERFACE


3 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 2 1 6ES7 657-0LX17-2YB5 SOFTWARE SIMATIC BATCH BATCHCC 7)

1 6ES7 657-0BX17-2YB5 SOFTWARE SIMATIC BATCH PLANNING Terminal Bus



SIMATIC BATCH


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SLOT RACK, 100 PO AS RT 3)








7) One BatchCC license is included in Batch Basic Package

SIMATIC BATCH


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8.3 SIMATIC BATCH Client-Server Redundant Architecture

Figure 8-3

SIMATIC BATCH


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SIMATIC BATCH Client-Server Redundant Bill of Materials

Table 8-3

Req

uire

d

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IE WXP


INTERFACE



1 6GK1 162-3AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 1 6GK1 716-0HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4) 1 6ES7 652-0XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System, Batch Server 2 6ES7 660-0DE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS

SERVER IE SVR03


INTERFACE


2000 PO 3)

2 6GK1 162-3AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 2 6GK1 716-0HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4) 2 6ES7 652-0XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 2 A5E00504378 DESKTOP ADAPTER NETWORK CARD 9) 1 6XV1 870-3RH60 CABLE IE TP XP CORD RJ45/RJ45 6 M 2 6ES7 657-0SA17-0YB0 SOFTWARE SIMATIC BATCH BASIC PACKAGE 10

TEILANLAGEN 8)

2 6ES7 657-0FX17-2YB0 SOFTWARE SIMATIC BATCH HIERARCHICAL RECIPE


PROCEDURE FORMULA

Operator System, Batch Client� 2 6ES7 660-0EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT

WXP


INTERFACE

2 POWER CABLE 2 6ES7 652-0XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 2 6ES7 658-2CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 2 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 2 6ES7 657-0LX17-2YB5 SOFTWARE SIMATIC BATCH BATCHCC 11) 1 6ES7 657-0BX17-2YB5 SOFTWARE SIMATIC BATCH PLANNING

SIMATIC BATCH


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Terminal Bus 2 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 5)



Automation System 2 6ES7 656-8CM33-1GB0 CONTROLLER AS417-4-2H; AC 10A for 120/230V10A,


7)


1000) 6)









9) Additional network cards required for redundancy switchover


11) BatchCC licenses are included in the Batch Basic Packages

SIMATIC BATCH


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8.4 SIMATIC BATCH Multi-Server

Figure 8-4

SIMATIC BATCH


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SIMATIC BATCH Multi-Server Bill of Materials

Table 8-4

Req

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IE WXP 1)


INTERFACE





1)


INTERFACE


3000 PO 2) 10)

Batch Server 2 6ES7 660-0CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS

SERVER BCE SVR03 7)

2 LCD MONITOR, 19” 8) 2 6ES7 648-0CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB

INTERFACE

2 POWER CABLE 1 6XV1 870-3RH60 CABLE IE TP XP CORD RJ45/RJ45 6 M 2 6ES7 657-0SA17-0YB0 SOFTWARE SIMATIC BATCH BASIC PACKAGE 10

TEILANLAGEN 6)


2 6ES7 657-0GX17-2YB0 SOFTWARE SIMATIC BATCH ROP LIBRARY

SIMATIC BATCH


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Operator System, Batch Client 5 6ES7 660-0EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT

WXP

5 LCD MONITOR, 19” 5 6ES7 648-0CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB

INTERFACE


5 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 3 2 6ES7 657-0LX17-2YB5 SOFTWARE SIMATIC BATCH BATCHCC 9)





4)


SIMATIC BATCH


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7) Second Network card used for redundancy switchover


9) BatchCC licenses are included in the Batch Basic Packages


Route Control


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9 Route Control SIMATIC Route Control

A unique option within SIMATIC PCS 7 is the industry-proven software that makes managing, controlling and monitoring material transports a breeze, SIMATIC Route Control. The route control software adapts the configured device layer and allows engineering of partial transfer routes via its productive engineering tool. The con-figuration is downloaded in the Route Control Server to make it available for re-quests from the Automation Systems. Upon request, complete routes are downloaded to the Automation System where they are executed by standard Route Control Function Blocks.

Starter System

The smallest system that supports all Route Control functions is the Single Station System. Route Control Engineering, Server and Client functionality are concen-trated in one computer and run in parallel with the Operator System.

Client-Server

Medium size systems that support multiple users and do not require redundancy are implemented with Client-Server systems. SIMATIC Route Control follows the Operator System architecture seamlessly by distribution of Route Control Server and Client applications on the equivalent Operator System Computers.


If redundancy is required and the number of servers must be kept at a minimum, SIMATIC Route Control allows deployment of a redundant Route Control Server on the both of the redundant Operator System Server computers.


For large and high-performance applications the SIMATIC PCS 7 Client-Server ar-chitecture allows for distribution of applications on multiple computers. In this case the Route Control Server and OS Server run on two independent computers. Each of them can be made redundant providing maximum availability. The OS clients computers can run the Route Control Client application and look at both OS Server and Route Control Server seamlessly. If necessary the OS Client and Route Con-trol Client application can also run on separate computers.

Route Control


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9.1 Route Control Single Station System

Figure 9-1

Plant Bus

Route Control


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Route Control Single Station System Bill of Materials

Table 9-1

Req

uire

d

Opt

iona


Engineering, Operator System Route Control Server 1 6ES7 660-0AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS

BCE WXP


INTERFACE


RT 1)

1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-7DX17-0YB5 SOFTWARE ROUTE CONTROL ENGINEERING 1 6ES7 658-7FA17-0YB0 SOFTWARE ROUTE CONTROL SERVER - 30 WAYS 4) 1 6ES7 658-7EX17-0YB5 SOFTWARE ROUTE CONTROL CONTROL CENTER Plant Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 2 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 1 6ES7 654-8DH03-3BB0 CONTROLLER AS416-3, AC120/230V10A, 8MB, 9 Slot

Rack, 100 PO AS RT 3)




4) Initial number of active routes can be increased using Power packs

Route Control


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9.2 Route Control Client-Server System

Figure 9-2

Plant Bus

Route Control


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Route Control Client-Server System Bill of Materials

Table 9-2

Req

uire

d

Opt

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BCE WXP


INTERFACE



1 6ES7 658-7DX17-0YB5 SOFTWARE ROUTE CONTROL ENGINEERING 1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System, Route Control Server 1 6ES7 660-0CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS

SERVER BCE SVR03


INTERFACE

1 POWER CABLE 1 6ES7 658-2BC17-0YA0 SOFTWARE PCS 7 OS SERVER 2000 PO 1) 1 6ES7 658-7FA17-0YB0 SOFTWARE ROUTE CONTROL SERVER - 30 WAYS 5) Operator System, Route Control Client 3 6ES7 660-0EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT

WXP


INTERFACE

3 POWER CABLE 3 6ES7 658-2CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 3 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 3 6ES7 658-7EX17-0YB5 SOFTWARE ROUTE CONTROL CONTROL CENTER Terminal Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 5 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 4 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES7 654-8DH03-3BB1 CONTROLLER AS416-3, AC120/230V10A, 8MB, 9 Slot

Rack, 100 PO AS RT 3)


1000) 4)

Route Control


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Route Control


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9.3 Route Control Client-Server Redundant Architecture

Figure 9-3

Route Control


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Route Control Client-Server Redundant Bill of Materials

Table 9-3

Req

uire

d

Opt

iona



IE WXP


INTERFACE



1 6GK1 162-3AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 1 6GK1 716-0HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4) 1 6ES7 652-0XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 1 6ES7 658-7DX17-0YB5 SOFTWARE ROUTE CONTROL ENGINEERING 1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System, Route Control Server 2 6ES7 660-0DE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS

SERVER IE SVR03


INTERFACE


2000 PO 3)

2 6GK1 162-3AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 2 6GK1 716-0HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4) 2 6ES7 652-0XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 2 A5E00504378 DESKTOP ADAPTER NETWORK CARD 10) 1 6XV1 870-3RH60 CABLE IE TP XP CORD RJ45/RJ45 6 M 2 6ES7 658-7FA17-0YB0 SOFTWARE ROUTE CONTROL SERVER - 30 WAYS 8) Operator System, Route Control Client 2 6ES7 660-0EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT

WXP


INTERFACE

2 POWER CABLE 2 6ES7 652-0XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 2 6ES7 658-2CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 2 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 2 6ES7 658-7EX17-0YB5 SOFTWARE ROUTE CONTROL CONTROL CENTER Terminal Bus


Route Control


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Plant Bus 2 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 5)

12 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 1 6ES7 656-8CM33-1CB0 AS417-4-2H; AC 10A for 120/230V10A, 4MB W/RED.

