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Transcript of PAT v1.0
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Process Analytical Technology
Solution Presentation
for Actionable Information
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Center for Business Intelligence and
Analytics (C-BIA)
for Actionable Information
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MissionCreate business value for clients by enabling
superior performance through unleashing
hidden wealth in operational and external
data sources combined with innovativeAnalytics.
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History
Cyrus Mehta, Ph.D.
Founder and President
Cytel Inc.
Nitin Patel, Ph.D.
Founder and Chairman
Cytel Inc.
www.cytel.com
C-BIA, a division of TechKnit was founded in 2004
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FoundersCyrus Mehta, Ph.D. - Founder and President , Cytel Inc.
An influential thought leader in the area of biostatistics
Dr. Mehta has concentrated his research activities on developing software and
innovative methods for flexible clinical trial designs and non-parametric exact
statistics.
Dr. Mehta has published over 65 papers in journals like JASA, Biometrika andBiometrics.
He and his co-authors, Dr. Nitin Patel and Dr. Karim Hirji received the 1987 George
W. Snedecor Award from the American Statistical Association.
In 1995 Dr. Mehta was elected a Fellow of the American Statistical Association.
In 2000, Dr. Mehta was named the Mosteller Statistician of the Year by the
Massachusetts Chapter of the American Statistical Association. In addition to his activities as President of Cytel Inc, Dr. Mehta has been a member of
the faculty in the Department of Biostatistics, Harvard School of Public Health since
1979.
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FoundersNitin Patel, Ph.D. - Founder, Chairman and Chief Technology Officer
Dr. Patel is a leading expert on the development of fast and accurate computer
algorithms to implement computationally intensive statistical methods.
He has published over sixty-five refereed papers in the areas of statistics, operations
research and computing.
He and his co-authors, Dr. Cyrus Mehta and Dr. Karim Hirji, received the 1987
George W. Snedecor Award from the American Statistical Association. In 2003,
Dr. Patel was elected a Fellow of the American Statistical Association.
Dr. Patel has been a member of the faculty at MIT's Sloan School and the Operations
Research Center since 1995.
Previously, he was a Professor at the Indian Institute of Management, Ahmedabad,and held visiting positions at Harvard, the University of Michigan, the University of
Montreal and the University of Pittsburgh.
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SAS is the worlds largest Business Intelligence andanalytics software co.
Based out of Cary , NC, USASAS has world widepresence across continents .
In India SAS has a marketing office located in Mumbai.
SAS has a R/D center in Pune with a strength of about250.
SAS tools provide End to End solution across Enterprise
SAS www.sas.com
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SAS Technology Layer and Products
The main technology platform provides thefollowing components
Data Quality
Data Integration Data storage
OLAP Server
Friendly Interface
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Focus on Pharma Companies
SAS has many years of experience in pharma reporting and analytics.
Clinical trial research reporting is done in SAS formats.
Base SAS is used by the lead pharma companies .
SAS STAT is a tool used by leading pharma companies.
SAS Graphs and STAT are industry acknowledged leaders in the areaof statistical analysis.
SAS has developed a special focus on regulatory reporting andPharmacovigilance reporting.
SAS compliments the stringent requirements of Pharma industries interms of Production processes and testing and trials.
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SAS Pharma Focus
Business Subjects
Field Force Incentive
Sales Force Effectiveness
Forecasting
Production Dashboard
Sales Dashboard
Inventory Dashboard
Pharma Subjects
Production Quality (PAT)
Clinical Data Management(PheedIT)
Pharma CompanyVigilance
CDISC - Clinical Data Inter-Change StandardsConsortium
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Uniqueness and Expertise
for Actionable Information
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People
Team of 50 people in Pune, consisting of:
Statisticians (Ph.D. and Masters in Statistics)
Statistical software developers (Masters in Statistics)
Microsoft
SAS
Data Analysts and Business Intelligence solution designers
and developers (MBAs and Masters in Statistics)
Data Managers (MCAs)
Information Technology managers (Engineers and MCAs)
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Spirit of Research, Innovation and
Experimentation
Cytel is built on research
work of the Founders
Imbibed from the founders
mind-set
Collection of people built itfurther
Vast repository of
methodologies and
software library Witnessed in several
products, key amongst
them are:
http://www.xlminer.com/ -
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C-BIA Management Mayank ShahChartered Accountant
Mayank has over 27 years' experience as Consultant, Executive and Academician inthe field of MIS and BI applications for business. Mayank is Consultant andExecutive Director of TechKnit and leads C-BIA.
Ajay SathePGDM, IIM, AhmedabadAjay has over 17 years' experience in IT industry specializing in Software
Development and Technology Management. Ajay is Director of TechKnit andCEO of Cytel India.
Shrikant Athavale, Industrial EngineerShrikant has nearly 36 years' experience in Industrial Engineering and QualityManagement. Shrikant is Executive Director of TechKnit and leads C-elt,an e-Learning unit.
