PC9 SERIES MODULATING VARIABLE SPEED CONDENSING …Johnson Controls Unitary Products PC9 SERIES...
Transcript of PC9 SERIES MODULATING VARIABLE SPEED CONDENSING …Johnson Controls Unitary Products PC9 SERIES...
Johnson Controls Unitary Products
PC9 SERIES MODULATING VARIABLE SPEED CONDENSING DOWNFLOW/HORIZONTAL NATURAL GAS FURNACES - (STYLE A)
Supersedes: 035-21144-001 Rev. C (1006) 035-21144-001 Rev. D (0708)
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Figure 1: MODULATING VARIABLE SPEED DOWNFLOW/HORIZONTAL NATURAL GAS FURNACES
FIG ITEM DESCRIPTION PC9B12N060DH11A PC9B12N080DH11A PC9C16N080DH11A(3 BURNER) (4 BURNER) (4 BURNER)
MOTOR2 1 ECM PROGRAMMED MOTOR/MODULE 024-35352-000 024-35352-000 024-35353-000* 1A ECM PROGRAMMED MODULE (only) 324-32013-076 324-32013-076 324-32014-077* 1B ECM MOTOR (only, less ECM module) 024-31940-000 024-31940-000 024-31947-000
1,2 2 MOTOR, INDUCER ASS’Y 324-35817-000 324-35817-000 324-35817-000 <ELECTRICAL
32 4 SWITCH, LIMIT (INDUCER) 025-38737-000 025-38737-000 025-38737-000
1,2 5 LIMIT, TEMPERATURE (Primary) 025-29041-012 025-29041-012 025-29041-0122,3 6 LIMIT, FLAME ROLL-OUT 025-27792-001 025-27792-001 025-27792-0011 7 CONTROL, FURNACE MODULE 031-09153-000 031-09153-000 031-09153-000* 7A PLUG, JUMPER 025-39858-000 025-38978-000 025-38978-000* 8 SENSOR, THERMISTOR 031-09141-000 031-09141-000 031-09141-000
1,3 9 IGNITER 025-32625-000 025-32625-000 025-32625-0001,3 10 SENSOR, FLAME 025-37499-000 025-37499-000 025-37499-0001 11 SWITCH, PRESSURE 024-35324-000 024-35324-000 024-35324-000* 12 SWITCH, DOOR 024-27640-000 024-27640-000 024-27640-0001 13 TRANSFORMER 025-30889-000 025-30889-000 025-30889-000
1,2,3 14 VALVE, GAS 025-38975-000 025-38975-000 025-38975-000AIR MOVING
2 15 HOUSING, BLOWER 373-23724-001 373-23724-001 373-23746-0012 16 WHEEL, BLOWER 026-19654-009 026-19654-009 026-19654-014* 17 BRACKET, BLOWER (2 Req’d) 073-23778-001 073-23778-001 073-23778-001
NOTE: *Not ShownNew replacement parts shown in bold face type at the first printing of parts list dated 7/08.Major components and suggested stocking items are shown with shaded item number.“<“ Across from row indicates a change in that row.--- Not applicable to specified model.