PS OPT; 2x9 SLOT RACK 7)


1000) 6)











Route Control


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9.4 Route Control Multi-Server

Figure 9-4

Route Control


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Route Control Multi-Server Bill of Materials

Table 9-4

Req

uire

d

Opt

iona



IE WXP 1)


INTERFACE



1 6ES7 658-7DX17-0YB5 SOFTWARE ROUTE CONTROL ENGINEERING 1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System Server 4 6ES7 660-0DE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS

SERVER IE SVR03 1)


INTERFACE


3000 PO 2) 9)

Route Control Server 2 6ES7 660-0DE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS

SERVER IE SVR03


INTERFACE

2 POWER CABLE 2 A5E00504378 DESKTOP ADAPTER NETWORK CARD 8) 1 6XV1 870-3RH60 CABLE IE TP XP CORD RJ45/RJ45 6 M 2 6GK1 716-0HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 1) 2 6ES7 658-7FA17-0YB0 SOFTWARE ROUTE CONTROL SERVER - 30 WAYS 6) Operator System, Route Control Client

5 6ES7 660-0EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP


INTERFACE


5 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 5 6ES7 658-7EX17-0YB5 SOFTWARE ROUTE CONTROL CONTROL CENTER

Route Control


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Automation System 2 6ES7 656-8CM33-1CB0 CONTROLLER AS417-4-2H; AC 10A for 120/230V10A,


4)


1000) 5)










Route Control and SIMATIC BATCH


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10 Route Control and SIMATIC BATCH Route Control and SIMATIC BATCH

For Batch applications which require transparent material transport between Units, SIMATIC PCS 7 supports integration of SIMATIC BATCH and Route Control in a single system. The ISA-88 based Recipe Management and Batch processing soft-ware SIMATIC BATCH, will integrate seamless with Route Control allowing mate-rial transfers to be controlled from Recipe Phases in the Control Recipe. Both SIMATIC BATCH and Route Control can be applied to systems scaled from starter size to distributed client-server architectures.

Starter System

The smallest system is the Single Station architecture; all functions, engineering, operation, batch and route control are installed on a single computer. Batch phases and operations, as well as material transports execute in the Automation System.

Client-Server

Medium size systems that support multiple users and do not require redundancy are implemented with Client-Server systems. SIMATIC BATCH and Route Control follow the Operator System architecture seamlessly by distribution of Batch and Route Control Server and Client applications on the equivalent Operator System Computers.


If redundancy is required and the number of servers must be kept at a minimum, SIMATIC BATCH and Route Control can be deployed on a pair of redundant Op-erator System Server Computers. Combining three redundant functions on two servers.


For large and high-performance applications the SIMATIC PCS 7 Client-Server ar-chitecture allows for distribution of applications on multiple computers. In this case the BatchServer, Route Control Server and OS Server run on two or three inde-pendent computers. Each of them can be made redundant providing maximum availability. The OS clients computers can run the Batch and Route Control Client applications and look at the distributed OS, Batch and Route Control Servers seamlessly. If necessary the OS Client, Route Control and Batch Client applica-tions can also run on separate computers.



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10.1 Route Control and SIMATIC BATCH Single Station Sys-tem

Figure 10-1

Plant Bus



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Route Control and SIMATIC BATCH Single Station System Bill of Materials

Table 10-1

Req

uire

d

Opt

iona


Engineering, Operator System, Route Control and Batch Server 1 6ES7 660-0AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS

BCE WXP


INTERFACE


RT 1)

1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-7DX17-0YB5 SOFTWARE ROUTE CONTROL ENGINEERING 1 6ES7 658-7FA17-0YB0 SOFTWARE ROUTE CONTROL SERVER - 30 WAYS 4) 1 6ES7 658-7EX17-0YB5 SOFTWARE ROUTE CONTROL CONTROL CENTER 1 6ES7 657-0SA17-0YB0 SOFTWARE SIMATIC BATCH BASIC PACKAGE 10

TEILANLAGEN 5)

1 6ES7 657-0BX17-2YB5 SOFTWARE SIMATIC BATCH PLANNING 1 6ES7 657-0FX17-2YB0 SOFTWARE SIMATIC BATCH HIERARCHICAL

RECIPE


PROCEDURE FORMULA

Plant Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 2 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 1 6ES7 654-8EK03-3DB0 CONTROLLER AS417-4, AC120/230V10A, 16MB, 9

Slot Rack, 100 PO AS RT 3)





5) Initial number of Units can be increased using Power packs



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10.2 Route Control and SIMATIC BATCH Client-Server Sys-tem

Figure 10-2

Plant Bus



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Route Control and SIMATIC BATCH Client-Server System Bill of Materials

Table 10-2

Req

uire

d

Opt

iona



BCE WXP


INTERFACE



1 6ES7 658-7DX17-0YB5 SOFTWARE ROUTE CONTROL ENGINEERING 1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System, Route Control and Batch Server 1 6ES7 660-0CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS

SERVER BCE SVR03


INTERFACE

1 POWER CABLE 1 6ES7 658-2BC17-0YA0 SOFTWARE PCS 7 OS SERVER 2000 PO 1) 1 6ES7 658-7FA17-0YB0 SOFTWARE ROUTE CONTROL SERVER - 30 WAYS 5) 1 6ES7 657-0SA17-0YB0 SOFTWARE SIMATIC BATCH BASIC PACKAGE 10

TEILANLAGEN 5)



PROCEDURE FORMULA

Operator System, Route Control and Batch Client 3 6ES7 660-0EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT

WXP


INTERFACE

3 POWER CABLE 3 6ES7 658-2CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 3 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 3 6ES7 658-7EX17-0YB5 SOFTWARE ROUTE CONTROL CONTROL CENTER 2 1 6ES7 657-0LX17-2YB5 SOFTWARE SIMATIC BATCH BATCHCC 7)

1 6ES7 657-0BX17-2YB5 SOFTWARE SIMATIC BATCH PLANNING Terminal Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 5 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 4 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M



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Slot Rack, 100 PO AS RT 3)


1000) 4)





5) Initial number of active routes and units can be increased using Power packs


7) BatchCC is included in Batch Basic Package



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10.3 Route Control and SIMATIC BATCH Client-Server Re-dundant

Figure 10-3

Plant Bus



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Route Control and SIMATIC BATCH Client-Server Redundant Bill of Materials

Table 10-3

Req

uire

d

Opt

iona



IE WXP


INTERFACE



1 6GK1 162-3AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 1 6GK1 716-0HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4) 1 6ES7 652-0XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 1 6ES7 658-7DX17-0YB5 SOFTWARE ROUTE CONTROL ENGINEERING 1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System, Route Control and Batch Server 2 6ES7 660-0DE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS

SERVER IE SVR03


INTERFACE


2000 PO 3)

2 6GK1 162-3AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 2 6GK1 716-0HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4) 2 6ES7 652-0XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 3) 2 A5E00504378 DESKTOP ADAPTER NETWORK CARD 9) 1 6XV1 870-3RH60 CABLE IE TP XP CORD RJ45/RJ45 6 M 2 6ES7 658-7FA17-0YB0 SOFTWARE ROUTE CONTROL SERVER - 30 WAYS 8) 2 6ES7 657-0SA17-0YB0 SOFTWARE SIMATIC BATCH BASIC PACKAGE 10

TEILANLAGEN 8)


2 6ES7 657-0GX17-2YB0 SOFTWARE SIMATIC BATCH ROP LIBRARY



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WXP


INTERFACE

2 POWER CABLE 2 6ES7 652-0XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 3) 2 6ES7 658-2CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 2 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 2 6ES7 658-7EX17-0YB5 SOFTWARE ROUTE CONTROL CONTROL CENTER 2 6ES7 657-0LX17-2YB5 SOFTWARE SIMATIC BATCH BATCHCC 11) 1 6ES7 657-0BX17-2YB5 SOFTWARE SIMATIC BATCH PLANNING Terminal Bus



12 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES7 656-8CM33-1CB0 CONTROLLER AS417-4-2H; AC 10A for 120/230V10A,


7)


1000) 6)



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8) Initial number of active Routes and units can be increased using Power packs



11) BatchCC is included in Batch Basic Packages



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10.4 Route Control and SIMATIC BATCH Multi-Server

Figure 10-4

Plant Bus



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Route Control and SIMATIC BATCH Multi-Server Bill of Materials

Table 10-4

Req

uire

d

Opt

iona



IE WXP 1)


INTERFACE



1 6ES7 658-7DX17-0YB5 SOFTWARE ROUTE CONTROL ENGINEERING 1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System Server 4 6ES7 660-0DE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS

SERVER IE SVR03 1)


INTERFACE


3000 PO 2) 9)

Route Control and Batch Server 2 6ES7 660-0DE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS

SERVER IE SVR03


INTERFACE

2 POWER CABLE 2 6GK1 716-0HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 1) 2 A5E00504378 DESKTOP ADAPTER NETWORK CARD 8) 1 6XV1 870-3RH60 CABLE IE TP XP CORD RJ45/RJ45 6 M 2 6ES7 658-7FA17-0YB0 SOFTWARE ROUTE CONTROL SERVER - 30 WAYS 6) 2 6ES7 657-0SA17-0YB0 SOFTWARE SIMATIC BATCH BASIC PACKAGE 10

TEILANLAGEN 6)



PROCEDURE FORMULA



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WXP


INTERFACE


5 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 5 6ES7 658-7EX17-0YB5 SOFTWARE ROUTE CONTROL CONTROL CENTER 3 2 6ES7 657-0LX17-2YB5 SOFTWARE SIMATIC BATCH BATCHCC




13 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES7 656-8CM33-1CB0 CONTROLLER AS417-4-2H; AC 10A for 120/230V10A,


4)


1000) 5)



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6) Initial number of active routes and units can be increased using Power packs




SIMATIC PDM


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11 SIMATIC PDM SIMATIC PDM

Configuration of HART, PROFIBUS PA and PROFIBUS DP devices, based on the open EDDL (Electronic Device Description Language) is easy by means of the Process Device Manager or SIMATIC PDM. SIMATIC PDM also is the basis for di-agnostics and asset management functionality and is fully integrated in the SIMATIC PCS 7 Engineering and Operator System.