Vanaja Vaidyanathan, MBA and Cost and Works AccountantVanaja has over eight years of experience in Business Intelligence practice, including
work experience with A F. Ferguson & Co., Asian Paints, GE Capital and SatyamComputer services and is in charge of delivery at C-BIA.
Dan Crowell, MSc. in Economics, London School of EconomicsDan is our associate based in USA, looking after business development and client
interaction. Dan worked with IFC, GBI Team during 2004 to 2006 to coordinateactivities in the field in South Asia. He first worked in South Asia in 1999 when hewas a Fulbright Scholar in India.
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Experts Panel Nitin Patel, Ph. D.
Dr. Patel is a leading expert on the development of fast and accurate computer algorithms to
implement computationally intensive statistical methods. Dr. Patel is Founder and Co-Chairman of Cytel Software Corporation, Cambridge, MA, USA and Visiting Professor. MITSloan School of Management.
Suresh Ankolekar, Ph.D.
Dr. Ankolekar has over 23 years of academic and consulting experience at Indian Institute ofManagement,Ahmedabad (IIMA) and Maastricht School of Management, Netherlands (MSM).Prof. Ankolekar has developed commercial software to solve large-scale optimizationproblems in transportation and has provided consulting in analytical software projects to CytelInc., and others. Prior to his doctoral study in management at IIMA, he worked as industrial
engineer at Larsen and Toubro (Bombay). Ashok Nag, Ph. D.
Dr. Nag, a former senior executive of the Reserve Bank of India, the central bank and themonetary authority of the country, is a well-known expert in the banking and financialanalytics, data warehousing and data mining.
Sunil Lakdawala, Ph. D.
Dr. Lakdawala has over 20 years' of consulting experience in IT applications for businessincluding Data Warehousing and Data Mining. Dr. Lakdawala is a consultant in BI applicationsand is visiting professor at S. P. Jain Institute of Management & Research.
V. Chandran, Aeronautical Engineering
Chandran has over 22 years' experience in technology functions, including CTO positions incompanies with sizeable software teams. Chandran is Vice President with Cytel Indiaheading Technology Management function besides managing consulting assignments.
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C-BIA Partnerships
SAS: Silver Alliance partner
Mastek: BI Solutions
Cytel-Cognizant: Pharmaceuticals- clinical
trials
Statistics.comXLMiner marketing in USA
Syscon Infotech: BI solutions
Intech SystemsBI Solutions
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Expertise Data Warehousing
Manage large volume of data
Building data warehouse and cubes
Online Analytical Processes (OLAP)
Studying data patterns by slicing, dicing and drilling
Making inference
Data Mining
Manage large volume of data
Sampling Building valid models
Making predictions scoring
Statistical Analysis
Manage large volume of data
Data distribution
Pareto
Outliers
Trends
Correlations
Clinical Trial Reporting and Analytics
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Technology and Infrastructure in Pune
6000 sq. feet of office space in Pune
Secured Network with high bandwidthConnectivity
Windows and SAS Platforms with more thansix servers
Methodologies and SOPs for, BI solutions,Analytics and Clinical Trials
Well established software developmentpractices
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C-BIA Advantage
Focus and Expertise BI and Analytics
Multiple levels of expertise in BI
Understand business management issues
Character Entrepreneurial
Innovative
Quick to respond and deliver
Stickler for on-time-zero-defect delivery
Cost advantage
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Selected Customers
ProfitLogic, US Bharat Petroleum, India
Mastek, India Dainik Jagran, India
Trumac, India TAM Media Research, India
Savita Chemicals, Ind ia KPIT Cummins Infosystems
Ltd., India
Tata Motors Ltd., India
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Process Analytics Platform
for Actionable Information
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Guidance for Industry
PATA Framework for Innovative
Pharmaceutical Development,Manufacturing, and Quality Assurance
Encourages the right approach measurement, dataintegration, statistical modelling & process understanding basedon data.
Companies able to demonstrate process understanding will betreated differently, e.g. be allowed to change processes withoutrevalidation if have data and models to backup decisions.
Essentially companies able to show they are doing the right
things will have relaxed regulation regarding CMC (Chemistryand Manufacturing Controls).
http://www.fda.gov/cder/guidance/6419fnl.pdf
http://www.fda.gov/cder/guidance/6419fnl.pdfhttp://www.fda.gov/cder/guidance/6419fnl.pdf -
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PAT Tools From FDA Guidance
Multivariate tools for design, data acquisition and
analysis
Process Analysers (at-line, on-line, in-line
measurement tools)
Process Control Tools
Continuous Improvement and Knowledge
Management Tools
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The SAS Pragmatic-PAT Solution:
Data Integration, Modelling and Control for
Operations
1: Data
2: Integrate
3: Cleanse
4: Maintain
6: Effectiveness
Modelling
5: Efficiency
Modelling
7: Simulate 8: Improve
10: Deploy and
Control
9: Verify
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SAS Pragmatic-PAT Solution Elements
Model Deployer
Model Builder
Data Integrator
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Modelling Cycle: Drives Increased Process
Understanding and Operational Improvement
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SAS Pragmatic-PAT Model Builder Capabilities:Visual Modeling:Literally see and interact with the sources of variation to quickly understand the status quo.