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Figure 2: MODULATING VARIABLE SPEED DOWNFLOW/HORIZONTAL NATURAL GAS FURNACES
FIG ITEM DESCRIPTION PC9B12N060DH11A PC9B12N080DH11A PC9C16N080DH11A(3 BURNER) (4 BURNER) (4 BURNER)
FABRICATED PARTS1,2 18 PANEL, BLOWER COVER 073-23800-011 073-23800-011 073-23800-0121 19 BRACKET, CONDENSATE TRAP 073-19811-009 073-19811-009 073-19811-0093 20 BURNER, MAIN GAS 029-20482-000 029-20482-000 029-20482-0002 21 COIL, CONDENSING 373-19812-801 373-19812-801 373-19816-8012 22 SHELF, BLOWER 073-19812-222 073-19812-222 073-19816-2222 23 HEAT EXCHANGER ASS’Y 373-23799-001 373-23799-002 373-23799-0033 24 MANIFOLD, GAS 029-22253-030 029-22253-040 029-22253-0402 25 SHIELD, PAN 073-19812-570 073-19812-570 073-19816-5702 26 PAN, CONDENSATE 028-15151-000 028-15151-000 028-15152-0001 27 PANEL, VEST ACCESS (Upper) (Magnet) 373-23801-050 373-23801-050 373-23801-0511 28 PANEL, BLOWER ACCESS (Lower) (Magnet) 373-23801-014 373-23801-014 373-23801-0153 29 WRAPPER, BURNER BOX 073-19811-730 073-19811-740 073-19811-7401 30 CHANNEL, TOE PLATE 073-19862-052 073-19862-052 073-19862-053
2,3 31 COVER, GAS CONTROL 373-22155-002 373-22155-003 373-22155-003* 32 PANEL, BOTTOM 073-19812-170 073-19812-170 073-19816-1701 33 PANEL, TOP 073-19868-022 073-19868-022 073-19868-0233 34 SUPPORT, BURNER 073-19811-330 073-19811-340 073-19811-3401 35 WRAPPER, CABINET (Insulated) 373-19868-002 373-19868-002 373-19868-003* 36 PLATE, DIFFUSER 073-19811-023 073-19811-024 073-19811-024
1,3 37 BRACKET, IGNITER 073-17403-000 073-17403-000 073-17403-000* 38 BRACKET, DOOR SWITCH 073-19811-380 073-19811-380 073-19811-3803 39 BOTTOM PANEL, BURNER BOX 073-19811-130 073-19811-130 073-19811-140
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NOTE: *Not ShownNew replacement parts shown in bold face type at the first printing of parts list dated 7/08.Major components and suggested stocking items are shown with shaded item number.“<“ Across from row indicates a change in that row.--- Not applicable to specified model.
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035-21144-001 Rev. D (0708) 3 of 8
Figure 3: GAS CONTROLS FIG ITEM DESCRIPTION PC9B12N060DH11A PC9B12N080DH11A PC9C16N080DH11A
(3 BURNER) (4 BURNER) (4 BURNER)MISCELLANEOUS2,3 43 PLUG, WINDOW, CLEAR - 1.5” 025-37005-000 025-37005-000 025-37005-0002 44 COMBUSTION AIR TRANSITION, 3-WAY 028-15195-000 028-15195-000 028-15195-0001 45 TUBING, SILICONE (Gray, .188 ID, 2.83 ft. Req’d) 028-12499-000 028-12499-000 028-12499-000
1,3 46 TUBING, SILICONE (Preformed) 028-15170-000 028-15170-000 028-15170-0001 47 VACUUM HOSE ASSY, BURNER BOX 028-15465-000 028-15465-000 028-15465-0002 48 GASKET, COMBUSTION BLOWER 028-15177-000 028-15177-000 028-15177-0002 49 GASKET, CONDENSATE PAN 028-14759-002 028-14759-002 028-14759-0032 50 GASKET, UPPER CONDENSATE PAN (2 Req’d) 028-14773-000 028-14773-000 028-14774-0002 51 GASKET, GAS CONTROLS 028-15222-000 028-15222-000 028-15223-0002 52 GASKET, CONDENSING COIL 028-14760-002 028-14760-002 028-14760-0032 53 GASKET, COMBUSTION AIR TRANSITION 028-15155-000 028-15155-000 028-15155-000
1,2 54 VENT PIPE 2” X 15.25” LG. 028-15166-000 028-15166-000 028-15166-0002 55 GROMMET, MOTOR (3 Req’d) 028-14740-000 028-14740-000 028-14740-0002 56 FERRULE (3 Req’d) 023-20541-000 023-20541-000 023-20541-0002 57 COMBUSTION BLWR RESTRICTOR 028-15172-000 028-15218-000 028-15174-000* 58 INSERT, SILICONE 028-15451-000 028-15451-000 028-15452-0002 59 RESTRICTOR, TUBE 028-15206-000 028-15206-000 028-15206-0002 60 WASHER, FLAT FIBERGLASS (3 Req’d) 028-14768-000 028-14768-000 028-14768-000* 61 HARNESS, MAIN WIRING 025-39857-000 025-39857-000 025-39857-0002 62 MOUNT, 1 PC. MOTOR 