Stand-alone

If full integration of SIMATIC PDM is not required then the stand-alone version can be installed on a standard computer and connected to the PROFIBUS DP Field Bus. With this setup engineering and maintenance tasks on any HART, PROFIBUS PA and PROFIBUS DP device can be performed.

SIMATIC PDM with SIMATIC Field PG via Plantbus

With SIMATIC PDM and a SIMATIC Field PG you can parametrice and service a high number of Field devices is used in a PCS 7 plant more comfortable.

Workshop Setup

If the usage of PDM is limited to parameterization of instruments in a workshop then connection to a DP/PA coupler provides easy access to individual Field De-vices.

Starter System

It is economical to implement the fully integrated version of SIMATIC PDM for a system that has as few as 100 Inputs and Outputs. All engineering and mainte-nance functionality is available through seamless connectivity to HART, PROFIBUS PA and PROFIBUS DP devices that are connected to the SIMATIC PCS 7 BOX RTX system.

Single Station

When deployed in a Single Station Engineering and Operator System, PDM is connected to Field Devices via the Ethernet Plant Bus and the routing functionality of the Automation System.

Client-Server

For medium and large size systems, with or without redundant Servers, PDM is in-stalled on the Engineering System and connects to Field Devices via the Ethernet Plant Bus and the routing functionality of the Automation System.

Non PCS 7 DP Masters

Ethernet to PROFIBUS connectivity, and via that route, seamless connectivity to Field Devices, is available for systems that employ a PROFIBUS DP Master other

SIMATIC PDM


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than a SIMATIC PCS 7 Automation System. By integrating PDM in STEP 7 larger numbers of Field Devices can be managed in a comprehensive way and their data can be archived and versioned in the same way SIMATIC PCS 7 does.

SIMATIC PDM


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11.1 SIMATIC PDM Stand-Alone System

Figure 11-1

SIMATIC PDM


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SIMATIC PDM Stand-Alone System Bill of Materials

Table 11-1

Req

uire

d

Opt

iona


Laptop PDM 1 6GK1 551-2AA00 CP5512 COMMUNICATION PROCESSOR PC CARD 1) 1 6GK1 561-1AA01 CP5611 A2 COMMUNICATION PROCESSOR PCI

CARD 3)2 BIT) 1)

1 6ES7 658-3AX06-0YA5 SIMATIC PDM BASIC INCL. 4 TAGS / 1 USER 1)

NOTE SIMATIC PCS 7 Single Station System is not listed

1) For Desktop PC system use CP5611 A2 (listed as optional)

SIMATIC PDM


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11.2 SIMATIC PDM with SIMATIC Field PG via Plantbus

Figure 11-2

Field PG PDM

SIMATIC PDM


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SIMATIC PDM with SIMATIC Field PG via Plantbus Bill of Materials

Table 11-2

Req

uire

d

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iona


Laptop PDM

1 6ES7 658-3JX06-2YA5 SIMATIC PDM, SOFTWARE SERVICE V6.0 (128 TAGS)

1)

1 6ES7 658-3CX06-2YB5 SIMATIC PDM, SOFTWARE PDM ROUTING S7-400

Notice For this configuration you can use Service Laptops as well. These Laptops have to provide an Etherned interface which is ISO capable (MAC Adress)

NOTE 1) Can be extended with Power Packs

SIMATIC PDM


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11.3 SIMATIC PDM Workshop Set-up

Figure 11-3

SIMATIC PDM


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SIMATIC PDM Workshop Set-up Bill of Materials

Table 11-3

Req

uire

d

Opt

iona


Laptop PDM 1 6GK1 551-2AA00 CP5512 COMMUNICATION PROCESSOR PC CARD 1) 1 6GK1 561-1AA01 CP5611 A2 COMMUNICATION PROCESSOR PCI

CARD 3)2 BIT) 1)

1 6ES7 658-3JX06-0YA5 SIMATIC PDM BASIC INCL. 128TAGS 1 6ES7 157-0AC83-0XA0 FIELD DEVICE LINK DP/PA COUPLER FDC 157-0

NON EX-VERSION 2)

NOTE Field Bus components except DP/PA Coupler are not listed.

1) For Desktop PC system use CP5611 A2 (listed as optional)

2) FDC 157-0 DP/PA Coupler requires 24 VDC Power Supply (not listed)

SIMATIC PDM


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11.4 SIMATIC PDM and PCS 7 Starter System

Figure 11-4

SIMATIC PDM


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SIMATIC PDM and PCS 7 Starter System Bill of Materials

Table 11-4

Req

uire

d

Opt

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Engineering, PDM, Operator and Automation System 1 6ES7 650-4AA00-0AA0 SIMATIC PCS 7 BOX RTX V7.1 ALL-IN-ONE SYSTEM

(ES, OS AND AS) 1)


1 LCD MONITOR, 19" 1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-3LX06-0YA5 SIMATIC PDM PCS 7 V6.0 INCL. INTEGRATION

STEP7/PCS 7, 128 TAGS 2)


2) Number of Tags can be increased using Power packs

SIMATIC PDM


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11.5 SIMATIC PDM and PCS 7 Single Station System

Figure 11-5

Plant Bus

SIMATIC PDM


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SIMATIC PDM and PCS 7 Single Station System Bill of Materials

Table 11-5

Req

uire

d

Opt

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Engineering, PDM and Operator System 1 6ES7 660-0AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS

BCE WXP


INTERFACE


RT 1)

1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-3LX06-0YA5 SIMATIC PDM PCS 7 V6.0 INCL. INTEGRATION


Plant Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 2 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 1 6ES7 654-8CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM

MEMORY CARD, 100 PO AS RT 3) 6)






6) AS412/414/417-4-1H and AS412/414/417-4-2H Controllers require CP443-5 Ext PROFIBUS Communication Modules for PDM Routing

SIMATIC PDM


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11.6 SIMATIC PDM and PCS 7 Client-Server System

Figure 11-6

Plant Bus

SIMATIC PDM


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SIMATIC PDM and PCS 7 Client-Server System Bill of Materials

Table 11-6

Req

uire

d

Opt

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BCE WXP


INTERFACE



1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT 1 6ES7 658-3LX06-0YA5 SIMATIC PDM PCS 7 V6.0 INCL. INTEGRATION


Operator System Server 1 6ES7 660-0CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS

SERVER BCE SVR03


INTERFACE


WXP


INTERFACE



7) 2 6ES7 653-2BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 4)

SIMATIC PDM


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7) AS412/414/417-4-1H and AS412/414/417-4-2H Controllers require CP443-5 Ext PROFIBUS Communication Modules for PDM Routing

SIMATIC PDM


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11.7 SIMATIC PDM and non-SIMATIC S7 Master

Figure 11-7

Plant Bus

SIMATIC PDM


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SIMATIC PDM and non-SIMATIC S7 Master Bill of Materials

Table 11-7

Req

uire

d

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PDM 1 6ES7 660-0AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS

BCE WXP


INTERFACE

1 POWER CABLE 1 6ES7 810-4CC08-0YA5 SOFTWARE STEP7 V5.4 1 6ES7 658-3KX06-0YA5 SIMATIC PDM S 7 V6.0 INCL. 128 TAGS 2) Plant Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 1) 2 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M 1 6GK1 411-5AB00 IE/PB LINK MODULE 3)

NOTE 1) Scalance switch requires 24VDC power supply (not listed)


3) IE/PB Module requires 24VDC power supply (not listed)

Archiving


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12 Archiving SIMATIC PCS 7 Archiving

Keeping Historical data available for analysis on standard SIMATIC PCS 7 Opera-tor System Clients when the system is aggregating large amounts of data for long periods of time is supported by means of the integrated Central Archive Server. The Central Archive Server gathers historical data from the Operator System Serv-ers and keeps this data available for Operator System clients. For long term archiv-ing historical data from the Central Archive Server can be stored on external media (e.g. Backup Drives or DVD’s) and brought back for further analysis. Apart from the OS Client Viewing Tools (Trend Viewer, Alarm Views), the Central Archive Server also provides web-based analysis and exporting tools. With this feature any stan-dard PC can be connected to the Central Archive Server and look at historical data for quick analysis.


The Central Archive Server always runs on a separate computer and the PCS 7 hardware used is the same as for the OS Server. All OS Clients can gather data from the Central Archive Server seamlessly, e.g. there is no difference in looking at data from the OS Server or from the Central Archive Server.

Redundant OS Server, Single Central Archive Server

If redundant operation and monitoring is a requirement but high availability of his-torical data is not required, then a single Central Archive Server can be connected to a redundant pair of Operator System Servers.

Redundant Central Archive Server

When high availability of the Historical data is a requirement SIMATIC PCS 7 of-fers, starting with SIMATIC PCS 7 V7.0 SP1, the option of redundant Central Ar-chive Servers.

Storage Plus

For small systems it can be sufficient to use a dedicated system for long term ar-chiving and data retrieval. In this case SIMATIC PCS 7 offers an economical solu-tion based on Storage Plus. Installed on a separate PC it creates and manages a long term archive. Data can be retrieved from the long term archive on the sepa-rate PC and reviewed and exported through a viewer.