Statistical Modeling: Easily use a wide repertoire of proven statistical technology to target:
Eff iciency Models- Predict failures enabling corrective action and control prior to an adverse event (thereby
reducing your rejects and rework).
Effectiveness Models- Understand the root causes and drivers of problems (thereby
enabling process and systemic improvement)..
Clarify The
Objectives
Extract Analysis
Ready Data
Visual
Modelling
Statistical
Modeling
Assess The
FindingsDeploy
Various Users,with different skills
and capabilities
Enabling Technology (respects wide range of Users and Data Types)
NewInformation
. . . Delivered in a way that respects wide range of user skills and capabilities.
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Mapping of data analysis technology to process capability
and dependence on extent and relevance of measured
inputs:
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Case Study 1: Mature Manufacturing with Few
Measured Inputs
Established tablet product manufactured at several doses. Prior measurement systems based on storing finished material while
offline QA tests performed to assure the finished product meets theperformance specification.
Historically, 16% of production batches fail to meet the 60-minutedissolution requirement of NLT 70%. QA investigations into lot failuresrarely found an assignable cause.
Team tasked with investigating process and dramatically improving sigma
capability. Data-sparse situation typical of mature manufacturing; focused on the
process for tablets at single concentration.
Deployed effectiveness modeling techniques to cost effectively increaseprocess understanding:
Process Mapping to identify key metrics/variables
Retrospective data collection around key variables
Visual Exploratory Data Mining Decision Trees
Identified and verified interim solution to increase sigma capability from2.3 sigma to 3.1 sigma with a predicted defect rate of 5%.
Ongoing DOE investigations at reduced scale focused on generatingunderstanding required to gain further reductions in defects.
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Mature Manufacturing with Few Measured Inputs
Key processes and inputs associated with excessive variation in
60-minute dissolution
Recursive Partitioning Decision Tree
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Case Study 2: New Production Facility with Many
Measured Inputs Inhaler product been in commercial production for a couple of years.
Extensive inline measurement systems designed into the facility.
Data-rich environment of 520 measured inputs.
V1 to V30 processing parameters of milling, blending and packaging
V31 to V100 properties of material 1
V101 to V170 properties of material 2
V171 to V520 properties of material 3.
The key performance metric is percentage of a given dose reaching stage 3-4 of a cascadeimpactor test, which must be between 15% and 25%.
Prior to application of Pragmatic PAT, 240 commercial batches were manufactured, approximately
14% of which failed to meet the performance requirement of the cascade impactor test. QA
investigations rarely found assignable cause.
Deployed effectiveness and efficiency modeling techniques to increase process understanding:
Decision Trees
PLS
DOE
Variation in four key process variables responsible for batch failures.
DOE used to specify new controls on the four process inputs.
Result is increase in capability to 4.8 sigma with a predicted batch reject rate of 0.1%.
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New Production Facility with Many Measured Inputs
Recursive Partitioning decision tree identifies inputs most
strongly associated with variation in % at stage 3-4
Tree Map of PLS Model Coefficients
DOE Summary Analysis
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Project Approach
Capability
PresentationWorkshop
Pilot
Assessment
Continuous
Improvement
Multiple
Processes
Pilot
Discover Vision
Where does the
client want to be?
What are theclients
information
needs?
Build a business
case
Calculate the ROI
Present findingsto project sponsor
Data Source
Review including
Quality
Assessment
Project Scoping
Time to
Information (as-is
and to-be)
Describe
Capability
Credentials
Give examples ofpotential benefits
ADAssessand Define
AEAnalyzeandEvaluate
DEDesign
CDCreateDataMiningMart
SESEMMA
COConstruct
FTFinalTest
DPDeployPlatform
RVReview
PROJECTDEFINITION
PROJECT
EXECUTIONLOLoad
AQAnalyzeData
Quality
RQResolveDataQualityIssues
DTDefineTarget
PROJECT
PLANNING
ProjectClosure
IMImplementModel
PROJECTSUMMATION
PROJECTMA
NAGEMENTMETHODOLOGY
OngoingMaintenanceandOperation
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Actions & Next Steps
Capabilities Presentation
Capabilities, credentials & references
Workshop
Discovery
Where do You want to be?
What are Your business needs? Value Assessment
Create the business case
Calculate the ROI
Building Application
Multiple Process
Continuous Improvement
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Thank You
Any Questions?