073-19831-001 073-19831-001 073-19831-0013 63 ORIFICE, BURNER (Natural #45) 029-21182-045 029-21182-045 029-21182-0451 64 TRAP, CONDENSATE 028-14762-000 028-14762-000 028-14762-000* 65 WIRING DIAGRAM 172991 172991 172991* 66 45 DEG. STREET ELBOW 2” 028-15161-000 028-15161-000 028-15161-000* 67 DRAIN TUBE, CONDENSATE TRAP 028-13309-004 028-13309-004 028-13309-0041 68 DRAIN TUBE, COMBUSTION BLOWER 028-15168-000 028-15168-000 028-15168-0001 69 DRAIN TUBE, CONDENSATE PAN 028-15156-000 028-15156-000 028-15156-000* 70 DRAIN TUBE, STRAIGHT 21” LG. 028-15169-001 028-15169-001 028-15169-0011 71 DRAIN TUBE, RAIN GUTTER 028-15196-000 028-15196-000 028-15196-0001 72 DRAIN HOSE ASSEMBLY 028-15176-000 028-15176-000 028-15176-000* 73 DRAIN TUBE, CONDENSATE 028-15197-000 028-15197-000 028-15197-000* 74 LOCKNUT, CONDUIT (1/2”) 025-32683-000 025-32683-000 025-32683-000* 75 ADAPTER, INSERT 025-31808-000 025-31808-000 025-31808-000* 76 BUSHING, THREADED 025-31807-000 025-31807-000 025-31807-000* 77 GROMMET, MANIFOLD 028-12465-000 028-12465-000 028-12465-000* 78 VENT PIPE ASSEMBLY 028-15159-000 028-15159-000 028-15159-000* 79 DRAIN TUBE, VENT PIPE 028-15158-000 028-15158-000 028-15158-0001 80 DOOR KNOB (Black) (4 Req’d) (Magnet) 029-24412-000 029-24412-000 029-24412-000* 81 SIGHT GLASS, OVAL 025-38899-000 025-38899-000 025-38899-000* 82 MAGNET, DOOR (4 Req’d) 029-24413-000 029-24413-000 029-24413-0001 83 VACUUM HOSE ASSY, COMB BLWER 028-15466-000 028-15466-000 028-15466-000* 84 HARNESS, CONTROL (16 Pin) 024-35351-000 024-35351-000 024-35351-000* 85 HARNESS, POWER (5 Pin) 028-35350-000 028-35350-000 028-35350-000
NOTE: *Not ShownNew replacement parts shown in bold face type at the first printing of parts list dated 7/08.Major components and suggested stocking items are shown with shaded item number.“<“ Across from row indicates a change in that row.--- Not applicable to specified model.
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Figure 1: MODULATING VARIABLE SPEED DOWNFLOW/HORIZONTAL NATURAL GAS FURNACES
FIG ITEM DESCRIPTION PC9C16N100DH11A PC9C20N100DH11A PC9D20N120DH11A(5 BURNER) (5 BURNER) (6 BURNER)
MOTOR2 1 ECM PROGRAMMED MOTOR/MODULE 024-35353-000 024-35354-000 024-35354-000* 1A ECM PROGRAMMED MODULE (only) 324-32014-077 324-32015-078 324-32015-078* 1B ECM MOTOR (only, less ECM module) 024-31947-000 024-31941-000 024-31941-000
1,2 2 MOTOR, INDUCER ASS’Y 324-35817-000 324-35817-000 324-35817-000 <ELECTRICAL
32 4 SWITCH, LIMIT (INDUCER) 025-38737-000 025-38737-000 025-38737-000
1,2 5 LIMIT, TEMPERATURE (Primary) 025-29041-012 025-29041-012 025-29041-0122,3 6 LIMIT, FLAME ROLL-OUT 025-27792-001 025-27792-001 025-27792-0011 7 CONTROL, FURNACE MODULE 031-09153-000 031-09153-000 031-09153-000* 7A PLUG, JUMPER 025-38978-000 025-38978-000 025-38978-000* 8 SENSOR, THERMISTOR 031-09141-000 031-09141-000 031-09141-000
1,3 9 IGNITER 025-32625-000 025-32625-000 025-32625-0001,3 10 SENSOR, FLAME 025-37499-000 025-37499-000 025-37499-0001 11 SWITCH, PRESSURE 024-35324-000 024-35324-000 024-35324-000* 12 SWITCH, DOOR 024-27640-000 024-27640-000 024-27640-0001 13 TRANSFORMER 025-30889-000 025-30889-000 025-30889-000
1,2,3 14 VALVE, GAS 025-38975-000 025-38975-000 025-38975-000AIR MOVING
2 15 HOUSING, BLOWER 373-23746-001 373-23747-001 373-23747-0012 16 WHEEL, BLOWER 026-19654-014 026-38510-000 026-38510-000* 17 BRACKET, BLOWER (2 Req’d) 073-23778-001 073-23778-001 073-23778-001
NOTE: *Not ShownNew replacement parts shown in bold face type at the first printing of parts list dated 7/08.Major components and suggested stocking items are shown with shaded item number.“<“ Across from row indicates a change in that row.--- Not applicable to specified model.