Archiving


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12.1 Client – Server System

Figure 12-1

Archiving


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Client – Server System Bill of Materials

Table 12-1

Req

uire

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BCE WXP


INTERFACE




SERVER BCE SVR03


INTERFACE

1 POWER CABLE 1 6ES7 658-2BC17-0YA0 SOFTWARE PCS 7 OS SERVER 2000 PO 1) Central Archive Server 1 6ES7 660-0CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS

SERVER BCE SVR03


INTERFACE

1 POWER CABLE 1 6ES7 658-2FA17-0YB0 CENTRAL ARCHIVE SERVER BASIC PACKAGE

INCL. 1500 VARIABLES 5)


WXP


INTERFACE

2 POWER CABLE 2 6ES7 658-2CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 2 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 5 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 4 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M

Archiving


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1000) 4)





5) Number of Variables can be increased using Power packs


Archiving


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12.2 Redundant OS Server, Single Central Archive Server

Figure 12-2

Plant Bus

Archiving


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Redundant OS Server, Single Central Archive Server Bill of Materials

Table 12-2

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IE WXP


INTERFACE







INTERFACE


2000 PO 3)

10) 2 6GK1 162-3AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 2 6GK1 716-0HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4)

Central Archive Server 1 6ES7 660-0CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS

SERVER BCE SVR03


INTERFACE

1 POWER CABLE 1 6ES7 658-2FA17-0YB0 CENTRAL ARCHIVE SERVER BASIC PACKAGE INCL.

1500 VARIABLES 8)

1 6ES7 652-0XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) Operator System Client



INTERFACE


2 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION

Archiving


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7)












Archiving


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12.3 Redundant OS Server, Redundant Central Archive Server

Figure 12-3

Plant Bus

Archiving


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Redundant OS Server, Redundant Central Archive Server Bill of Materials

Table 12-3

Req

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IE WXP


INTERFACE







INTERFACE


2000 PO 3)

10) 2 6GK1 162-3AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 2 6GK1 716-0HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4)


SERVER BCE SVR03


INTERFACE

2 POWER CABLE 1 6AV6 371-1CF07-0AX0 WINCC/REDUNDANCY V7.0 1 6ES7 902-1AC00-0AA0 RS232 CONNETING CABLE 10M 2 6ES7 658-2FA17-0YB0 CENTRAL ARCHIVE SERVER BASIC PACKAGE INCL.

1500 VARIABLES 8)

2 6ES7 652-0XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2)

Archiving


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WXP


INTERFACE






7)


Archiving


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Archiving


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12.4 Client – Server System StoragePlus

Figure 12-4

Plant Bus

Archiving


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Client – Server System StoragePlus Bill of Material

Table 12-4

Req

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BCE WXP


INTERFACE






INTERFACE

1 POWER CABLE 1 6ES7 658-2BC17-0YA0 SOFTWARE PCS 7 OS SERVER 2000 PO 1)


WXP


INTERFACE


2 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Storage Plus Station

1 6ES7 660-0AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP


INTERFACE

1 POWER CABLE 1 6ES7 652-0XC17-2YB0 SIMATIC STORAGEPLUS V1.2

Terminal Bus 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 5 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M


Archiving


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Asset Management


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13 Asset Management SIMATIC PCS 7 Asset Management

SIMATIC PCS 7 Asset Management functionality provides full diagnostics and maintenance information at your fingertips, fully integrated in the Operator System and with full asset detail information on a dedicated Maintenance Station.

Starter System

The SIMATIC PCS 7 BOX RTX system supports Engineering, Operator System and full Asset Management functionality for all its connected Field Devices, inte-grated Automation System and computer.

Single Station

Connected via an Ethernet Plant Bus, Engineering, Operator System and Asset Management functionality are concentrated on a SIMATIC PCS 7 Single Station System. Asset Management delivers diagnostics and maintenance of all connected Field Devices, Automation System components, Active Networking components and computers.

Client-Server (Redundant)

In a Client-Server architecture the Asset Management system follows SIMATIC PCS 7 distributed Client-Server structure. The Asset Management System uses standard PCS 7 OS display and alarming. The Maintenance Server functionality is integrated in the OS Server and no additional computer is needed. The OS Clients can access the Maintenance Screens like standard PCS 7 process pictures. For detailed diagnostics and trouble shooting of intelligent field devices the Asset Man-agement System provides additional information on the Maintenance System.

Asset Management


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13.1 Asset Management Starter System

Figure 13-1

Asset Management


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Asset Management Starter System Bill of Materials

Table 13-1

Req

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(ES, OS AND AS) 1)


1 LCD MONITOR, 19" 1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL

1 6ES7 658-3LX06-0YA5 SIMATIC PDM PCS 7 V6.0 INCL. INTEGRATION STEP7/PCS 7, 128 TAGS

2)

1 6ES7 658-7GX17-0YB5 ASSET ENGINEERING 1 6ES7 658-7GB17-0YB0 ASSET RUNTIME BASIC PACKAGE INCL. 100 ASSET

TAGS 3)


2) Number of PDM Tags can be increased using Power packs

3) Number of Asset Tags can be increased using Power packs

Asset Management


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13.2 Asset Management Single Station

Figure 13-2

Plant Bus

Asset Management


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Asset Management Single Station Bill of Materials

Table 13-2

Req

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BCE WXP


INTERFACE


RT 1)



5)

1 6ES7 658-7GX17-0YB5 ASSET ENGINEERING 1 6ES7 658-7GB17-0YB0 ASSET RUNTIME BASIC PACKAGE INCL. 100 ASSET

TAGS 6)










Asset Management Single Station Sample Calculation

The following is a sample calculation of Asset Management Tags, Process Objects and PDM Tags for a given single station configuration.

Asset Management


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The Single Station configuration is comprised of:

• One ES/OS/MS Single Station

• 200 PROFIBUS PA Transmitters and Actuators

• 100 Hart Analog Transmitters and Actuators

• 32 Foundation Fieldbus Transmitters and Actuators

• 8 ET200M IO Racks, total of 50 IO modules

• 80 PROFIBUS DP Slaves with EDDL configuration capability

• 25 PROFIBUS DP Slaves without EDDL configuration capability

• 1 AS 416-3 IE

• 5 PROFIBUS DP and PA Networking Segments

• Single Plant Bus, one switch

• Single Terminal Bus, one switch

• 120 proces devices with Asset Monitoring functionality

The configuration above requires:

Table 13-3

Item Count Asset Management Tags

Process Objects

PDM Tags

Computers 1 1 0 0 PROFIBUS PA 200 200 0 200 Hart 100 100 0 100 Foundation FieldBus 32 32 0 32 ET200M IM Bus Interface 8 8 0 0 ET200M modules 50 0 0 0 PROFIBUS DP Slaves - EDDL 80 80 0 80 PROFIBUS DP Slaves – no EDDL 25 25 0 0 Automation System 1 1 0 0 Plant Bus Switches 1 1 0 0 Terminal Bus Switches 1 1 0 0 Networks 7 0 0 0 Process Devices 120 120 120 120

Totals

569 120 531

Asset Management


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Asset Management Single Station based on sample calculation Bill of Materials

Table 13-4

Req

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d

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BCE WXP


INTERFACE


RT 1)



1 6ES7 658-3XB06-2YD5 SIMATIC PDM POWERPACK VON 128 BIS 512 TAGS 1 6ES7 658-3XC06-2YD5 SIMATIC PDM POWERPACK VON 512 BIS 1024 TAGS 1 6ES7 658-7GX17-0YB5 ASSET ENGINEERING 1 6ES7 658-7GB17-0YB0 ASSET RUNTIME BASIC PACKAGE INCL. 100 ASSET

TAGS

5 6ES7 658-7GB00-2YB0 ASSET RUNTIME POWERPACK 100 ASSET TAGS Plant Bus







Asset Management


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13.3 Asset Management Client-Server

Figure 13-3

Plant Bus

Asset Management


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Asset Management Client-Server Bill of Materials

Table 13-5

Req

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d

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BCE WXP


INTERFACE



1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT


6)

1 6ES7 658-7GX17-0YB5 ASSET ENGINEERING 1 6ES7 658-2CX17-0YA5 SOFTWARE PCS 7 OS CLIENT

Operator System Server Maintenance Server 1 6ES7 660-0CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS

SERVER BCE SVR03


INTERFACE

1 POWER CABLE 1 6ES7 658-2BB17-0YA0 SOFTWARE PCS 7 OS SERVER 1000 PO 1) 1 6ES7 658-7GB17-0YB0 ASSET RUNTIME BASIC PACKAGE INCL. 100 ASSET

TAGS 8)


WXP


INTERFACE







2 6ES7 653-2BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 4)

Asset Management


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Asset Management Client-Server Sample Calculation

The following is a sample calculation of number of Asset Management Tags, Proc-ess Objects and PDM Tags for a given Client - Server configuration

Client - Server configuration comprised of:

• One ES/OS/MS Client Station

• One OS/MS Server

• Three OS Clients







• 2 AS 416-3 IE





Asset Management


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The configuration above requires:

Table 13-6


Process Objects

PDM Tags


Totals

1049 240 960

Asset Management


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Asset Management Client-Server based on sample calculation Bill of Materials

Table 13-7

Req

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d

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BCE WXP


INTERFACE





1 6ES7 658-3XB06-2YD5 SIMATIC PDM POWERPACK VON 128 BIS 512 TAGS 1 6ES7 658-3XC06-2YD5 SIMATIC PDM POWERPACK VON 512 BIS 1024 TAGS 1 6ES7 658-7GX17-0YB5 ASSET ENGINEERING 1 6ES7 658-2CX17-0YA5 SOFTWARE PCS 7 OS CLIENT


SERVER BCE SVR03


INTERFACE

1 POWER CABLE 1 6ES7 658-2BC17-0YA0 SOFTWARE PCS 7 OS SERVER 2000 PO 1) 1 6ES7 658-7GB17-0YB0 ASSET RUNTIME BASIC PACKAGE INCL. 100 ASSET

