Patzer Operator+Effectiveness Oct+2010

8/8/2019 Patzer Operator+Effectiveness Oct+2010

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ABB / PA / Control SystemsNovember 7, 2010 | Slide 1

ABB Control Systems 800xAOperator Effectiveness

Ingo Patzer, Lifecycle Business Development Manager, RMU Middle East, 2010


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The Power of IntegrationOperator Effectiveness

What is Operator Effectiveness

System 800xA Extended Automation

The Four Pillars of Operator Effectiveness

Beyond System 800xA

Competitive Summary



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What is Operator Effectiveness?Empowering the process operator

Improve process safety and optimize production

Improve abnormal condition handling

Make better decisions



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Market TrendsIncreasing Interest in Operator Effectiveness

Centralization, Consolidation, Collaboration

Adoption of standards and attention to human factors

Retiring knowledge base

Health and Safety



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Operator EffectivenessIs it worth it?

Estimated that abnormalsituations account for more

than $20 billion USD lost inthe US economy alone.

These abnormal situationsare estimated to the loss of

3-8% of industrial capacity. It is estimated that 20-25%

of this loss can berecovered with the properimplementation of highperformance HMIs.

Source: the High Performance HMI Handbook by BillHollifield, Dana Oliverr, Ian Nimmo, and Eddie Habibi :quoting studies done by ASM Abnormal Situationmanagement



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How do you achieve Operator Effectiveness?

Organizational structure,roles and responsibilities

Operator Interface Design

Alarm Management

ConditionMonitoring

Asset Utilization

Workplace design

Procedures /

Workflow

Control Room Design

and Ergonomics

Operator competence, trainingand skills development

KnowledgeManagement

Process andabnormal situation

understanding

Alertness and Fatigue

Safety CriticalCommunications



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Integrated Operations

High Performance Design

Attention to Human Factors

Operator Competence



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System 800xA Extended AutomationIntegrated Operations

Perfect for centralized,consolidated

operations Seamless data

presentation fromvaried sources

Rationalized, Multi-tierfaceplates

Aspect ObjectTechnology

Multi-SystemIntegration



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High Performance DesignAssociations, Groups, Consultants

Various organizations withguidelines and standards

Operator interface design Alarm Management

Situation Awareness

Research and bestpractices

Other topics as well

Consultant organizations that

have their own version Customer usually have their

own based on sameprincipals



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High Performance DesignSituation AwarenessWhats better?

39.4 Deg C Is it rising or falling?

Is it about to go into

alarm? What other tags will be

affected by this?

Small trend shows historywhen mouse hovers

Trend indicates if it is aboutto go into alarm or droppingback to a normal condition.

Arrow shows up to point toaffected tag(s)



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System 800xA Extended AutomationHigh Performance Design

Hierarchical Displaytowards standards like

ASM and ISA S88

Graphic elements forPID status PVcomparison

Personalized

Workplace to matchoperations strategy

Intuitive navigation forquick display access

during abnormalconditions

Ability to meet standardsbased design

Personalized workplaces Supported customization

Color Definitions,graphic elements,

navigation elements, Intuitive Navigation

Alarm Management

Dynamic alarmhandling based

on plant state



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System 800xA Extended AutomationAttention to Human Factors

Includes processes andprocedures with technology

Control room environmentlooked at more closelyduring evolutions

Attention to human factors

makes operators moreeffective.

Reduced stress and fatigue:

Increase operator

performance Improve abnormal

situation handling

Reduce health issues

and turnover of resources

Old style control room

New modern control room



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Extended Operator WorkplaceWhere it all comes together

Advanced keyboard for

multi client handlingwith hotkeys

Directional soundsystem and integrateddimmable lighting Motorized, adjustable

monitor positions

Operator desk systemwith adjustabledesk/monitorpositioning

Optional micro-

ventilation



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System 800xA Extended Automation SimulationOperator Competency

System 800xA

configuration

ProcessModel

I/O ITS Link

Simulator

Controlroom

Simulator system

Soft

ControllersAC

800M

Plant

Controlroom

Process

AC

800M

AC

800M

AC

800M

AC

800M

Plant system

InstructorStation

Realistic Training and Test Environment ABB / PA / Control SystemsNovember 7, 2010 | Slide 15


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Beyond System 800xAthe product

Industry based libraries andsolutions

Expertise built-in Best practice and standards

organizations

Use whats already

been done Consulting Services and

Solutions

FEED studies!!

Research into newtechnologies

Leaders in futurethinking

Custom Graphic elements by Consult IT Solutions Group

CGM Control Room Design


CRC concepts


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Integrated Operations

High Performance Design

Attention to Human Factors

Operator Competence



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ABB GroupNovember 7, 2010 | Slide 18

Patzer Operator+Effectiveness Oct+2010

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