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035-21144-001 Rev. D (0708) 5 of 8
Figure 2: MODULATING VARIABLE SPEED DOWNFLOW/HORIZONTAL NATURAL GAS FURNACES
FIG ITEM DESCRIPTION PC9C16N100DH11A PC9C20N100DH11A PC9D20N120DH11A(5 BURNER) (5 BURNER) (6 BURNER)
FABRICATED PARTS1,2 18 PANEL, BLOWER COVER 073-23800-012 073-23800-012 073-23800-0131 19 BRACKET, CONDENSATE TRAP 073-19811-009 073-19811-009 073-19811-0093 20 BURNER, MAIN GAS 029-20482-000 029-20482-000 029-20482-0002 21 COIL, CONDENSING 373-19816-801 373-19816-801 373-19820-8012 22 SHELF, BLOWER 073-19816-222 073-19816-222 073-19820-2222 23 HEAT EXCHANGER ASS’Y 373-23799-004 373-23799-004 373-23799-0053 24 MANIFOLD, GAS 029-22253-050 029-22253-050 029-22253-0602 25 SHIELD, PAN 073-19816-570 073-19816-570 073-19820-5702 26 PAN, CONDENSATE 028-15152-000 028-15152-000 028-15153-0001 27 PANEL, VEST ACCESS (Upper) (Magnet) 373-23801-051 373-23801-051 373-23801-0521 28 PANEL, BLOWER ACCESS (Lower) (Magnet) 373-23801-015 373-23801-015 373-23801-0163 29 WRAPPER, BURNER BOX 073-19811-750 073-19811-750 073-19811-7601 30 CHANNEL, TOE PLATE 073-19862-053 073-19862-053 073-19862-054
2,3 31 COVER, GAS CONTROL 373-22155-004 373-22155-004 373-22155-005* 32 PANEL, BOTTOM 073-19816-170 073-19816-170 073-19820-1701 33 PANEL, TOP 073-19868-023 073-19868-023 073-19868-0243 34 SUPPORT, BURNER 073-19811-350 073-19811-350 073-19811-3601 35 WRAPPER, CABINET (Insulated) 373-19868-003 373-19868-003 373-19868-0042 36 PLATE, DIFFUSER 073-19811-025 073-19811-025 073-19811-026
1,3 37 BRACKET, IGNITER 073-17403-000 073-17403-000 073-17403-000* 38 BRACKET, DOOR SWITCH 073-19811-380 073-19811-380 073-19811-3803 39 BOTTOM PANEL, BURNER BOX 073-19811-150 073-19811-150 073-19811-160
404142
NOTE: *Not ShownNew replacement parts shown in bold face type at the first printing of parts list dated 7/08.Major components and suggested stocking items are shown with shaded item number.“<“ Across from row indicates a change in that row.--- Not applicable to specified model.