TAGS

1 6ES7 658-7GC00-2YB0 ASSET RUNTIME POWERPACK 1000 ASSET TAGS Operator System Client



INTERFACE





Asset Management


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Asset Management


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13.4 Asset Management Client-Server, single Maintenance Server Architecture

Figure 13-4

Asset Management


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Asset Management Client-Server, Single Maintenance Server Bill of Materials

Table 13-8

Req

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BCE WXP


INTERFACE





6)



SERVER BCE SVR03


INTERFACE

2 POWER CABLE 1 6ES7 652-3BB17-2YA0 SOFTWARE PCS 7 OS SERVER REDUNDANCY V7.0

1000 PO 1) 9)

Maintenance Server 1 6ES7 660-0CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS

SERVER BCE SVR03


INTERFACE

1 POWER CABLE 1 6ES7 658-2BB17-0YA0 SOFTWARE PCS 7 OS SERVER 1000 PO 1) 1 6ES7 658-7GB17-0YB0 ASSET RUNTIME BASIC PACKAGE INCL. 100 ASSET

TAGS 8)


WXP


INTERFACE




Asset Management


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8) Asset Runtime Notes:

• Number of Asset Tags can be increased using Power packs

• Increase in Asset Tags requires increase in AS and OS RT Process objects for the Maintenance Server


Asset Management


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13.5 Asset Management Client-Server Redundant

Figure 13-5

Plant Bus

Asset Management


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Asset Management Client-Server Redundant Bill of Materials

Table 13-9

Req

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BCE WXP


INTERFACE





6)



SERVER BCE SVR03


INTERFACE


1000 PO 1) 9)


SERVER BCE SVR03


INTERFACE


1000 PO 1) 9)

2 6ES7 658-7GB17-0YB0 ASSET RUNTIME BASIC PACKAGE INCL. 100 ASSET TAGS

8)


WXP


INTERFACE



1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2)

Asset Management


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8) Asset Runtime Notes:

• Number of Asset Tags can be increased using Power packs

• Increase in Asset Tags requires increase in AS and OS RT Process objects for the Maintenance Server


Asset Management Client-Server Redundant Sample Calculation

The following is a sample calculation of number of Asset Management Tags, Proc-ess Objects and PDM Tags for a given redundant Client - Server configuration

Redundant Client - Server configuration comprised of:

• One ES/OS/MS Client Station

• One pair of OS/MS Servers

• One pair of OS Servers

• Three OS Clients

Asset Management


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• 2 AS 416-3 IE





Table 13-10


Process Objects

PDM Tags


Totals

1052 240 960

Asset Management


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Asset Management Client-Server Redundant based on sample calculation Bill of Materi-als

Table 13-11

Req

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BCE WXP


INTERFACE





1 6ES7 658-3XB06-2YD5 SIMATIC PDM V6.0 POWERPACK 128 bis 512 TAGS 1 6ES7 658-3XC06-2YD5 SIMATIC PDM V6.0 POWERPACK 512 bis 1024 TAGS 1 6ES7 658-7GX17-0YB5 ASSET ENGINEERING 1 6ES7 658-2CX17-0YA5 SOFTWARE PCS 7 OS CLIENT


SERVER BCE SVR03


INTERFACE


2000 PO 1) 9)


SERVER BCE SVR03


INTERFACE


1000 PO 9)

2 6ES7 658-7GB17-0YB0 ASSET RUNTIME BASIC PACKAGE INCL. 100 ASSET TAGS

2 6ES7 658-7GC00-2YB0 ASSET RUNTIME POWERPACK 1000 ASSET TAGS

Asset Management


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WXP


INTERFACE













Field Bus


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14 Field Bus Field Bus Single DP-PA-FF

The basis for SIMATIC PCS 7’s field connectivity is PROFIBUS DP, the Field Bus with the largest number of nodes installed in the world in the discrete and process industries. Based on robust RS-485 technology PROFIBUS DP offers a versatile bus system that supports reliable high speed data transfer across a large number of slaves. SIMATIC PCS 7 Automation Systems are equipped with PROFIBUS DP master functionality and can be extended to support multiple PROFIBUS DP net-works.

Powerful active network components like Diagnostic Repeaters provide network segmentation, functionality and detailed diagnostics.

PROFIBUS DP slaves can be connected directly to the high speed PROFIBUS DP, and via dedicated network transitions acts as the high performance link to intelli-gent Field Devices based on the PROFIBUS PA and Foundation Fieldbus stan-dards.

Besides data transmission, PROFIBUS PA provides power to the field device on the same two wire cable. This function is performed by a PROFIBUS PA Couplers or FF power supplies. Energy limiting components allow it to connect field devices directly in an explosion hazardous environment.

DP/PA and DP/FF Link components act as gateways between the high speed PROFIBUS DP networks and bus powered PA/ FF side allowing deployment of a larger number of PROFIBUS PA slaves and FF Field Devices without exhausting the available address space of the PROFIBUS DP network.

Single optical PROFIBUS DP

To support larger distances, provide ring fault tolerance and electrical isolation, PROFIBUS DP allows the introduction of Fiber Optic network components. The logical bus topology remains a single line, while ring fault tolerance increases availability.

Redundant optical PROFIBUS DP

Highest availability and isolation are achieved when combining redundant PROFIBUS DP and Fiber Optic network components. The combination of a double fault tolerant ring allows the occurrence of multiple disturbances without losing connectivity to the Field.

Redundant electrical PROFIBUS DP, PROFIBUS PA and FOUNDATION FIELDBUS

When high availability is a requirement, PROFIBUS DP supports extension of re-dundant networks to IO racks and DP/PA and DP/FF Links. A redundant PROFIBUS DP network consists of two separate electrical lines connected to two independent PROFIBUS Masters and several redundant DP Slaves. PROFIBUS PA and FIELDBUS FOUNDATION offer the unique capability to construct the Field Device Bus as a fault tolerant ring, increasing the availability of complete Field De-vice networks. Redundant PROFIBUS PA and redundant FOUNDATION FIELDBUS are available in combination with single and redundant PROFIBUS DP networks.

Field Bus


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14.1 Single DP-PA-FF Field Bus

Figure 14-1

Field Bus


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Single DP-PA-FF Field Bus Bill of Materials

Table 14-1

Req

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ET200M 1 6ES7 654-0XX08-1XA0 PCS 7 I/O SUBSYSTEM HOT SWAPPING FOR

ET200M 2)

DIAGNOSTICS REPEATER 1 6ES7 972-0AA01-0XA0 RS485 DIAGNOSTICS REPEATER 2)

DP/PA LINK 1 6ES7 157-0AC83-0XA0 FIELD DEVICE LINK DP/PA COUPLER FDC 157-0

NON EX-VERSION 4)

1 6ES7 153-2BA82-0XB0 INTERFACE DP/PA-LINK A. ET200M IM153-2 HF 3) 1 6ES7 195-1GA00-0XA0 RAIL FOR ET 200M 483 MM LONG F. MAX. 5 BUS

MOD. FUNCTION: INSERT/REMOVE 5)

1 6ES7 195-7HA00-0XA0 BUS UNIT FOR ET200M F. THE INTEGR.OF 1 PS A.1 IM153

1 6ES7 195-7HF80-0XA0 BUS UNIT BM DP/PA FOR EXPANDED TEMPERATURE RANGE

DP/FF LINK 1 6ES7 658-3MD07-0YA5 SIMATIC PDM PCS 7-FF V7.0 1 6ES7 153-2DA80-0XB0 IM 153-2 FF 1 6ES7 157-0AC84-0AX0 FIELD DEVICE COUPLER FDC 157 1 6ES7 195-1GA00-0XA0 RAIL FOR ET 200M 483 MM LONG F. MAX. 5 BUS

MOD. FUNCTION: INSERT/REMOVE



Field Bus


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NOTE 1) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available

PROFIBUS NOTES:

• Max. number of PROFIBUS Slaves per Master 125 (Typical 30-80)

• Max. number of slaves per segment 32, segments are separated by (Di-agnostics) Repeaters

2) ET200M, IM 153-2, Diagnostics Repeater require 24VDC Power Supply (not listed)

3) Max. 48 Field Devices per DP/PA Link, IM 153-2 requires 24VDC Power Supply (not listed)

4) FDC 157-0 Notes:

• Max. 5 FDC 157-0 DP/PA Couplers in one DP/PA Link

• Max. 31 Field Devices per FDC 157-0. (Typical 20-25)

• Max. Current provided by FDC 157-0 is 1000 mA

• Max. PA Segment length is 1900 m (Typically 500-1000 m)

5) Longer lengths are available

Field Bus


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14.2 Single DP-PA-FF Field Bus Optical

Figure 14-2

Field Bus


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Single DP-PA-FF Field Bus Bill of Materials

Table 14-2

Req

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OPTICAL FIELD BUS 4 6GK1 503-3CB00 PROFIBUS OPTICAL LINK MODULE (OLM/G12) 6)

ET200M 1 6ES7 654-0XX08-1XA0 PCS 7 I/O SUBSYSTEM HOT SWAPPING FOR

ET200M 2)


NON EX-VERSION 4)









Field Bus


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NOTE 1) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available

PROFIBUS Notes:


• Max. number of slaves per segment 32, segments are sepa-rated by (Diagnostics) Repeaters



4) FDC 157-0 Notes:






6) OLM/G12 implements a fault tolerant Optical PROFIBUS DP Ring. OLM/G12 requires 24 VDC Power Supply (not listed)

Field Bus


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14.3 Redundant DP-PA-FF Field Bus

Figure 14-3

Field Bus


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Redundant DP-PA-FF Field Bus Bill of Materials

Table 14-3

Req

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iona



4MB W/RED. PS OPT; 2x9 SLOT RACK , 100 PO AS RT

1)

2 6GK7 443-5DX04-0XE0 KOMMUNIKATIONSPROZESSOR PROFIBUS CP443-5 EXTENDED

2)

ET200M 1 6ES7 153-2AR03-0XA0 ET200M-RED.-BUNDLE CONSISTING OF TWO IM153-

2HF 3)

Y-LINK 1 6ES7 197-1LA11-0XA0 Y-LINK FOR CONNECTING SINGLE-CHANNEL DP

SLAVES TO S7-400H 3)

DIAGNOSTICS REPEATER 2 6ES7 972-0AA01-0XA0 RS485 DIAGNOSTICS REPEATER 3)


NON EX-VERSION 5)



1 6ES7 195-7HD80-0XA0 BUS UNIT BM IM 157 FOR EXPANDED TEMPERATURE RANGE

1 6ES7 195-7HG80-0XA0 BUS COUPLE BM DP/PA FOR 2 FDC 157-0 FOR REDUNDANT OPERATION

2 6ES7 157-0AF81-0XA0 ACT. FIELD DISTRIBUTOR AFD FOR PROFIBUS PA RING






Field Bus


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NOTE 1) AS 417-4-2H Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available

2) CP443-5 Extended Notes:



3) ET200M, IM 153-2, Y-LINK and Diagnostics Repeater require 24VDC Power Supply (not listed)


5) FDC 157-0 Notes:

• Max. One pair of redundant FDC 157-0 per DP/PA Link and 3 single FDC 157-0

• Max. 31 Field Devices per redundant pair of FDC 157-0. (Typical 20-25)




7) Max. 64 Field Devices per DP/FF Link (Typical 20-30)

8) DP/FF Link must be connected to the Plant Bus by means of Ethernet. Cables and Switches are not listed

Field Bus


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14.4 Redundant DP-PA-FF Field Bus Optical

Figure 14-4

Field Bus


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Redundant DP-PA-FF Field Bus Optical Bill of Materials

Table 14-4

Req

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1)

2 6GK7 443-5DX04-0XE0 KOMMUNIKATIONSPROZESSOR PROFIBUS CP443-5 EXTENDED

2)

OPTICAL FIELD BUS 10 6GK1 503-3CB00 PROFIBUS OPTICAL LINK MODULE (OLM/G12) 8) ET200M

1 6ES7 153-2AR03-0XA0 ET200M-RED.-BUNDLE CONSISTING OF TWO IM153-2HF

3)

Y-LINK 2 6ES7 197-1LA11-0XA0 Y-LINK FOR CONNECTING SINGLE-CHANNEL DP

SLAVES TO S7-400H 3)


NON EX-VERSION 5)











Field Bus


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NOTE 1) AS 417-4-2H Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available

2) CP443-5 Extended Notes:





5) FDC 157-0 Notes:






7) Max. 64 Field Devices per DP/FF Link (Typical 20-30)

8) OLM/G12 implements a fault tolerant Optical PROFIBUS DP Ring. OLM/G12 requires 24 VDC Power Supply (not listed)

9) DP/FF Link must be connected to the Plant Bus by means of Ethernet. Cables and Switches are not listed

Network Architecture


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15 Network Architecture Star Topologies

The robust SCALANCE network components, active and managed switches, can be used to create cost-effective network topologies providing connectivity to large numbers of nodes.

SCALANCE offers a broad line of components to build start topologies with a large number of ports. If multiple switches are required to accommodate the number of ports that is to be connected, or to allow for geographical distribution of switches, then we suggest to connect the switches as a fault tolerant ring.

Fault Tolerant Ring

A unique redundancy manager concept enables two SCALANCE switches to man-age disturbances in an optical, electrical or mixed media ring backbone without in-terrupting network communication. This capability is available in the complete range of SCALANCE switches offered with SIMATIC PCS 7.

Double Redundant Bus

SIMATIC PCS 7 offers redundancy from Operator System Client to Field connec-tivity. Network communication between Operator System Clients and Servers, as well as between Operator System Servers and Automation Systems can reach the highest level of availability by deploying two network interfaces in each computer and Automation System and connecting these interfaces to separated fault tolerant ring structured networks.

Fault Tolerant Ring 1GB

For applications where backbone data throughput cannot be compromised, SCALANCE offers 1 Giga Bit network backbone switches. These high performance switches also provide redundancy management functionality allowing the imple-mentation of fault tolerant ring topologies in a single or double redundant manner.



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15.1 Star Architectures

Figure 15-1

Star Architectures Bill of Materials

Table 15-1

Req

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iona


Electrical X200 1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 1) 4 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M




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15.2 Fault Tolerant Ring Architectures

15.2.1 Highspeed Ring Fault Tolerance

SCALANCE Fault Tolerance Rings are created to provide multiple communication paths between switches, if one of the paths fails, the backup path is enabled to se-cure communication. Different from spanning tree technology, that delivers similar functionality, SCALANCE switches will reconfigure the available communication path fast enough to avoid that connected systems (Controllers, Servers, Clients) experience any communication failure. The high speed ring monitoring and recon-figuration is achieved by assigning one SCALANCE switch the role of Redundancy Manager. This Redundancy Manager will keep the ring open when no failure is de-tected and close the ring when a failure occurs.

The ring connections between switches can be established through Fiber Optic and Electrical connections.

Figure 15-2

The Redundancy Manager acts as a switch that opens the Ethernet Ring at a de-fined Position and monitors the status of the line. If a failure occurs on the line, the Redundancy Manager recognizes this, closes the switch and reestablishes communication.



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15.2.2 Ring connectivity, Standby Redundancy

To connect two separate Fault Tolerant Ethernet Rings in a redundant manner, a second highspeed redundancy function is available. Although two connections be-tween the rings are required for redundancy, only one connection can be active at a given momen in time. To achieve this each ring is equipped with two switches that support this so named Standby Redundancy. In this concept, two parallel point to point connections are monitoring each other, making sure that the standby con-nection is enabled when the active connection has a failure. This is achieved by configuring one SCALANCE switch as a Standby Master and a second SCALANCE switch as Standby Slave.

Figure 15-3

The Standby Master and Standby Slave are connected in a logical manner. The Standby Master activates its connection and the Standby Slave deactivates its connection.Both switches monitor each others status, in case of a failure in the ac-tive connection, the Standby Slave becomes active. The process of enabling the Standby Slave occurs fast enough to have no communication failure being experi-enced by connected systems (Controllers, Servers, Clients).



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15.3 Fault Tolerant Ring Optical Architectures

Figure 15-4

Plant Bus

Terminal Bus



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Fault Tolerant Ring Optical Bill of Materials

Table 15-2

Req

uire

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iona


Terminal Bus 2 6GK5 204-2BB10-2AA3 SCALANCE X204-2, MANAGED IE 10/100MB 1) 2 6XV1 820-5BN10 FIBER OPTIC CABLE BFOC(ST) 10 M 5 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M

Plant Bus 2 6GK5 204-2BB10-2AA3 SCALANCE X204-2, MANAGED IE 10/100MB 1) 2 6XV1 820-5BN10 FIBER OPTIC CABLE BFOC(ST) 10 M 6 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M




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15.4 Fault Tolerant Ring Electrical Architectures

Figure 15-5

Plant Bus

Terminal Bus



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Fault Tolerant Ring Electrical Bill of Materials

Table 15-3

Req

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15.5 (Double) Redundant Bus Architectures

Figure 15-6



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(Double) Redundant Bus Bill of Materials

Table 15-4

Req

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Terminal Bus 2 6GK5 202-2BB00-2BA3 SCALANCE X202-2 IRT, MANAGED IE 10/100MB 1) 3 6GK5 204-2BB10-2AA3 SCALANCE X204-2, MANAGED IE 10/100MB 1) 5 6XV1 820-5BN10 FIBER OPTIC CABLE BFOC(ST) 10 M


4 6GK5 204-2BB10-2AA3 SCALANCE X204-2, MANAGED IE 10/100MB 1) 4 6XV1 820-5BN10 FIBER OPTIC CABLE BFOC(ST) 10 M 8 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M




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15.6 Fault Tolerant Ring 1GB

Figure 15-7

Plant Bus

Terminal Bus



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Fault Tolerant Ring 1 GB Bill of Materials

Table 15-5

Req

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iona


Terminal Bus 2 6GK5 308-2FL00-2AA3 SCALANCE X308-2, MANAGED IE 10/100/1000MB 1) 2 6XV1 873-6AN10 FO Standard Cable SC-Duplex 10 M 5 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M

Plant Bus 2 6GK5 308-2FL00-2AA3 SCALANCE X308-2, MANAGED IE 10/100/1000MB 1) 2 6XV1 873-6AN10 FO Standard Cable SC-Duplex 10 M 6 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M




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15.7 Redundancy Concepts – Plant Bus

15.7.1 Introduction

In addition to the described Fault Tolerant Ring and Double Ring concepts de-scribed in the previous paragraphs, PCS 7 offers a flexible level of redundancy re-garding the communication across the Plant Bus between Operator Systems and Automation Systems (Controllers). Prerequisites for redundant communication are SIMATIC S7-400H CPUs, either in a single or redundant setup, SCALANCE X network components and communication processor CP1613- A2 for Operator Sys-tem Servers and Single Stations.