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Figure 3: Gas Controls
FIG ITEM DESCRIPTION PC9C16N100DH11A PC9C20N100DH11A PC9D20N120DH11A(5 BURNER) (5 BURNER) (6 BURNER)
MISCELLANEOUS2,3 43 PLUG, WINDOW, CLEAR - 1.5” 025-37005-000 025-37005-000 025-37005-0002 44 COMBUSTION AIR TRANSITION, 3-WAY 028-15195-000 028-15195-000 028-15195-0001 45 TUBING, SILICONE (Gray, .188 ID, 2.83 ft. Req’d) 028-12499-000 028-12499-000 028-12499-000
1,3 46 TUBING, SILICONE (Preformed) 028-15170-000 028-15170-000 028-15170-0001 47 VACUUM HOSE ASSY, BURNER BOX 028-15465-000 028-15465-000 028-15465-0002 48 GASKET, COMBUSTION BLOWER 028-15177-000 028-15177-000 028-15177-0002 49 GASKET, CONDENSATE PAN 028-14759-003 028-14759-003 028-14759-0042 50 GASKET, UPPER CONDENSATE PAN (2 Req’d) 028-14774-000 028-14774-000 028-14775-0002 51 GASKET, GAS CONTROLS 028-15224-000 028-15224-000 028-15225-0002 52 GASKET, CONDENSING COIL 028-14760-003 028-14760-003 028-14760-0042 53 GASKET, COMBUSTION AIR TRANSITION 028-15155-000 028-15155-000 028-15155-000
1,2 54 VENT PIPE 2” X 15.25” LG. 028-15166-000 028-15166-000 028-15166-0002 55 GROMMET, MOTOR (3 Req’d) 028-14740-000 028-14740-000 028-14740-0002 56 FERRULE (3 Req’d) 023-20541-000 023-20541-000 023-20541-0002 57 COMBUSTION BLWR RESTRICTOR --- --- 073-15173-000* 58 INSERT, SILICONE 028-15452-000 028-15452-000 028-15453-0002 59 RESTRICTOR, TUBE 028-15206-000 028-15206-000 028-15206-0002 60 WASHER, FLAT FIBERGLASS (3 Req’d) 028-14768-000 028-14768-000 028-14768-000* 61 HARNESS, MAIN WIRING 025-39857-000 025-39857-000 025-39857-0002 62 MOUNT, 1 PC. MOTOR 073-19831-001 073-19831-001 073-19831-0013 63 ORIFICE, BURNER (Natural #45) 029-21182-045 029-21182-045 029-21182-0451 64 TRAP, CONDENSATE 028-14762-000 028-14762-000 028-14762-000* 65 WIRING DIAGRAM 172991 172991 172991* 66 45 DEG. STREET ELBOW 2” 028-15161-000 028-15161-000 028-15161-000* 67 DRAIN TUBE, CONDENSATE TRAP 028-13309-004 028-13309-004 028-13309-0041 68 DRAIN TUBE, COMBUSTION BLOWER 028-15168-000 028-15168-000 028-15168-0001 69 DRAIN TUBE, CONDENSATE PAN 028-15156-000 028-15156-000 028-15156-000* 70 DRAIN TUBE, STRAIGHT 21” LG. 028-15169-001 028-15169-001 028-15169-0011 71 DRAIN TUBE, RAIN GUTTER 028-15196-000 028-15196-000 028-15196-0001 72 DRAIN HOSE ASSEMBLY 028-15176-000 028-15176-000 028-15176-000* 73 DRAIN TUBE, CONDENSATE 028-15197-000 028-15197-000 028-15197-000* 74 LOCKNUT, CONDUIT (1/2”) 025-32683-000 025-32683-000 025-32683-000* 75 ADAPTER, INSERT 025-31808-000 025-31808-000 025-31808-000* 76 BUSHING, THREADED 025-31807-000 025-31807-000 025-31807-000* 77 GROMMET, MANIFOLD 028-12465-000 028-12465-000 028-12465-000* 78 VENT PIPE ASSEMBLY 028-15159-000 028-15159-000 028-15159-000* 79 DRAIN TUBE, VENT PIPE 028-15158-000 028-15158-000 028-15158-0001 80 DOOR KNOB (Black) (4 Req’d) (Magnet) 029-24412-000 029-24412-000 029-24412-000* 81 SIGHT GLASS, OVAL 025-38899-000 025-38899-000 025-38899-000* 82 MAGNET, DOOR (4 Req’d) 029-24413-000 029-24413-000 029-24413-0001 83 VACUUM HOSE ASSY, COMB BLWER 028-15466-000 028-15466-000 028-15466-000* 84 HARNESS, CONTROL (16 Pin) 024-35351-000 024-35351-000 024-35351-000* 85 HARNESS, POWER (5 Pin) 028-35350-000 028-35350-000 028-35350-000
NOTE: *Not ShownNew replacement parts shown in bold face type at the first printing of parts list dated 7/08.Major components and suggested stocking items are shown with shaded item number.“<“ Across from row indicates a change in that row.--- Not applicable to specified model.
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Johnson Controls Unitary Products
035-21144-001 Rev. D (0708) 7 of 8
NOTES
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Subject to change without notice. Printed in U.S.A. 035-21144-001 Rev. D (0708)Copyright © 2008 by Johnson Controls, Inc. All rights reserved. Supersedes: 035-21144-001 Rev. C (1006)
Johnson Controls Unitary Products 5005 York Drive Norman, OK 73069
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