15.7.2 Single Station AS 41x-x-1H Automation System

Single Station AS 41x-x-1H systems consist of one S7-41xH CPU. To support re-dundant communication, a station can be equipped with two CP443-1 Ethernet communication processors. The table below lists the different redundancy configu-rations.

• Concept 1, Single network, single OS Server/Single Station network connec-tion, two communication paths

– One CP1613 in the OS Server, Single Station

– Two CP443-1 communication processors

– Star network or Fault tolerant ring

• Concept 2, Single network, redundant OS Server/Single Station network con-nection, two communication paths

– Two CP1613 in the OS Server, Single Station



• Concept 3, (Double) redundant network, redundant OS Server/Single Station network connection, two communication paths



– Double Fault tolerant ring



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Figure 15-8

Communication Path 1: CP443-1_A <-> CP1613_A

Communication Path 2 : CP443-1_B <-> CP1613_A

CP443-1_A CP443-1_B

CP1613_A CP1613_B


Communication Path 2: CP443-1_B <-> CP1613_B

CP443-1_A CP443-1_B

CP1613_A CP1613_B


Communication Path 2: CP443-1_B <-> CP1613_B

CP1613_A

CP443-1_A CP443-1_B

Plant BusPlant Bus A

Plant Bus B

Plant Bus

Concept 1 Concept 3

Concept 2



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Single Station AS 41x-x-1H Automation System Bill of Materials

• Concept 1

Table 15-6

Req

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d

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iona


Automation System 1 6ES7 654-8CM03-3CB0 PCS 7 SINGLE AS CPU 417-4H WITH 4MB RAM

MEMORY CARD, 100 PO AS RT, 1 X AC 120/230V 10A 1)

Engineering and Operator System 1 6GK1 716-0HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 2)

3)

• Concept 2, Concept 3

Table 15-7

Req

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d

Opt

iona



4MB W/RED. PS; 2x9 SLOT RACK , 100 PO AS RT 1)

Engineering and Operator System 1 6GK1 716-0HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 2) 1 6GK1 162-3AA00 SIMATIC NET, CP1623 PCI EXPRESS 2)

3)

NOTE SCALANCE switch and network components must be added, refer to net-work topology descriptions in this chapter to select the appropriate configura-tion and materials

1) Alternative for the AS417-4-1H are the AS414-4-1H and AS412-3-1H Automation Systems

2) REDCONNECT Upgrade and CP1613 are required for each Operator System and Engineering System that is connected to the Plant Bus

3) The Bill of Material is based on the prerequisite that Operator System, Engineering System hardware is selected that is equipped with a CP1613 (Industrial Ethernet version of the hardware), only additional CP1613 communication processors are listed



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15.7.3 Redundant Station AS 41x-x-2H Automation System

Redundant Station AS 41x-x-2H Automation Systems consist of two redundant S7-41x-xH CPUs. They can be equipped with two redundant CP443-2 or 4 redundant CP443-1 communication processors. The table below lists the different redundancy configurations.

• Concept 1, Single network, single OS Server/Single Station network connec-tion, two communication paths

– One CP1613 in the OS Server, Single Station



• Concept 2, Single network, redundant OS Server/Single Station network con-nection, four communication paths




• Concept 3, (Double) redundant network, redundant OS Server/Single Station network connection, two communication paths



– (Double) redundant fault tolerant ring

• Concept 4, (Double) redundant network, redundant OS Server/Single Station network connection, four communication paths


– Four CP443-1 communication processors

– (Double) redundant fault tolerant ring



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Figure 15-9

Plant Bus

Plant BusPlant Bus A

Plant Bus A

Plant Bus B

Plant Bus B



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Redundant Station AS 41x-x-2H Automation System Bill of Materials

• Concept 1

Table 15-8

Req

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Opt

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1)

Engineering and Operator System 1 6GK1 716-0HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 2)

3)

• Concept 2, Concept 3

Table 15-9

Req

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1)


3)



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• Concept 4

Table 15-10

Req

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1)


3)


1) Alternative for the AS417-4-1H are the AS414-4-1H and AS412-3-1H Automation Systems

2) REDCONNECT Upgrade and CP1613 are required for each Operator System and Engineering System that is connected to the Plant Bus

3) The Bill of Material is based on the prerequisite that Operator System, Engineering System hardware is selected that is equipped with a CP1613 (Industrial Ethernet version of the hardware), only additional CP1613 communication processors are listed



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15.8 Concepts of Redundancy – Terminal Bus

15.8.1 Introduction

Operator System Servers and Clients, as well as Engineering Systems, Batch Servers, Route Control Servers and Central Archive Servers, can be equipped with a redundant Terminal Bus connection. The table below lists the different redun-dancy configurations.

• Concept 1, Single network

– Redundant Terminal Bus connection in each Server and Client

– Single Fault Tolerant Ring network

• Concept 2, (Double) redundant network

– Redundant Terminal Bus connection in each Server and Client

– (Double) Redundant Fault Tolerant Ring network, with Standby redun-dancy between the two rings



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15.8.2 Redundant Terminal Bus

Figure 15-10

Figure 15-11



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15.8.3 Redundant Terminal Bus Bill of Material

Table 15-11

Req

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Opt

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Operator System Server 1 6ES7 652-0XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 1)

Operator System Client 1 6ES7 652-0XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS


1) Must be selected for each Batch, Route Control and Central Archive Server, and Engineering System

Safety System


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16 Safety System Single Station Fail Safety System

Safety Instrumented Systems are built on proven SIMATIC PCS 7 safety system technology. Like all other SIMATIC PCS 7 system architectures, the safety system architecture is scalable from small to large systems providing all functionality at each scale. The SIMATIC PCS 7 Single Station Safety System contains the engi-neering, run-time and operation, and monitoring functionality of a complete Safety Instrumented System in a single computer and Fail Safe Automation System. The Fail-safe safety system is engineered by means of comprehensive Continuous Function Chart logic or the front-running integrated cause and effect engineering and runtime tools, Safety Matrix. Safety Matrix can be used stand-alone and as an integral component of the Engineering System.

Client-Server

Medium to large systems are implemented by combining standard and Safety Automation Systems connected to an Operator System Server. The Engineering and Operation and Monitoring functions are distributed across the Engineering and Operator System Computers.


High availability of Operation, Monitoring and Automation System functionality is provided by redundant Operator System Servers and High Availability Automation Systems.

Safety System


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16.1 Single Station Safety System

Figure 16-1

Plant Bus

Safety System


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Single Station Safety System Bill of Materials

Table 16-1

Req

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Opt

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BCE WXP


INTERFACE


RT 1)

1 6ES7 833-1CC02-0YA5 SOFTWARE ENG S7 F SYSTEMS 1 6ES7 833-1SM02-0YA5 SOFTWARE SAFETY MATRIX TOOL 1 6ES7 833-1SM62-0YA5 SOFTWARE SAFETY MATRIX VIEWER 1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT Plant Bus


Automation System 1 6ES7 654-8CF03-3BB0 PCS 7 SINGLE AS CPU 414F WITH 4MB RAM

MEMORY CARD, 100 PO AS RT, S7 F SYSTEMS RT 3)



3) AS 414F Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available

Safety System


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16.2 Client-Server Safety System

Figure 16-2

Plant Bus

Safety System


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Client-Server Safety System Bill of Materials

Table 16-2

Req

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BCE WXP


INTERFACE



1 6ES7 833-1CC02-0YA5 SOFTWARE ENG S7 F SYSTEMS 1 6ES7 833-1SM02-0YA5 SOFTWARE SAFETY MATRIX TOOL 1 6ES7 833-1SM62-0YA5 SOFTWARE SAFETY MATRIX VIEWER 1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System Server



INTERFACE



WXP


INTERFACE


3 6ES7 833-1SM62-0YA5 SOFTWARE SAFETY MATRIX VIEWER 3 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus



Automation System 2 6ES7 654-8EN33-1BB1 CONTROLLER AS417F, AC120/230V10A,16MB, 9 Slot

Rack, 100 PO AS RT, S7 F SYSTEMS RT 3)


Safety System


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3) AS 417F Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available



Safety System


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16.3 Client-Server Redundant Safety System

Figure 16-3

Plant Bus

Safety System


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Client-Server Redundant Safety System Bill of Materials

Table 16-3

Req

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IE WXP


INTERFACE



1 6ES7 833-1CC02-0YA5 SOFTWARE ENG S7 F SYSTEMS 1 6ES7 833-1SM02-0YA5 SOFTWARE SAFETY MATRIX TOOL 1 6ES7 833-1SM62-0YA5 SOFTWARE SAFETY MATRIX VIEWER





INTERFACE


2000 PO 3) 9)



WXP


INTERFACE


2 6ES7 833-1SM62-0YA5 SOFTWARE SAFETY MATRIX VIEWER 2 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus


Safety System


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10 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System

2 6ES7 654-8EN33-1EB0 CONTROLLER AS417FH; AC 10A for 120/230V10A, 16MB W/RED. PS OPT; 2x9 SLOT RACK, 100 PO AS RT, S7 F SYSTEMS RT

7)








7) AS 417FH Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available



Connectivity


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17 Connectivity Client-Server System and OpenPCS 7

SIMATIC PCS 7 offers access at your fingertips to all real-time and historical proc-ess and alarm data. The comprehensive interface for this access is the OpenPCS 7 software. OpenPCS 7 connects to SIMATIC PCS 7 Operator System Servers as well as Central Archive Servers and provides access to all data via standard OPC Server technology. It integrates OPC DA (Data Access), OPC HDA (Historical Data Access), OPC AE (Alarms & Events) and OPC HAE* (Historical Alarms & Events) in one system. (*OPC HAE available with SIMATIC PCS 7 V7.0 SP1).

Small System

For smaller systems a cost-effective combination of OpenPCS 7 and SIMATIC PCS 7 Operator System Client functionality is offered.

Large System

For high performance and large applications OpenPCS 7 runs on its own dedicated computer, providing access to all data available on multiple redundant SIMATIC PCS 7 Operator System Server and Central Archive Server systems.

Connectivity


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17.1 Client – Server System and OpenPCS 7

Figure 17-1

Plant Bus

Connectivity


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Client – Server System and OpenPCS 7 Bill of Materials

Table 17-1

Req

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BCE WXP


INTERFACE






INTERFACE


Operator System Client

2 6ES7 650-0NG07-0YX0 COMPUTER PCS 7 0S CLIENT 547B WXP 2 LCD MONITOR, 19" 2 6ES7 648-0CB00-0YA0 KEYBOARD SIMATIC PC INTNAL, USB (G) 2 POWER CABLE 2 6ES7 658-2CX07-0YA5 SOFTWARE PCS 7 OS CLIENT V7.0 2 6ES7 652-0XD07-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION

Open PCS 7 Station 1 6ES7 660-0EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT

WXP


INTERFACE

1 POWER CABLE 1 A5E00504378 DESKTOP ADAPTER NETWORK CARD 6) 1 6ES7 658-0HX17-2YB0 SIMATIC PCS 7 OPENPCS 7



Connectivity


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NOTE Enterprise network switch and cables are not listed.






6) Enterprise Network connection

Firewall applications between Terminal Bus and Perimeter Network and between Perimeter Network and Enterprise Network are not listed but required

Network components for Perimeter Network and Enterprise Network connection have not been listed

Connectivity


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17.2 Small Client – Server System and OpenPCS 7

Figure 17-2

Plant Bus

Connectivity


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Small Client – Server System and OpenPCS 7 Bill of Materials s

Table 17-2

Req

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BCE WXP


INTERFACE






INTERFACE



WXP


INTERFACE


1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Operator System Client and Open PCS 7 Station



INTERFACE

1 POWER CABLE 1 A5E00504378 DESKTOP ADAPTER NETWORK CARD 6) 1 6ES7 658-2CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 1 6ES7 658-0GX17-2YB0 SIMATIC PCS 7 OS CLIENT / OPENPCS 7




Connectivity


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Connectivity


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17.3 Large Client – Server System and OpenPCS 7

Figure 17-3

Plant Bus

Connectivity


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Large Client – Server System and OpenPCS 7 Bill of Materials

Table 17-3

Req

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d

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IE WXP


INTERFACE







INTERFACE

2 POWER CABLE 1 6ES7 652-3BD17-2YA0 SOFTWARE PCS 7 OS SERVER REDUNDANCY V7.0

3000 PO 3) 11)



SERVER BCE SVR03


INTERFACE

2 POWER CABLE 2 6ES7 658-2FA17-0YB0 CENTRAL ARCHIVE SERVER BASIC PACKAGE INCL.

1500 VARIABLES 8)

2 6ES7 652-0XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 2 6ES7 660-0CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS

SERVER BCE SVR03

Connectivity


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WXP


INTERFACE


2 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Open PCS 7 Station



INTERFACE

1 POWER CABLE 1 6ES7 652-0XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 1 A5E00504378 DESKTOP ADAPTER NETWORK CARD 10) 1 6ES7 658-0HX17-2YB0 SIMATIC PCS 7 OPENPCS 7





7)


AS-OS PO Count


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18 AS-OS PO Count Starter System 250 PO

The licensing of SIMATIC PCS 7 Automation and Operator Systems has reached a new level of flexibility and scalability by allowing the deployment of exactly the number of licensed objects as required for a specific application. For smaller appli-cations SIMATIC PCS 7 offers cost effective bundles of Operator and Automation System Run-time licensing.

A Process Object is a function that resides at the Automation System level and is integrated at both the Automation System and Operator System level. Examples of a Process Object are a PID Controller or a MOTOR function. Typically a techno-logical automation function is equivalent to a Process Object. Nevertheless it de-pends on the complexity of the automation function where several Process Objects are needed for one function (e.g. 2 PID Process Objects for a split range control). Examples of typical technological functions, PCS 7 process Objects and related I/O counts are:

Table 18-1

Technological Function PCS 7 Process Object I/O

Analog Monitoring MEAS_MON 1 AI Digital Status DIG_MON 1 DI PID Control CTRL_PID 1 AI, 1 AO Motor MOTOR 1 DI, 1 DO Valve VALVE 2 DI, 1 DO

As a rule of the thumb 0.75…1.5 I/O’s are equivalent to 1 Process Object.

For PCS 7 licensing the total amount of Process Objects is counted regardless of the number of Inputs and Outputs. Also the amount of data exchanged with other Automation Systems does not influence the number of Process Objects.

The smallest license allows implementation of 250 Process Objects at the Operator and Automation System level.

Single Station 1000 PO

A bundled Run-time license for the Operator and Automation System is available for starter system and single station Engineering System and supports up to 2000 Process Objects.

Client-Server 2000 PO

For Client-Server applications SIMATIC PCS 7 offers an Engineering System with unlimited Process Objects for engineering and testing purposes. The number of Automation System Process Objects is licensed by means of the addition of Power packs. The number of Operator System Process Objects is licensed by the appro-priate Operator System Server license. Operator System Clients do not require Process Object licensing and can access all Process Objects of the connected Op-erator System Servers.

AS-OS PO Count


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Client-Server Redundant 3000 PO

For redundant Operator System Servers both servers must be licensed with the appropriate number of Process Objects.

Multi-Server 5000 PO

Systems consisting of multiple Operator System Servers allow distribution of Proc-ess Objects across multiple Servers. When multiple Engineering Systems are de-ployed, SIMATIC PCS 7 requires the Automation System Process Objects to be li-censed only once.

AS-OS PO Count


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18.1 Starter System 250 Process Objects

Figure 18-1

AS-OS PO Count


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Starter System 250 Process Objects Bill of Materials

Table 18-2

Req

uire

d

Opt

iona


Engineering, Operator and Automation System 1 6ES7 650-4AA00-0AA0 SIMATIC PCS 7 BOX RTX V7.1

ALL-IN-ONE SYSTEM (ES, OS AND AS) 1)


1 LCD MONITOR, 19" 1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION


AS-OS PO Count


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18.2 Single Station System 1000 Process Objects

Figure 18-2

Plant Bus

AS-OS PO Count


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Single Station System 1000 Process Objects Bill of Materials

Table 18-3

Req

uire

d

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BCE WXP


INTERFACE


RT 1)

1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT Plant Bus







AS-OS PO Count


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18.3 Client – Server System 2000 Process Objects

Figure 18-3

Plant Bus

AS-OS PO Count


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Client – Server System 2000 Process Objects Bill of Materials s

Table 18-4

Req

uire

d

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BCE WXP


INTERFACE






INTERFACE

1 POWER CABLE 1 6ES7 658-2BC17-0YA0 SOFTWARE PCS 7 OS SERVER 2000 PO


WXP


INTERFACE








AS-OS PO Count


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18.4 Client Server Redundant System 3000 Process Objects

Figure 18-4

Plant Bus

AS-OS PO Count


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Client Server Redundant System 3000 Process Objects Bill of Materials

Table 18-5

Req

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d

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IE WXP


INTERFACE







INTERFACE

2 POWER CABLE 1 6ES7 652-3BD17-2YA0 SOFTWARE PCS 7 OS SERVER REDUNDANCY V7.0

3000 PO 8)



WXP


INTERFACE





AS-OS PO Count


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6)










AS-OS PO Count


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18.5 Multi-Server System 5000 Process Objects

Figure 18-5

Plant Bus

AS-OS PO Count


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Multi-Server System 5000 Process Objects Bill of Materials

Table 18-6

Req

uire

d

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IE WXP 1)


INTERFACE






INTERFACE

4 POWER CABLE 4 6GK1 716-0HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 1) 1 6ES7 652-3BC17-2YA0 SOFTWARE PCS 7 OS SERVER REDUNDANCY V7.0

2000 PO 6)

1 6ES7 652-3BD17-2YA0 SOFTWARE PCS 7 OS SERVER REDUNDANCY V7.0 3000 PO

6)


WXP


INTERFACE



1 6GK5 414-3FC00-2AA2 SWITCH MODULAR 1EX414-3E 10/100/1000MB 2) 2 6GK5 204-2BB10-2AA3 SCALANCE X204-2, MANAGED IE 10/100MB 2) 2 6XV1 820-5BN10 FIBER OPTIC CABLE BFOC(ST) 10 M 7 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M

Plant Bus 1 6GK5 414-3FC00-2AA2 SWITCH MODULAR 1EX414-3E 10/100/1000MB 2) 1 6GK5 204-2BB10-2AA3 SCALANCE X204-2, MANAGED IE 10/100MB 2) 2 6XV1 820-5BN10 FIBER OPTIC CABLE BFOC(ST) 10 M

10 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M

AS-OS PO Count


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3)





4) AS PO RT License expanded to total 5000 PO based on, 600 PO included in each ES, 100 PO included in each AS



PCS 7 Architectures V71SP2 En

Documents

Transcript of PCS 7 Architectures V71SP2 En